STERLING NI3190A-38S/W Installation Guide
Contents
1. STERLING A KOHLER COMPANY Installation and Care Instructions NI3100 Series Pivot Shower Doors Pivot Shower Doors USA 1 800 STERLING 1 800 783 7546 Mexico 001 877 680 1310 SterlingPlumbing com WARNING Risk of serious injury Damage prior to installation can result in glass shattering Inspect the glass and all parts for damage before installation we NOTICE Do not touch the edges of the tempered glass with tools or any other hard objects Do not set the unframed tempered glass directly on the floor or any hard surface a a A WARNING Risk of serious injury Improper installation can result in glass shattering Follow all installation instructions WARNING Risk of serious injury Do not cut tempered glass Tempered glass will shatter if cut WARNING Risk of serious injury Shower door and side panels can shatter Regularly inspect the glass and all parts for damage missing or loose parts WARNING Risk of serious injury Always wear safety glasses while cutting and drilling IMPORTANT Leave this manual for the end user Read these instructions before installing or using this product CAUTION Risk of injury or property damage Do not attempt to cut tempered glass Do not throw the shipping carton away It will be used as a template Walls must be within 3 8 10 mm of plumb Cover drain with tape to avoid loss of small parts Follow the silicone2. ages so these limitations and exclusions may not apply to you This warranty gives you specific legal rights You may have other rights which This is the exclusive written warranty for Kohler Co 2014 Kohler Co
3. e short end of the pivot pin into the bushing 29 1 8 Nylon Washer iz Pivot Pin _ a Move a wall jamb into place with the sealant against the wall slots towards the inside of the shower Secure with three screws Repeat for the other side A i 8 18 x 1 3 4 Position a wall jamb slots to the inside on the bottom frame Level and plumb the wall jamb Mark the three mounting holes Repeat with the second wall jamb Remove the wall jambs 22 Determine right or left pivot side Confirm there are no obstructions in the door path Illustrations show right pivot throughout Reverse for left side pivot installations Left Pivot Right Pivot 23 1 4 120 591 mm 120 Slide a vinyl seal leg toward the inside of the door into the bottom side of the door frame Trim off any excess seal Close the door 34 Front Vinyl Seal From the bottom of the pivot side fixed panel slide the vinyl seal up until it reaches the top of the panel Trim off any excess seal at the bottom Vinyl Seal Ly Inside of the Shower Position the pivot side fixed panel no magnet in the wall jamb Secure the wall jamb to the pivot frame with five screws Repeat with the strike side panel magne
4. erial from the wall If more than one third of the existing wall tile is loose remove the remaining tile or patch around the tile with spackle If the plaster or wall board has been damaged use primer or waterproof sealant to repair the area With the adhesive toward the wall install the panel to the wall opposite the plumbing fittings aligned as shown Press firmly Using a soft cloth apply pressure and rub the entire surface Align with the front edge Remove all components from the carton Cut a 30 1 6 764 mm x 72 1829 mm piece from the back of the carton for use as a template Mark an X on the template With the marked X out position the template on the wall bottom edge on the shower base ledge Mark the location of the plumbing fittings Cut holes in the template slightly larger than the diameter of the outlets Confirm the accuracy of the hole locations Align with the front edge Lay the panel on the drop cloth glossy side down On the dull side of the panel apply a continuous 1 4 6 mm bead of panel adhesive 1 2 13 mm from the edge Apply panel adhesive in an X pattern Polystyrene Adhesive Adhesive toward the wall install the panel to the wall with the plumbing fittings aligned as shown Press firmly Using a soft cloth apply pressure and rub the entire surface Align with the front edge To the back side of the corner pa
