Swan TF-57-010 Installation Guide
Contents
1. 800 325 7008 15 For corner shower wall installation use the illustrated bracing design ATTENTION Additional bracing may be required if the Swanstone brand panel does not make full contact to the wall it s adhered to Attach this board to the wall Attach this board to the wall These boards need to be attached to the two outlying boards The Swan Corporation Installation Procedure 5 Remove the braces after 24 hours 6 After the temporary bracing is removed refer to the Caulking section for information on applying color match silicone sealant to joints and seams Caulking Note Install any optional extension wall panel kit and or optional window trim kit before caulking edges and seams 1 Apply a bead of color match silicone sealant to the edge where the bottom of the tub wall panels meet the tub ledge 2 Apply a bead of color match silicone sealant to the top edge of the entire unit 3 Apply a continuous bead of color match silicone sealant along all vertical and horizontal seams at side back and optional extension panel kit and or window trim kit joints i installed IMPORTANT NOTICE Follow the manufacturer s instructions on the tube for proper application Allow at least 24 hours for caulk to set before using the bathtub enclosure The installation is now complete DO2. 800 325 7008 13 Back Panel 1 Trial fit the back panel and make any necessary adjustments ima T H li A WARNING A Fumes Hazard far A The fumes from the silicone sealant and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 2 Clean the back of the panel with denatured alcohol IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel rom properly adhering to the wall 3 Apply the silicone sealant in 1 1 4 inch diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions oooooooo o oc oO KB oO 9 The Swan Corporation Installation Procedure 4 Install the back panel overlapping the comer side panels Carefully line up any faux grout lines Press the back panel firmly to the wall Use even hand pressure from top to bottom and side to side to ensure
3. A WARNING f Fumes Hazard A A The fumes from the silicone sealant and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 2 Clean the back of the apron strip with denatured alcohol 800 325 7008 Installation Procedure IMPORTANT NOTICE IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 3 Apply several dots of silicone over the back surface of the apron strip Follow the silicone manufacturer s instructions and note all ventilation and installation precautions 4 Carefully position the apron strip and firmly press the surface against the wall Apply hand pressure up and down and side to side making sure all areas are in firm contact with the wall 5 Repeat Step 1 through Step 4 to install the remaining apron strip Note Make sure the top edges of both apron strips are against the bottom lip of the side panels Back Panel Note Comer wall units do not have back panels If installing a comer shower wall unit skip to the Temporary Bracing section 1 Trial fit the back 7 panel
4. 5 Except for corner shower wall kits repeat Step 1 through Step 4 to install the remaining corner panel Note Make sure the top edge of both corner panels are at the same height measured fram the tap of the bathtub or shower floor Side Panels Most side panels are designed to fit a certain way Check for identification tags on the back of panels and or bullnose edges which align with the front edge of the bathtub shower floor or apron strips if installed 1 Measure the openings for faucet s bathtub spout and or shower head Measure the height up fram the ledge of the bathtub or shower floor ledge Measure in from a straight line drawn up from the front edge of the bathtub shower floor or apron strip trial fit apron strips when taking measurements 800 325 7008 Installation Procedure 2 Use the measurements to make a cardboard template in order to check for proper fit around the plumbing outlets Trial fit the cardboard template and adjust as necessary 3 Transfer the template measurements to the side panel to be installed over the plumbing outlets A WARNING A Dust Hazard When cutting or drilling the Swan Corporation product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fa
5. 4 Transfer the template measurements to the corner side A WARNING Dust Hazard When cutting or drilling the Swan Corporation amp product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products The Swan Corporation 12 IMPORTANT NOTICE Any cutout should have rounded comers sharp corners can promote stress cracks 5 Cut clearance holes using a router saber saw or hole saw Drill or cut holes 1 2 inch larger than the diameter of the plumbing outlets from the finished side of the panel For best results when drilling place a scrap of wood beneath the hole to ensure a clean cut QF GSSSSuS G Trial fit the panel and make any necessary adjustments Note The corner side panel should not extend all the way to the front edge of the bathtub i i li ot a a a a tT U AL Ey WN N CA Wek Wek Wd A WARNING Fumes Hazard The fumes from the silicone sealant and a solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and
