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Rheem XP50S12DM36U0 Use and Care Manual

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1. DO contact a qualified service technician if the pilot or main burner will not stay lit The burner chamber is designed to be sealed utilizing a gasket and tamper resistant screws Q DO ensure that the flue damper is not obstructed and is free of debris LU DON T block or restrict Combustion Air Inlet Openings located around the lower portion of the water heater jacket Q DON T remove the Burner Access Door unless absolutely necessary This should only be done by a qualified service technician A new burner access door gasket must be installed on any burner access door that has been removed Q DON T install this water heater where standing water may occur The base of the water heater is meant to be mounted on a dry surface L DON T operate the water heater if the sight glass or burner access door grommet is damaged or broken Q DON T manually open or close the damper Burner Access Sight Glass Door Grommet Flammable Vapor Sensor 15 Installation Checklist 16 A Water Heater Location Q Close to area of vent Q Indoors and protected from freezing temperatures Q Proper clearance from combustible surfaces observed and water heater not installed on carpeted floor Q Sufficient fresh air supply for proper operation of water heater Q Air supply free of corrosive elements and flammable vapors B Water Supply Q Water heater completely filled with water Q Air purg
2. Instructions For Placing a Parts Order All part hould include peat raees pionta ie tag 3 Part description as noted below and 1 The model and serial number of the number of parts desired water heater from the rating plate ACAUTION For your safety DO 2 Specify type of gas Natural or LP NOT attempt repair of gas piping as marked on the rating plate Gas Control Thermostat burners vent connectors or other safety devices Refer repairs to qualified service personnel Draft Hood n Use only original equipment Flue DamperHousing r o4 Heat Trap replacement parts Burner Assembly Kit Flue Damper p Nipple Heat Trap Se Crad Flue Baffle and Hanger Nipple z Dip Tube Dip Tube Gasket Temperature and Pressure Relief Valve and tamper resistant screws Not supplied with all models Drain Valve Gas Control Thermostat s Thermal Well Gas Control Thermostat Burner Burner Supply Tube Pilot Supply Tube Sight Glass Burner Access Door Gasket Jacket Door Burner Orifice ily Pilot Assemb Combustion Shut off Device enlarged view Burner Access Door Grommet Da Burner Access Door Located inside the combustion chamber 27 IF YOU NEED SERVICE 1 Should you have any questions about your new water heater or if it requires adjustment repair or routine maintenance it is suggested t
3. Combustion shut off device tripped Gas control thermostat prob lem Combustion shut off device tripped Gas control thermostat shut off device tripped CAUTION For your safety DO NOT attempt repair of gas piping gas control thermostat burners vent connectors dampers or other safety devices Refer repairs to qualified service personnel What To Do This is normal After the water in the tank warms up the condensation will disappear If however the condition persists examine the piping and fittings for possible leaks Refer to the Condensation information in the Installing the Water Heater section of this manual This is normal and will disappear in time Excessive condensation can cause main burner outage Refer to the Condensation information in the Installing the Water Heater section of this manual Use a water heater size that meets the requirements of your needs Contact a qualified service technician to clean the burner Remove obstruction or debris from flue or combustion air inlet openings on water heater jacket Proper operation of the water heater requires air for com bustion and ventilation See the Combustion and Ventila tion Air information in the Installing the Water Heater section of this manual Contact a qualified service technician to purge air from the gas line Pilot should be cleaned or replaced by a qualified service technician The pilot burner sho
4. and Automatic Gas Shut Off Devices for Hot Water Supply Systems ANSI Z21 22 CSA 4 6 is supplied and must remain in the opening provided and marked for the purpose on the water heater No valve of any type should be installed between the relief valve and the tank Local codes shall govern the installation of relief valves AWARNING The tank must be full of water before the water heater is turned on The water heater warranty does not cover damage or failure resulting from operation with an empty or partially empty tank 10 Relief Valve The pressure rating of the relief valve must not exceed 150 psi 1 034 kPa the maximum working pressure of the water heater as marked on the rating plate The Btuh rating of the relief valve must equal or exceed the Btuh input of the water heater as marked on its rating plate Position the outlet of the relief valve above a suitable open drain to eliminate potential water damage Piping used should be of a type approved for hot water distribution To Fill the Water Heater Make certain that the drain valve is closed then open the shut off valve in the cold water supply line Open each hot water faucet slowly to allow the air to vent from the water heater and piping Condensation Condensation can form on the tank when it is first filled with water Condensation might also occur with a heavy water draw and very cold inlet water temperatures Drops of water falling on the b
5. These words mean AD ANGER An imminently hazardous situation that will result in death or serious injury AWARNING A potentially hazardous situation that could result in death or serious injury and or damage to property ACAUTION A potentially hazardous situation that may result in minor or moderate injury NOTICE Attention is called to observe a specified procedure or maintain a specific condition IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this water heater It may save you time and money Pay particular attention to the Safety Instructions Failure to follow these warnings could result in serious bodily injury or death Should you have problems understanding the instructions in this manual or have any questions STOP and get help from a qualified service technician or the local gas utility ADANGER INSTALL THE DRAFT HOOD AND PROPERLY VENT THE WATER HEATER Failure to install the draft hood and properly vent the water heater to the outdoors as outlined in the Venting Section of the Installation Instructions in this manual can result in unsafe operation of the water heater To avoid the risk of fire explosion or asphyxiation from carbon monoxide never operate this water heater unless it is properly vented and has an adequate air supply for proper operation Be sure to inspect the vent system for
6. blocked or restricted Replace Pilot assembly Correct gas supply CAUTION Make certain power to water heater is OFF before removing protective cover FOR ANY REASON CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation VERIFY PROPER OPERATION AFTER SERVICING CAUTION For your safety DO NOT attempt repair of gas piping remote control burners vent connectors or other safety devices Refer repairs to qualified service personnel 25 Gas Valve LED Codes cont GAS VALVE LED STATUS PROBLEM PROBABLE CAUSE SOLUTION 26 Six Four Flashes three second pause System in Lockout Flame sense out of sequence Gas Control Thermostat s valve stuck open Replace Gas Control Thermostat Seven Flashes three second pause System in Lockout Presence of Flamma ble Vapors detected Gasoline or other flammable vapor s were detected Faulty Flammable Vapor Sensor Faulty Gas Control Thermo stat Ensure that no flammable vapor s are present Reset the Gas Control Thermostat using ON OFF switch located on the front of the control Replace Flammable Vapor Sensor Replace Gas Control Thermostat Eight One Flash three second pause Eight Two Flashes three second pause System in Lockout Flammable Vapor Sensor fault detected System in Lockout Energy cutoff device fault detected Flammable vapor sensor values o
7. location approved by local code Minimum of 2 0 developed 3 4 Tempered length of 3 4 pipe domestic hot water supply to house Air vent yo a 3 4 Shut Off Valve Typ i gt P fe ay Heat Trap hJ 6 Min 3 4 Shut Pye Off Valve 2 Gallon Thermal Expansion Tank if y required not supplied with water heater Pressure Gauge 3 4 Check Valve with 1 8 Hole 3 4 Shut Off Valve Typ 3 4 cold water supply gt Ne 5 AF a ot water to space heater Hot water coil All bronze pump chek valve internal in pump Ail bleed valve l Wher Sample Tap 3 4 HWS amp HWR to Heating Coil Gas line to water heater gt PSI Drain valve Uni Temperature and pressure relief not supplied with To pt Unit valve discharge line water heater oN Gas Fired Isolation valve in Air Handler HEAT as Fire COOL cold water return line from heating unit not supplied with water heater Water Heater Gas Vent discharge must comply with Local and State Code Water Heater drain pan installed in accordance with the Local and State Code Combustion Air Inlet A Electronically controlled pump timer Openings Activates every 6 hours for 60 seconds Wire to bronze pump Vacuum Relief Valve Not Supplied Water Heater to be in accordance with the Local and State Energy Code Q All water heater piping shal
