Suncast BMS7790D Installation Guide
Contents
1. Ar L 7 77777 7 2 BMS7790 Cascade Blow Molded Resin Storage Shed ASSEMBLY INSTRUCTIONS Before You Begin Consult your local authorities for any permits required to construct shed Prior to the construction of your shed check with the local building code official to review any required permits or building limitations A level and sturdy foundation is required before shed construction can begin Site preparation information is available on pages 10 11 A foundation that differs from the suggestions within this manual could prevent proper assembly and may damage parts Read instructions thoroughly prior to assembly This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence Please follow instructions Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly Check for all parts before you begin assembly Using the provided parts check list on pages 4 9 verify that you have all the parts required to construct your shed model COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS Assistance is required during entire assembly Proper site preparation required Shed not intended for use in extreme weather conditions Shed not intended for storage of flammable or caustic chemicals e Store heavy items near the bottom of shed e Shed not intended for use by children2. of how long an implied warranty lasts so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which may vary from state to state 40
3. push back corner E into locked position 23 Secure side wall with four easy bolts GG working from floor to roof DO NOT use torque wrench Use easy bolt easy driver XX and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely Tip back corner E outward slightly and bend corner hinge Shed Assembly Walls continued Tip back corner E back to vertical position and align lower tabs on left side with slots in floor Note You will hear a snap when tab is fully engaged 24 Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 31 33 until square and flush Secure back corner with four easy bolts GG Work from floor to roof DO NOT use torque wrench Use easy bolt easy driver XX and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely Shed Assembly Walls continued 25 Align tabs on bottom of window panel F with slots along front and rear floors Lower panel into slots and lock in place by sliding panel toward front corner Note Use a rubber mallet to push window panel F into locked position Secure window panel with four easy bolts GG working fr
4. 0800104 Left front 0800103 Side panel 0B00106 Back corner 2 _ a No Y rm MAN NE 0630885 Right side window 0440656 0102199 Right side Window gasket window frame x1 set 0B00100 0B00102 0B00109 0B00110 0631021 Left 0102200 Left side Front floor Rear floor Right front Window panel side window window frame Parts BMS7790 Doors 0631020 Left door window 0 0102201 Left window frame 0B00111 Left door 0102202 Right window frame Q 0280384 D ring slide bolt 2 0630884 Right door window 0440655 Window gasket x1 set 0B00105 Right door Parts BMS7790 Headers 0280339 0510541 Roof ridge Ridge beam beam bracket 2 0102203 Header vent 2 0 00107 Front header 0 00112 Rear header 0440654 Fiberglass vent screen 0280372A Header beam x1 set 2 Parts BMS7790 Roof and Truss 0B00101 Left roof 0630928 Truss 0280397 Roof support bar X x4 bracket 0102088 Roof connector L x6 0630926 Truss leg 0B00108 Right roof 2 2 0630817A Side 0630927 Truss 0631024 0630887 Window adaptor bracket cross beam Truss strap truss tie down 2 Hardware 57790 0480250 Hardware bag 0480302 Hardware bag 625 Pan head screw x70 0480303 Hardware bag 625 Truss head
5. fit four protruding support legs into pockets molded in front protruding support legs into pockets molded in back corners Secure front header using two screws KK in walls Secure rear header using eight screws KK each front corner 28 Shed Assembly Headers and Truss continued wc um VW Slide truss assembly into place Note Window truss tie down EE MUST attach to window panel F 29 Secure to side panels with four screws KK in left truss tie down and four screws in right truss tie down Raise ridge beam U up and into rear roof ridge beam bracket Secure with one 2 hex head cap screw HH and one nut JJ Note Alignment of ridge beam to bracket may require header panels to be pushed inwards or outwards slightly as ridge beam is slid into place Shed Assembly Headers continued 30 Slide ridge beam U into front roof ridge beam bracket Secure with one 2 hex head cap screw HH and one nut JJ Note Alignment of ridge beam to bracket may require header panels to be pushed inwards or outwards slightly as ridge beam is slid into place Shed Assembly Roof wann S Before proceeding locate and identify channels on Before proceeding locate and identify six front header interior side of right roof L and left roof M Locate tabs and six rear header tabs three underside tabs contained within each channel 31 Shed Assembly Roof continued Lay right
6. left side of back corner E with slot on rear floor B Lower panel into slot and lock place by sliding panel toward front corner Note Use a rubber mallet to push back corner E into locked position Tip back corner E back to vertical position and align lower tabs on left side with slots in floor Note You will hear a snap when tab is fully engaged 21 back corner E outward slightly and bend corner hinge Before proceeding make sure corner is square top view where it meets the floor and that panel is flush rear view with floor If not repeat Steps 24 26 until square and flush Rear view Shed Assembly Walls continued 22 Secure back corner with four easy bolts GG Work from floor to roof DO NOT use torque wrench Use easy bolt easy driver XX and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely Align tabs on bottom of side panel D with slots along rear floor Lower panel into slots and lock in place by sliding panel toward left corner Note Use a rubber mallet to push side panel D into locked position Shed Assembly Walls continued Align tab on bottom left side of back corner E with slot on rear floor B Lower panel into slot and lock in place by sliding panel toward left corner Note Use a rubber mallet to