6. If an extension cord is required always use an OSHA approved extension cord Power cords should only be connected to a circuit protected by a ground fault circuit interrupter GFI The Swan Corporation Safety Guidelines A WARNING WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death Electrical Shock Hazard A Contacting five electrical wiring with power tools or hand tools can cause serious injury or death Make sure all related circuit breakers are turned OFF Test for live circuits or wiring inside any wall where installation of the Swan Corporation product requires cutting into a wall Electrocution Hazard A Water and other liquids conduct electric current and can create a short circuit resulting in injury or death Keep all liquids away from electrical cords and power tools BO NOT create a short circuit between a source of electricity and a liquid by being in contact with both simultaneously General Information Required Tools O 100 clear silicone sealant O Saber saw straight up and down travel with bi metal blade 14 teeth per inch O Drill with 3 8 inch drill bit O Hole saw for faucet s bathtub spout and or shower head O Tape measure O Masking tape 2 inch wide works best O Level O Caulking gun O Medium grit sandpaper O Clean paper towels or shop towels O Lumber as required for bracing see Bracing Instructions O Denatur
7. TF 57 TI 5 TI NEO DTF TI 7236 TI 7248 Corner Panel with 7 Inch Dimension on Enclosure Back Wall and TI 7260 Side Panet Fits 31 to 34 inch Side Wall T1 7236 Back Panel Fits 29 1 4 to 39 3 4 inch Back Wall T7248 Back Panel Fits 41 144 to 51 3 4 inch Back Wall TI 7260 Back Panel Fits 53 1 4 to 63 3 4 inch Back Wall Tes Corner Panel with 5 Inch Dimension on Enclosure Back Wall Side Panel Fits 31 to 36 inch Side Wall TI 7236 Back Panel Fits 29 1 4 to 35 3 4 inch Back Wall gt Ti 7248 Back Pane Fits 41 1 4 to 47 3 4 inch Back Wall TI 7260 Back Pane Fits 53 1 4 to 59 3 4 inch Back Wall T 7236 TF 57 y 71 7248 ua A WARNING Note Faux tile wall kit installation shown Smooth finish wall kit installation is the same A Fumes Hazard At fumes from the silicone sealant and Corner Panels solvents used by the installer can be harmful if Many corner panels are designed to be installed a certain way used in an unventilated room Always work in a well Check for identification tags on the back of the panels Molded ventilated area To keep the area well ventilated open in shelves must be installed with the flat surface facing up windows and use exhaust fans If adequate ventilation is not 1 Select either a left or right corner panel Trial fit the corner achievable or practical use respiratory protective equipment panel and make any necessary adjustments 2 Clean the back of the panel with denatured alcohol C BD Alcohol Not
8. NOT discard these installation instructions PLEASE LEAVE THEM WITH THE HOMEOWNER Care and Cleaning Swan Corporation Veritek products are stain and abrasion resistant however the finish requires reasonable care IMPORTANT NOTICE Because cleaning products change over time always check the manufacturer s instructions to make sure it is compatible with fiberglass reinforced polyester DO NOT use a cleaner if the label indicates it should not be used on fiberglass reinforced polyester DO NOT use spray on cleaners that require daily use without immediately rinsing with water to stop the chemical cleaning reaction because damage will tesult and void the warranty www theswancorp com Maintenance amp Cleaning Day To Day Cleanup Wash regularly with warm water Use a soft cloth with a mild detergent such as Handy Andy Mr Clean Top Job Tough Act Ajax Liquid Cleaner or Lestoil Always rinse off cleaners within five minutes of application Scratch free pads made of nylon saran or polyethylene may be used IMPORTANT NOTICE NEVER use abrasive scouring powders cleansers or scouring pads to clean the tub enclosure They will scratch and dull the finish Dry cleaning agents and solvents will damage the surface Burning cigarettes will damage and discolor the finish Caulking Joints Inspect caulking joints monthly for damage or any signs of separation from the mating surface Cracks in the caulking w
9. PLASTER O CEMENT CONCRETE O OLD TILE O WALLPAPER O MASONITE Sheetrock Greenboard CEMENT BOARD or Wood O Surface must be dry smooth and free of any dust soap scum or any other contaminants O To ensure proper adhesion of the Swan Corporation product the wall surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Plaster Depending on the condition of the existing wall surface additional silicone may be reguired to ensure contact between the substrate and the wall panel O Sand textured or swirled finishes smooth O Clean the wall surface with a damp cloth to remove any dust soap scum or any other contaminants The wall surface must be dry and smooth O To ensure proper adhesion of the Swan Corporation product the wall surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Cement Concrete Depending on the condition flatness of the existing wall surface additional silicone may be required to ensure contact between the substrate and the wall panel O To ensure proper adhesion of the Swan Corporation product the complete area must be sealed with two coats of water or oil based primer sealer O After the primer sealer is completely dry complete the installatio
10. retail center after careful inspection After purchasing the Kit carefully unpack and inspect the product for any shipping damage that may have occurred lf damage is found report it immediately to the store of purchase After inspection and during installation protect the products from construction damage by moving them to another room or area until ready to install O Store panels in a flat area to avoid warpage until the t me o nstallation Do not store the panels outside of the original packaging in a vertical position O Please use the model number located on the side of the box or the front of this manual when contacting us with questions concerning the installation of this unit O Make sure the walls are the correct size and are in good condition Installation of damaged product will void the warranty Helpful Hints O Read these instructions carefully and familiarize yourself with the various parts of the kit O The variety of installations possible for this kit may require procedures other than thase shown Ensure construction is correctly sized plumb and square O Save the large cardboard box for protection of the shower floor or bathtub during the installation process and to use as a template for cutting the wall panels 800 325 7008 General Information O Allow sufficient time for the parts in this kit to adjust to room temperature We do not recommend installation of this product at temperatures below 65