8. on the label pictured below This label is also located on the water heater A DANGER Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperature at water heater Feel water before bathing or showering Temperature limiting valves are available see manual NOTICE Mixing valves are recommended for reducing point of use water temperature by mixing hot and cold water in branch water lines It is recommended that a mixing valve complying with the Standard for Temperature Actuated Mixing Valves for Hot Water Distribution Systems ASSE 1017 be installed See pages 17 amp 19 for more details and contact a licensed plumber or the local plumbing authority for further information 4 Time Temperature Relationship in Scalds Water Temperature Time To Produce a Serious Burn 120 F More than 5 minutes 125 F 1 2 to 2 minutes 130 F About 30 seconds 135 F About 10 seconds 140 F Less than 5 seconds 145 F Less than 3 seconds 150 F About 1 2 seconds 155 F About 1 second Table courtesy of Shriners Burn Institute The chart shown above may be used as a guide in determining the proper water temperature for your home ADANGER Households with small children disabled or elderly persons may require a 120 F or lower gas control thermo
9. proper installation at initial start up and at least annually thereafter Refer to the Care and Cleaning section of this manual for more information regarding vent system inspection AWARNING Gasoline as well as other flammable materials and liquids adhesives solvents paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater or any other appliance Be sure to read and follow warning label pictured below and other labels on the water heater as well as the warnings printed in this manual Failure to do so can result in property damage bodily injury or death Flammable Vapors FIRE AND EXPLOSION HAZARD Can result in serious injury or death A Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result in serious injury or death IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING ADANGER WATER TEMPERATURE SETTING Safety and energy conservation are factors to be considered when selecting the water temperature setting of a water heater s gas control Water temperatures above 125 F can cause severe burns or death from scalding Be sure to read and follow the warnings outlined
10. the thermostat dial to the lowest setting Slide the ON OFF switch located on the gas control to the OFF position Turn off all electric power to the appliance if service is to be performed Close the manual gas shut off valve Sa Operating the water heater A CAUTION Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a long period of time generally two weeks or more HYDROGEN GAS IS EXTREMELY FLAMMABLE To dissipate such gas and to reduce risk of injury it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system If hydrogen is present there will be an unusual sound such as air escaping through the pipe as the water begins to flow DO NOT smoke or use an open flame near the faucet at the time it is open Safety Precautions A DO turn off manual gas shut off valve if water heater has been subjected to over heating fire flood physical damage or if the gas supply fails to shut off DO NOT turn on water heater unless it is completely filled with water DO NOT turn on water heater if cold water supply shut off valve is closed DO NOT allow combustible materials such as newspaper rags or mops to accumulate near water heater E DO NOT store or use gasoline or other flammable vapors and liquids such as adhesives or paint thinner in vicinity
11. use continued when a gas conversion burner is installed and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back draft 2 Revise 10 8 3 by adding the following additional requirements a For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monox ide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon mon oxide detector with an alarm is installed on each additional level of the dwell ing building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wire
12. will result in unsafe operation of the water heater causing bodily injury explosion fire or death To avoid the risk of fire explosion or asphyxiation from carbon monoxide NEVER operate the water heater unless it is properly vented and has adequate air supply for proper operation as outlined in the Venting section of this manual Venting Vent connectors must be attached to the draft hood outlet to connect the water heater to the gas vent or chimney The vent connectors must be the same size diameter as the draft hood or larger never smaller For proper venting in certain installations a larger vent connector size may be needed It is recommended that a double wall B Vent connector be used for venting purposes Consult the Vent Tables in Appendix G of the latest version of the National Fuel Gas Code ANSI Z223 1 NFPA 54 Horizontal vent connectors must be pitched upward to the chimney at least 1 4 per linear ft Single wall vent connectors must be at least 6 from adjacent unprotected combustible surface Vent joints must be securely fastened by sheet metal screws or other approved method Test for spillage at the draft hood relief opening after 5 minutes of main burner operation Use a flame of a match or candle or smoke The flame or smoke should be pulled into the draft hood s relief opening s If the flame or smoke is not pulled into the draft hood s relief opening shut off the water heater and make
13. G Do not attempt to convert this water heater for use with a different type of gas other than the type shown on the rating plate Such conversion could result in hazardous operating conditions Gas Supply The branch gas supply line to the water heater should be clean properly sized steel pipe or other approved gas piping material A union or ANSI design certified semi rigid or flexible gas appliance connector should be installed in the gas line close to the water heater The National Fuel Gas Code NFGC mandates a manual gas shut off valve See NFGC for complete instructions If flexible connectors are used the maximum length shall not exceed 36 91 4 cm and must meet the requirements in ANSI Z21 24 CSA 6 10 Connectors for Gas Appliances Compound used on the threaded joints of the gas piping must be of the type resistant to the action of LP gas Use compound sparingly on male threads only Where a sediment trap is not incorporated as part of the appliance a sediment the equipment shutoff valve as close to the inlet of the appliance as practical at the time the appliance installation The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap DO NOT use excessive force over 31 5 ft Ibs 42 7 Nm in tightening the pipe joint at the gas control inlet particularly if teflon pipe compound is used as the valve body ma
14. Hotter water increases the potential for Hot Water Scalds ADANGER Failure to perform the recommended Routine Preventative Maintenance can harm the proper operation of this water heater which can cause carbon monoxide dangers excessive hot water temperatures and other potentially hazardous conditions ADANGER Combustible materials such as clothing cleaning materials or flammable liquids etc must not be placed against or next to the water heater Draining the Water Heater ACAUTION Shut off gas to the water heater at the manual gas shutoff valve before draining water ADANGER Before manually operating the temperature and pressure relief valve make certain no one will be exposed to the hot water released by the valve The water drained from the tank may be hot enough to present a scald hazard and should be directed to a suitable drain to prevent injury or damage Before turning off the cold water supply to the water heater open a hot water faucet allowing sufficient cold water into the tank to prevent the risk of a scald injury while draining the water heater Once the water in the tank is no longer hot turn off the cold water supply to the water heater Open a hot water faucet or lift the handle on the relief valve to admit air to the tank Attach a garden hose to the drain valve on the water heater and direct the stream of water to a drain Open the valve Routine Preventative Maintenance Properly
15. NG If local codes require external application of insulation blanket kits the manufacturer s instructions included with the kit must be carefully followed Insulation Blankets Insulation blankets available to the general public for external use on gas water heaters are not necessary The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters This water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused by installation attachment or use of any type of energy saving or other unapproved devices other than those authorized by the manufacturer into onto or in conjunction with the water heater The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices ACAUTION If local codes require the application of an external insulation blanket to this water heater pay careful attention to the following so as not to restrict the proper function and DO NOT cover the operating or warning labels attached to the water heater or attempt to relocate them on the exterior of insulation blanket DO NOT
