Suncast BMS8700 Instructions / Assembly
Contents
1. 7 27 3 5 With door hinge in open position slide one door hinge Secure each metal hinge plate with one screw EE and over each hinge receptacle on inside of right front panel one nut FF Note For clarity illustration is shown with roof removed Repeat Steps 34 36 for left door L Note For clarity illustration is Shown with roof removed Insert screw stems on left and right handle plates NN From the outside of doors insert door handles MM and PP through the pre drilled holes in doors While through handle plate holes On inside of doors place holding plates in place on exterior of door secure each spacers OO on each door handle and secure each with two washers QQ and two machine screws RR with one machine screw RR 26 Shed Assembly Shelf Parts hardware needed for shelf assembly are shown on pages 4 and 9 Attach shelf S in desired location with four screws DD Complete Repeat for remaining shelf S Note Shelf can be located in any of the four corners Note For clarity illustration is shown with roof front header and truss removed 27 SUNCAST Building Shed and Gazebo Ten Year Limited Warranty Your SUNCAST Building Shed or Gazebo has a TEN YEAR LIMITED WARRANTY against product failure resulting from defects in manufacturing or materials The warranty period starts on the delivery date Incidental and consequential damages are not covered Warr2. Hardware shown at actual size Unless otherwise noted Extra hardware provided Not all are used Door Handle Kit BMS8700 0440647A Door Handle Kit 0630891A Left 0630895 Spacer handle plate X2 0630624 Door handle b 0670147 Right handle plate 0480306 Hardware bag SZ 25 Washer 25 x 1 Pan xb head screw Hardware shown at actual size Unless otherwise noted Extra hardware provided Not are used 10 Site Preparation and Platform Construction Materials NOT supplied with BMS8700 Shed Kit Note Site preparation is required for this shed Placing the shed on a constructed foundation is highly recommended Without a constructed foundation settling will probably occur causing distortion and damage to the shed Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly Note Complete the site preparation and foundation construction before unpacking parts and beginning assembly To prepare your shed site follow the steps below 1 Consult your local authorities for building codes and covenants before beginning foundation or erecting shed 2 Before any digging check with local utilities to determine location of buried cables pipes etc 3 Decide which type of foundation you want Concrete slab 4 thick Wood platform Use exterior grade wood The wood platform should be set on pier blocks
3. BMS8700 Blow Molded Resin Storage Shed ASSEMBLY INSTRUCTIONS Tools Needed for Installation INCLUDED IN KIT To purchase Suncast replacement parts and learn about other Suncast products visit www suncast com or call 1 800 846 2345 010210410 or 1 630 879 2050 Easy Bolt Easy Driver KEEP THESE INSTRUCTIONS You will need Quality Control Number shown below to register your product Quality Control Number Assembled exterior dimensions 8 4 1 2 W x 7 1 3 4 x 8 7 H 2012 Suncast Corporation Batavia IL 0361203 Before You Begin Consult your local authorities for any permits required to construct shed Prior to the construction of your shed check with the local building code official to review any required permits or building limitations A level and sturdy foundation is required before shed construction can begin Site preparation information is available on pages 11 12 A foundation that differs from the suggestions within this manual could prevent proper assembly and may damage parts Read instructions thoroughly prior to assembly This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence Please follow instructions Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly Check for all parts before you begin assembly Using the provided parts check list on pages 4 10 verify that you have all the parts required to co
