Symmons 5400 Installation Guide
Contents
1. piping and fittings Note Illustrations below show valve model without stops Reference as required Page Visual guide s sessesouareaniesniaaatiarsiaptatss 1 Dimensions illustration 4 1 Determine wall thickness Determine type of wall and wall thickness where valve will be mounted Consider whether to use mounting plate by reviewing figure 2 below Skip ahead to Step 3 if mounting plate is not used 2 Attach valve mounting plate Seat mounting plate against valve assembly as illustrated in figure 1 Figure 1 Mounting plate Walls for using T 177 valve mounting plate Fiberglass or acrylic walls required 3 Attach protective shield Reference figure 2 to determine whether shield is required Attach protective shield by snap fitting over end of valve spindle 4 Install piping fittings and control valve Piping and fittings not supplied Control Valve Install through cutout hole in wall as specified in figure 2 below and dimension illustration on page 4 Showerhead S on valve Pipe from outlet port on valve marked S to showerhead mounting arm location Hot amp Cold Supply H amp C Pipe hot water supply to valve inlet marked H and cold water supply to valve inlet marked C Tub Spout T on valve Pipe from outlet port on valve marked T to tub spout Important Do not A substitute Tub Spout with restrictive fittings such as PEX CPVC or outlet accessor2. 35A amp COLD seat removal tool T 35B s2 vV Service stop spindle amp retainer S sso V Semice stop spinde retainer amp removaltoo pris v V reverse soat amp tool kt valve HOT amp COLD supply inputs ae reversed Page 5 L L S SS S L Trouble Shooting Chart Problem Cause Solution Valve will not pass water Both hot and cold water supplies are Turn on both supplies Valve will not operate not turned on unless both hot and cold water pressure is on Valve leaks when shut off Hot and cold washers are worn or foreign matter dirt chips is lodged between washers and seat surfaces Temperature control handle is turned from cold to hot or hot back to cold and volume from spout or head is not constant Pressure balancing piston housed in spindle assembly is restricted from free movement by foreign matter 1 Replace washers using control spindle washer repair kit p n TA 9 2 Replace hot amp cold seats using hot cold seat repair kit p n TA 4 1 Open valve halfway remove handle and tap spindle with plastic hammer 2 Check water pressure balancing piston in control spindle See service instructions 3 Replace control spindle p n TA 10 Valve delivers sufficient Pee mna of Same as above Same as above Pee mna but little hot or the reverse Temperature varies without Same as above Same as above moving handle Valve delivery temperature reduces gradually d
3. E EELS EE ESD LSE gS ASE ENL ENA ENEE Parts Assembly Temptrol Shower amp Tub Shower Control Valves 4000 BODYV Shower valve Tub Shower valve 4000 X BODY Shower valve w stops Tub Shower valve w stops Service stop kit T 52 Temptrol valve Wes Removal tool 4000 BODY repair kit TA 4 tool T 35B Ti LA on S HOT amp COLD seat COLD seat removal yi ee Service stop kit amp removal tool T O M tool T 5500 A i a 7 00 5 COLD supply inlet HOT seat removal Shower supply 7 tool T 35A y outlet 7 yY l Temptrol valve SAS l Beatainer a Control spindle 4000 X BODY All Aye ne Control s pinde 4 TA 10 amp T 12A N HOT supply inlet Shower only Tub supply plug Tub Shower Tub supply outlet service stop and retainer i retainer Service stop i kit T 52 hot washer screw hot washer Control spindle lt cold washer retainer washer repair kit cold washer TA 9 cap gasket cap gasket cap limit stop screw Cap assembly o ring T 12A Cap washer 4 washer repair kit packing T 16 packing nut Temptrol Valve Replacement Parts and Optional Tools Symon ae Description HOT amp COLD seat repair kit optional tool p n T 35A B mo v _ __ Contolspincle washerrepairkit O O o mwee a aa Control spindle includes p n TA 9 amp T 16 components mea v v T O O me v v Sewwa Tssa V vV HOT seat removal tool T