5. f sealant are required Apply the correct type at the locations indicated Drill a 5 16 hole at each of the six marks Insert an anchor in each hole Position the top frame on the fixed panels Align it with the ends of the wall jambs Secure the top frame with four screws Install the bushing on the pivot side Side View Leg Align the top pivot hole on the door frame with the top bushing Insert the long end of the pivot pin through the bushing into the pivot hole and into the door frame Pivot Hole Apply a 3 16 5 mm bead of acrylic latex caulk at the locations shown 19 Acrylic Latex Caulk 20 Apply a bead of silicone sealant along the entire wall jamb on the side opposite the slots 24 Silicone Sealant I Front Edge N Apply a 3 16 5 mm bead of silicone sealant at the locations shown Silicone Sealant Position the bottom frame on the shower ledge 1 4 6 mm from the front edge Leave a 1 8 3 mm gap between the bottom frame and the walls Mark the front edge and tape in place 21 Leg 1 8 3 mm 1 8 3 mm Gap Gap N SSS el On the bottom frame install a plug in the strike side hole and a bushing in the pivot side hole Insert a nylon washer over the long end of the pivot pin and insert th
6. nel Peer 681203 Acrylic Latex Caulk 100 Silicone Sealant Magnet 1052892 C 1 16 2 mm Thick 780601 1052892 A 1 8 3 mm Thick Seal Washer A 2 T 1088416 gt 1088318 1088417 Pin Plug 786504 a Bushing Center Punch Masking Tape Bottom Frame i Determine the location of the drain line Cut a 5 127 mm to 5 1 2 140 mm hole in the subfloor Install the drain pipe and make sure it is self supporting and strapped down S gt n38 965 mm A A 5 127 mm 5 1 2 140 mm QQ XN 305 mm TN 305 mm Slide the rubber washer and fiber washer onto the drain 7 body from underneath the base Secure the drain body to the base with the locknut Shower Base Drain Body N Fiber washer Locknut OD Leveling Compound Confirm the subfloor is level Repair the subfloor with leveling compound if needed Position the base over the drain pipe Insert the drain seal and nut into the drain pipe Use the provided wrench to tighten the nut until the drain seal is compressed Install the strainer Nut D e Q a gt Move the shower base into place Confirm drain pipe alignment Mark the wall where the top lip of the base meets the wall Remove the base Drain Hole A 8 Prepare the Wall Remove any loose paint wallpaper tile or other loose mat
7. nel apply a continuous 1 4 6 mm bead of panel adhesive 1 2 13 mm from the edge 17 Polystyrene Adhesive Call Customer Care Center to order replacement parts 1189047 Corner Panel lt 7360000 Drain Finish color code must be specified when ordering Retain this document for future servicing Record model number from box for reference Model Number 1191128 Flat Panel 881601 Shower Base Note Perform this step to avoid a gap on the ends of the base Measure the wall thickness Measure and mark the wall thickness dimension in from the traced line on each end of the traced line marking the base Wall Thickness IMPORTANT for Step 9 and 15 use polystyrene compatible panel adhesive IMPORTANT Do not apply panel adhesive to the glossy side Adhesive must be applied to the dull side If adhesive is applied to the wrong side remove with mineral spirits or paint thinner On the glossy side of the second panel position the template over the panel marked side out and mark the location of the plumbing fitting holes With the adhesive toward the wall install the corner panel with the bottom edge flush against the base Press firmly Using a soft cloth apply pressure and rub the entire surface Ribs 1182621 2 B IMPORTANT In Steps 19 and 20 two different types o
8. rovince 5100 Series 5300 Series 5400 Series 6300 Series 6500 Series 500 Series 600 Series 660 Series 670 Series 690 Series 950 Series 2300 Series 3100 Series Based on the classification specified above STERLING bath and shower doors are warranted to be free of manufacturing defects within the time of the specified model s limited warranty from date of sale Kohler Co will at its election repair rectify or replace a fixture when inspection by Kohler Co discloses any such defects occurring in normal usage within the time period of coverage stated above Kohler Co is not responsible for removal or installation costs where replacement is indicated Damages due to improper handling installation or maintenance are not considered manufacturing defects and are not covered by this warranty This warranty is valid To obtain warranty service contact Sterling either through your plumbing contractor home center wholesaler or dealer or by calling or writing Sterling Consumer Services 444 Highland Drive Kohler Wisconsin 53044 TO THE EXTENT PERMITTED BY LAW ALL IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED KOHLER CO AND SELLER HEREBY DISCLAIM ANY LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states provinces do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of special incidental or consequential dam
