Aston SEN979-SS-60-10 Installation Guide
Contents
1. ESCAPE THE EVERYDAY INSTALLATION AND OWNER S MANUAL LANGHAM 60 IN X 35 IN X 75 INCOMPLETELY FRAMELESS SLIDING SHOWER ENCLOSURE gt 2 J _ p TZ Shower Enclosure Model Number SEN979 00 60 Please carefully read these instructions before you begin to install the products 06 14 Rev A P N SEN979 00 www astonbath com Before you start Thank you for purchasing your Aston shower enclosure We hope that it will provide you with years of satisfying use and enjoyment Please read this manual carefully because it contains information and instructions about the proper installation of the unit If you do not follow certain conditions of installation and maintenance your warranty may be affected 1 Inspect boxes for shipping damage If the product has been damaged is missing parts or has a finishing defect please contact our customer support department within 5 business days of delivery date 2 NOTE You should consult your local building codes with questions on installation compliance standards Plumbing and building codes vary by location 3 Before installation inspect installation surfaces or level and have to the strength to support the heavy weight of this shower enclosure assembly This Shower Enclosure should only be installed using the connection point to the studs or to pre installed 2x6 wood reinforcements b2. Aston Global Inc Aston Global warrants to the original retail purchaser Owner of any Shower Door Tray product Product at the original installation site for a period of Five 5 years from date of purchase whether directly from Aston Global or an authorized reseller that the Product manufactured by Aston Global is free from manufacturing defects in materials and workmanship when used under normal conditions and when such Product has not been modified or changed in any manner after leaving Aston Global s warehouse or plant If any Product manufactured by Aston Global is found to have manufacturing defects in materials or workmanship such Product will be repaired or replaced by Aston Global This warranty applies only against defects discovered within the warranty period and extends only to the original purchaser of the Product Parts repaired or replaced under the terms of this Warranty will be warranted for the remainder of the original warranty period only Proof of purchase is required to exercise this Warranty Aston Global may at its option examine and inspect the alleged defective Product and Aston Global may request that parts be returned to Aston Global at Owner s expense for factory inspection The determination as to whether Product shall be replaced or in the alternative repaired shall be made solely by Aston Global If a Product is determined to be covered by the above Warranty Aston Global will ship the r
3. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE ASTON GLOBAL S FAILURE TO ENFORCE ANY TERMS OR CONDITIONS STATED HEREIN SHALL NOT BE CONSTRUED TO BE A WAIVER OF SUCH PROVISION For prompt service notify the original installer who in turn will notify the Aston Global distributor who supplied the Product If this does not result in prompt service contact Aston Global Inc at the address below with details in support of the warranty claim For any questions about coverage of this Warranty contact Aston Global at the address below Aston Global offers free phone support for the life of the Product to the original Owner The Warranty applies only to Products manufactured on or after January 1 2012 This Warranty may not be combined with any other warranty offered by Aston Global 25 ASTON CERA Erinseng Serenity to Your Hane and Tranguiity to Your Every Pay Life Customer Service 877 424 9699 Aston Global Inc 10480 Brockwood Rd Dallas TX 75238 If further assistance is needed or you have a question please visit our web site at www astonbath com
4. FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE BREACH OF ANY EXPRESS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply No dealer distributor service company or other party is authorized to change modify or extend the terms of this warranty in any manner whatsoever Aston Global and it representatives shall not be liable for any injury loss cost or other damages whether incidental or consequential arising out of any defect covered by this Warranty including and without limitation loss of use of the Product and cost for removal of defective Product even if Aston Global has been advised of the possibility of such damage The liability of Aston Global under this Warranty if any shall not exceed the original amount paid for the Product covered by the Warranty Coverage under this Warranty shall commence as of the original date of purchase and the duration of such coverage shall not extend for any reason whatsoever beyond the stated time period The 24 Customer is required to provide adequate access the Product any repair inspection Aston Global shall not be liable for expenses or damage which may include but are limited to water damage removal of any and all common building product such as tile flooring wood sheet rock plumbing fixtures concrete board vanities bathtubs and toilets or any other custom items