16. Use amp Care Manual With Installation Instructions for the Installer Residential Gas FVIR Certified Water Heaters WITH DAMPER amp ELECTRONIC CONTROL Residential 38 40 and 50 Gallon The purpose of this manual is twofold one to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater and two for the owner operator to explain the features operation safety precautions maintenance and troubleshooting of the water heater This manual also includes a parts list It is imperative that all persons who are expected to install operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations If you do not understand these instructions or any terms within it seek professional advice Any questions regarding the operation maintenance service or warranty of this water heater should be directed to the seller from whom it was purchased If additional information is required refer to the section on If you need service Do not destroy this manual Please read carefully and keep in a safe place for future reference A Recognize this symbol as an indication of Important Safety Information California Proposition 65 Warning This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING If the information
17. alve see illustration below The expansion tank is designed with an air cushion built in that compresses as the system pressure increases thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve Other methods of controlling thermal expansion are also available Contact your installing contractor water supplier or plumbing inspector for additional information regarding this subject for servicing if necessary The HOT and COLD water connections are clearly marked and are 3 4 NPT on all models Install a shut off valve in the cold water line near the water heater Vent connector to chimney Heat trap 6 minimum Hot water outlet to fixtures Water Heater Jacket Temperature and pressure relief valve Manual gas shut off To gas supply gt Ground joint union Sediment trap _ al Cap Thermostatic gas valve Jacket door _ KI Auxiliary catch pan Flammable Vapor Sensor Drain Pan Pipe to suitable drain l lt Pitch up 1 4 per foot Draft hood Heat trap 6 minimum IAN az To cold water supply Shut off valve Thermal expansion tank if required Relief valve discharge line to suitable open drain Drain valve Combustion Air Inlet Openings Installing the water heater A new combination temperature and pressure relief valve complying with the Standard for Relief Valves
18. apply insulation to the top of the water heater This will interfere with the safe operation of the draft hood DO NOT cover the burner access door jacket door gas control thermostat gas valve or pressure and temperature relief valve DO NOT apply insulation to the bottom of the water heater or the area where the combustion air inlet openings are located This area must be unobstructed so as not to restrict combustion air flow to the burner Inspect the insulation blanket frequently making certain it has not sagged and is restricting the air flow to the combustion air inlet openings perforation holes located around the lower perimeter of the water heater jacket This could result in an unsafe operating condition operation of the water heater Heat Traps For increased energy efficiency some water heaters have been supplied with factory installed 3 4 NPT heat traps in the hot outlet line and cold water inlet line These heat traps may require a minimum of one 1 90 3 4 NPT elbow and may require an additional 90 3 4 NPT elbow or a 3 4 coupling depending on your installation needs See Illustration of nipples and heat traps in the Replacement Parts section of this manual The water heater must be installed with the factory supplied draft hood in place ADANGER Failure to install the draft hood and properly vent the water heater to the outdoors as outlined in the Venting section of this manual
19. are and Cleaning Dramine eee er 2 Maintenance sae 21 Burner Inspection 22 Extended Shut Down 22 Troubleshooting Tips Before You Call ROP SERIES oo occu coos 23 24 BED Codestaaee ere 25 26 Customer Service Pants eist a ae eee 2i If You Need Service 28 FOR YOUR RECORDS Write the model and serial numbers here You can find them on a label on the appliance Staple sales slip or cancelled check here Proof of the original purchase date is needed to obtain service under the warranty READ THIS MANUAL Inside you will find many helpful hints on how to use and maintain your water heater properly A little preventive care on your part can save you time and money over the life of your water heater You ll find many answers to common problems in the Troubleshooting Guide If you review the chart of Troubleshooting Tips first you may not need to call for service READ THE SAFETY INFORMATION Your safety and the safety of others are very important There are many important safety messages in this manual and on your appliance Always read and obey all safety messages This is the safety alert symbol Recognize this symbol as an indication of Important Safety Information This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER WARNING CAUTION or NOTICE
20. attern NOTICE Refer to the Hydrogen Gas Caution in the Operating Instructions NOTICE DO NOT remove the anode rod from the water heater s tank except for inspection and or replacement as operation with the anode rod removed will greatly shorten the life of the glass lined tank and will exclude warranty coverage 22 Venting System Inspection The water heater s internal flue must be inspected periodically to be certain it is clean by removing the flue damper draft hood and flue baffle When reinstalling the flue baffle make certain it is hung securely by its collar at the top of the flue way Reinstall the flue damper and the draft hood Inspect the gas venting system and or the chimney Make certain the vent connector from the draft hood to the vent system and or the chimney is properly positioned and securely attached Burner Inspection Visually inspect the pilot burner and main burners periodically Through the sight glass inspect the pilot burner flame with the main burner off and inspect the main burner while firing If any unusual burner operation is noted the water heater should be shut off until qualified service assistance can be obtained If after inspection of the vent system you find soot or deterioration call the local gas utility to correct the problem and clean the flue or replace the flue baffle and venting system before resuming operation of the water heater Test for s
21. control thermostat Gas Valve LED Codes GAS VALVE LED STATUS PROBLEM PROBABLE CAUSE SOLUTION Short flash once ev ery four seconds Normal Operating Condition No Fault Condition Water Temperature setpoint has been achieved None required Heartbeat alter nates bright dim Calling For Heat No Fault Conditions Water temperature is below setpoint and burner is on None required One Flash three second pause Control still operating Low flame signal e Pilot tube restricted or damaged e Carbon build up on pilot s electrode e Pilot igniter wire damaged e Gas supply problems Replace Pilot assembly Correct gas supply Two Flashes three second pause Sytem in Lockout Flue Damper Switch closed Flue Damper improperly sealed e Flue Damper switch stuck closed e Faulty Flue Damper motor e Obstruction or debris in damper opening Inspect Flue Damper wiring and connections e Replace Flue Damper Assembly Contact a qualified service techni cian See IF YOU NEED SER VICE on page 28 Three Flashes three second pause Four Flashes three second pause_ System in Lockout Flue Damper Switch open System in Lockout Thermal Cutoff Device tripped Flue Damper improperly installed Flue Damper switch stuck open e Faulty Flue Damper switch e Incorrect wiring and or connections e Faulty Flue Damper motor Obstruction or debris in damper Thermal well fault in Gas Control Ther
22. d carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detec tor with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizon 28 tally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage install
23. ded with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions e A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation 3 After NFPA 54 section 10 10 4 2 add a new section 10 10 4 3 as follows When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval
24. e factors to be considered when selecting the water temperature setting of the water heater s gas control thermostat The lower the temperature setting the greater the savings in energy and operating costs To comply with safety regulations the gas control thermostat was set at its lowest setting before the water heater was shipped from the factory The recommended starting point temperature is 120 F Water temperatures above 125 F can cause severe burns or death from scalding Be sure to read and follow the warnings position Set the thermostat dial to the desired setting After the pilot and main burner ignite replace the outer door If no pilot and main burner flames are established the combination gas control will go through three trials for ignition before going into a lock out mode A warning light will alert the user of this lock out mode condition If this happens refer to the Gas valve LED codes outlined in this manual and on the label located on the water heater near the gas control thermostat Mixing valves are recommended for reducing point of use water temperature by mixing hot and cold water in branch water lines It is recommended that a mixing valve complying with the Standard for Temperature Actuated Mixing Valves for Hot Water Distribution Systems ASSE 1017 be installed See page 4 for more details and contact a licensed plumber or the local plumbing authority for further inf
