Global Water Water Box Use and Care Manual
Contents
1. i POL AY i at Oa Wes WATER BOX OPERATION MANUAL Please read these instructions completely before operating this unit Table of Contents ipsi te CHUCUION PREPRINT SE E RR RR e SN SI RR INI RE RE II TRI RVI pg 3 Setting up the Water BON osraroieri dai aa elan ali nodal alde Dai pg 3 How The Water Box WOFkS cc cccccssssseecessseceecesseecescseaeecesessaeecesseseceseeeeesees pg 4 Water Connection tataie iia oo ded davai ovale ceai ii pi ate ua a a aa Baa pg 5 Feed Water COMME CHIONS seaca ad oii eat o ees Idea 002 ua atei fre ad p g 6 Dra GONNEEUI OI Seac iei iei decani o utadaa te du tui e Sebi dute atei d toned ate aaa dag alea p g iistalline the Fauceti scoici aia eee lada intai oja cool d sa Ioana pg 8 9 Batt Ory InStallAtlON ceitecsdebdcubsstestiosragaansunt fest bbe cara da t dale pg 9 EZ COMME CHO M SivsctscensicsseiSenssecaccaet n oala iz alu dat a lau at patut ate dida at pg 10 SV SECM SUI UD poleit sta dt a ata a ata d d i aliate las ioana are loa aaa a pg 11 Filter Replaceme ade szcc batul co ea oaia ati c ao aaa da aliat oa oaie bese pg 12 Reverse Osmosis Membrane ReplaceMent cccsccccssssseecessseceeeseseeceseeseees pg 13 Trouble NOONE acc i caii ea boa oda aa Ss da atata air aaa pg 14 SIDE CINICATIONNS se cois n 000 aa i Ga ua i d dl 3 aaa auste pg 14 WV QE ANY 4 ocean atena a noua ao at a aa 0 03 da a pg 15 List of Figures Figure 1 Water Connections cssssscseccecceceeceuse2. It is good practice to test the system prior to leaving site and or before use Push in collet and remove tube Push Collect in Disconnect 10 Page To disconnect ensure the system is depressurized before removing fitting Push in collet squarely against face of fitting With the collect held in this position the tube can be removed System Start up Once all your connections are complete you are ready to prime or flush the filters To do this simply turn on the water and open the faucet You will notice water coming out of the drain line This is normal and will stop when the Water Box is completely filled with water Let the system flush through the faucet for about an hour In that time you will notice fine black carbon particles These particles are harmless but may make the water appear grey in color Note The reverse osmosis membrane is treated with a food grade sanitizing agent that may cause an undesirable taste Although it is not harmful it should be flushed from the system NOTE The RO system does not produce a high volume of water on demand as an ordinary filter does Water is produced at a slow drop by drop rate The system requires about 30 minutes to fill the storage tank As water is taken from the tank the system automatically starts the cycle of replacing the water and then stops water production when the tank is full CAUTION Visually check the entire system for leaks If a leak is present make
3. Screw on the Blue tubing with brass nut to the faucet base Uses wrench to tighten the nut but don t over tighten it Too tight would cause leak 11 The spout can swivel 360 degrees The faucet lever can be pushed down for dispensing or pulled up for continuing dispensing Battery Installation To install the batteries simply unscrew the top cover of the water box The 2 screws are located in the back of the Water Box on the top cover Install the batteries and LED light will illuminate 9 Page EZ Connections The standard tubing connections on the water coolers are EZ connect fittings Use the tubing provided and follow the instructions below to make the connections If you cut the tubing make sure it is a square cut fits squarely in the fitting and seals properly Cut the tube square Collet Stainless Steel Teeth Cut the tube square It is essential that the outside diameter is free of score marks and that burrs and sharp edges be removed before inserting into fitting For soft thin walled plastic tubing we recommend the use of a tube insert Insert tube Fitting grips before it seals Ensure tube is pushed into the tube stop Push up to tube stop Push the tube into the fitting to the tube stop The collet gripper has stain less steel teeth which hold the tube firmly in position while the O ring pro vides a permanent leak proof seal Pull to check secure Pull on the tube to check it is secure
4. LED light is used as a filter replacement indication light The batteries last about 6 months This is about the same time filters need to be replaced 4 Page Water Box Connections When you receive the water cooler the water connections on the back have tube plugs in them These tube sections must be removed before making all your connections To remove the tube sections see Page 9 Disconnect The 1 4 plastic tubing should be used for making the Feed Water Drain connections and Faucet connections Note If hard copper tubing is used for the Feed Water and Drain connections the bulkhead fittings must be changed to a metal fitting Ud To Faucet TO Drain Feed Water In Figure 1 Water Connections 5 Page Feed Water Connections EZ Angle Stop Adapter Installation Instructions For cold water use only 1 Turn off Angle Stop Valve and depressurize 2 Disconnect existing flexible supply line from Angle Stop 3 Insert provided gasket into the female threads of EZ Angle Stop Adapter 4 Rotate female threads of EZ Angle Stop Adapter counter clockwise onto 3 8 Male Compression Threads 9 16 UNEF on the existing Angle Stop Valve until Adapter drops onto threads then thread clockwise until finger tight and turnan additional 180 360 Pr 5 Rotate Flexible Supply line compression nut Eww counter clockwise onto 3 8 Male Compression Threads 9 16 UNEF on the EZ Angle Stop Adapter until nut drop