4. 8 inches deep modification cleaning with abrasive tools exposing the unit to heat sources and vandalism Painting sandblasting cleaning with harsh chemicals not recommended for plastics voids the warranty on resin components Modification of the original product voids all warranties Suncast assumes no liability for any modified product or consequences resulting from failure of a modified product Damage due to moving transporting or relocating the product voids the warranty Disassembly of this unit for reasons other than authorized repair voids the warranty Suncast is not responsible for loss of use of the unit labor for repair inspection fees or disposal costs SUNCASTO reserves the right to reimburse the owner the purchase price of the unit on a STRAIGHT LINE DEPRECIATED BASIS FOR THE LENGTH OF THE WARRANTY IN LIEU OF REPAIR OR REPLACEMENT The Purchase Price does not include taxes delivery charges site preparation costs permits fees assembly costs or disposal costs THIS WARRANTY IS NONTRANSFERABLE IT IS VALID FOR NORMAL HOUSEHOLD USE ONLY THE WARRANTY IS VOIDED BY COMMERCIAL OR INDUSTRIAL USE IT EXCLUDES FLOOR MODELS CLEARANCE AND OPEN BOX UNITS Notice Suncast does not represent that this unit will meet city county state homeowner s association standards or zoning requirements The owner is responsible for securing all permits and meeting other requirements needed for placement construction and use THE MANUFACT
5. BMS8700 Walls and Floors 0B00165 0B00157 0B00171 Left front corner Shelf 0B00173 0800174 0800166 0800160 0B00156 Left floor Right floor Right front corner Side panel Rear corner X2 X2 Parts BMS8700 Doors 0440690 0800163 0440631 Door window Left door D ring bolt x1 set X1 set 0102086 Door 0440655 Door 0800162 window frame window gasket Right door X2 x1 set Parts BMS8700 Headers 0280406 Ridge beam 0B00159 0440630 Vent screen 0280372A 0B00161 Front header set Header beam Rear header X2 Parts BMS8700 Truss 0 0631094 0631096 Truss leg Truss bracket X2 0631095 Truss cross beam 2 0440694 Roof support bracket x1 set 0631093 Truss strap X2 06308174 Side adaptor bracket X2 Parts BMS8700 Roof 0B00167 010223107 0440691 Left roof Skylight Skylight sealing gasket X2 x4 X2 sets 0B00168 Right roof X2 Hardware BMS8700 0440652 Door hinge x6 0480337 Hardware bag 20 470 Phillips machine screw x6 25 Locking nut x6 0480290 Hardware bag 0480305 Hardware bag DU 025 Truss head screw x15 0480336 Hardware bag 625 Truss head screw x125 0480342 Hardware bag 5 Sealing screw x6 KK Rubber washer x6 25 Locking nut 25 x 2 Hex bolt x6 4
6. URER S LIABILITY HEREUNDER IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFECT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages the limitation or exclusion may not apply to you 28
7. anty Claims To file a warranty claim contact the manufacturer SUNCAST CORPORATION 701 North Kirk Road Batavia Illinois 60510 Call toll free 800 846 2345 or visit www Suncast com SUNCAST will repair or replace only the parts that failed under the terms of the warranty In some cases the replacement parts may not be identical but they shall be of equal or greater performance than the original part We may require proof of purchase Proof of purchase may be the original dated store receipt We may require evidence of the failure Evidence of failure may include photographs or returning failed components to SUNCAST Warranty Limitations THIS WARRANTY COVERS ONLY DEFECTS THAT AFFECT THE FORM FIT OR FUNCTION OF THE UNIT It excludes natural aging of the unit discoloration ordinary wear and tear ordinary weathering sunlight fading or rust It excludes staining caused by mold mildew or tree sap and damage caused by animals including insects vermin or household pets The warranty does not cover damage caused by Acts of Nature including but not limited to wind in excess of 65 mph tornado hurricane microburst hail flood blizzard extreme heat pollution or fire events The following actions void the warranty improper assembly assembly on a foundation other than as described in the assembly instructions use above intended and reasonable capacity misuse abuse failure to perform ordinary maintenance failure to remove snow over
8. ce front header J over door opening and fit four protruding support legs into pockets molded in front corners Secure front header using two screws DD Place rear header K over back walls and fit four Slide truss assembly into place Secure with four protruding support legs into pockets molded in back screws DD in each side adaptor bracket walls Secure rear header using eight screws DD 20 Shed Assembly Headers and Truss continued Raise ridge beam R up and into rear header K Secure Attach truss strap Y to side adaptor bracket Z and with four screws DD truss leg U with two screws DD Repeat for front header J Repeat for remaining truss straps Note Header panels may need to be pushed inwards or outwards slightly as ridge beam is slid into place 21 Shed Assembly Roof Parts hardware needed for roof assembly are shown on pages 8 and 9 Before proceeding locate and identify the six slots on Before proceeding locate and identify six front header interior side of right and left roof panels tabs and six rear header tabs Lay right roof O directly over three tabs on right side Slide right roof O down towards the outside of shed of front header J With right roof slots seated over on You will hear a snap when engaged header tabs check alignment in all three spots 22 Shed Assembly Roof continued Repeat Ste