11. solid wall contact A R il ECHR mag An Note Any gaps between the bottom of the panels and tub ledge will be filled in with caulking in a later step IMPORTANT NOTICE Refer to the Temporary Bracing section for information on bracing to hold the panels in place until the silicone sealant is completely set usually 24 hours This will allow proper curing of the silicone 5 Install the temporary bracing to hold the wall panels in place until the silicone sealant cures 6 After the temporary bracing is removed refer to the Caulking section for information on applying color match silicone sealant to joints and seams Veritek Extension Kits Tile Design TI 33 and TI 55 Yr The Swan Corporation TI 55 f IMPORTANT NOTICE Some extension wall panels have a flange designed to fit against the top edge of the existing tub wall panels Make sure to identify and correctly orient each extension wall panel wall before trimming panels or cutting plumbing outlet openings 1 Measure the height of the exposed wail above the installed tub wall panels If less than 24 inches use a saber saw to trim the top edge of the extension pane
12. wall If the panels are not correctly adhered to the walls they may fall off causing possible injury to someone in or around the shower or bathtub enclosure Grab Bars We recommend that shower compartments be equipped with support grab bars that comply with the most recent edition of ANSI A117 1 requirements Grab bars must be anchored to structural support wall studs behind the panels Do not rely on the panels only for grab bar support 800 325 7008 Safety Guidelines A WARNING WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death Eye Protection Be sure to use all personal protective equipment to ensure your own safety To avoid eye injury always wear protective glasses with side shields when using power tools Also make sure no one else can be injured by flying particles when using power tools Fire Hazard AN S Personal injury or death can result from a bama fire caused by flammable liquids or silicone sealants Cleaners or solvents can be highly explosive resulting in personal injury or even death when not used properly Clean up any flammable substance immediately Sparks or open flames can cause flammable substances to ignite DO NOT smoke while working on or near any flammable substance Solvents Hazard Fallow all manufacturer s safety instructions for silicone sealants and denatured alcohol Alcohol vapors are both flammable and hazardou
13. F O Sawhorses with 2 x 4 cross members or a worktable are helpful during the installation process O Always transport the panels vertically Use care when laying the panels flat to prevent flexing especially when panels have a cutout in them Store unused materials away from the work area to prevent accidental damage O If the shower or bathtub is placed over a garage or on an outside wail care must be taken to ensure that the shower or bathtub is properly insulated from cold temperatures Preparation Tips O Measure the width of the back wall with green board nstalled This measurement cannot exceed the width of the Swan Corporation back panel s If the wall opening is too small or too large other methods will be reguired to cover the wall O Measure the height above the bathtub or shower base If this measurement is less than the height of the Swan Corporation back and side panels then the panels must be cut to fit O Turn off the hot and cold water supply O Remove faucet handles escutcheons filler spouts and or anything mounted to the wall i e towel bars soap dishes etc O Always measure the location of the plumbing cutouts as stated n the instructions for each specific Swan Corporation tub wall kit Make a cardboard template to trial fit all plumbing cutouts before cutting panels O Ensure all plumbing or electrical work inside the walls is finished prior to installation of the wall panels O Pr
14. Veritek Bathtub and Shower Wall Kits TI 3 Bathtub Wall Kit TI 33 Extension Kit Ky Swan TI 5 Bathtub Wall Kit TI 55 Extension Kit www swanstone com TF 57 Bathtub Wall Kit GN 58 Tub Wall Kit TI NEO DTF Corner Shower Wall Kit TI 7236 Shower Wall Kit O Product Warnings O Safety Guidelines TI 7248 Shower Wall Kit O Required Tools O Kit Contents TI 7260 Shower Wall Kit ips ion T O Preparat Procedure ion O Installat O Clean amp Maintenance O Warranty Information Form 197 09 14 Safety Guidelines The Swan Assurance if our product is properly installed and maintained as stated in these instructions it will not leak Remember Safety First IMPORTANT NOTICE The Swan Corporation the makers of the Swan products cannot anticipate every possible circumstance that might involve a potential hazard during the installation of our product s The warnings and instructions in this installation guide are therefore not all inclusive If a tool installation procedure or work method that is not specifically recommended by The Swan Corporation is used you must satisfy yourself that it is safe You should also make sure that the Swan product s will not be damaged by the methods you choose The Swan Corporation will not be held responsible for w
