Outdoor Living Today GGC63SR Installation Guide
Contents
1. angle cut end 2 Back Wall Panels 35 x 70 Identical 2 Back Wall Studs 1 1 2 x 1 1 2 x 67 2 Front Narrow Walls 14 1 2 x 63 3 4 Identical 1 Door Header 1 1 2 x 1 1 2 x 70 1 Upper Door Stop 1 1 2 x 2 1 2 x 8 with Dado cut 2 sets Storage Shelf Supports 3 4 x 1 1 2 x 14 1 2 amp 18 1 4 2 Storage Shelves 3 4 x 11 1 2 x 31 1 4 3 Roof Section 1 Cedar Shingle Roof Panel 38 x 73 1 2 7 5 x 14 16 Shingles Includes 1 Extra Shingle 5 6 x 14 16 Shingles Includes 1 Extra Shingle 2 Front Filler Trims 5 8 x 1 1 2 x 65 1 Front Horizontal Trim 1 1 4 x 3 1 2 x 68 1 4 2 Vertical Door Frame Trim 1 2 x 2 1 2 x 64 1 4 2 Door Trim Spacers Bevel 2 1 4 x 2 1 4 pcs ln Hardware Bag 2 Doors 20 1 4 x 61 1 2 1 Door Flange 1 2 x 2 1 2 x 61 3 8 2 Front Corner Trims 1 2 x 3 1 2 x 67 3 4 2 Front Side Corner Trims 1 2 x 2 1 2 x 68 1 4 angle cut end 2 Side Facia Trims 1 2 x 2 1 2 x 33 7 8 angle cut ends 2 Rear Side Corner Trims 1 2 x 2 1 2 x 70 1 4 angle cut end 2 Rear Corner Trims 1 2 x 3 1 2 x 72 2 Upper Rear Trims Bevel 1 2 x 4 1 2 x 32 3 8 1 Rear Center Trim 1 2 x 2 1 2 x 72 2 Roof Ridge Caps 1 2 x 3 1 2 x 39 2 Lower Front Narrow Trims 1 2 x 2 1 22. Left Side Wall 5 With wall studs properly attached orientate completed walls around the floor Be sure to leave room to work Front Narrow Wall 2E will be required in this section completely attaching walls to floor Steps 6 12 check to make sure door opening is 41 wide See Step 13 for illustration 6 Starting with angled left side wall lift up and position so framing is flush with floor at rear A of shed Make sure wall siding is flush with N outside of floor on the side In the front there ae gt will be a gap of approximately 5 8 When N o Y as 7 wallis positioned correctly secure bottom wall AN plate to floor with 4 2 1 2 Screws C Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 5 7 Angled Left Side Wall Optional Caulking seams will help prevent moisture from entering at seam Caulking not included in kit Back Wall top plate angle cut 7 With your helper holding the side wall panel position a Back Wall Panel 2C in rear corner Important Align Wall Siding Flush with Floor Framing Pe a lt Wall Siding flush with outside floor 8 When side and back walls are aligned in corner correctly wall framings with be offset Screw wall framings together with 3 2 1 2 Screws C Secure bottom wall plate to floor with 4 2 1 2 screws C Toll Free 1 888 65
3. row shingle Secure with 2 7 8 Shingle Nails M 8 from butt Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 10 2nd Row of Shingles 2nd 3A Shingle 22 Place and attach second 3B Shingle 5 wide in line with 2nd row of shingles Shingle 3A will partially cover shingle 3B Secure with 2 7 8 Shingle Nails M 8 from butt 3rd 5 wide 3A Shingle 2nd 6 wide 3B Shingle 23 Place and attach 2nd 3B Shingle 6 wide in line with 3rd row of shingles Shingle 3B will partially cover shingle 3A Secure with 2 7 8 Shingle Nails M 8 from Butt Complete attachment of 3rd 5 wide 3A shingle 12 Long Shingle 3C 24 To finish end place and attach 3C shingle 6 wide x 12 long in line with 5th and final row of shingles Shingle 3C will partially cover shingle 3B Secure with 2 7 8 Shingle Nails M 10 from butt Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 11 Completed Roof Panel 3 1 8 Set back Plywood Roofing flush with Side Wall Siding 26 Lift up completed cedar shingle roof panel and place on upper wall framing In the front align plywood roofing 1 8 back from door header On the side plywood should be flush with side wall siding Equally space roof from side to side In the rear plywood should sit on back wall top plate Toll F