7. measurements Wood platform materials list a 1 86 x 84 x 3 4 7 2 x 6 x 83 FERA 2 x 6 x 84 2 6 x 12 1 4 11 Door Pre Assembly 12 Parts hardware needed for door pre assembly are shown on pages 5 and 8 Peel film from both sides of window S Note One side of film will say THIS SIDE OUT Make sure this side faces out when installing window Stand left door I vertically In this order layer into door channel the window gasket TT door window S and door window frame Q Through the back of door secure layers with ten screws LL Start with four corner screws and finish with remaining screws DO NOT over tighten screws Note The cut portion of window gasket TT MUST be assembled on bottom of door channel WN Note At least two people are needed during Tt assembly Door Pre Assembly continued Secure center of window with one washer head screw ZZ and sealing washer YY DO NOT over tighten screws Repeat on Steps 1 3 for right door Note At least two people are needed during assembly At top interior side of left door I attach D ring slide At bottom interior side of left door 1 attach D ring slide bolt W with four screws LL through provided holes bolt W with four screws LL through provided holes 13 Side Panel Pre Assembly Parts hardware needed for side panel pre Stand right side window panel F ve
8. roof L directly over three tabs on right side of Pull down each lower corner of roof from outside From front header J With right roof channel seated over on inside shed attach tabs on window panel F and right header tabs pull right roof downward at each header front G corner to roof panel with four screws KK tab until roof snaps in place Press edge of right roof L into channel on truss leg AA Lay remaining right roof L directly over three tabs on the right side of the rear header With right roof channel seated over on header tabs pull right roof downward at each header tab until roof snaps in place 32 Shed Assembly Roof continued To lock right roof panels L in place the top and middle roof connectors BB slide up and the bottom roof connector BB slides down Pull down each lower corner of roof from outside From inside shed attach tabs on back corner E and window panel F roof panel with four screws KK Secure right roof panels to truss with three roof For lower roof connectors install one screw LL into connectors BB in corresponding slots in roof panels truss in front of roof connectors For middle and upper roof connectors install one screw LL into truss behind Note Have a second person push roof panels together roof connectors to more easily lock roof connectors on 33 Shed Assembly Roof continued Lay left roof directly over the three tabs on left sid
9. screw x10 5 Sealing screw x6 25 X 2 Hex bolt 25 x 75 Philips 375 Washer 3 pan head screw head screw x7 Easy bolt easy driver x4 Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used Door Handle Kit BMS7790 0440647 A Door Handle Kit 00 0630891 Left 0630895 Spacer handle plate 2 0630624 Door handle 2 0670147 Right handle plate Hardware 0480306 Hardware bag 25 Washer xb 25 x 1 Pan head screw Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all used Site Preparation and Platform Construction Materials NOT supplied with BMS7790 Shed Kit Note Site preparation is required for this shed Placing the shed on a constructed foundation is highly recommended Without a constructed foundation settling will probably occur causing distortion and damage to the shed Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly Note Complete the site preparation and foundation construction before unpacking parts and beginning assembly To prepare your shed site follow the below steps 1 Consult your local authorities for building codes and covenants before beginning foundation or erecting shed 2 Before any digging check with local utilities to determine location of buried cables pipes etc 3 Decide wh
10. through the pre drilled holes in doors While Repeat Steps 70 71 for left door I holding plates in place on exterior of door secure each with two washers RR and two machine screws CCC Note For clarity illustration is shown with roof removed From the outside of doors insert door handles NN Complete through handle plate holes On inside of doors place spacers PP on each door handle and secure each with one machine screw CCC 39 Suncast Corporation 701 North Kirk Road Batavia Illinois 60510 Manufacturer warrants to the original purchaser only that the enclosed product is free from material and workmanship defects under normal household use at time of purchase This limited warranty does not apply to damage resulting from accident neglect misuse commercial use alteration operation not in accordance with instruction or repairs made or attempted by unauthorized persons This limited warranty applies only to the product enclosed and does not apply to accessory parts THE MANUFACTURER S LIABILITY HEREUNDER IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFECT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or a limitation