4. OEP EEA SYMMONS Degas Tub Shower Systems 5400 5401 5402 Series ss Installation and Service Instructions Model Number Series Need Help 5402 cc000 Tub Shower System 5400 Shower Valve System Symmons customer service 5402 X 0 Valve includes stops 5400 X 0 Valve includes stops 800 796 6667 781 848 2250 5402 TRM Trim only 5400 TRM Trim only customerservice symmons com BAO il cirina Shower System Mon Fri 7 30 am 7 00 pm EST 5401 X Valve includes stops www symmons com service 5401 TRM Trim only e Technical help e Product information e Warranty policy Showerhead arm _ 7 Model Series 522SA D 5401 5401 X 5401 TRM 5402 5402 X 5402 TRM Showerhead 402SH2 Mounting Model Series 2 5400 5402 aad Temptrol 5400 X 5402 X Temp Limit Control Valve 5400 TRM 5402 TRM crewless escutcheon kit stop screw 4000 BODY 5401 TS 021 i T 4000 X BODY 5401 X 5401 TRM A e supply inlet Model Series 5400 X Dome Escutcheon Escutcheon 5400TS mounting plate 5400TS X 5401 a 5400 5401 X Tub spout Note Piping fittings and tools are not included 542TSD Actual plumbing should be determined and installed by a licensed plumber Protective valve shield not shown T 176 Installation Instructions Rough in Installation Control valve assembly
5. ational position Failure to do this will damage assembly 800 796 6667 781 848 2250 Fax 800 961 9621 781 664 1300 customerservice symmons com ZV 1081 080712
6. b Shower Systems 5400 5401 5402 Series Model Series 5401 2 1 2 dia 64 mm 13 ie a3mm N 5402 X JIN a approx 80 finished sa 1956 mm wall showerhead supply Finished wall to pipe centerline 2 3 8 1 2 60 mm 13 mm see note 2 5 8 16 mm Finished wall to rear of valve 3 1 2 1 2 89 mm 13 mm Wall cutout hole size 3 1 2 89 mm min 4 102 mm max s T dia 178 mm is ear Sees aa Hi 3 3 4 95 mm 1 6 as G S 2 3 8 1 2 HOT COLD 60 mm 13 mm supply 1 supply 49 inlet I Model Series 5402 5402 X Q a 2 T ch i X 2 1 2 dia ean 2 1 2 14 NPT mounting plate p n T 177 xNote 1 Temptrol control valve tub spout supply or supply plug HOT COLD supply inlet 1 2 8 1 3 mm 204 mm Notes also reference page 2 figure 2 for details 1 Walls for using T 177 mounting plate MP approximately Wall is 1 16 2 mm min 1 2 13 mm max Shower only 48 1219 mm Fiber or acrylic walls MP is required Tub Shower 32 813 mm Plaster or other type walls 1 2 or less MP optional Protective shield usage optional for protection only 2 Dry wall plaster or other type walls 1 2 or greater A Protective Protective shield attached to valve spindle to locate position shield 3 Dimensions subject to change without notice Jj pin 1 176 Hoor ALDA RO SIE SLE SILLS LESSE
7. ies such as a ledge spout hose and spray that would subject the valve to excessive internal back pressure otherwise operation will be compromised 1 16 2 mm min 1 2 13 mm max l l Plaster or other type walls optional i i Protective shield When mounting plate is used then shield is optional for Protecting end of valve during installation snap enion p n T 176 p n T 177 wall cutout hole size 3 1 2 89 mm min 4 102 mm max Ensure valve s mounting plate is flush against inner wall 5 Remove protective shield If protective shield was attached in Step 3 then remove shield snap fitted over the end of valve spindle once valve is securely installed and wall finish work has been completed 6 Adjust valve packing nut Reference figure 3 below Turn hot amp cold supplies on Valve will not operate unless both hot and cold water supply pressures are turned on Place handle over end of control spindle stem Adjust packing nut for positive frictional resistance as handle is rotated from shutoff position across adjustment range Temp Limit stop screw packing nut control spindle stem Figure 3 Valve adjustments Dry wall plaster or other type wall 1 2 13 mm or greater finished wall 2 3 8 1 2 60 mm 13 mm pipe centerline to finished wall Finished wall must be flush with back side of i protective shield emacs Protecti