4. shingles Side trim will cap rear trim Attach each pieces with 6 1 1 2 Finishing Nails K Locate Upper Rear Trim Bevel Siding 4L 4 1 2 x 32 3 8 Align tight against rear corner trim and underneath roof Attach with 4 1 1 2 Finishing Nails K Fa P 40 Locate Rear Center Trim 4M 1 2 x 2 1 2 x 72 Align tight against upper rear trim and underneath roof Attach with 6 1 1 2 Finishing Nails K Rear Center Trim 4M 41 Complete other rear corner side and front corner trims as per Steps 37 39 Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 17 42 Using a Step Ladder place both Roof Ridge Caps 4N 1 2 x 3 1 2 x 39 on rear row of roof shingles Ridge Caps will overhang shingles by 1 4 Attach each piece with 4 1 1 2 Finishing Nails K 43 Locate both Lower Front Narrow Trims 40 1 2 x 2 1 2 x 1 1 1 8 and Doorway Narrow Trim 4P 1 2 x 2 x 40 7 8 Place narrow wall trims between door trim and front corner trim flush with bottom of trims Attach each with 2 1 1 2 Finishing Nails Place lower door trim between door trims flush with bottom Attach with 4 1 1 2 Finishing Nails K Important Drill shallow Pilot Holes to prevent splitting 44 Attach Door Handles X to doors 45 Attach Black Barrel Bolt W as illustrated above with with 3 3 4 Black Headed Screws
5. x 11 1 8 1 Doorway Narrow Trim 1 2 x 2 x 40 7 8 1 Lower Door Stop 3 4 x 1 1 2 x 8 2 x 12 Shingles Plus 2 Cedar Shingle Shims 4R discard after shimming doors Note We recommend you drill a 1 8 pilot hole for each screw to avoid splitting wood The hole depth should be equal to 3 4 the length of screw Note Trim and Skirting pieces are graded with the best face being rough sawn Rough sawn cedar is much easier to paint and stain Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 2 6x3 GRAND GARDEN CHALET Hardware Kit Provided Note screws and nails shown actual size Black Headed Screw 1 1 2 Finishing of ae ssa tesa rere 7 8 OTET Black Headed Screw Shingle 1 1 4 ammm 1 1 2 Black Headed Bolt with Silver Nut and Washer D yest ra ae e IF a es Tt E az Square Drive Bit U Tee Hinge X Door Handle W Barrel Bolt BB Silver 4D 2 1 4 x 2 114 UU 1 2 x 2 3 4 x 4 pcs x 2 pcs Barrel Bolt Door Trim Spacer Plywood Spacer Tools Required Not Provided Hammer Screw Gun Drill Tape Measure Wood Clamp 3 8 Wrench Pliers pHi 1 8 amp 3 8 Drill Bits Safety Glasses Work Gloves Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 3 1 Lay Chalet Floor Section 1 35 5 8 x 74 1 4 on a level foundation only Patio St
6. 18 Storage Shelf positioning is flexible so decide what height configuration suits your needs Gather your Storage Shelf Supports 2H The short Support 14 1 2 attaches to the narrow wall the long 18 1 4 to the back wall Position using a Level and drill Pilot Holes to prevent ends of Supports from splitting Attach first Support using 2 1 1 4 Screws E Place Storage Shelf on attached Support Level and mark position of 2nd Support Pilot Hole and secure 2nd Support Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 9 19 Place Storage Shelf 2I on top of supports and secure with 4 1 1 2 Finishing Nails K Complete 2nd Shelf if desired as per Steps 18 amp 19 5 Shingle 3a Nail 4 from front of shingle 20 Lay Roof Panel 3 on flat level ground Note overhanging Outside Shingles have been removed to avoid shipping damage and need to be installed Locate 3A 3B amp 3C Shingles There are 6 5 wide x 16 long 3A Shingles 4 6 wide x 16 long 3B Shingles and 2 6 wide x 12 long 3C Shingles Position and attach 3A Shingle 5 wide on roof panel with 2 7 8 Shingle Nails M See above for details Roof Panel 3 Slide under Thick end i acaba Flush with 3A Shingle 6 Wide Shingle 3B 21 Place and attach 3B Shingle 6 wide directly on top of Shingle 3A Shingle 3B will slide under 2nd
7. 8 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 6 Expert Advise If you re placing the shed tight up against a fence or wall you may consider attaching the Rear Corner and Center Trim 4H amp 4J on Back Wall seam first See Step 38 Attach both Back Walls together secure Rear Center Trim then attach Side Wall Panel P 9 Position 2nd Back Wall Panel 2C on Floor as per Step 8 Attach wall frames together at top middle and bottom with 3 2 1 2 screws Secure bottom wall plate to floor with 4 2 1 2 Screws C Gap at Front with bottom of wall siding flush with outside of floor 10 In the corner align and attach right Side Wall 2A framing to back wall framing as per Steps 7 amp 8 Secure bottom wall plate of side wall to floor with 4 2 1 2 Screws C Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page Wall Framings Flush Eh a n z j gt A e Front Narrow Wall 2E 11 Locate Front Narrow Walls 2E and position wall framing flush with side wall framing in corner Make sure narrow wall is positioned right side up Wall Siding Flush with Floor Framing Before attaching 2 1 2 screw 12 Align butt or bottom of wall siding flush with outside of floor framing When correctly positioned secure bottom wall plate to floor with 2 2 1 2 Screws C Attach vertical wall framings together at top middle and b