9. mild soap and water DO NOT use bleach ammonia or other caustic cleaners and DO NOT use stiff bristle brushes Failure to perform annual cleaning could result in permanent staining of the plastic This is not a manufacturing defect and is not covered under warranty Assembly Day Tips e Complete site preparation and foundation construction before unpacking parts and beginning assembly DO NOT attempt to assemble on a day with strong winds DO NOT attempt to assemble on days when temperature is below 32 degrees e Set aside appropriate amount of time to completely assemble shed Make sure you have assistance nearby to lift and secure parts in place Wear light duty work gloves while assembling shed Once roof is assembled a flashlight may be of use when assembling smaller components inside shed DO NOT usea torque wrench or hand drill to tighten provided Easy bolts Use 010210410 Easy Bolt Easy Driver tool provided ONLY e Suncast provides extra hardware for small fasteners for customer convenience In some cases there will be extra small fasteners once the assembly is complete Note This product contains parts that are used in different orientations to construct the shed Please take note of the orientation of the parts shown throughout this instruction manual Failure to follow instructions could result in damage to parts Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly Parts
10. nstruct your shed model COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS Assistance is required during entire assembly Proper site preparation required Shed not intended for use in extreme weather conditions Shed not intended for storage of flammable or caustic chemicals e Store heavy items near the bottom of shed e Shed not intended for use by children DO NOT stand sit or store items on storage shed roof Treat carefully in extreme temperatures Repair or replace broken parts immediately e Suncast is not responsible for damage caused by weather or misuse At regular intervals inspect your shed to make sure that assembly integrity has been maintained Periodically check that the location you have chosen to set your shed is still level This kit contains parts with metal edges Please be careful when handling Shed Safety and Care Hot items such as recently used grills blowtorches etc must not be stored in the shed e Heavy articles should not be leaned against the walls as this may cause panel distortion and permanent damage Keep roof clean of snow and leaves The shed walls and roof sections have a textured exterior much like vinyl home siding Over time dust may accumulate in the texture When combined with moisture this could encourage the growth of moss or mold on the shed To maintain the look of your shed we recommend cleaning it each year with
11. ntinued back to vertical position and align lower tabs on right side with slots in floor A Note E Tip left front corner Tip left front corner E outward slightly and bend corner hinge You will hear a snap when tab is fully engaged o il 2 o C E 5 Ke en o 5 m top view where it meets the floor and that panel is flush corner is square with floor If not repeat Steps 13 side view 15 until square and flush 17 Shed Assembly Walls continued 18 Align tabs on bottom of side panel F with slots along floor A Lower panel into slots and lock in place by sliding panel toward front corner Note Use a rubber mallet to push side panel F into locked position Secure side panel F with four easy bolts HH working from floor to roof DO NOT use torque wrench Use easy bolt easy driver Il and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely Shed Assembly Walls continued o o 5 AL lt PR 18 for remaining panels Repeat Steps 13 19 Shed Assembly Headers and Truss Parts hardware needed for headers and truss assembly are shown on pages 6 7 and 9 Pla