25. e is referred to as an open water system As water is heated it expands in volume and creates an increase in the pressure within the water system This action is referred to as thermal expansion In an open water system expanding water which exceeds the capacity of the water heater flows back into the city main where the pressure is easily dissipated A closed water system however prevents the expanding water from flowing back into the main supply line and the result of thermal expansion can create a rapid and dangerous Water Supply Connections Refer to the illustration below for suggested typical installation The installation of unions or flexible copper connectors is recommended on the hot and cold water connections so that the water heater may be easily disconnected Typical Installation pressure increase in the water heater and system piping This rapid pressure increase can quickly reach the safety setting of the relief valve causing it to operate during each heating cycle Thermal expansion and the resulting rapid and repeated expansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve and possibly the heater itself Replacing the relief valve will not correct the problem The suggested method of controlling thermal expansion is to install an expansion tank in the cold water line between the water heater and the check v
26. eater should be installed as close as practical to the gas vent or chimney Hot water lines should be insulated to conserve water and energy The water heater and water lines should be protected from exposure to freezing temperatures DO NOT install this water heater in bathrooms bedrooms any occupied rooms normally kept closed or in unprotected outdoor areas Minimum clearance from combustible construction F op 3 0 O 1D aom 205m gt 1 5 cm Closet 3 1 0 2 7 62 cm 2 5 cm 0 cm 30 5 cm If the clearances stated on the Instruction Warning Label located on the front of the heater differ install the water heater according to the clearances stated on the label If the water heater is to be installed directly on carpeting the water heater shall be installed on a metal or wood panel extending beyond the full width and depth of the water heater by at least 3 in 7 6 cm in all directions or if the water heater is to be installed in an alcove or closet the entire floor must be covered by a wood or metal panel Installing the water heater NOTICE The water heater should not be installed near an air supply containing halogenated hydrocarbons Inspect Shipment Carefully inspect the water heater for damage before proceeding with the installation Of specific interest should be any dents or damage to the draft hood and or flue damper assembly If you find damage DO NOT i
27. eavier than air or attempted repair may result in fire or and will settle on the floor explosion WRAT TO DO IF YOU SMELL GAS Do not use this appliance if any part has e Do not try to light any appliance been under water Immediately call a e Do not touch any electric switch do not qualified installer or service agency to use any phone in your building replace a flooded water heater Do not e Immediately call your gas supplier from a attempt to repair the unit It must be neighbor s phone Follow the gas suppliers replaced OPERATING INSTRUCTIONS STOP Read the safety information above 9 Set the thermostat dial to the desired on this label setting Set the thermostat dial to the lowest 10 If the appliance will not operate setting follow the instructions TO TURN OFF Slide the ON OFF switch located on GAS TO APPLIANCE and call your the gas control to the OFF position service technician or gas supplier Turn off all electric power to the appliance This appliance is equipped with an ignition device which automatically lights the pilot DO NOT attempt to light the pilot by hand Wait five 5 minutes to clear out any gas If you smell gas STOP Follow B in the safety information above on this label If you do not smell gas go to the next step Turn on electric power to the appliance Slide the ON OFF switch located on the gas control to the ON position TO TURN OFF GAS TO APPLIANCE Set
28. ed from water heater and piping Q Water connections tight and free of leaks C Gas Supply U Gas line equipped with shut off valve union and sediment trap Q Approved pipe joint compound used D Relief Valve E Q Temperature and Pressure Relief Valve properly installed and discharge line run to open drain Q Discharge line protected from freezing Venting Q Flue baffle properly hung in water heater s flue tube Q Draft hood properly installed on damper housing Q Vent connector s pitched upward to chimney or vent 4 per linear foot minimum F Wiring Q Correct power supply 24 VAC transformer Q Electrical connection tight Q Heater properly grounded and proper polarity observed Q Provisions made to protect area from water damage Q Sufficient room to service heater LI Combustible materials such as clothing cleaning materials rags etc clear of the base of the heater Q Clearances from combustion air inlet openings observed see page 7 Q Flammable vapor sensor is not blocked Q Soap and water solution used to check all connections and fittings for possible gas leak L Gas Company inspected installation if required Q Vent connector s securely fastened together with screws Q Single wall vent connector s at least 6 from combustible material Q Flue damper properly installed and operating normally Supplemental instructions for gas wate
29. ed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment in stalled in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes c MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the fol lowing requirements shall be satisfied by the manufacturer 1 The referenced special venting system instructions shall be inclu
30. ever applicable local codes shall govern installation For residential water heaters of a capacity greater than 52 gallons consult the local building jurisdiction for acceptable bracing procedures SAFETY PRECAUTIONS Have the installer show you the location of the gas shut off valve and how to shut it off if necessary Turn off the manual shut off valve if the water heater has been subjected to overheating fire flood physical damage or if the gas supply fails to shut off Read this manual entirely before installing DO NOT attempt to repair or replace or operating the water heater any part of your water heater unless it is specifically recommended in this manual All other servicing should be referred to a qualified technician Use this appliance only for its intended purpose as described in this Use and Care Manual Be sure your appliance is properly installed in accordance with local codes and the provided installation instructions val READ AND FOLLOW THIS SAFETY INFORMATION x lt CAREFULLY oN SAVE THESE INSTRUCTIONS Installing the water heater This water heater must be installed in accordance with these instructions local codes utility company requirements and or in the absence of local codes use the latest edition of the American National Standard National Fuel Gas Code A copy can be purchased from either the American Gas Association 400 N Capitol Street NW Washington DC 20001 as ANSI standard Z223 1 or Nat
31. hat you first contact your installer plumbing contractor or previously agreed upon service agency In the event the firm has moved or is unavailable refer to the telephone directory commercial listings or local utility for qualified service assistance 2 Should your problem not be solved to your complete satisfaction you should then contact the Manufacturer s National Service Department at the following address 1241 Carwood Court Montgomery Alabama 36117 Phone 1 866 279 4566 When contacting the manufacturer the following information will be requested moa Model and serial number of the water heater as shown on the rating plate attached to the jacket of the heater Address where the water heater is located and physical location Name and address of installer and any service agency who performed service on the water heater Date of original installation and dates any service work was performed Details of the problems as you can best describe them List of people with dates who have been contacted regarding your problem Important Instructions for the Commonwealth of Massachusetts The Commonwealth of Massachusetts requires compliance with regula tion 5 08 Modifications to NFPA 54 Chapter 10 248 CMR 4 00 and 5 00 for installation of through the wall vented gas appliances as follows 1 Revise NFPA 54 section 10 5 4 2 by adding a second exception as fol lows Existing chimneys shall be permitted to have their