9. sealant manufacturer s instructions for application and curing time Installation video available at SterlingPlumbing com Cut the walls along the marks Move the base into place 5 Confirm the base is flush against the studs not the wall Use filler strips on the studs if the base is not flush Remove the base 38 965 mm Rubber Washer Lay down a drop cloth Select a flat panel and identify the glossy side Lay the panel on the drop cloth glossy side down Apply a continuous 1 4 6 mm bead of panel adhesive to the dull side of the panel 1 2 13 mm from the edge and in an X pattern 1 2 13 mm Dull Side Polystyrene Adhesive Plumbing Fittings Cut the holes in the panel Dry fit the panel and confirm hole locations c gt Glossy Side Required Tools Parts Identification 786404 1088417 Top Frame 1088944 Pa Pin Bushing EEEE 1065841 S l Hardware Pack m i e i 8 18 x 3 8 1099979 1048208 B ee EN 770101 al Serew Panel Strike Fanor riot Side Wall Jamb Side with TETEA 770101 RAU Wall Jamb Wall Jamb ye pone 780501 g Y agnet Seal f a wee Se Series Number Label 1191128 Flat Panel 1077762 Anchor gl kon Polystyrene Panel Adhesive al bos 8 18 x 1 3 4 D 1048208 C Screw Door Pa
10. t Wall Jamb we Screws el 8 18 x 3 8 Pivot Side Fixed Panel Partially insert the top pivot pin through the top frame Push the pivot pin cover halfway onto the pin Top Pivot Pin Bushing i Pivot Pin Cover Check the door for smooth operation If adjustment is required remove the door panel Insert a 1 16 2 mm nylon washer onto the bottom pivot pin Reinstall the door Clean and dry the shower base ledge Apply a 3 16 5 mm bead of silicone sealant along the bottom frame where it meets the shower base ledge Allow the sealant to dry before using 100 Silicone Sealant Seal here outside only TROUBLESHOOTING WARRANTY Symptom Installation Recommended Action 5 YEARS LIMITED 1 The pivot pins do not slide into the door channels A Loosen the nearest door panel screw Pull the door panel frame away from the glass far enough to allow the pin to pass through Retighten the screw 3 YEARS LIMITED 2 Fitting the top pivot pin into the pivot block is difficult A Remove the strike side header screw Lift the header slightly Insert the top pin 1500 Series 1900 Series 2200 Series 5900 Series 1 YEAR LIMITED 3 The screw holes on the bottom of the fixed panel do not align with the holes in the bottom track A The bottom track is upside do
11. wn Remove the components as needed and return to step 21 Turn the bottom track over and repeat the required installation steps Symptom Door Functionality Recommended Action 1 The door contacts the bottom track A Adjust the door panel to increase the gap between the door panel and the bottom track Add a washer to the bottom pivot pin as shown in step 35 2 Opening or shutting the door panel is difficult A Adjust the door panel to increase the gap between the door panel and the strike jamb B Adjust the strike jamb so the door panel makes contact with the strike jamb magnet C Trim the ends of the seal to be flush with the door for the original consumer purchaser only Symptom Water Leaks Recommended Action 1 Water leaks under the fixed glass panels A From outside the shower apply silicone sealant where the fixed glass panel meets the bottom frame 1 800 783 7546 2 Water leaks between the fixed glass panels and the wall jamb A From outside the shower apply silicone sealant where the fixed glass panel frame meets the wall jamb 3 Water leaks under the door panel A Verify the seal is in place See step 34 4 Water leaks past the strike jamb 11182621 2 B A Adjust the door to decrease the gap between the door panel and the strike jamb B Adjust the strike jamb so the door panel makes contact with the strike jamb magnet vary from state province to state p
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