8. J a 2A PACK MEAGEA OCIEWS O per handle Choose desired handle height Note Female part of barrel bolt is positioned higher than Make sure screws go into interior door male Do a dry run first to position barrel bolt correctly framing and are not exposed on inside Important Drill pilot holes with 1 8 drill bit prior to secur J ing with screws to prevent wood splitting Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 18 ee p S 2 F a ia a ae 4 4 _ pa ee i eo Interior Door Eran E Ss i ia 47 install the Barrel Bolt Plywood Spacer UU to 3 4 x 1 1 2 x 8 to floor with 2 1 1 4 interior door frame flush at the bottom and 1 4 from Screws E To align correctly close door edge as pictured Use 2 1 1 4 Screws E to secure mark and attach Drill pilot holes first to prevent wood from splitting a i f i j 3 i y gj i 49 Open door and drill out marked barrel bolt impression with a 3 8 Drill Bit Close door slide barrel bolt in drilled hole to confirm fit Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 19 Outdoor Living Today Note Our Sheds are shipped as an unfinished product If exposed to the elements the Western Red Cedar lumber will weather to a silvery gray color If you prefer to keep the cedar lumber looking closer to the original color we sugges
9. Outdoor Living Today Thank you for purchasing a Grand Garden Chalet Please take the time to identify all the parts prior to assembly Please use Safety Eyewear and Gloves while Assembling Be sure to read and follow all operating instructions for any tools used during assembly Remember NO SAW CUTTING IS REQUIRED Safety Points and Other Considerations Our products are built for use based on proper installation and normal residential use on level ground Please follow the instruction manual when building your Grand Garden Chalet and retain the manual for future maintenance purposes Some of the safety and usage measures you may wish to consider include If the product is elevated any structural and building code requirements are solely the customer s responsibility and should be abided by In high or gusty wind conditions it is advisable to keep the structure securely grounded Have a regular maintenance plan to ensure screws doors roof and parts are tight Assembly Video Instructions Revision 23 June 26th 2014 Grand Garden Chalet 6X3 BEVEL ll 5 m A I i 5 a ETT r ere r eee he 7 I z T rF j gt 3 l J ii E j P aS 1H i M ri ai Lf on i au po E i t f f i d 7 2 i i z in ry i bere 12 Tol Tb 03 l Ky f yl Ni wall Gr
10. and Garden Chalet Dimensions Inside 33 d x 73 w x 70 back 65 front Outside with Roof Overhang 39 d x 78 w x 73 back 69 front Outside Outside Trim to Trim 36 1 2 d x 74 1 2 w x 72 back 68 front To view the assembly video click on the following link http www youtube com watch v x4SMBAemtMQ You can also view the assembly video via the QR Reader App on your smart phone If you don t have a QR Reader App on your smart phone follow the steps below Go to your App Store and search for a QR Reader App and install Scan QR code to the right it will direct you to YouTube where you can view the video In the event of a missing or broken piece simply call the Outdoor Living Today Customer Support Line 1 888 658 1658 within 30 days of the delivery of your purchase It is our commitment to you to courier replacement parts free of charge within 10 business days of this notification Replacement parts will not be provided free of charge after the 30 day grace period Outdoor Living Today www outdoorlivingtoday com sales outdoorlivingtoday com Page 1 Exploded View and Parts List for 6 x3 Grand Garden Chalet 3C Parts List 1 Floor Section 4 Trim Misc Section 1 1 Floor Section 35 5 8 x 74 1 4 x 2 1 2 4A 4B 2 Wall Section 4C 2 Side Walls 35 x 70 Angled Top Left Right Side 4D 2 Side Wall Studs 1 1 2 x 1 1 2 x 64 1 2