5. sink drilling process although not complicated requires a 8 Page certain amount of caution and forethought Porcelain sinks can chip if care is not exercised PORCELAIN ENAMEL SINK STAINLESS STEEL SINK ALUMIUM SINK A 5 8 hole is required for the faucet It is recommended that you get special drill bit for porcelain and tile counter 1 Place a piece of masking tape or duct tape on the determined location where the hole is to be drilled 2 Use a variable speed drill at slow speed with 1 8 drill bit and drill a centering hole in the center of the desired faucet location 3 Enlarge the hole using a 1 4 drill bit 4 Enlarge the hole using 7 16 1 2 and 5 8 drill bit Pause occasionally to cool the drill bit 5 File or clean the surrounding area and remove the masking or duct tape NOTE the metal chips on porcelain will stain very fast 6 DON T put Teflon tape at the tip of the threaded mounting base of the faucet since it s a compression fitting 7 Put the small rubber washer the chrome base plate large rubber washer according to the diagram through the threaded mounting tube at the base of the faucet 8 From under the sink install the bottom plate lock washer and nut Then screw on tightly 9 According to the diagram put the brass nut through the BLUE tubing first then plastic sleeve preferred or brass sleeve then the plastic insert Push the white plastic sleeve against the insert 10
6. NT _____ DRAIN LINE Ts i FROM AIR GAP A gal I AIR GAP ONLY JE ESIN memi S n 7 Y N INSTALL HERE pa HORIZONTAL Fr x T XI 7 i AL se Pa MAXIMUM DISPLACEMENT IP FROM TOP CENTERS oa Horizontal Drain Line Vertical Drain Line Locate drain hole as close as possible to top of pipe Locate drain hole on a straight length of drainpipe next ta between 45 and top and as far as practical from P PS trap batween trap and sink garbage disposal Figure 3 Drain Connection 7 Page Installing the Faucet 1 Faucet base 2 Small washer and chrome plate 3 Large washer 4 Kitchen sink 5 Bottom plate 6 Lock Washer 7 Lock Nut E E 8 Tube Insert 9 Sleeve T 10 Faucet Nut il 2 T z 6 Figure 4 Faucet Installation J E Drill 5 8 hole on sink The Faucet should be positioned with aesthetics function and convenience in mind An ample flat service is required for the faucet base so that it can be drawn down tight Also check the under sink area of the desired location to see if there is ample space to complete the faucet installation If the space is not available on the upper sink area the faucet could be positioned on the counter top at the edge of the sink Be sure to watch for obstructions below i e drawers cabinet walls support braces etc If the counter top is ceramic tile the method for drilling the hole should be the same as for a porcelain sink Note The
7. ck for leaks Water Tastes Bad Filters need to be Once all connections primed flushed have been made Open the faucet and let the water run through it Trouble Shooting Guide 14 Page for 1 hour Note In the event of problems beyond the scope of the troubleshooting described in the manual please call your selling dealer Specifications Model No High Side Pressure 125 psi Ambient Tank Capacity 2 3 Gallons Warranty All Global Water products are warranted to be free from defects in materials and workmanship under normal use within the condition of operation listed for a period of 1 year from date of purchase There is no liability assumed by the company for damage due to water leakage or other secondary effects from any component defect Labor is not covered in this warranty The warranty applies when Conditions of Operation below are met Conditions of Warranty Water System Pressure 35 100psi Temperature 40 100degrees F Water PH range 4 10 Max TDS 1500 PPM Turbidity lt 1 0 NTU 15 Page Water Hardness lt 20gpg Iron lt 0 1 mg l Manganese lt 0 1 mg l Hydrogen Sulfide lt 0 00 mg l For filter only systems F models water hardness must be less than 3 5 grains or 60 mg liter 16 Page Cleaner Healthier Water 3937 Pembroke road Hollywood Florida 33021 www Bluline com Tel 786 235 2518 Fax 786 207 2570 Email Info Bluline com 17 Page
8. ng Up the Water Box Connections that need to be made 1 Setup your Feed water connection 2 Setup your Drain connection 3 Setup your faucet connection After your connections are made you need to 1 Install the batteries 2 Flush the filters 3 Page How the Water Box works The Water Box Reverse Osmosis RO System uses a semipermeable membrane to reduce dissolved salts and minerals improving the taste and odor of your water The RO membrane is made of layers of micron thin film wound around a hollow center core Water molecules can pass through the membrane but dissolved salts and minerals are rejected The Water Box Reverse Osmosis System features 4 stage filter action Your water supply is pre filtered to reduce dirt and chlorine that may foul the membrane The RO membrane separates this pre filtered water into PRODUCT WATER and DRAIN or REJECT WATER Incoming water pressure forces the product water through the membrane and into the storage tank Dissolved solids and other contaminants cannot pass through the membrane and are sent to the drain as reject water When you open the drinking water faucet product water is drawn from the storage tank through an activated carbon post filter providing you with cleaner great tasting water For each gallon of water produced several gallons are discharged as reject water The storage tank can hold up to 1 gallon of water at a time for drinking and cooking needs Blue LED Light The Blue