5. be positioned so that the single hole is facing toward the inside of shower Sliding Door Installation 1 Measure the width of the shower opening at the top between the fixed glass and the wall Note this is dimension X 2 The following equation is used to determine the length to be cut from the rail in order to fit the shower opening X 1 2 3 Measure distance Y from the end of Top Rail 2 with pre assembled hardware mark the top rail NOTE Do not cut the end of top rail with pre assembled hardware Only cut the end of top rail opposite the pre assembled hardware 4 Using a hacksaw or jigsaw cut the Top Rail 2 at the mark Carefully remove any burrs or sharp edges remaining on Top Rail 2 after the cutting 8 Mark the Rail Location ATTENTION A minimum of two people are required for the next assembly steps Pre assembly the top rail 2 onto the fixed glass 3 to locate the mounting points on the wall to your desired location Painters tape or masking tape in the general location of the of the final installation will aid in marking the wall and floor a 1 1 ee Slide door stopper 1 onto end of top rail 2 See figure 1 The bumpers on door stopper 1 should be positioned on the top of top rail for final installation Note One door stopper comes pre assembled on top rail between fixed glass bolt assembly See fi
6. drill first using a smaller drill bit and then step up to the final size 12 Using the appropriate drill bit for your wall surface drill the hole location with a 5 16 diameter drill bit Install the plastic anchors from screw pack 2 into the drilled hole See figure 2 Attach the wall mount 7 to shower wall using M5 x 40 screw from screw pack 2 See figure 3 Position glass clamp 9 on floor and attach to floor using x 40 screw from screw pack 2 The glass clamp should be positioned so the single hole is facing toward the inside of shower See figure 8 Slide rail end 6 onto top rail 2 and loosely tighten into place Note The set screws in rail end are not centered and one end of rail end is threaded The rail end 6 should be installed on top rail 2 so that threaded end of rail end 6 is facing outward See figure 4 Loosen set screws in rail mount receiver 8 and slide onto left end of top rail 2 See figure 5 ATTENTION A minimum of two people are required for the next assembly steps 7 Position top rail fixed glass assembly into place in your shower opening Next align rail mount reciever 8 with brass fitting on inside of return glass panel 5 and secure by tightening the rail mount receiver to brass fitting Tighten set screws in rail mount receiver 8 to secure to top rail 2 See figure 5 and 7 2 Thread rail end 6 onto wall mount 7 and securely tighten Tighten set
7. d tighten into place Tighten set screws in rail mount to secure to top rail 2 See figure 5 NOTE THE TOP RAIL ATTACHED TO FIXED GLASS SHOULD BE POSITIONED TO INSIDE OF SHOWER 6 Using a level verify the top rail 2 is horizontal and the fixed glass 3 is plumb mark the rail end 6 location on wall See figure 6 2 Remove pre installed screw from pre assembled glass clamp 9 Position the side of the glass clamp 9 with floor mounting hole on the floor and align with large hole opening on bottom of fixed glass 3 Mark the mounting hole of glass clamp 9 at this position See figure 7 10 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 8 Using the appropriate drill bit for your floor surface drill hole locations with 5 16 diameter drill bit and install the plastic anchor from screw pack 2 into the drilled hole for glass clamp 11 Installing Rail 4 Note The set screw locations in rail end are not centered Assemble per drawing SSS 1 Loosen set screws in rail end 6 and remove from top rail 2 See figure 1 1 Next remove wall mount 7 from rail end 6 Position wall mount 7 onto marked location on shower wall and mark pilot hole drilling location See figure 1 2 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot
8. ehind the wall 4 This Shower Enclosures assembly is very heavy and requires professional installation Aston Shower enclosure s feature e Tempered Safety Glass e High quality hardware WARNING The Aston Shower enclosure is designed to be used with tiled walls If you are using a pre made Acrylic ABS FRP shower stall that will be thicker than average plus tile then you must consider the offset of the pre made panel thickness If applicable the shower tray has 1 4 of tolerance for the oversized wall thickness Certifications All Aston Shower enclosures are 3rd party tested to meet the following US Canadian and International Standards e CPSC 16 CFR1201 II ANSI Z97 1 2009 Class A e CSA B45 Series 02 Detailed Diagram of Shower Door Components Key Number Description QTY Number Description QTY 1 Door Stopper 12 Door Threshold 1 2 Top Rail 13 Door Threshold End Cap 2 Fixed Glass 14 Door Handle 1 Sliding Door 15 Door Seal 1 Return Glass Panel 16 Door Seal 1 17 Door Seal 1 Wall Mount Rail Mount Assembly Glass Clamp 0 Sliding Door Track Divider 1 Roller Assembly 18 Fixed Glass Bolt Assembly 19 Screw 1 3 4 5 6 Rail End 7 2 8 1 9 20 Screw 2 1 1 1 21 Screw 22 Screw Pack 4 Blo 5 IN PLEASE NOTE During unpacking carefully inspect all parts and use the exploded view drawing to identify all parts in the par
9. eplacement part s to Customer by either ground shipping or US postal service Increased costs for expedited delivery if requested by Customer are the responsibility of Customer Parts not currently in stock may require up to a 6 week delivery time after placement of order The above warranty is subject to the following conditions 1 the Product must be installed in a single family dwelling unit where the original purchaser of the Product resides and 2 the Product must be maintained as described in the owner s manual supplied with the Product For glass and acrylic panels the customer must a open and inspect the Product upon delivery without releasing the delivery driver until visual verification that the Product arrived in a good and acceptable condition and b clearly notate damage on the delivery acknowledgment receipt Failure to do so and any damage discovered to glass or acrylic panel after delivery will be repaired or replaced at the sole discretion of Aston Global 23 THIS WARRANTY DOES NOT COVER 1 Product installed in buildings other than single family dwelling units 2 Product installed outdoors or any other non standard bathroom location 3 Component parts not manufactured by Aston Global 4 Workmanship of any installer of Aston Global Product This warranty does not assume any liability of any nature for unsatisfactory performance caused by improper installation or any damages to property resulting from improp