8. t accessible order a reverse seat and tool kit p n T 108 Older installations may also require replacing the hot seat hot cold seat repair kit p n TA 4 Replace both seats even if only one appears worn Install and tighten both seats to 15 foot pounds of torque Control spindle washer repair kit Order p n TA 9 Remove control spindle assembly Remove cold washer by holding spindle using valve handle and unscrew cold washer retainer using channel lock pliers Remove hot washer by removing hot washer screw Checking water pressure balancing piston The perforated end of the control spindle assembly houses the water pressure balancing piston which is the heart of the valve Remove control spindle assembly Shake spindle assembly and listen for clicking noise Piston should be free to slide back and forth the full length of its travel If piston appears restricted then do the following 1 Tap the handle or stem end of the spindle against a solid object to free the piston 2 Try soaking in household vinegar and repeat step 1 If unable to free piston replace control spindle p n TA 10 Important Do not attempt removal of the piston Valve re assembly Reassemble by reversing above procedures After the control spindle assembly TA 10 is threaded back into the spindle cap assembly T 12A ensure control spindle is rotated 1 2 turn clockwise from its maximum counter clockwise rot
9. uring use handle must be turned to hotter positions to maintain constant temperature Valve delivers hot water when initially opened Water turns colder as handle is rotated in a counter clockwise direction toward the hot position Service Instructions Removing control spindle assembly Ref parts assembly figure Shut off water supply to valve and remove control valve handle and dome cover Remove escutcheon plate by first removing escutcheon screws Turn valve s control spindle to half way position between minimum and maximum rotation Important Failure to do this can damage control spindle assembly Unscrew both spindle cap and control spindle assembly Hot Cold seat repair kit Order p n TA 4 T 35A and T 35B Installation requires both hot amp cold removal tools p n T 35A amp T 35B Remove control spindle assembly Remove both seats with removal tools Symmons Industries Inc 31 Brooks Drive Braintree MA 02184 www symmons com 2012 Symmons Industries Inc Overdraw on hot water supply i e running out of hot water Valve is piped incorrectly i e the hot supply is piped to the valve s cold inlet and the cold supply is piped to the hot inlet Reduce maximum flow by using volume control adjustment on valve or showerhead This will allow longer period of use before overdrawing hot water supply If piping is accessible correct connections to the valve If piping is no
10. ve shield snap on off required when valve mounting i plate is not used 3 1 2 89 mm min 4 102 mm max Figure 2 Mounting valve Page 2 7 Flush system check for leaks 2 Attach escutcheon 5 Attach showerhead Turn valve to the warm position and run for a few minutes If system is dirty remove valve spindle in center of valve to ensure proper flushing See service instructions Check for leaks around valve assembly and all pipe fittings 8 Set Temp Limit stop screw Reference page 2 figure 3 The temperature limit stop screw limits valve handle from being turned to maximum position resulting in excessive hot water discharge temperatures Warning Failure to adjust Temp Limit stop screw properly may result in serious scalding Place handle on control spindle stem and open valve to maximum desired temperature Tub Shower Operation Control handle Turn Temp Limit stop screw clockwise until it seats Note Do not install positive shut off devices on control valve outlet or devices that do not allow the valve to flow at least 1 5 gpm CZILLA ZUIN Showerhead mode selection Trim Installation 1 Attach escutcheon mounting plate Care and Cleaning Clean finished area using mild soap and water or a non abrasive cleaner and then quickly rinse A non abrasive wax may be used to preserve finish area Dimensions Degas Tu
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