11. and even with trim on top and bottom If out slightly make sure top horizontal trim and flange are even Pre drill with 1 8 bit to prevent wood from splitting T err wn 34 Starting with right door first lift and position door in opening Leave a 1 8 gap on right side and 1 4 gap on the bottom Use a Shim Shingle 4R to shim the door at bottom to help position door evenly When door is aligned correctly screw hinge into vertical door frame trim with 1 2 Black Headed Screws H Use only 1 screw initially per hinge until both door alignments are confirmed Drill pilot holes to prevent wood from splitting Screw H per hinge initially to secure door to vertical door frame trim Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 15 36 With both Doors partially attached check to see doors open and close correctly Make any necessary adjustments and when satisfied completely secure hinges to vertical door frame trim with two more 2 Black Headed Screws H per hinge Drill pilot holes to prevent wood from splitting 2 more 2 screw per Hinge Note Trim pieces are graded with the best face Expert Advice being rough Rough sawn cedar is much easier to Do a dry run with front and rear corner paint and stain and is the industry standard trims before attaching Confirm the rough face is configured correctly and small trim gaps are sati
12. horizontal trim Attach with 1 1 1 2 Finishing Nail K on second piece of wall siding into the butt where trim and siding touch 31 Locate 2 Door Trim Spacers 4D found in the Hardware Bag with Plywood Spacer UU Slide door spacer between door trim and wall siding Attach with 1 1 1 2 Finishing Nail K Nail through trim and into spacer Complete attachment of door trim using 4 more 1 1 2 Finishing Nails K Make sure to align trim accordingly Complete both sides Drill Pilot Holes to prevent splitting 3 4 black head screws AIF Silver Nut 32 Locate Doors 4E 2 identical and Door Flange 4F 1 2 x 2 1 2 61 3 8 Orientate Doors so the outside of each door is facing up and the pre drilled holes located in each corner are positioned to the outside Locate Black T Hinges U Attach each hinge to door as above with 1 1 1 2 Black Headed Bolt FF and a 1 4 Silver Nut using a 3 8 wrench Finish hinge by securing with 2 3 4 Black Headed Screws J Drill small pilot holes first to prevent wood from splitting Complete both doors 4 Hinges Left Door Right Door Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 14 6 1 Screws Pre drill to 33 Flip left door over to attach Door Flange 4F Push flange tight against horizontal door trim Attach with 6 1 Silver Screws F Position flange tight against horizontal door trim
13. ones or a Concrete Slab both make excellent foundations Use a level to confirm and shim floor joists as required Due to packaging constraints center wall studs must be attached prior to erecting walls Back Wall Stud 2D 2 Locate both Side Wall Panels 2A left and right side panels and 2 Side Wall Studs 2B 1 1 2 x 1 1 2 x 64 1 2 Side Wall Studs are angle cut on 1 end Lay ona flat level surface with frames up Locate Back Wall Panels 2C and Back Wall Studs 2D 1 1 2 x 1 1 2 x 67 The top framing of both back walls are angle cut Lay on flat level surface Side Wall Stud angle cut on top d E Top Framing SSN angle cut Each wall is marked with a 3 Center Studs on each wall and attach with 1 2 1 2 Screw C per end Flip walls over mo 212 i screw i You can find the Square Drive Bit for the screws in with the Hardware Kit Bag DD F i Fi j j E j F i a r a Fi p F j F a j T i i d d I j j i F j i F 4 Using a tape measure or chalk line as a nailing line attach wall studs to siding with 1 1 1 2 Finishing Nail K per piece of siding Nail into thick part of siding butt Skip bottom and top siding pieces Complete all stud attachments now Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 4 al a T a p i Front Narrow p ft Walls 2E yy P Angled
14. ottom with 3 2 1 2 Screws C as ee 7 i Door 7 k J Fj E l Header 2P E ZEA 13 Align and attach the second front narrow 14 Locate Door Header 2F 1 1 2 x 1 1 2 x 70 wall panel as per Step 12 and place on top of front narrow wall framings Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 8 2 1 2 screws 15 With door header positioned evenly on narrow wall top plates and flush against side wall top framing secure using 6 2 1 2 Screws C screwing down from the top of door header down into the upper narrow wall plates Have your helper push side walls against end of door header to achieve tight fit if possible 2 2 1 2 screws bi J r Stop with Dado z i m Part 2G 17 When all walls are attached together check l al E door width at top and bottom Door width should pee etiaen Upper Door stop 7G Padari be 41 wide If required loosen narrow and side aligned to the front Center on door header and attach with 2 2 1 2 Screws C Screw down wall plate screws adjust door width and re secure There can be an 1 8 tolerance in the width but top from the header into Stop Use Clamp to hold stop and botom width enould bethe same n I p l p 3 oi _ F a Tt fee te s 3 L 7
