Wayne PC1 Use and Care Manual
Contents
1. Model number Wayne Water Systems Serial number if any 101 Production Drive Part description and number as shown in parts list Harrison OH 45030 U S A BATTERY TERMINAL CLAMPS 12 VOLT POWER CORD POWER SWITCH BRUSH ASSEMBLY PC2 Only BRUSH CAP GROUNDING PLUG RETAINING RING SHAFT SEAL WATER SUCTION 7 ATTACHMENT GASKET Figure 3 Replacement Parts Illustration for Self Priming Transfer Pumps Wwww waynepumps com PC1 and PC2 Series Replacement Parts List for Self Priming Transfer Pumps PC1 KITS PC2 KITS Impeller amp Seal 66062 002 Brush Impeller amp Seal 66058 002 Brush Kit Brush Kit 66060 002 Water Suction 66064 002 Water Suction 66064 002 Attachment Attachment Www waynepumps com Operating Instructions and Parts Manual Limited Warranty For one year from the date of purchase Wayne Water Systems Wayne will repair or replace at its option for the original purchaser any part or parts of its Sump Pumps or Water Pumps Product found upon examination by Wayne to be defective in materials or workmanship Please call Wayne 800 237 0987 for instructions or see your dealer Be prepared to provide the model and serial number when exercising this warranty All transporta tion charges on Products or parts submitted for repair or replacement must be paid by purchaser This Limited Warranty does not cover Products which have been damaged as a result o2. Occasionally products are damaged during shipment If the pump or components are damaged return the unit to the place of purchase for replacement Failure to do so could result in serious injury or death READ amp FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS DO NOT DISCARD Safety Guidelines This manual contains information that is very important to know and understand This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS To help recognize this information observe the following symbols Danger indicates an ADANGER ieee imminently hazardous situation which if not avoided WILL result in death or serious injury Warning indicates a A WARNING potentially hazardous situation which if not avoided COULD result in death or serious injury Caution indicates a A CAUTION oe ventially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates NOTICE important information that if not followed may cause damage to equipment NOTE Information that requires special attention General Safety Information CALIFORNIA PROPOSITION 65 A WARNING This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL SAFETY Do not submerge A DANGER motor or allow mo
3. 5 Motor has overheated Model PC2 only Corrective Action 1 If blown replace with proper sized fuse or reset breaker Voltage of power supply must match the voltage of the pump 3 Replace brushes PC2 Only Remove blockage 5 Disconnect from power supply and allow to cool Minimum 10 minutes Pump will not prime or retain prime after operating 1 Air leak in suction line Repair suction line by tightening inlet connection or replace 2 Impeller blocked 2 Remove blockage 3 Worn seal 3 Replace seal 4 Suction lift too high 4 Lower pump 5 Hose kinked or looped 5 Straighten hose 6 Fittings not tight 6 Tighten fittings 7 Suction hose out of water 7 Submerge suction hose end 8 Clogged inlet 8 Clean inlet Flow rate is too low 1 Inlet hose plugged or 1 Clean or replace kinked 2 Low line voltage 2 Voltage of power supply must match the voltage of the pump Shaft seal leaks 1 Worn seal 1 Replace seal 2 Shaft grooved 2 Replace pump 3 Pump head loose on motor 3 Insure proper assembly and no obstruction tighten bolts Wwww waynepumps com PC1 and PC2 Series Notes Www waynepumps com Operating Instructions and Parts Manual For Replacement Parts or Technical Assistance Call 1 800 237 0987 Please provide following information Address any correspondence to
4. Operating Instructions amp Parts Manual PC1 and PC2 Series Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury andlor property damage Retain instructions for future reference WAYNE Self Priming Transfer Pumps Table of Contents Description ecne resists ia sia 1 UNPACKING iesiiteag ni a een Ea 1 Safety Guidelines 04 1 General Safety Information 1 Installation piccoee ee fae hee east 2 Operation 022 005 2 Maintenance 06 3 Troubleshooting Chart 4 Replacement Part Information 6 7 Warranty ecit etch ae Sete ees 8 Description These self priming transfer pumps are designed to easily transfer water from one point to another Model PC1 12 Volt Transfer Pump is convenient when normal power is not readily available Typical applications include removing water from pool covers clogged drains stock tanks water basins boats cisterns etc Model PC2 115 Volt Transfer Pump is great for household usage Typical applications include removing water from waterbeds clogged sinks basements etc Note Do NOT use PC2 in pool areas The motors on both models PC1 and PC2 are non submersible Unpacking Inspect this unit before it is used