32. ication only ADANGER If this water heater is installed in an application intended to supply domestic hot water needs and hot water for space heating purposes do not connect the heater to an existing heating unit or components of a heating system that have previously been used with a non drinking water system Toxic chemicals such as those used for boiler treatment may be present and will contaminate the drinking water supply causing possible health risks Never introduce toxic chemicals such as those used for boiler treatment into this system NOTICE 50 0 maximum distance from water heater to fan coil ee length is required for Massachusetts State Typical Piping Diagram for Combination Potable Space Heating Installation Nominal 3 4 size mixing or tempering valve refer to warning above Follow mixing or tempering valve manufacturer s instructions for installation of the valve Spring loaded check valve in heating unit hot water supply line and cold water return line not supplied with water heater NOTICE This check valve is incorporated in some heating units Refer to the installation instructions supplied with specific heating unit to determine if it is required Isolation valve in hot water supply line to heating unit not supplied with water heater See diagrams above for proper pipe application for vertical or horizontal supply lines Temperature and Pressure Relief Valve tie to
33. in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death A FOR YOUR SAFETY DO NOT store or use gasoline or other If you cannot reach your gas supplier call the flammable vapors or liquids or other fire department combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or fire DO NOT return to your home until authorized by the gas supplier or fire department Improper installation adjustment alteration WHAT TO DO IF YOU SMELL GAS service or maintenance can cause property DO NOT try to light any appliance damage personal injury or death Refer to A this manual Installation and service must be DO NOT touch any electrical switch do not f nage performed by a qualified installer service use any phone in your building agency or the gas supplier Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Printed in USA AP 16881 06 13 Safety Information Safety Precautions 3 6 RG ast iocdel Sie 5 Installation Instructions ocat omt ea sees eee T Water Supply Connections 9 Eluc Dam pelerereeer rrr 10 GastSupp lyAe eee 11 Heat Traps e a 13 Ripelmswlatio maen ooo 15 Installation Checklist 16 Potable Space Heating 17 Operating Instructions Lighting Instructions 18 Water Temperature 19 20 C
34. ing system by closing it s individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa AWARNING Installations above the rated altitude as specified on the altitude label are not authorized and may result in improper and inefficient operation of the appliance producing carbon monoxide gas in excess of acceptable limits which could result in serious injury or death 11 Installing the water heater Wiring Diagram This water heater is factory installed with a 3 pin 24 VAC wall transformer A 19 foot long length of wire is provided for easy access to an outlet DO NOT use an extension cord for powering this water heater If the supplied power cord is insufficient to reach a power outlet a 30 foot power cord assembly is available as an accessory Contact the service department to obtain and replace the power cord assembly that was shipped with the heater CONNECTION DIAGRAM SCHEMATIC DAMPER 3x2 CONNECTOR END SWITCHES END SWITCHES GROUND TRANSFORMER O Z O V W O Kej t t gt GROUND LCD DISPLAY OPTIONAL DI 24VAC OPTIONAL 120 VAC N AX5044 ACAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation VERIFY PROPER OPERATION AFTER SERVICING 12 AWARNI
35. ional Fire Protection Association 1 Batterymarch Park Quincy MA 02269 as booklet NFPA 54 Combustion Air Inlet Openings Flammable Diameter of Vapor water heater Sensor plus 2 min The auxiliary catch pan installation MUST conform to local codes Top View Alcove Front Open Top View Closet Rear Front Enclosed AWARNING Combustible construction refers to adjacent walls and ceilings and should not be confused with combustible or flammable products and materials Combustible and or flammable products and materials should never be stored in the vicinity of this or any gas appliance Notice DO NOT allow the flammable vapor sensor to become submerged in water Make sure the catch pan is properly drained Location The water heater should not be located in an area where leakage from the tank or connections will result in damage to the area adjacent to the heater or to lower floors of the structure When such areas cannot be avoided it is recommended that a suitable catch pan adequately drained must be installed under the water heater The pan must not restrict air flow to the combustion air inlet openings perforation openings located around the lower perimeter of the water heater Catch pan kits are available from the store where the water heater was purchased or any water heater distributor Make certain the floor underneath the water heater is strong enough to sufficiently s
36. l be l 6 Air Gap WS insulated in accordance with Local and State Energy Code f required install per local code and valve manufacturer s instructions 17 Lighting the water heater Before operating this water heater be sure to read and follow the instructions on the label pictured below and all other labels on the water heater as well as the warnings printed in this manual Failure to do so can result in unsafe operation of the water heater resulting in property damage personal injury or death Should you have any problems reading or following the instructions in this manual STOP and get help from a qualified person 18 4 l FOR YOUR SAFETY READ BEFORE OPERATING A WARNING If you do not follow these instructions and use the Use amp Care Manual instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an instuctions ignition device which automatically lights e If you cannot reach your gas supplier the pilot DO NOT try to light the pilot by call the fire department hand C Use only your hand to turn the thermostat BEFORE PUTTING THIS APPLIANCE INTO dial Never use tools If the dial will SERVICE Smell all around the appliance not turn by hand do not try to repair it area for gas Be sure to smell next to the call a qualified service technician Force floor because some gas is h
37. lids can prevent the gas control thermostat sensors from accurately reading the water temperature the water at the fixture can be hotter than the gas control thermostat dial setting It is suggested that a few quarts of water be drained from the water heater s tank every month to clean the tank of these deposits Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a banging noise heard in a water pipe Strategically located risers in the water pipe system or water hammer arresting devices can be used to minimize the problem The anode rod should be removed from the water heater s tank annually for inspection and replaced when more than 6 of core wire is exposed at either end of the rod Make sure the cold water supply is turned off before removing anode rod This water heater incorporates a combustion shut off device that shuts the operation of the water heater down if undesirable combustion conditions occur such as the presence of flammable vapors or blockage of the combustion air inlet openings Please contact a Qualified Service Technician if this occurs When installed in a closet DO NOT block or obstruct any of the combustion air inlet openings located around the perimeter of the water heater A minimum of 1 is required between these combustion air inlet openings and any obstruction 21 Care and cleaning of the water heater Proper burner and pilot burner p
38. maintained your water heater will provide years of dependable trouble free service It is recommended that a periodic inspection of the gas control thermostat burner relief valve internal flue way and venting system should be made by service personnel qualified in gas appliance repair It is suggested that a routine preventative maintenance program be established and followed by the user Periodically lift and release the lever handle on the temperature pressure relief valve located near the top of the water heater to make certain the valve operates freely Allow several gallons to flush through the discharge line to an open drain NOTICE If the temperature and pressure relief valve on the hot water heater discharges periodically this may be due to thermal expansion in a closed water system Contact the water supplier or your plumbing contractor on how to correct this DO NOT plug the relief valve outlet A water heater s tank can act as a settling basin for solids suspended in the water It is therefore not uncommon for hard water deposits to accumulate in the bottom of the tank If allowed to accumulate these solids can cover the gas control thermostat sensors causing the sensors to operate Housekeeping Make sure the flammable vapor sensor is not blocked or obstructed To ensure sufficient ventilation and combustion air supply proper clearances must be maintained erratically Because accumulated so