15. ree 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 12 2 From inside the shed start securing the roof by screwing the door header into Roof Panel on an angle with 3 2 1 2 Screws C Make sure screw tips do not go completely through roof panel On the sides and rear screw from upper framing into Roof Panel Use 2 screws per each wall panel Screw on an angle and make sure screw tips do not go completely through roof panel 28 Locate 2 Front Filler Trims 4A 1 1 2 x 5 8 x 65 Filler trim will be covered by corner trim in Step 37 Attach in each front corner with 6 1 1 2 Finishing Nails K Front Horizontal Trim 4B 3 4 thick with additional bevel attached to back Thick side up 29 Locate Front Horizontal Trim 4B 3 1 2 x 1 1 4 thick at top x 68 1 4 Position horizontal trim tight up underneath roof panel From side to side evenly space Secure with 6 2 1 2 Screws C into door header Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 13 wall framing Refer to Step 43 before attaching door trim and do a dry run ki d iis n el i i 1 nail into butt of 2nd E piece of wall siding 30 Locate 2 Vertical Door Frame Trims 4C 1 2 x 2 1 2 x 64 1 4 Position on front narrow wall flush with outside of wall framing and tight underneath front
16. sfactory before attaching Front Corner Trim 4G 3 1 2 wide Front Side 37 Locate a Front Corner Trim 4G 1 2 x 3 1 2 x 67 3 4 1 for each front side and Front Side Corner Trim 4H angle cut 8 deg at top 1 2 x 2 1 2 x 68 1 4 Angled side trim pieces are unique to each corner and are attached rough side out Starting in one corner position both trims up tight underneath roof shingles Align front corner trim tight against horizontal door trim Front corner trim will cap front side corner trim When correctly aligned attach each piece with 6 1 1 2 Finishing Nails K a os M 38 Continuing around the shed place a Side Facia Trim 4I angle cut both ends 1 2 x 2 1 2 x 33 7 8 tight against front side corner trim and snug underneath roof panel Attach side facia into side wall cleats with 4 1 1 2 Finishing Nails K Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 16 Rear Side Corner Trim 4J angle cut 8 deg at top Upper Rear Trim 4L a Rear Corner NE Trim 4K H 39 Locate a Rear Side Corner Trim 4J angle cut 8 deg at top 1 2 x 2 1 2 x 70 1 4 and Rear Corner Trim 4K 1 2 x 3 1 2 x 72 Once again angled side trim pieces are unique to each corner and are attached rough side out Position side trim tight underneath side facia Align rear corner trim tight underneath roof
17. t that you treat the wood with a good oil base wood stain You may also wish to paint your new shed rather than stain it In both cases we recommend that you consult with a paint and stain dealer in your area for their recommendations R is J lt o A Congratulations on assembling your 6x3 Grand Garden Chalet We hope your experience constructing our 6x3 Grand Garden Chalet has been both positive and rewarding We value your feedback and would like to hear back from you on how well we are doing in the following areas 1 Customer Service 2 On Time Shipping 3 Motor Freight Delivery 4 Quality of Materials 5 Assembly Manual 6 Overall Satisfaction The materials contained in this Assembly Manual may be downloaded or copied provided that ALL copies retain the copyright and any other proprietary notices contained on the materials No material may be modified edited or Please call write or email us at taken out of context such that its use Canadian Address United States Address creates a false or misleading statement 9393 287th Street P O Box 96 or impression as to the positions Maple Ridge British Columbia Sumas Washington statements or actions Canada V2W 1L1 USA 98295 Toll Line 1 888 658 1658 Fax 1 604 462 5333 sales outdoorlivingtoday com Page 20
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