5. d automatically reset Model PC2 only 8 Motor should never be operated for more than 2 hours continuously Critical heating can occur and might severely damage the pump and void warranty Operation 1 Add 1 tablespoon of vegetable oil to both inlet and outlet to prime Attach included 6 foot suction hose to inlet of pump Attach garden hose to outlet of pump There must be a gasket in place to insure that these connections are airtight otherwise the pump will not prime 2 Connect water suction attachment to the open end of inlet hose and place below water surface Water suction attachment is optional for both PC1 and PC2 models The water suction attachment is designed to fit the male end of a garden hose Place the water suction attachment as near as possible to the middle of the water that is to be pumped 3 Examine the inlet and outlet hoses to insure there are no blockages kinks or bends Place switch in A WARNING OFF position before connecting or disconnecting battery terminal clamps IMPORTANT BATTERY INFORMATION Be certain that the area around the batteries is well ventilated Before servicing the batteries blow away gasses by waving a piece of cardboard near the batteries Dangerous A DANGER h ydrogen gas can be released from batteries while charging Sparks can ignite the gas in an enclosed space Wear safety goggles when connecting batteries Battery connecti
6. f accident abuse misuse neglect improper installation improper maintenance or failure to operate in accordance with Wayne s written instructions THERE IS NO OTHER EXPRESS WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE THIS IS THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSE QUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS EXCLUDED Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusions or limitations of incidental or consequential damages so the above limitations might not apply to you This limited warranty gives you specific legal rights and you may also have other legal rights which vary from state to state In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall Wayne or its suppliers be liable for any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power downtime costs or claims of buyer s customers for such damages You MUST retain your purchase receipt along with this form In the event you need to exercise a warranty claim you MUST send a copy of the purchase receipt al
7. k could occur 1 A ground fault circuit interrupter GFCI is required for Model PC2 Risk of electrical shock This pump is supplied with a grounding conductor and grounding type attachment plug A grounded receptacle in conformance with current NEC and local codes must be used See Figure 1 Do not use model PC2 115 V Transfer Pump in swimming pool areas 2 Model PC1 operates on 12V DC only Model PC2 operates on 115V only Voltage and current of power supply must match the requirements of the pump Model PC1 has color coded battery clamps for 12V operation Model PC1 requires 14 amps at 12 VDC 3 Never use an extension cord to power this unit Risk of fatal electrical shock Never cut off the round grounding prong Cutting the cord or plug will void the warranty and make the pump inoperable 4 Use a strainer when pumping from a creek pond or source where foreign objects may be sucked into the pump The strainer should prevent solids from entering the inlet line 5 Aregular garden hose may be used as a discharge line 6 The inlet or suction hose should not be longer than 15 feet and the vertical distance between the pump and the water level should not be any higher than 10 feet The maximum discharge height is 30 feet 7 Attimes an overload due to overheating low voltage jammed impeller etc may shut the pump off Unplug or turn off the pump and wait at least ten minutes The pump will cool an
8. ong with the material or correspondence Please call Wayne 800 237 0987 for return authorization and instructions DO NOT MAIL THIS FORM TO WAYNE Use this form only to maintain your records MODEL NO SERIAL NO INSTALLATION DATE ATTACH YOUR RECEIPT HERE Wwww waynepumps com
