Design House 545632 Installation Guide
Contents
1. Design House is a registered brand of DHI Corp al DESIGNHOUSE Mequon WI 53092 1 800 558 8700 HATHAWAY SINGLE HANDLE TUB amp SHOWER FAUCET Models 545640 545632 545624 Your new Design House faucet will give you years of trouble free performance Thank you for choosing our product for your home Please read all of these instructions carefully before installing your new faucet Helpful tools to install this faucet e basin wrench e silicon sealer e Teflon tape e flashlight e 2 crescent wrenches e faucet supply tubes IMPORTANT POINTS e When installing your new faucet hand tighten the connector nuts then use one wrench to anchor the fitting and a second wrench to tighten the nut one additional turn Connections that are too tight will reduce the integrity of the system e Wrap threaded connections except aerator thread in spout or where o ring or rubber sealant are present with Teflon tape available from your local hardware or plumbing supply store Always wrap in a clockwise direction SAFETY TIPS e ALWAYS protect your eyes with safety glasses INSTALLATION PROCEDURE 1 Shut off the water supply to the tub and shower Verify that the hole sizes and positions of the holes in the wall are correct a The shower and tub spout outlet holes should be 1 1 4 in diameter b The valve access hole should be 6 in diameter c The recommended valve depth to the finished wall is 2 in min to 2 1 2 in m2. shooting re pe g Index ERSA Cai SY MAINTENANCE Your new Design House faucet is designed to give you years of trouble free performance Avoid abrasive cleaners steel wool and harsh chemicals that will dull the finish and void your warranty Brass finishes are polished and in some cases protected with a PVD finish or a durable lacquer coat to prevent tarnishing Keep it looking like new by cleaning it periodically with a mild solution of soapy water Rinse thoroughly and then dry with a soft cloth CONSUMER PROTECTION WARNING Under the Safe Drinking Water Act the U S Environmental Protection Agency restricts the amount of lead used in brass and solder Your new faucet is made in strict compliance with all government standards The materials used in the manufacture of this faucet are of industry standard quality and are similar to other plumbing products having brass fittings To reduce the amount of lead in your drinking water allow the water to run for a moment before filling your glass and remember to always use cold water for drinking purposes
3. ax Ensure that the valve body 1A cover is flush with the finished exterior surface of the wall Position the valve body 1A correctly in the wall with the UP pointing up The 8 in minimum from the valve body to the tub spout is required for proper operation 2 Unscrew the screws 2A and remove the plaster guard 2B 3 TUB amp SHOWER OUTLET CONNECTIONS Wrap thread sealant tape around the pipe threads in a clockwise direction as shown Connect the hot and cold water supply lines 3A not included the shower 3B not included and tub outlet pipes 3C not included to the valve body 3D Connect the pipe elbows 3E not included to the ends of both pipes and tighten with a wrench Note a Be sure to position the body 3D correctly in the wall with the markings UP facing upward b The hot water supply lines go into the H inlet and the cold water supply lines go into the C inlet c Do not use PEX or CPVC between the valve and spout 1 1 1 4 in Diameter 1 i 30 in Shower Only 48 in Tub amp Shower 6 in Diameter i 4 sain D Shower Only 1A Bin Min 30 in 1 1 4 in Tub amp Shower T Diameter 2A 2B 3 4 SHOWER ONLY OUTLET CONNECTIONS Wrap thread sealant tape around the pipe threads in a clockwise direction as shown Connect the hot and cold water supply lines 4A not included the shower outlet pipe 4B not included to valve body 4C Wrap thread
4. on water so that cold water is as cold as it will get and hot water is as hot as it will get Remove the Rotational Limit Stop from the valve by sliding it off the stem Place handle back on stem and rotate fully counterclockwise to the hottest position Place a thermometer in a plastic tumbler and hold in the water stream If the water temperature is above 120 F the Rotational Limit Stop must be rotated counterclockwise to decrease temperature Reinstall the stop by sliding it back on to the stem before reinstalling the handle MAKE SURE COLD WATER FLOWS FROM THE VALVE FIRST MAKE SURE WATER AT THE HOTTEST FLOW DOES NOT EXCEED THE TEMPERATURE LIMIT ALLOWED BY YOUR PLUMBING CODES 120 F OR 110 F 10 10A FOR SHOWER 11E 9 11B 12 colder ZB N Na rotational limit stop a g stop on cartridge TROUBLE SHOOTING o 545640 Polished Chrome o 545632 Satin Nickel o 545624 Oil Rubbed Bronze Problem Leaks underneath handle Cause Bonnet has come loose or cartridge is dirty or broken Action Remove the handle Tighten the bonnet If water still does not completely shut off turn off the water supply or turn off the stop valves Replace the cartridge Cartridge Stop Valve Bonnet Inverter Screw Many of these parts come 9 D p preassembled This exploded o Handle K diagram is to assist in trouble v SPN N
5. sealant tape around the threads of the plug 4D and insert it into the bottom outlet 4E Connect the pipe elbows 4F not included to the end of the pipe and tighten with a wrench Note a Be sure to position the body 4C correctly in the wall with the markings UP facing upward b The hot water supply lines go into the H inlet and the cold water supply lines go into the C inlet 5 FLUSHING Place the handle 5A on the valve body inverter 5B and turn the handle 5A to the full on mixed position Turn on the hot and cold water supply lines and allow the water to flow from the outlets for one minute or until all foreign matter has been flushed out Check for leaks Shut off the water at the faucet and supply lines Remove the handle 5A and unscrew the screw 5C 6 Place the plaster guard 6A onto the body 6B and secure with the screws 6C INSTALLATION PROCEDURE 7 SHOWER FLANGE AND SHOWER ARM INSTALLATION Insert the long end of the shower arm 7A through the flange 7B then wrap thread sealant tape around long end of the shower arm 7A in a clockwise direction as shown Install the long end of the shower arm 7A into the pipe elbow inside the wall Tighten the shower arm 7A do not over tighten Wrap thread sealant tape around the pipe threads of the tub spout outlet 7C not included in a clockwise direction as shown Connect the tub spout outlet pipe
6. the tub spout outlet pipe should project 3 7 8 in to 4 1 16 in from the finished wall to the lower pipe elbow 7D not included Tighten the elbow and tub spout outlet pipe connections with a wrench 8 FOR TUB SPOUT INSTALLATION Place the spout 8A onto quick connection until the spout 8A becomes flush with the finished wall and tighten the screw 8B with with the Hex wrench Hex 3 97mm provided 9 Before installing the escutcheon remove the plastic cap from the valve body 9A by twisting the cap in a clockwise direction 7B a5 7 ys 10 CHECKING FOR LEAKS Place the handle 10A on the valve body inverter 10B and turn the handle to the full on mixed position When the valve is turned on water normally flows through the tub spout 10C To activate the shower turn the valve on and pull the knob 10D up Hold the knob 10D until the water flows continiously from the shower arm 10E Check for leaks Shut off the water at the faucet and supply lines Remove the handle 10A 11 ESCUTCHEON HANDLE AND SHOWER HEAD INSTALLATION Install the escutcheon 11A onto the valve body 11B using the escutcheon screws 11C Place the handle 11D onto the valve body 11B and secure it with the screw 11E Use a phillips screwdriver to tighten the screws Insert the index 11F into the handle 11D Thread the shower head 11G to the shower arm 11H 12 ADJUSTING WATER TEMPERATURE Turn
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