39. mostat e Gas Control Thermostat faulty Tank not filled with water Inspect wiring and connections Replace Flue Damper Assembly Contact a qualified service techni cian See IF YOU NEED SER VICE on page 28 e Reset Gas Control Thermostat and check for proper cycling of control e Replace Gas Control Thermostat e Ensure tank is completely filled with water Five Flashes three second pause System in Lockout No Flame Sense Pilot and or Main Burner valve has failed to open Replace the Gas Control Thermostat Six One Flashes three second pause System in Lockout Unit failed to light e Pilot flame unstable e Pilot tube restricted or damaged Carbon build up on pilot s electrode e Pilot igniter wire damaged Gas supply problem s e Replace Pilot assembly e Correct gas supply Six Two Flashes three second pause System in Lockout Flue Damper Switch opened Improper Flue Damper installation Faulty Flue Damper switch Incorrect wiring and or connections Inspect Flue Damper wiring and connections e Replace Flue Damper Assembly Contact a qualified service techni cian See IF YOU NEED SER VICE on page 28 Six Three Flashes three second pause System in Lockout Flame Lost Combustion air supply restricted or blocked Pilot tube restricted or damaged Carbon build up on pilot s electrode Pilot igniter wire damaged problem s Ensure combustion air supply is not
40. n lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to look and smell for gas leaks Use a soapy solution to check all gas fittings and connections Bubbling at a connection indicates a leak that must be corrected When smelling to detect a gas leak be sure to sniff near the floor also Gas detectors are recommended in LP amp natural gas applications and their installation should be in accordance with the detector manufacturer s recommendations and or local laws rules regulations or customs It is recommended that more than one method such as soapy solution gas detectors etc be used to detect leaks in gas applications IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING AWARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion electric shock or to prevent property damage personal injury or loss of life FOR INSTALLATIONS IN THE STATE OF CALIFORNIA California Law requires that residential water heaters must be braced anchored or strapped to resist falling or horizontal displacement due to earthquake motions For residential water heaters up to 52 gallon capacity a brochure with generic earthquake bracing instructions can be obtained from Office of the State Architect 1102 Q Street Suite 5100 Sacramento CA 95814 or you may call 916 445 8100 or ask a water heater dealer How
41. nditions such as odorant fade which causes the odorant to diminish in intensity can also hide or camouflage a gas leak Water heaters utilizing LP gas are A DANGER If a gas leak is present or different from natural gas models A suspected natural gas water heater will not function safely on LP gas and vice versa DO NOT attempt to find the cause yourself No attempt should ever be made to convert the water heater from natural gas to LP gas To avoid possible DO NOT touch any electrical switch equipment damage personal injury or fire do not connect the water heater to a fuel type not in accordance with the unit Leave the house immediately and make data plate LP for LP units Natural gas sure your family and pets leave also for natural gas units These units are not certified for any other fuel type DO NOT try to light any appliance DO NOT use any phone in your building Leave the doors open for ventilation and contact the gas supplier a qualified LP appliances should not be installed service agency or the fire department below grade for example in a basement if such installation is prohibited by federal state and or local laws rules regulations or customs Stay away from the house or building until the service call has been made the leak is corrected and a qualified agency has determined the area to be safe LP gas must be used with great caution It is heavier than air and will collect first i
42. nstall or attempt any repair to the water heater Contact the manufacturer as detailed under the IF YOU NEED SERVICE section of this manual Combustion and Ventilation Air Proper operation of the water heater requires air for combustion and ventilation Provisions for combustion and ventilation air must comply with referenced codes and standards When installed in a closet DO NOT block or obstruct any of the combustion air inlet openings located around the perimeter of the water heater A minimum of 1 is required between these combustion air inlet openings and any obstruction NOTICE If the water heater is installed in an unconfined space within a building of conventional frame masonry or metal construction infiltration air is normally adequate for proper combustion and ventilation If the water heater is installed in a confined space provisions for combustion and ventilation air must be made A confined space is one having a volume of less than 50 cubic feet per 1000 Btuh of the aggregate input of all appliances within that space The air must be supplied through two permanent openings of equal area One is to be located within 12 above the floor and the other is to be located within 12 from the ceiling The minimum net free area of each opening must not be less than one square inch per 1 000 Btuh of the total input rating of all the appliances in the enclosure Corrosive Atmospheres The air in beaut
43. of this or any other appliance If such flammables must be used open doors and windows for ventilation and all gas burning appliances in the vicinity should be shut off including their pilot burners to avoid vapors lighting NOTICE Flammable vapors can be drawn by air currents from surrounding areas to the water heater If there is any difficulty in understanding or following the Operating Instructions or the Care and Cleaning section it is recommended that a qualified person or serviceman perform the work Operating Procedure This water heater is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand On initial start up it is recommended that the outer door be removed leave inner door in place for safety to determine if the pilot and main burner are operating properly Once filled with water plug in the electrical supply cord and slide the ON OFF switch located on the front of the combination gas control to the ON Water Temperature Setting ADANGER Hotter The temperature of the water in the water water increases the Potential for Hot Water SCALDS Households with small children disabled or elderly persons may require a 120 F or lower gas control thermostat setting to prevent contact with HOT water heater can be regulated by setting the temperature dial on the front of the gas control thermostat Safety and energy conservation ar
44. ormation The chart on the next page may be used as a guide in determining the proper water temperature for your home 19 Operating the water heater Water Temperature Setting Maximum water temperatures occur just after the burner has shut off To determine the water temperature turn on a hot water faucet and place a thermometer in the water stream A condition known as stacking or lay ering can occur when a series of short and frequent hot water draws are taken The hottest temperature water will be at the top of the tank closest to the outlet pipe delivering hot water to the home Stacking can cause this top layer of water to be hotter than the water toward the bottom of the tank near the gas control thermostat Therefore always remember to test the water temperature with your hand before use and remember that hotter water increases the risk of scald injury Also always supervise young children or others who are incapacitated The gas control thermostat is constructed with a built in safety shutoff device designed to shut off the gas supply to the burner if the main burner is extinguished for any reason The gas control thermostat is also equipped with a gas shutoff device that will shut off the gas supply to the burner if the water heater exceeds normal operating temperatures Refer to the Before You Call For Service section of this manual or con
45. penings Protective screening for the openings MUST NOT be smaller than 1 4 mesh to prevent clogging by lint or other debris will shorten the life of any gas burning appliance Propellants from common spray cans or gas leaks from A C and refrigeration equipment are highly corrosive after passing through a flame The water heater warranty is voided when failure of the heater is due to operation in a corrosive atmosphere IMPORTANT Do not apply heat to the HOT or COLD water connections If sweat connections are used sweat tubing to adapter before fitting adapter to the cold water connections on heater Any heat applied to the cold water supply fittings will permanently damage the dip tube NOTICE The National Fuel Gas Code NFGC mandates a manual gas shut off valve See NFGC for complete instructions Local codes or plumbing authority requirements may vary from the instructions or diagrams provided and take precedent over these instructions Thermal Expansion Determine if a check valve exists in the inlet water line Check with your local water utility company It may have been installed in the cold water line as a separate back flow preventer or it may be part of a pressure reducing valve water meter or water softener A check valve located in the cold water inlet line can cause what is referred to as a closed water system A cold water inlet line with no check valve or back flow prevention devic