15. an up all water or spilled fluids immediately Tripping Hazard A Personal injury can result from tripping over power cords tools or other items DO NOT leave items laying around the work area Personal Protection 6 Be sure to use all personal protective equipment such as sturdy work boots preferably with steel toes gloves and hard hat if necessary to ensure your own safety To prevent possible damage to your hearing always wear ear protection such as earmuffs or earplugs when working around power tools Cutting Hazard A The installation of the Swan Corporation product may require using power tools Keep hands away from the cutting edge of any tool used in the installation of our product Placing fingers in or around the cutting blades could result in serious personal injury Sharp Edge Hazard A After cutting the edge of a Swan Corporation panel it can be sharp Wear protective gloves to prevent personal injury Room Temperature D A Allow the Swan Corporation panels to adjust to room temperature for at least six hours before installation and consult the 100 silicone sealant manufacturer s instructions for storage and surface preparation The panels should be installed at temperatures not less than 65 F Panels should not be installed in areas where the temperature may drop below freezing 32 F Failure to follow this recommendation could adversely affect the silicone sealants which holds the panels to the
16. and make any 4 necessary adjustments Hk 4 WARNING A Fumes Hazard A The fumes from the silicone sealant and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 2 Clean the back of the panel with denatured alcohol 800 325 7008 Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 3 Apply the silicone sealant in 1 1 4 inch diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions 4 Instali the back panel overlapping the corner panels Carefully line up any faux grout lines Press the back panel firmly to the wall Use even hand pressure from top to bottom and side to side to ensure solid wall contact U Note Any gaps between the bottom of the panels and the tub ledge
17. asure and cut out openings for the faucet s bathtub spout and or shower head Install 1 2 inch moisture resistant cement board or greenboard over back 1 front 2 and rear 3 wall surfaces of the rough opening IMPORTANT NOTICE To prevent possible water wicking affect damage to the wall install the wall board with a 1 2 inch gap above the bathtub or shower floor side lip the front edge of the bathtub or shower floor and the room floor 800 325 7008 Installation Procedure 2 Apply a coat of water or oil based primer sealer to all the surfaces of the cement board or greenboard follow the manufacturer s instructions Allow the primer to dry thoroughly before applying any silicone adhesive Veritek Wall Kits Installation IMPORTANT NOTICE Before beginning refer to the General Information section for important information on how to prepare the existing bathtub or shower walls for installation Some Veritek wall kits have a smooth finish while others feature faux grout lines to give the appearance of tile This manual shows illustrations of wall kits with the tile appearance The installation process is the same for smooth finish wall kits Swan Corporation Veritek wall kits feature several distinct designs depending on kit style and the size of the bathtub or shower enclosure The wall kits are divided into different styles those with separate
18. ater damage of any kind in connection with the installation of one of our Swan bath shower panel kits A WARNING To avoid product damage personal injury or even possible death carefully read understand and follow ail the instructions in this installation guide before installing this product s Do not use cleaning fluids or operate power tools unless you read and understand the instructions and warnings in this and all other applicable labels or manuals Proper use of tools and the products described in this guide is your responsibility WARRANTY This product s covered by a Limited Lifetime Warranty Refer to the Warranty section in this manual for complete details Save this manual for future reference Important information on cleaning maintenance and repair is contained within IMPORTANT NOTICE IMPORTANT NOTICE Indicates that equipment or property damage can result if instructions are not followed Read and Understand the Manual Ee It is the responsibility of any individual who installs or maintains this product to fully understand and follow proper installation and maintenance procedures Be aware of the inherent dangers in the use of power tools when installing this product Read and understand all Warnings Cautions and Important Notices in this manual Work Safely DO NOT proceed if any doubt arises about the correct or safe method of performing anything found in this or oth
19. corner panels those with comer side panels and wall extension kits The different installation procedures are covered in the following sections Refer to the Installation section that matches the Swan Corporation product being installed IMPORTANT NOTICE Before starting the installation refer to the General Information section to verify the contents of the carton are correct Also read understand and follow any NOTES listed for your model wall kit DO NOT nail wall panels to sub walls This will damage the wall panels could result in water damage or other damage to floors walls or other portions of your building or home and will void the warranty Wall panels with a bullnose curved edge should be installed with the bullnose edge toward the front edge of the bathtub or shower For a professional looking installation align the top edges of the adjacent panels and line up any faux grout lines If the bathtub or shower floor has settled or is out of plumb it may be necessary to file or sand the bottom edge of the panels to achieve a good fit across the top Trial fit all panels before final installation Gaps between the bathtub or shower floor ledge and the bottom edge of the wall panels will be caulked after the temporary bracing is removed The Swan Corporation Installation Procedure Wall Kits With Separate Corner Panels