11. DO NOT stand sit or store items on storage shed roof Treat carefully in extreme temperatures Repair or replace broken parts immediately e Suncast is not responsible for damage caused by weather or misuse At regular intervals inspect your shed to make sure that assembly integrity has been maintained Periodically check that the location you have chosen to set your shed is still level This kit contains parts with metal edges Please be careful when handling Shed Safety and Care Hot items such as recently used grills blowtorches etc must not be stored in the shed Heavy articles should not be leaned against the walls as this may cause panel distortion and permanent damage e Keep roof clean of snow and leaves The shed walls and roof sections have a textured exterior much like vinyl home siding Over time dust may accumulate in the texture When combined with moisture this could encourage the growth of moss or mold on the shed To maintain the look of your shed we recommend cleaning it each year with mild soap and water DO NOT use bleach ammonia or other caustic cleaners and DO NOT use stiff bristle brushes Failure to perform annual cleaning could result in permanent staining of the plastic This is not a manufacturing defect and is not covered under warranty Tools Needed for Installation INCLUDED IN KIT Easy Bolt Easy Driver 010210410 Assembly Day Tips Complete site preparation and fou
12. d Push front floor A and rear floor B panels together Align tab on bottom right side of left front C with slot and secure with six screws LL on front floor A Lower panel into slot and lock in place Note Refer to pages 11 and 12 to secure floors to by sliding panel toward door opening foundation Note Use a rubber mallet to push left front corner C into locked position Tip left front outward slightly and bend corner hinge Tip left front C back to vertical position and align lower tabs on right side with slots in floor Note You will hear a snap when tab is fully engaged 19 Shed Assembly Walls continued Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 18 20 until square and flush 20 Align tabs on bottom of side panel D with slots along front and rear floors Lower panel into slots and lock in place by sliding panel toward front corner Note Use a rubber mallet to push side panel D into locked position Secure side panel with four easy bolts GG working from floor to roof DO NOT use torque wrench Use easy bolt easy driver XX and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely Shed Assembly Walls continued Align tab on bottom
13. e Pull down each lower corner of roof from outside From of front header J With left roof channel seated over on inside shed attach tabs on right front corner C and header tabs pull left roof downward at each header tab side panel D roof panel with four screws KK until roof snaps in place Press edge of left roof M into channel on truss leg AA Lay remaining left roof M directly over three tabs on the left side of the rear header K With left roof channel seated over on header tabs pull left roof downward at each header tab until roof snaps in place 34 Shed Assembly Roof continued To lock in left roof panels M in place the bottom roof connector BB slides down and the top and middle roof connectors BB slide up Pull down each lower corner of roof from outside From inside shed attach tabs on side panel D with back corner E with four screws KK Secure left roof panels to truss with three roof For lower roof connectors install one screw LL into connectors BB in corresponding slots in roof panels truss in front of roof connectors For middle and upper roof connectors install one screw LL into truss behind roof connectors Note Have a second person push roof panels together to more easily lock roof connectors on 35 Shed Assembly Roof continued GD 2522 iy Wy Dig 5442 4257 ONS 2 4406794 OIIE o a C2 Push down the roof from o
14. eam X has large holes on one side and small holes on other side The small holes must face header 15 Truss Pre Assembly Parts hardware needed for truss pre assembly are shown on pages 7 8 Attach truss bracket Y to end of one truss leg AA with 1 hex head cap screw Il and nut JJ Repeat for second truss leg AA Attach truss cross beam CC to two truss legs AA Place side adaptor bracket 2 at end of left truss leg using two hex head cap screws HH and two nuts JJ AA Secure adaptor bracket with one 2 hex head cap Stand truss and check cross beam is level screw HH and one nut JJ Note DO NOT over tighten side adaptor bracket Z onto 16 end of truss legs AA This makes roof assembly difficult Truss Pre Assembly continued Place window truss tie down EE at end of right truss leg AA Secure truss tie down with one 2 hex head cap screw HH and one nut JJ Note DO NOT over tighten truss tie down EE onto end of truss legs AA This makes roof assembly difficult 17 Shed Assembly Walls Note At least two people are needed during assembly T Note Need to use a rubber mallet Critical When installing corners flex corner hinges back and forth several times This will help provide a square corner and ensure proper fit of remaining panels Important DO NOT flex in reverse position as this can crack the panel 18 Shed Assembly Walls continue
15. ich type of foundation you want Concrete slab 4 thick Wood platform Use exterior grade wood The wood platform should be set on pier blocks or footing Consult your local retailer for help to determine the best anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood 4 Prepare the building site The ground should slope away from the foundation area to provide drainage The foundation surface must be flat and level A Vapor barrier should be provided to prevent excessive condensation in the shed Follow local building codes for a proper vapor barrier 5 Anchoring the shed to the foundation Consult your local retailer for help to determine the best anchoring method for your particular installation To secure the shed to a concrete slab use masonry fasteners available at your local hardware retailer To secure the shed to a wood platform use 1 4 x 2 long lag screws with washers Anchoring floor panel to concrete slab Anchoring floor panel to wood platform Secure shed to concrete slab using masonry Secure shed to wood platform using 1 4 x 2 lag fasteners screws e Dimensions allow for shed to fit within the nearest 1 on each side 10 Site Preparation and Platform Construction continued Materials NOT supplied with BMS7790 Shed Kit Wood platform critical spacing Sub frame spacing Check all critical spacing