9. s onto threads then thread clockwise until finger tight and turn an additional 180 360 Use only rubber or plastic ferrule in supply line nut not for use with metal ferrule 6 Cut the tubing squarely and if using plastic tubing ensure that the cut has not made the tube out of round and that the tube has a smooth outside diameter without any burrs or score marks 7 Push the tubing through the collet and dual o rings until it bottoms out against the tube stop approx 34 insertion depth The collet holds the tube in place and the dual o rings provide a leak resistant seal 8 Push and pull the tubing toward and away from the fitting to ensure that it has been installed properly 9 Re pressurize the line and test and inspect the installation for any leaks Figure 2 Feed Water Connection 6 Page Drain Connection Applies to models with Reverse Osmosis RO only The drain line in the back Fig 4 must be hooked to the drain line ahead of the normal sink water trap See Figure 3 below Place the 2 part drain saddle on the drain pipe before the drain trap Allow proper space for the drilling operation Tighten the saddle bolts evenly on both sides Using the opening in the drain outlet saddle as a guide drill a 1 4 hole in the drain pipe Clean any debris out of the drain saddle connection Connect the drain line to the cooler using the 1 4 black tubing supplied h al i rt aw VERTICAL d a MOU
10. sseeeseseessesessssessssrsesaesanes pg 5 Figure 2 Feed Water Connection ce eee nea nene eee anna aeee pg 6 Figure 3 Drain CONNECTION L ccccccceecssnsrsssecsssecssessessssesseceeeceseeesesesseeseseas pg PISUEOS Faucet Inst llati ON scie pie cuc da aaa sa da dal linear dia daia pg 8 Figure 5 Reverse Osmosis Membrane Replacement ce nenea pg 13 2 Page Introduction Congratulations on your purchase of our revolutionary purification system the Water Box Our Reverse Osmosis system is designed to replace the conventional 5 gallon water bottle while eliminating the hassles of deliveries lifting bottles and eliminating plastic bottles from landfills The Water Box is connected to your city or well water supply to efficiently filter out tastes and odor and to remove microscopic contaminants by using reverse osmosis purification technology The Water Box only dispenses room temperature water The RO system utilizes a CSM Reverse Osmosis water purification filter which produces pure safe water from city or well water The RO assembly is comprised of 4 filters The first stage is a 5 micron sediment filter a carbon GAC 10 micron filter CSM RO membrane and a post carbon filter to improve taste The RO filter assembly requires a drain line connection to be installed which removes rejected water to the sewer Please read all the instructions in this manual before operating this unit Setti
11. sure all of your connections are pushed in tightly NOTE Initially the water may appear cloudy This is a result of air trapped in the post polishing filter It is not harmful and will disappear in a matter of minutes It may take up to a week after installing a new post polishing filter for the trapped air to dissipate 11 Page Water Box Filter Replacement The filter elements must be replaced at regular intervals to maintain the quality of the water The Water Box has 4 stages of Reverse Osmosis filtration The first stage is the 5 micron sediment filter The second stage is the activated carbon filter The third stage is the post carbon filter These filter elements must be replaced every six months The Reverse Osmosis filter the larger of the 3 must be replaced every 3 years Replacement Procedures Filtration Versions a Turn your water supply off going to the Water Box b Unscrew the 3 covers with a Phillips head screwdriver c Turn the blue valve on the holding tank to the off position d Place a towel under the filters to catch water The filters will have water in them which will run out when the filters are unlocked e Twist the filters to remove them from their housings f These filters are disposable encapsulated filters Remove and discard the entire filter body Replacement filters are sold as a set 1st Stage sediment filter 2nd Stage carbon filter P N ETSET 3rd Stage post carbon f Twist new filters on
12. the housing brackets g Turn the blue valve on the tank back to the on position h Open the water supply and let water flow through filters Leave the faucet on and let the water activate the filters for 1 hour i Let the Water Box fill up ensuring you dont have any leaks then re install the panels 12 Page Reverse Osmosis Membrane Replacement RO every three years a Use the same procedure as above sec a c b Remove the RO stage from the clips Disconnect the white tubing from the RO housing cap c Remove the cap from the housing by unscrewing it d Using a pair of pliers remove the RO element from the housing by grasping the tube end and pulling it out e Use RO filter replacement P N CSM50 50gpd CSM membrane Insert the element into the housing with double o ring end going in first toward the bottom of the housing Make sure the o rings are sealed Replace the cap Reconnect the white tubing Proceed as in above section g to i O Ring Seals N Membrane Housing Figure 5 Reverse Osmosis Replacement 13 Page PROBLEM CAUSE SOLUTION LED Light is not Batteries not installed Install the 2 batteries illuminated or need to be replaced by removing the top cover Leaks at connections Depress plastic collar Open the water box and pull tube out and make sure each Cut off 1 inch of tube and every tube is Make sure you cut pushed in squarely Reinsert tubing turn water on and che
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