20. e Corner shower wall kits only have one corner panel Install it with the flat surface of the molded in shelf facing up IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to IMPORTANT NOTICE clean the panels The oil in the cleaner will prevent the panel Model TI 7236 TI 7248 and TI 7260 Shower Wall Kits The from properly adhering to the wall sides of the comer panels are different widths One side is 5 inches wide and the other is 7 inches wide The orientation of the corer pane will affect the allowable width of the wall dimensions 3 Apply the silicone sealant in 1 1 4 inch diameter dots Refer to the illustration and chart for proper orientation every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions BACK WALL BACK WALL a 7 SIDE WALL Over 34 e s SIDE WALL The Swan Corporation 8 800 325 7008 4 Carefully position the comer panel and firmly press the surface of the corner AU crcl A panel against the walls Apply hand pressure up and down and side to side making sure all areas are in firm contact with the wall Itis important to apply hand pressure to the entire surface of the panel to bond it to the wall surface
21. ed alcohol Veritek Wall Kit Contents Confirm that all parts of the kit have been included before beginning installation TF 57 Bathtub Wall Kit Molded Design One back panel One left corner panel One right corner panel Two side panels One tube of color match sil cone sealant Designed for bathtub enclosures 58 to 60 inches wide and 28 to 30 inches deep Wall panels are 57 inches high TI 5 Bathtub Wall Kit Tile Design One left side panel with shampoo shelf Two corner panels One back panel with soap dish One right side panel with shampoo shelf One left side apron strip One right side apron strip One tube of color match silicone sealant Designed for bathtub enclosures 53 to 60 inches wide and 29 to 32 inches deep Wall panels are 59 5 8 inches high The Swan Corporation General Information TI 55 Extension Kit Tile Design One back panel Two comer panels Twa side panels One tube of color match silicone sealant Designed for use with TI 5 Fiberglass Wall Kit Fits bathtub enclosures 53 to 60 inches wide and 29 to 30 inches deep Wall panels are 24 inches high TI 3 Bathtub Wall Kit Tile Design One back panel Two side panels One tube of color match silicone sealant Designed for bathtub enclosures 53 to 60 inches wide and 29 to 30 inches deep Wall panels are 59 5 8 inches high TI 33 Extension Kit Tile Design One back panel Two side panels One tube of color match silicone sealant Designed for u
22. epare the area with 1 2 inch 13 mm maisture resistant drywall marine grade plywood or concrete board Never install our products directly on any structure that is or may become wet or damp O Trial fit the side panels before you begin Swan Corporation panels have a finished side and an unfinished backer side The unfinished backer side should be placed against the sub wall O Walls must be solid plumb and square within 1 8 inch of true Shim or trim the opening as required This kit has been designed with some adjustability for minor alignment problems O The mounting surface must be free of dirt film waxes or any other residues O If you are installing a recessed accessory cut the hole after the panel is installed and fully supported by the wall Remember to position the accessory between the wail studs Caulking Tips O Follow the instructions on the color match silicone sealant tube O When job is complete inspect all caulked areas for gaps and fill as needed O Clean up any excess silicone using denatured alcohol and a clean cloth O Be very careful not to disturb caulk joints The Swan Corporation General Information Swan Corporation panels can be installed over a variety of products If you intend to apply the panels to any surface other than those described consult with a professional contractor Use the following sections when installing this product over O SHEETROCK GREENBOARD CEMENT BOARD WOOD O
23. er Swan Corporation manuals The installation of this product can require using power tools Do not use power tools without adequate training If necessary hire or consult a trained professional for expert assistance before continuing Use Proper Tools Always use proper tools which are in good working condition during the installation of the Swan Corporation products Using tools other than those listed could adversely affect the integrity of floors pipes walls or this product and could result in water damage or other damage to floors pipes walls or other portions of your building or home Do Not Use Nails O The panels mount to walls with 100 clear silicone only The Swan Corporation recommends 100 clear silicone sealant to mount this product Never use hammers nails or screws Hammers nails and screws could adversely affect the integrity of this product Nails and screws could puncture the Swan Corporation Wall Systems and Panels resulting in water or other damage to floors pipes walls or other portions of your building or home Inspect Before Cutting P Make sure no electrical wiring or plumbing is present before cutting into a wall to install any accessories Wall Conditions Inspect the walls before installing the Swan Corporation panels Never install panels over damp walls or an existing mold condition A CAUTION CAUTION Indicates a potentially hazardous situation which if not avoided may result in inj