16. ndation construction before unpacking parts and beginning assembly e DO NOT attempt to assemble on a day with strong winds e DO NOT attempt to assemble days when temperature is below 32 degrees e Set aside appropriate amount of time to completely assemble shed e Make sure you have assistance nearby to lift and secure parts in place Wear light duty work gloves while assembling shed Once roof is assembled a flashlight may be of use when assembling smaller components inside shed DO NOT use a torque wrench or hand drill to tighten provided Easy bolts Use 010210410 Easy Bolt Easy Driver tool provided ONLY e Suncast provides extra hardware for small fasteners for customer convenience In some cases there will be extra small fasteners once the assembly is complete Note This product contains parts that are used in different orientations to construct the shed Please take note of the orientation of the parts shown throughout this instruction manual Failure to follow instructions could result in damage to parts Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly Suncast Products and Replacement Parts To purchase Suncast replacement parts and learn about other Suncast products visit us online or call 24 hours a day 7 days a week 365 days a year Monday Friday 6 am 8 pm CST www suncast com e i 1 800 846 2345 or 1 630 879 2050 Parts BMS7790 Walls and Floors
17. om floor to roof DO NOT use torque wrench Use easy bolt easy driver XX and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely Shed Assembly Walls continued Align tab on bottom left side of right front corner G with slot on front floor A Lower panel into slot and lock in place by sliding panel toward door opening Note Use a rubber mallet to push right front corner G into locked position Tip right front corner G back to vertical position and align lower tabs on right side with slots in floor Note You will hear a snap when tab is fully engaged 26 Tip left front corner outward slightly and bend corner hinge Before proceeding make sure corner is square top view where it meets the floor and that panel is flush side view with floor If not repeat Steps 38 40 until square and flush Shed Assembly Walls continued 27 Secure right front corner with four easy bolts GG working from floor to roof DO NOT use torque wrench Use easy bolt easy driver XX and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely Shed Assembly Headers and Truss Place front header J over door opening and fit two Place rear header K over back walls and
18. rtically In this order assembly are shown on pages 4 and 8 layer into window channel the window gasket BBB side ee window 1 and left side window frame O Through the back of the side panel secure layers with seven screws Peel film from both sides of left side window T S nd LL Start with four corner screws and finish with Note One side of film will say THIS SIDE OUT Make remaining screws sure this side faces out when installing window Note The cut portion of window gasket BBB MUST be assembled on bottom of door channel WN Note At least two people are needed during T assembly Secure center of window with one washer head screw ZZ and sealing washer YY DO NOT over tighten screws Repeat Steps 6 8 for right side window frame N 14 Header Pre Assembly Parts hardware needed for header pre assembly Place fiberglass vent screen VV and header vent R are shown on pages 6 and 8 into front opening in front header J Secure through D back of header with four screws LL DO NOT over Slide roof ridge beam bracket V under tabs on inside tighten screws peak of front header J and secure with two screws KK Repeat for rear header K DO NOT over tighten screws Lay header J on ground with lettering side facing up Place one header beam X into pocket on inside of front header J Attach with six screws KK DO NOT over tighten screws Repeat for rear header K Note Header b
19. utside From inside shed Attach truss strap DD to left truss tie down Z and secure roof panels together along ridge of roof using six truss leg AA Secure with two screws LL rubber washers YY and six sealing screws AAA Repeat for right side of truss Note For clarity illustration is shown with front header right front corner and window panel removed Raise roof support bar WW up against roof Slide end Secure the other end of roof support bar WW to front header J Secure with one screw of support bar over hex bolt HH on truss leg Slide support Dar down aaee into place Note For clarity illustration is shown with roof removed 36 Shed Assembly Roof continued Secure roof support bar to roof using two screws KK Repeat Steps 67 69 for remaining roof support bars WW 37 Shed Assembly Doors Stand right door H upright with three hinge mounts Rotate metal hinge plates to open position Slide one facing right Slide one metal hinge plate FF up onto metal hinge plate over each hinge receptacle on inside each hinge mount Rotate hinge plates to outside of of right front panel door Snap metal hinge plate into place by pushing Note For clarity illustration is shown with roof removed towards door 38 Shed Assembly Doors continued Secure each metal hinge plate with one screw MM and Insert screw stems on left and right handle plates one nut JJ and QQ
Download Pdf Manuals
Related Search