46. pillage at the draft hood relief opening after 5 minutes of burner operation Use a flame of a match or candle or smoke The flame or smoke should be pulled into the draft hood s relief opening s If the flame or smoke is not pulled into the draft hood s relief openings shut off the water heater and make proper adjustments repairs to the venting system ACAUTION For your safety cleaning of the burner must be performed only by qualified service personnel The burner chamber is a sealed area If the burner access door is removed the burner access door gasket must be replaced For cleaning remove the burner from the water heater A vacuum cleaner can be used on the burner and floor shield inside the water heater The burner can also be cleaned by scrubbing with mild detergent Vacation and Extended Shut Down If the water heater is to remain idle for an extended period of time the power and water to the appliance should be turned off to conserve energy and prevent a build up of dangerous hydrogen gas The water heater and piping should be drained if they might be subjected to freezing temperatures Anode Rod This water heater is equipped with an anode rod designed to prolong the life of the glass lined tank The anode rod is slowly consumed thereby eliminating or minimizing corrosion of the glass lined tank After a long shut down period the water heater s operation and controls should be checked by qualified ser
47. proper adjustments repairs to the venting system 13 Installing the water heater A Z Z R VE Vent Terminal Air Supply Inlet Area Where Terminal Is Not Permitted US Installations A Clearance above grade veranda porch 12 in 30 cm deck or balcony B Clearance to window or door that may be 4 ft 1 2 m below or to side of opening 1 ft 300 m above opened opening C Clearance to permanently closed window D Vertical clearance to ventilated soffit locat ed above the terminal within a horizontal distance of 2 feet 61 cm from the center line of the terminal H Clearance to each side of centerline extend ed above meter regulator assembly T Clearance to service regulator vent outlet J Clearance to nonmechanical air supply inlet 4 ft 1 2 m below or to side of opening 1 ft 30 cm above to building or the combustion air inlet to any opening other appliance K Clearance to a mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3 m horizontally L Clearance above paved sidewalk or paved driveway located on public property M Clearance under veranda porch deck or balcony 1 In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Code For clearances not specified in ANSI Z223 1 NFPA 54 the following statement shall be included Clearance in accordance with local installation codes and the requirements of the gas supplier and the manfac
48. r faucets Check valve error codes ON OFF switch turned off Gas control thermo stat shut off device has tripped Combustion shut off Water is too hot Gas control thermostat is set too high Gas control thermostat is defective CAUTION For your safety DO NOT attempt repair of gas piping gas control thermostat burners vent connectors dampers or other safety devices Refer repairs to qualified service personnel What To Do Drain the water heater to remove scale and sediment from the tank Refer to the Drain the Water Heater information in the Care and Cleaning of the Water Heater section of this manual This is an unacceptable condition and must be corrected Contact the water heater supplier or plumbing contrac tor on how to correct this Do not plug the relief valve outlet Wait for the water heater to recover after an abnormal demand Check gas supply pressure and manifold pressure Refer to the Water Temperature Setting information in the Installing the Water Heater section of this manual Make sure all faucets are closed Refer to the Gas Valve Error Codes information in the Gas Valve LED Codes section of this manual Turn ON Contact a qualified service technician Contact a qualified service technician See the Water Temperature Setting in the Installing the Water Heater section of this manual Contact a qualified service technician to replace the gas
49. r heaters installed in potable space heating applications Local codes or plumbing authority requirements may vary from the instructions or diagrams provided in this manual and take precedent over these instructions Combination Potable and Space Heating Application Hot water supply to house l Hot water supply to From HOT heating yy outlet on unit t water heater Tee fitting for vertical hot water supply lines Hot water Fr ee supply to u ee water heater Hot water supply to heating unit Tee fitting for horizontal hot water supply lines Tee fitting must be installed as shown This ensures that any air in the water lines will be purged through the domestic water faucets and showers ADANGER When this system requires water for space heating at elevated temperatures above 125 F 52 C a mixing valve complying with the Standard for Temperature Actuated Mixing Valves for Hot Water Distribution Systems ASSE 1017 must be installed in the hot water supply line to the house in order to reduce the scald hazard potential ADANGER Any piping or components used in the installation of this water heater in a combination potable and space heating application must be suitable for use with drinking water NOTICE Suitable for potable water heating and space heating applications DO NOT use for space heating appl
50. stat setting to prevent contact with HOT water Maximum water temperatures occur just after the burner has shut off To find water temperature being delivered turn on a hot water faucet and place a thermometer in the water stream and read the thermometer The temperature of the water in the heater can be regulated by setting the temperature dial on the front of the gas control thermostat To comply with safety regulations the gas control thermostat was set at its lowest setting before the water heater was shipped from the factory The table below details the approximate water temperature for each mark on the Gas Control Thermostat Temperature Dial AXDANGER Hotter water increases the potential for Hot Water SCALDS Valve Set Estimated Point Temperature Burns on Adult Skin LOW 90 F naan nena nnn More than 5 minutes About 30 seconds Less than 5 seconds About 1 1 2 seconds About 1 2 second VERY HOT 160 F For additional information see pages 19 amp 20 for more details ADANGER LIQUEFIED PETROLEUM LP PROPANE OR BUTANE AND NATURAL GAS MODELS LP and Natural gas have an odorant added to aid in detecting a gas leak Some people may not physically be able to smell or recognize this odorant If you are unsure or unfamiliar with the smell of LP or natural gas ask the gas supplier Other co
51. tact your dealer A WARNING Should overheating occur or the gas supply fail to shut off turn off the manual gas control valve to the appliance If the water heater has been subjected to fire flood or physical damage turn off the manual gas shut off valve and do not operate the water heater again until it has been checked by a qualified service technician NOTICE DO NOT use this appliance if any part has been under water Immedi ately call a qualified installer or service agency to replace a flooded water heater DO NOT attempt to repair the unit It must be replaced Time Temperature Relationship in Scalds Water Temperature Time To Produce a Serious Burn 120 F More than 5 minutes 125 F 1 2 to 2 minutes 5 ce 130 F About 30 seconds cs 140 F ws 135 F About 10 seconds be ica 140 F Less than 5 seconds r 130 F 145 F Less than 3 seconds H ee 150 F About 1 2 seconds A 155 F About 1 second 1 1 1 1 Table courtesy of Shriners Burn Institute 1 1 1 1 1 1 i 120 F gt HOT i T3 E 20 Care and cleaning of the water heater ADANGER Before manually operating the relief valve make certain no one will be exposed to the danger of the hot water released by the valve The water may be hot enough to create a scald hazard The water should be released into a suitable drain to prevent injury or property damage ADANGER
52. ture s installation instructions 14 Installing the water heater Hot and Cold Pipe Insulation Installation Typical vertical piping arrangement For increased energy efficiency some water heaters have been supplied with two 24 sections of pipe insulation T amp P Insulation Installation For increased energy efficiency this water heater has been supplied with a 2 3 8 section of T amp P insulation Please install the insulation as shown below Typical horizontal piping arrangement Please install the insulation according to the illustrations above that best meets your requirements A M E Typical Side Connect T amp P Arrangement Typical Top Connect T amp P Arrangement Slip the insulation cover over the T amp P Valve through the center hole and align the hole in the side with the opening of the T amp P Valve Ensure the T amp P Valve opening is not obstructed by the insulation During Installation of this water heater DO DON T L DO check inlet gas pressure to ensure that it is within the range specified on the rating plate Q DO provide adequate air for combustion and ventilation as discussed in the Use and Care Manual and the National Fuel Gas Code Q DO maintain proper clearances to combustibles as specified on the rating plate Q DO ensure that the venting system complies with the guidelines found in the Use and Care Manual and National Fuel Gas Code