24. ill allow water to leak into the surrounding surfaces Reapply caulking to any joint showing signs of wear or cracking Failure to inspect and repair caulking joints will void the warranty Warranty If a Swan product covered by this warranty is found to be defective in materials or workmanship after inspection by an authorized Swan Corporation representative we will repair or at our option exchange the product for a similar model This warranty extends for a designated period of time so long as it remains in use in its original place of installation This warranty covers products installed in accordance with the Swan Corporation s installation instructions used as tecommended and not damaged due to misuse abuse or improper installation It does not apply to any seams or changes made to the product by professional tradesmen or fabricators The Swan Corporation s option to repair or exchange the products under this warranty does not cover any labor or other costs of removal or installation nor shall the Swan Corporation be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product Residential Limited Lifetime Warranty The warranty applies only to the original purchaser and installation of these products in residential applications It does not apply to commercial applications Commercial 5 Year Limited Warranty The warranty applies only to
25. instructions and note ococooco all ventilation and installation oaoa precautions 8 Install the side panel overlapping the corner panel Carefully line up any faux grout lines Press the side panel firmly to the wall Use even hand pressure from top to bottom and side to side to ensure solid wall contact 9 Repeat Step 5 through Step 7 to install the remaining end panel The Swan Corporation 10 Apron Strips Apron strips are included in some wall kits to give a finished appearance to side panels that project beyond the front edge of the bathtub or shower floor Trial fit apron strips with side panels before final installation IMPORTANT NOTICE TI 5 Bathtub Wall Kit If installing a shower door do not install the apron strips Install the wall kit side panels even with the front edge of the bathtub to avoid shampoo shelf interference with shawer door frames TI NEO DTF Corner Shower Wall Kit Install apron strips with larger tile up If the distance from the inside corner to the front edge of the apron is more than 38 inches the apron strips may have to be discarded 1 If the wall kit includes apron strips trial fit strips to the wall with the pointed tip towards the bathtub or shower floor as shown Apron strips should be trimmed to fit tightly against the side of the bathtub shower floor even with the top edge 7 MWD a A H _
26. ll surface must be dry and smooth O To ensure proper adhesion of the Swan Corporation product the wail surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Installation Procedure Followed carefully these installation instructions will result in an easy trouble free installation of your Swan Corporation product Any deviations additions and or deletions from the prescribed installation without prior written approval will void the warranty covering this product Not following the directions could also result in personal injuries water damage and other damage to floors pipes walls and other portions of your building or home Disclaimer O The information contained in this Installation Manual is given free of charge It is based upon technical data which we believe to be reliable and is intended for use by persons having knowledge of this technical area at their own discretion and risk Swan Corporation assumes no responsibility for results obtained or damage incurred from the use of this material either in whole or in part by the buyer O This manual will give you basic instructions for the installation of the product in a step by step sequence that will work in most types of installations If you have an installation application that is not covered in this manual please cail your focal Swan Corporatio
27. ls Two side panels One tube of color match silicone sealant Designed for shower enclosures 53 1 4 to 64 3 4 inches wide and 31 to 36 inches deep Wall panels are 71 5 8 inches high Note 1 Corner panels are different widths Refer to chart in Installation Instructions for correct orientation Note 2 Bull nose curved edges on side panels must face to the outside of the shower for proper installation TI NEO DTF Corner Shower Wall Kit Tile Design One corner panel Two side panels Two apron strips One tube of color match silicone sealant Designed for corner shower enclosures with 36 to 38 inch deep side walls Wall panels are 71 5 8 inches high Note 1 Bull nose curved edges on side panels must face to the outside of the shower for proper installation Note 2 If the distance from the inside corner to the front edge of the apron is more than 38 inches the apron strips may have to be discarded For best results use 100 clear silicone sealant for bonding this product to a properly constructed and prepared sub wall You will need one tube of 100 clear silicone sealant tube sized to fit a standard caulking gun for every 1440 square inches or 10 square feet or 4 to 10 tubes for an average shower Follow the application recommendation located in the Panel Installation section of this manual Unpack Carton O Use care when opening the box so that you do not damage the panels O This product is shipped to you or your
28. ls to fit 2 Sand the cut edge with medium grit sandpaper to remove any rough edges 3a Veritek Extension Wall Kits With Separate Corner Panels Follow the step by step instructions in the Veritek Wall Kits With Separate Corner Panels section to cut needed plumbing outlet openings trial fit panels apply silicone sealant and install the panels of the extension kit 3b Veritek Extension Wall Kits With Corner Side Panels Follow the step by step instructions in the Veritek Wall Kits With Comer Side Panels section to cut needed plumbing outlet openings trial fit panels apply silicone sealant and install the panels of the extension kit Note Keep faux grout lines and the edge of the panels aligned when installing adjacent panels Use even hand pressure from top to bottom and side to side to ensure solid wall contact a 800 325 7008 Temporary Bracing Install the temporary bracing to hold the wall panels in place until the silicone sealant is completely set usually 24 hours This will allow proper curing of the silicone IMPORTANT NOTICE To ensure contact between the panels and walls until the silicone sealant sets install the temporary bracing after completing installation The bracing should be constructed from 1 x 2 inch 1 x 3 inch and 2 x 2 inch lumber Cut the boards to length so that the braces wedge against the wall panels and or each other when installed Failure to brace in the manner desc
