Coastal Shower Doors L24IL16.69P-C Instructions / Assembly
Contents
1. Coastal Industries Inc FAX NO P O BOX 16091 TELEPHONE NO 904 641 1697 JACKSONVILLE FLORIDA 32245 904 642 3970 Legend Inline panel shower enclosure installation Instructions 400 Series PATENTS PENDING 1 Legend Inline 04 28 2011 EXPLODED VIEW OF MODULAR INLINE PANEL KEY LETTER A B b1 b2 b3 b4 c e c2 c3 c4 c5 c6 c7 c8 c9 c10 c11 c13 c14 c15 zronmo PART NUMBER 404 235 404 6112PHS C 154B 440 442 442 227 429 226 CP201 CP209 FW 10 093 98 42 5112FHSL 6112PHS C173B C176B 402 8112 1329 812QPT 447 634FHP SP116B Me RIGHT HAND PIVOT SHOWN a ae gt H jif oe ottom 5 j of PARTS LIST DESCRIPTION WALL JAMB door assembly side INLINE PANEL ASSEMBLY Panel Rails Panel Expander Jamb Panel Assembly Screws not shown Panel Glazing Vinyl not shown DOOR FRAME ASSEMBLY Door Frame Header Sill Door Frame Pivot Post no magnet Door Frame Strike Post with magnet Door Panel Rails Door Panel Pivot Stile Door Panel Strike Stile Pivot Pin not shown Pivot Bushing Plastic Pivot Washer2. Magnetic Strips not shown Door Panel Assembly Screw not shown designation not used Door Frame Assembly Screw not shown Door Glazing Vinyl not shown VINYL SWEEP top and bottom WALL JAMEB inline panel side 8 x 1 1 2 PAN HEAD PHILLIPS SCREW PLASTIC SCREW ANCHOR 8 x 1 2 SELF DRILLING QUAD SCREW HEADER CHSL KIT Lite 6 Flat Head Phillips Screw Nylon Bushing 2 QUANTITY a N F E STEP 1 Position Door Assembly Side Wall Jamb Determine and mark the curb centerline as shown lhe Ae om in figure 1 Decide which configuration best suits your needs wall jamb for door assembly side door assembly on left inline panel on right OR inline panel on left door assembly on right Your choice of door location above will deter mine which wall you will attach the 404 wall jamb Adjustment hol to e a fine interior With adjustment holes facing toward the interior of enclosure position Wall Jamb A up against the shower wall and center it on the centerline mark Use alevel to plumb the Wall Jamb Using the Wall Jamb s installation holes as guides drill three 1 deep installation holes on the wall Use a 3 16 masonry bit when drilling through SS SD 3 ceramic tile marble or any masonry type sur f face Insert Plastic Screw Anchors F Other SRE wise use a regular 1 8 drill bit and discard
3. Plastic Anchors Secure Wall Jamb with three 3 8 x T 1 1 2 pan head screws E figure 1 STEP 2 Measure Door Assembly width then position and secure CHSL KIT on curb base Distance measured L1 from wall 2 N T E R D ak O 1 y R LOCATE TO c EXTERIOR OF 7 E CENTERLINE x CENTERLINE l R figure 2 AO figure 2a Measure the width of Door Assembly C as shown in figure 2 then mark the CHSL KIT J location as shown in figure 2a Please note that Vinyl Bushing j2 IS NOT centered on the centerline but is located tangent and to the outside of the centerline as shown in figure 2a Secure Nylon Bushing j2 to curb base using the 6 Flat Head Phillips Screw j1 provided 3 Legend Inline 04 28 2011 STEP 3 Install Door Assembly figure 3 Detail shows strike on wall side and pivoting at panel see exploded view on sheet 2 also Cartwheel the door assembly 180 degrees if you want strike on panel side and pivoting on wall side Lift Door Assembly onto base ledge and over the CHSL KIT Assembly J then slide the Door Frame C into Wall Jamb A Whether the door strikes at wall side or pivots at wall side always double check to make sure that the door swings out Leave door assembly there temporarily and do not fasten at this time STEP 4 Insert Inline Panel Wall Jamb and Position Inline Panel AJ 9 a justment hole install
4. ation hole T 2 v figure 4 Detail shows strike on wall side pivoting at panel see also exploded view on sheet 2 With the installation holes on the same side as the panel s adjust ment holes see figure above insert the Inline Panel Wall Jamb D into the Inline Panel s Expander Jamb b2 as shown Bury the Wall Jamb into the Panel as far as it will go Lift Panel Assembly onto base ledge and position the Panel s Expander Jamb b2 over the Door Frame s vertical post c2 insert Panel Assembly B onto Door Assembly C as far as it will go Double check to make sure that the shower assembly is centered and squared on the base curb STEP 5 Insert Inline Panel Wall Jamb and Position Inline Panel Telescope Jamb D toward shower wall and secure with three screws figure 5 Frame Assembly C should be pushed up against Wall Jamb A Panel Assebly B should in turn be pushed up against Frame Assembly C Now step inside the shower enclosure and secure the unit to the remaining shower wall by telescoping the Inline Panel Assembly side Wall Jamb D up against the shower wall as shown Secure Wall Jamb D with three Installations Screws E Finish securing the Frame and Panel Assemblies Use three Adjustment Screws G to secure Wall Jamb A to Frame Assembly C Next use three Adjustm
5. ent Screws G to secure Panel Assembly B to Frame Assembly C STEP 6 Install Header and Caulk outside of Unit figure 6 Measure opening width at top of unit and trim Header H to length minus 1 16 of an inch Position Header H into place as shown in figure 6 above and secure utilizing three 3 self drilling screws G TO ENSURE A LEAK PROOF INSTALLATION Run a bead of clear mildew resistant caulking around the outside of shower enclosure where shower unit meets the shower base and where Wall Jambs meet the wall Follow caulking manufacturer s instructions before using shower
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