53. uld be cleaned repaired or replaced by a qualified service technician Contact a qualified service technician to evaluate damper Refer to Gas Valve Error Codes in the Gas Valve LED Codes section of this manual Contact a qualified service technician to confirm wire connection s Combustion shut off device should be inspected by a quali fied service technician Contact a qualified service technician Refer to Gas Valve Error Codes in the Gas Valve LED Codes section of this manual Combustion shut off device should be inspected by a quali fied technician Contact a qualified service technician 23 Before You Call For Service 24 Troubleshooting Tips Save time and money Review the charts on the following pages first and you may not need to call for service This water heater incorporates a combustion shut off device that shuts the operation of the water heater down if undesirable combustion conditions occur such as the presence of flammable vapors or blockage of the combustion air inlet openings Please contact a Qualified Service Technician if this occurs Problem Possible Causes Rumbling noise Scale and sediment Relief valve Pressure build up caused producing popping by thermal expansion to a noise or draining closed system Not enough or no hot Water usage may have water exceeded the capacity of the water heater The gas control thermo stat may be set too low Leaking or open hot wa te
54. upport the weight of the water heater once it is filled with water A gas fired water heater or any other appliance should not be installed in a space where liquids which give off flammable vapors are to be used or stored Such liquids include gasoline LP gas butane or propane paint or adhesives and their thinners solvents or removers When installed in a closet DO NOT block or obstruct any of the combustion air inlet openings located around the perimeter of the water heater A minimum of 1 is required between these combustion air inlet openings and any obstruction DO NOT obstruct or block the Flammable Vapor Sensor Because of natural air movement in a room or other enclosed space flammable vapors can be carried some distance from where liquids which give off flammable vapors are to be used or stored The open flame of the water heater s pilot or main burner can ignite these vapors and create a shut down condition of the water heater which will not allow the water heater to ignite until examined by a Qualified Service Technician FVIR certified gas water heaters can be installed on a residential garage floor without the use of an 18 inch stand in accordance with the National Fuel Gas Code NFPA 54 ANSI Z223 1 unless otherwise directed by State and Local code requirements The water heater must be located so it is not subject to physical damage for example by moving vehicles area flooding etc The water h
55. urner can produce a sizzling or pinging sound Flue Damper The discharge line must be no smaller than the outlet of the valve and must pitch downward from the valve to allow complete drainage by gravity of the relief valve and discharge line The end of the discharge line should not be threaded or concealed and should be protected from freezing No valve of any type restriction or reducer coupling should be installed in the discharge line A steady flow of water from all hot water faucet s indicates a full water heater Do not allow the flammable vapor sensor to become submerged in water This condition is not unusual and will disappear after the water becomes heated If however the condensation continues examine the piping and fittings for possible leaks Follow these instructions for proper installation and operation This water heater has a factory installed flue damper device for increased energy efficiency Removal of the flue damper connections will render the heater inoperable Do not operate the water heater without the damper housing in place on the damper assembly A draft hood is shipped with this water heater The draft hood must be installed on the damper housing using the holes provided for alignment and fastening The damper must be in open position as shown in the figure when water heater main burner is operating See trouble shooting instructions if a condition other than this occurs AWARNIN
56. ut of range Improper Flammable Va por Sensor wiring and or connection s Faulty Flammable Vapor Sensor Thermal well fault in Gas Con trol Thermostat Inspect the Flammable Vapor Sen sor wiring and connection s Replace Flammable Vapor Sensor Replace Gas Control Thermostat e Inspect the wiring connection s to the thermal well Replace the thermal well Eight Three Flashes three second pause System in Lockout Fault in the electronics circuit detected Thermal well fault in Gas Con trol Thermostat Faulty Gas Control Thermo stat Replace thermal well Replace Gas Control Thermostat Eight Four Flashes three second pause System in Lockout Fault with the Gas Control Thermostat Gas Control Thermostat needs to be reset Gas Control Thermostat has been damaged Cycle the power to the Gas Control Thermostat Replace the Gas Control Thermo CAUTION Make certain power to water heater is OFF before removing protective cover FOR ANY REASON CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation VERIFY PROPER OPERATION AFTER SERVICING CAUTION For your safety DO NOT attempt repair of gas piping remote control burners vent connectors or other safety devices Refer repairs to qualified service personnel Replacement Parts For 38 40 and 50 gallon models using natural or LP gas
57. vice personnel Make certain the water heater is completely filled again before placing it in operation Water sometimes contains a high sulfate and or mineral content and together with cathodic protection process can produce a hydrogen sulfide or rotten egg odor in the heated water Chlorination of the water supply should minimize the problem Before You Call For Service Troubleshooting Tips Save time and money Review the charts on the following pages first and you may not need to call for service This water heater incorporates a combustion shut off device that shuts the operation of the water heater down if undesirable combustion conditions occur such as the presence of flammable vapors or blockage of the combustion air inlet openings Please contact a Qualified Service Technician if this occurs Problem Condensation Yellow flame or soot Unable to light main burner Main burner does not stay lit Possible Causes This usually happens when a new heater is filled for the first time Moisture from the products of combustion condensing on the tank surface An undersized water heater will cause condenstion Scale on top of the burner Flue or combustion air inlet openings are restricted Not enough combustion or ven tilation air supplied to the water heater location Pilot burner orifice clogged Pilot burner tube pinched or clogged Damper unable to open Wire connection s not fully secured
58. y be damaged The inlet gas pressure to the water heater must not exceed 14 0 in w c 3 5 kPa w c for natural gas and LP gas For purposes of input adjustment the minimum inlet gas pressure with main burner on is shown on the water heater rating plate If high or low gas pressures are present contact your gas supplier for correction trap shall be installed downstream of AWARNING Never use an open flame to test for gas leaks as property damage personal injury or death could result Leak Testing The water heater and its gas connections must be leak tested at normal operating pressures before it is placed in operation T Tum on the manual gas shut off valve near the water heater 2 Use a soapy water solution to test for leaks at all connections and fittings Bubbles indicate a gas leak that must be corrected The factory connections to the gas control should also be leak tested after the water heater is placed in operation Pressure Testing the Gas Supply System The water heater and its shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa High Altitude This water heater is suitable and certified for use at high altitude Refer to the altitude information on the water heater rating label for maximum allowable installation altitude The water heater must be isolated from the gas supply pip
59. y shops dry cleaning establishments photo processing labs and storage areas for liquid and powdered bleaches or swimming pool chemicals often contain such halogenated hydrocarbons An air supply containing halogenated hydrocarbons may be safe to breathe but when it passes through a gas flame corrosive elements are released that but not less than 100 square inches if each opening communicates with other unconfined areas inside the building Buildings of unusually tight construction shall have the combustion and ventilation air supplied from outdoors or a freely ventilated attic or crawl space If air is supplied from outdoors directly or through vertical ducts there must be two openings located as specified above and each must have a minimum net free area of not less than one square inch per 4000 Btuh of the total input rating of all the appliances in the enclosure If horizontal ducts are used to communicate with the outdoors each opening must have a minimum net free area of not less than one square inch per 2000 Btuh of the total input rating of all the appliances in the enclosure If ducts are used the minimum dimensions of rectangular air ducts shall not be less than 3 NOTICE If the duct openings which supply combustion and ventilation air are to be covered with a protective screen or grill the net free area openings in the material of the covering material must be used in determining the size of the o

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