29. n distributor or contact the Swan Corporation directly for additional information about your application Follow all installation instructions Failure to follow these instructions could result in personal injuries water damage or other damage to floors pipes walls or other portions of your building or home 800 325 7008 Filler Boards If an existing wall covering i e tile does not extend to a height equal to the height of the panel it will be necessary to install a filler board to that height The filler board must equal the thickness of the existing wall covering tile Usually 1 4 inch masonite or similar material is adequate If desired the filler board can extend from the top edge of the tile to the ceiling If installing an optional wall panel extension kit above the wall panel kit the filler board must extend from the top of the existing wall covering tile to 24 inches above the top edge of the installed tub wall kit panels or to the ceiling if less than 24 inches Failure to use a filler board to properly install the panels could result in water damage or other damage to floors walls or other portions of your building or home New Construction Wallboard Installation Note if the Veritek wall panel kit is to be installed over an existing wall surface proceed to the next section 1 Me
30. n following the instructions in this manual Old Tile Depending on the condition of the existing walt surface additional silicone may be required to ensure contact between the substrate and the wall panel IMPORTANT NOTICE Old ceramic tiles if solidly adhered do not need to be temoved All plastic tiles must be removed O Remove or reattach any loose ceramic tiles Old tiles and front edge ceramic tiles should be reset for appearance only O Remove any tile accessories attached to the walls The Swan Corporation Installation Procedure Remove the bottom row of tile and cut a ventilation gap in the substrate Surface must be dry smooth and free of any dust soap scum or any other contaminants O Complete the installation following the instructions in this manual Note If using a trim kit old tiles may need to be removed to allow a proper fit Wallpaper O All wallpaper must be removed from the area being covered Clean the wail surface to remove any dust soap scum or any other contaminants The wail surface must be dry and smooth O To ensure proper adhesion of the Swan Corporation product the complete wall surface must be sealed with two coats of water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Masonite Clean the wall surface to remove any dust soap scum or any other contaminants The wa
31. ns Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products IMPORTANT NOTICE Any cutout should have rounded corners sharp corners can promote stress cracks 4 Cut clearance holes using a router saber saw or hole saw Drill or cut holes 1 2 inch larger than the diameter of the plumbing outlets from the finished side of the panel For best results place a scrap of wood beneath the hole to ensure a clean cut GSSSSese27 5 Trial fit the panel and make any necessary adjustments The Swan Corporation Installation Procedure A WARNING A Fumes Hazard AA The fumes from the silicone sealant and ZTA solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 6 Clean the back of the panel with denatured alcohol Cw Benatured Alcohol IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 7 Apply the silicone sealant in 1 1 4 inch oooo diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone oaaa manufacturer s
32. ribed could keep the panels from properly adhering resulting in personal injury as well as water damage or other damage to floors walls or other portions of your building or home 1 Place two or more braces against the back wall Place two braces on the panels that are 48 inches or less and three or four braces on the panels used on back walls greater than 48 inches wide IMPORTANT NOTICE Installation Procedure 3 Install wedge horizontal braces against the left and right wall braces 4 Insert wedge blocks or cross braces between the front to tear panel braces and the back panel braces These blocks or braces must apply pressure to the back panel to hold it in place To prevent scratches or other damage make sure there are no nails or other foreign objects in the surface of the bracing that is placed against the panel Also to prevent possible damage to the walls do not apply excessive pressure to the braces Do not hammer pound braces in place or nail the braces together 2 Place two braces against each left and right wal A H H
33. s to breathe Silicone vapors may irritate eyes and nose Personal injury can result from improperly handling or use of products such as denatured alcohol Always follow the manufacturer s recommendations for the safe use of these products Ventilate any work area before beginning to apply silicone sealants cleaning agents or solvents J A Fumes Hazard A The fumes from the silicone adhesive and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment A A Dust Hazard TAN When cutting or drilling the Swan Corporation product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products Power Tool Hazard AD To prevent personal injury or possible death always follow the electrical safety recommendations of the power tool s manufacturer Do not use power tools in an unsafe manner Power tools should only be connected to a circuit protected by a ground fault circuit interrupter GFI Shock Hazard A Never use electric power tools around water condensation or other liquids Electric shock can cause severe burns significant injuries and even death