10. er installation or use of the Products including but not limited to flooring subfloor tile walls sheet rock concrete board paint plumbing fixtures and ceilings 5 Labor costs incurred in the removal disassembly reassembly or installation of the Product s including replacement Products issued under the Warranty or costs for transportation to Aston Global and any other materials necessary to return Product to Aston Global 6 Any Product that has been damaged as a result of being improperly serviced or operated including but not limited to the following operated with insufficient water allowed to freeze subjected to flood conditions operated with water conditions or additives which cause unusual deposits or corrosion in or on the Product or subject to any other abuse or negligence 7 Any Product that has been damaged as a result of natural disasters including but not limited to lightning fire earthquake hurricanes tornadoes or floods 8 Product used for any purpose other than residential bathroom usage LEGAL DISCLAIMERS ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED IN THEIR ENTIRETY WITH RESPECT TO ALL PURCHASERS OR OWNERS FAILURE TO RETURN THE WARRANTY CARD SHALL HAVE NO EFFECT ON THE DISCLAIMER OF THESE IMPLIED WARRANTIES ALL EXPRESS WARRANTIES SHALL BE LIMITED TO THE DURATION OF THIS EXPRESS LIMITED WARRANTY AND EXCLUDE ANY LIABILITY
11. g glass door 4 to top rail 2 Adjust the bottom roller assemblies 11 to a gap of 1 32 This gap is a Starting gap check that the sliding door rolls smoothly along the top rail Make adjustments if needed Install the Door Threshold The Door Threshold is used to prevent water from seeping out while bathing Install the threshold according to these instructions 1 Measure the distance between the fixed glass 3 and the shower wall See figure 1 2 Using a hacksaw cut the threshold bar 12 to fit distance measured between the fixed glass and shower wall Remove any sharp edges or burrs after cutting threshold bar 12 See figure 2 3 Position the threshold bar 12 to floor by aligning in door opening with fixed glass 3 Mark the threshold end cap 13 mounting hole locations See figure 3 17 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 4 Using the appropriate drill bit for your floor surface drill the hole locations with a 5 16 diameter drill bit Install the plastic anchors from Screw pack 4 into the drilled holes Repeat for the other side See figure 4 5 Add a small amount of silicone sealant to bottom of threshold bar assembly place into position See figure 5 6 Using the hardware from screw pack 4 install the threshold bar assembly Install the decorative screw plug covers into thresho
12. gure 1 Position the top rail 2 and fixed glass 3 as shown in figure 2 and connect fixed glass 3 to top rail 2 following the assembly sequence shown in figure 2 Note in figure 2 one door stopper 1 should be positioned between mounting holes in top rail 2 before connecting top rail to fixed glass NOTE TOP RAIL IS ATTACHED TO THE INSIDE OF FIXED GLASS 3 Slide the rail end assembly 6 onto end of top rail 2 to be connected shower wall Loosely tighten the rail end assembly 6 into place on top rail 2 making sure the rail end assembly is fully engaged on top rail See figure 3 Locate the rail mount assembly 8 and remove the stainless steel fitting and glass connector parts from the metal sleeve Loosen the set screws in metal sleeve and slide onto end of top rail 2 making sure the end of sleeve which is threaded is facing toward end of top rail Loosely tighten set screws in metal sleeve to secure See figure 4 1 Next assemble the stainless steel fitting and glass connector parts to top hole in return glass panel 5 following the assembly sequence shown in 4 2 The stainless steel fitting should be positioned to the inside of return glass panel 5 when complete Position the top rail fixed glass assembly into place in your shower Loosen the set screws in rail mount 8 next to glass panel 5 Next connect rail mount 8 to stainless steel fitting by threading rail mount and stainless steel fitting together an
13. ld end caps 12 See figure 6 18 Installing the door seals Install the door seals according to the drawing Installing the door handle ho i 11 l Install the door handle 14 using hardware provided Follow the assembly sequence seen in drawing 20 Final sealing Using Bath amp Kitchen silicone sealant seal the fixed glass 3 and returned glass panel 5 along bottom edge on shower base and side edge along shower wall Next seal around sliding door track divider 10 21 Care and Maintenance As with any other luxury item maintenance and care are critical to the long lasting quality and enjoyment of your shower door and tray The proper care and maintenance outlined in this section are necessary to ensure the longevity of the unit Damage caused by not following the care and maintenance guidelines in this section is not covered under the manufacturer s warranty The glass doors and panels can be cleaned using any commercially available glass cleaner We recommend that you clean the glass daily and squeegee the glass with a silicone or rubber squeegee after each use to help prevent water spots 22 Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR ASTON GLOBAL BATHROOM PRODUCT BY USING THE PRODUCT YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS SHOWER DOOR SHOWER TRAY Aston Global Inc Parts Only Limited Warranty 5 years