12. or footing Consult your local retailer for help to determine the best anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood 4 Prepare the building site The ground should slope away from the foundation area to provide drainage The foundation surface must be flat and level A vapor barrier should be provided to prevent excessive condensation in the shed Follow local building codes for a proper vapor barrier 5 Anchoring the shed to the foundation Consult your local retailer for help to determine the best anchoring method for your particular installation To secure the shed to a concrete slab use masonry fasteners available at your local hardware retailer To secure the shed to a wood platform use 1 4 x 2 long lag screws with washers Anchoring floor panel to concrete slab Anchoring floor panel to wood platform Secure shed to concrete slab using masonry e Secure shed to wood platform using 1 4 x 2 lag fasteners screws Dimensions allow for shed to fit within the nearest 1 on each side 11 Site Preparation and Platform Construction continued Materials NOT supplied with BMS8700 Shed Kit Wood platform critical spacing Sub frame spacing Check all critical spacing measurements 2 48 x 96 x 3 4 2 x 6 x 84 c 2 2 x 6 x 96 d 6 2 x 6 x 14 1 4 12 Door Pre A
13. ps 25 27 for remaining roof panels Install panels in the order shown 23 Shed Assembly Roof continued Ta te s SNO A Svan 020 Pull down each lower corner of roof from outside From Secure roof to truss using six screws DD Each screw inside shed attach tabs on right front corner and side will attach at a corresponding screw boss on the roof panel F to roof panel with four screws DD SA NGA NONAS AN SMS is s Raise roof support W into position against roof Slide Secure roof support to roof using three screws DD roof support W into front header Secure roof support W to underside of truss leg with one screw DD 24 Shed Assembly Roof continued Repeat Steps 29 32 to secure remaining roof panels Push down the roof from outside From inside shed secure roof panels together along ridge of roof using six rubber washers KK and six sealing screws JJ Note For clarity illustration is shown with front header removed Shed Assembly Doors Parts hardware needed for door assembly are shown on pages 5 9 and 10 Stand right door M upright with three hinge mounts facing right Slide one metal door hinge CC up onto each hinge mount Rotate door hinges to outside of door Shed Assembly Doors continued 0 4 7
14. russ leg U with Attach two truss cross beams X to two truss legs U one hex bolt LL and one nut FF with two hex bolts GG and two nuts FF Stand truss Repeat for second truss leg U and check cross beam is level Attach side adaptor bracket Z at end of left truss Place skylight gasket BB into skylight AA Place leg U with one hex bolt GG and one nut FF skylight AA onto right roof panel O Secure from underside with eight screws DD Make sure rib on plastic parts is seated fully against gasket on skylight Repeat for remaining side adaptor bracket Z Note DO NOT over tighten This makes roof assembly R difficult 15 epeat for remaining roof panels Shed Assembly Walls Parts hardware needed for wall assembly are shown on pages 4 and 9 Critical When installing corners flex corner hinges back and forth several times This will help provide a square corner and ensure proper fit of remaining panels Important DO NOT flex in reverse position as this can crack the panel Push left floor A and right floor B panels together and Align tab on bottom of left front corner E with slot on secure with six screws DD left floor A Lower panel into slot and lock in place by sliding panel toward door opening Note Refer to pages 11 and 12 to secure floors to foundation Note Use a rubber mallet to push left front corner 16 E into locked position Shed Assembly Walls co
15. ssembly Parts hardware needed for door pre assembly are shown on pages 5 and 9 Peel film from both sides of window C Remove Place gasket Q window C and frame P into door protective film from door edges channel Secure with ten screws DD starting at corners Note One side of film will say THIS SIDE OUT Make DO NOT over tighten screws sure this side faces out when installing window Note The cut portion of gasket Q MUST be assembled on bottom of door channel Repeat for right door M At top interior side of left door L attach D ring slide At bottom interior side of left door L attach D ring slide bolt D with four screws DD 5 bolt D with four screws DD Header Pre Assembly Parts hardware needed for header pre assembly are shown on pages 6 and 9 11 m peo 2 Lay front header J on ground with lettering side facing Place header beam T into pocket of front up Place fiberglass vent screen S into rear opening in header J Secure with six screws DD DO NOT over front header J Secure with eight screws DD tighten screws DO NOT over tighten screws Repeat Steps 5 6 for rear header K Note Header beam T has large holes on one side and small holes on other side The small holes must face header 14 Roof and Truss Pre Assembly Parts hardware needed for roof and truss pre assembly are shown on pages 7 8 and 9 Attach truss bracket V to end of one t
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