34. se with TI 3 Fiberglass Wall Kit Fits bathtub enclosures 53 to 60 inches wide and 29 to 30 inches deep Wall panels are 24 inches high GN 58 Tub Wall Kit Natural Gloss Design One back panel One left corner side panel One right corner side panel One tube of color match silicone sealant Designed for bathtub enclosures up to 60 inches wide and 29 to 30 inches deep Wall panels are 58 inches high Tl 7236 Shower Wall Kit Tile Design One back panel Two corner panels Two side panels One tube of color match silicone sealant Designed for shower enclosures 29 1 4 to 39 3 4 inches wide and 31 to 36 inches deep Wall panels are 71 5 8 inches high Note 1 Corner panels are different widths Refer to chart in Installation Instructions for correct orientation Note 2 Bull nose curved edges on side panels must face to the outside of the shower for proper installation Tl 7248 Shower Wall Kit Tile Design One back panel Two comer panels Two side panels One tube of color match silicone sealant Designed for shower enclosures 41 1 4 to 51 3 4 inches wide and 31 to 36 inches deep Wall panels are 71 5 8 inches high Note 1 Corner panels are different widths Refer to chart in Installation Instructions for correct orientation Note 2 Bull nose curved edges on side panels must face to the outside of the shower for proper installation 800 325 7008 TI 7260 Shower Wall Kit Tile Design One back panel Two corner pane
35. the original purchaser and installation of these products in commercial applications Sy Swan Form 197 09 14
36. ury It may also be used to alert against unsafe practices Use Proper Installation Methods 22 Follow all instructions related to wall surface preparation Failure to follow such instructions could cause the panels to detach from the wall surface after installation resulting in personal injury Failure to follow these instructions could result in water damage Lifting Hazard According to the National Institute for Occupational Safety and Health the recommended maximum safe lifting weight is 51 pounds with all lifting conditions perfect minimal forward reach steady load close to the body straight back load between knees and shoulders and good grips To avoid personal injury always use these proper lifting techniques and use two people to move cartons weighing more than 51 Ibs The boxes containing the Swan Corporation kits can weigh in excess of 80 pounds Use the appropriate lifting devices to move the load Always use two people when lifting heavy or bulky cartons DO NOT attempt to lift objects that are too heavy WHEN CARRYING A HEAVY LOAD GET HELP Slipping Hazard A Do not install this product in the presence of water Installing this product without drying all surfaces or in the presence of water could cause you to slip and fall due to wet floors or spilled fluids Personal injury can result from slips or falls Before installation dry all surfaces including the floor with a cloth or paper towel Cle
37. use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 7 Clean the back of the panel with denatured alcohol 800 325 7008 Installation Procedure IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from properly adhering to the wall 8 Apply the silicone sealant in 1 1 4 inch diameter dots every 8 to 10 inches over the back surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions 9 Carefully position the corner side panel tight against the corner and firmly press the surface of the panel against the walls The corner side panel should not extend all the way to the front edge of the bathtub 10 Apply hand pressure up and down and side to side making sure all areas are in firm contact with the wall It is important to apply hand pressure to the entire surface of the panel to bond it to the wall surface F T ass a POE EA EE md mm ao 11 Repeat Step 6 through Step 9 to install the remaining corner side panel Note Make sure the top edge of both corner side panels are at the same height measured from the tub ledge
38. will be filled in with caulking in a later step IMPORTANT NOTICE Refer to the Temporary Bracing section for information on bracing to hold the panels in place until the silicone sealant is completely set usually 24 hours This will allow proper curing of the silicane 5 Install the temporary bracing to hold the wall panels in place until the silicone sealant cures 6 After the temporary bracing is removed refer to the Caulking section for information on applying color match silicone sealant to joints and seams The Swan Corporation Installation Procedure Veritek Wall Kits With Corner Side Panels GN 58 and TI 3 GN 58 Note Faux tile wall kit installation shown Smooth finish wall kit installation is the same Corner Side Panels Many corner side panels are designed to fit a certain way Check for identification tags on the back of the panels Molded in shelves must be installed with the flat surface facing up 1 Select the corner side panel that will be cut out for the plumping fixture outlets 2 Measure the openings for faucet s bathtub spout and or shower head Measure the height up from the ledge of the bathtub or shower floor ledge Measure out from the back wall 3 Use the measurements to make a cardboard template in order to check for proper fit around the plumbing outlets Trial fit the cardboard template and adjust as necessary
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