9. ons should be made in a well ventilated area Working in the A DANGER vicinity of lead acid batteries can be dangerous Before making connections or servicing the batteries read and follow instructions in all applicable instruction manuals To reduce the risk of battery explosion follow the instructions in this manual and those published by the battery manufacturer as well as those of any other equipment used in the surrounding area An assistant should be present or close enough to come to your aid in the event of an emergency Have a reliable source of fresh water and soap nearby in case battery acid contacts clothing skin or eyes Wear eye and clothing protection when working around lead acid batteries Avoid touching your eyes when working around lead acid batteries A WARNING f battery acid contacts your eye s flush with cold running water for 20 minutes and seek immediate medical attention If acid contacts your skin or clothing wash immediately with soap and water Never smoke or A WARNING allow a spark or flame in the vicinity of the battery A WARNING Avoid dropping metal tools on the battery posts because they may spark or short circuit the system or battery causing an explosion Wwww waynepumps com PC1 and PC2 Series Operation Continued 4 Connect pump to power source with pump in a dry location Model PC1 Motor must be connected to a full
10. tor to be exposed to water Personal injury andlor death could result Keep pump and power cords away from liquids Model PC1 becomes very hot during operation A DANGER Do not pump gasoline or other explosive liquids Do not operate pump where flammable or explosive fumes or gases are present as a fire or explosion could result Pump should only be used to pump clear water Do not run pump dry 1 Read all instructions before operation 2 Protect electrical cord from sharp objects hot surfaces oil and chemicals Avoid kinking the cord and replace damaged cords immediately A CAUTION with water only This pump has been evaluated for use REMINDER Keep your dated proof of purchase for warranty purposes Attach it to this manual or file it for safekeeping 2009 Wayne Water Systems For parts product amp service information visit WWwWw waynepumps com 321207 001 08 12 Operating Instructions and Parts Manual Installation Models PC1 and PC2 include a six foot long suction hose a water suction attachment and a replacement parts kit which includes impeller gasket shaft seal and two motor brushes PC2 only brushes are not designed to be replaced on PC1 Always disconnect power source before attempting to install service or maintain the pump Never handle a pump with wet hands or when standing on wet or damp surface or in water Fatal electrical shoc
11. ubricated lip type seals which are good for the life of the pump If the seal leaks it is usually because the pump has handled abrasive liquids If the motor shaft is scored deep grooves the complete pump must be replaced 1 Remove and inspect impeller parts as specified in the impeller replacement instructions Replace worn parts 2 Remove two pump body mounting screws and slide pump body from motor Pry out seal retaining ring and push worn shaft seal from inside of pump body 3 Lubricate new seal with lightweight oil push it into pump body with lip facing away from motor and push in seal retaining ring 4 Reassemble pump body onto motor with mounting screws Follow steps 3 and 4 in Impeller Replacement MOTOR BRUSH REPLACEMENT NOTICE PC Model is equipped with lifetime brushes Brush replacement is not necessary Brushes for the PC2 NOTICE pump should be inspected after 75 hours of operation and replace if worn They must be replaced every 100 hours of operation Service one brush at a time 1 Disconnect pump from power supply 2 Remove brush caps with screwdriver 3 Remove old brush assembly 4 Insert new brush assembly 5 Replace brush caps Wwww waynepumps com Operating Instructions and Parts Manual Troubleshooting Chart Symptom Pump will not start or run Possible Cause s 1 Blown fuse 2 Low line voltage 3 Worn brushes 4 Impeller blocked
12. y charged automotive tractor or marine type battery to operate Figure 1 Connect the red clamp to the positive type battery terminal Connect the black clamp to the negative type battery terminal See 12V wiring diagram below Figure 2 Model PC2 Plug into a 115 Volt AC 3 prong ground type GFCI receptacle Maintenance Always disconnect A DANGER power source before attempting to install service or maintain the pump IMPELLER REPLACEMENT These parts are designed to handle most clear nonflammable liquids with slight amounts of abrasives When impeller vanes become worn from use or damaged due to pumping abrasive liquids or trash pump performance will be reduced or prevented altogether 1 Remove the four cover plate screws holding motor housing and pump housing together Cover plate is now free and can be removed 2 Inspect gasket and impeller for wear and damage If there is any evidence of wear or damage replace the part s 3 Lubricate new impeller with white grease or lightweight oil and reinstall by aligning flat on impeller hub with flat on motor shaft 12 VOLT WIRING DIAGRAM BLACK CLAMP TO NEGATIVE TERMINAL RED CLAMP TO POSITIVE TERMINAL POS NEG 12 VOLT DC BATTERY 12 VOLT DC PUMP Figure 2 4 Reassemble gasket cover plate and cover plate screws SHAFT SEAL REPLACEMENT Motor shafts are sealed with factory pre l
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