14. screws rail end 6 to secure rail end to top rail 2 See figure 7 2 Install glass clamp 9 to fixed glass 3 See figure 8 for details Smooth flat surface of glass clamp 9 should be installed on outside of fixed glass 3 10 Insure plastic sliding door glide is in place in underside of sliding door track divider 10 and positioned to proper location for 10mm glass thickness See figure 9 11 Position the sliding door track divider 10 into position as seen in figure 10 and mark the 2 shower base hole positions Note In drawing 10 the hole locations for attaching sliding door track divider should be 1 13 16 from edge of fixed glass See details in figure 10 NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size 13 12 Using the appropriate drill bit for your floor surface drill hole locations with 5 16 diameter drill bit and install the plastic anchors from screw pack 3 into the drilled hole Position the sliding door track divider 10 over drilled holes on floor and secure sliding door track divider 10 to floor using hardware in screw pack 3 See figure 11 14 Install Wheel Rollers onto the Door Assemble the roller assemblies 11 onto sliding door 4 as shown in figure Note The door handle mounting holes should be positioned to left The roller assemblies 11 will be on the ou
15. the fixed glass panel and return glass panel for the shower door opening from Left to Right Fixed Glass Sliding Door Return Glass Panel Return Glass Panel Sliding Door Fixed Glass If your project requires the door to open from the opposite direction flip the top rail installation so that the Return Glass Panel 5 is on the right when installed Measure the distance A Install all of the wall material or materials you intend to use before installing the glass clamps and return glass panel this includes all moisture resistant wall board or rock board tile stone or other wall covering Refer to the drawing above and measure and mark the shower wall and floor for drilling locations to attach glass clamps Installation of return glass panel and glass clamps Pee PPP PP f f ve Using the appropriate drill bit for your wall and floor surface drill each hole location with a 5 16 diameter drill bit Install the plastic wall anchors provided into the drilled holes NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size Using screw pack 1 attach the glass clamps 9 to wall and shower floor using M4x40 screws Screw Pack 1 The glass clamps 9 should
16. ts listing Before discarding the packaging check for any parts or small hardware bags that may have been overlooked 2 SUPPLIED HARDWARE annor 2 __ Anchor 2 SCREW 2 Anchor SUPPLIED PARTS Oo 16 SCREW Installation Guide Please read and follow the installation instructions and guidelines in this section Failure to follow the recommended instructions and installation techniques may lead to possible damage to the unit or the surrounding area This can affect warranty claims ATTENTION This unit requires assembly A minimum of two people are required for assembly as several of the sections can be large and unstable until assembled You will need the following tools Qe SS s Caulk Tape Measure Pencil Phillips Screwdriver lt 4 Sy S gt Caulk Gun Level Electric Drill Drill bit O 346 Hammer Miter saw or Hacksaw Locate the accessory box and remove the individual screw and hardware packages Lay them out in sequential order to aid in completing the rest of the installation Reverse Door opening This shower door can be assembled so that the sliding door opens from Left to Right or Right to Left The drawings below illustrate the shower door opening from Left to Right Note the location of
17. tside of sliding door 4 The sliding door should be to the inside of shower area 15 Hanging the Door ROLLER CAM ADJUSTMENT Rotate the outer edge of roller assembly using the small hex while holding the large hex wrench in place End View upper roller assembly top rail 2 bottom roller assembly N il g g _ i 0 Suspend the sliding door 4 on the top rail 2 Position the bottom edge of sliding glass door 4 into the groove of the sliding door track divider 10 Adjust the upper roller assemblies 11 to insure the bottom edge of sliding glass door 4 does not touch the bottom sliding door track divider 10 See roller cam adjustment drawing for details The rollers for this unit have a built in cam adjustment to adjust the plumb of sliding door Locate the small hole in outside edge of roller assembly and insert a small hex wrench into hole opening Next using the hex wrench for roller assembly slightly loosen the roller wheel assembly Now holding the hex wrench in place rotate the outer edge of roller assembly using the small hex wrench inserted into small hole opening in outer edge of roller assembly This will move the roller cam to offset any minor adjustments for sliding door out of plumb All 4 rollers on this unit can be adjusted as describe above Install the bottom roller assemblies 11 on the sliding door 4 to secure the slidin
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