Best Barns roanoke1632 Instructions / Assembly
Contents
1. Install the remaining wall panels Step 8 Install 2nd Floor Loft Beam 1 Cut 2 two 1 3 4 x 11 7 8 LVL micro lam beams to a length of 16 0 Glue and nail them together with 16d sinkers 2 Cut 2 two 2x8 16 boards to 15 5 Position a 2x8 against the 16 beam as shown below 3 Position 2x8 blocks leftover from door header at the top of the 2x8 and beam Important The hangers should line up across from each other Install metal joist hangers on both 2x8 s and beam Install hanger with hanger nails 2x8x15 5 2x8 Blocks Metal Hanger 16 0 Beam Mn 4 Assemble another beam m 2x4 Blocks C 3 1 2 Space Cut and Remove 2x4 Top Plate 77755 5 Cut the 2x4 top plate Cut through the siding to remove the 2x4 The siding does not have to be removed The soffit when installed later will cover the cut marks in the siding 6 Place the beam into the beam pocket Secure in place with 16d sinkers 2x4 Wall Brace Step 9 Install Loft Floor 1 Install 10 long 2x4 tie plates on sidewalls Use 16d sinkers to secure tie plates _ _ 2X4 Tie Plate i Beam IR ILZ If you are installing the optional stair kit install joist header and floor joist at the front of the building Refer to the stair instructions to install the floor joist at the rear of the building 2 Install the2. 34 1 2 Opening 35 3 4 sre d Window Pane 3 Install vinyl shutters with square head screws Frame Window Opening for 18 x 36 Aluminum Window Cut a wall stud where you want to place a window Install 2x4 blocking between the wall studs above and below the opening Cut a 18 3 8 x 35 3 4 opening in siding Caulk along the top edge of the window Secure window with screws provided Step 4 Build 12 Sidewalls with Beam Support 1 Cut a 2x4 12 treated board to a length of 140 1 2 2 Cut a 2x4 12 board to a length of 137 This will be the top plate T LA ON Beam Support 16 1 16 saat 1 3 4 3 Install 92 5 8 wall studs between the top and bottom plates Install the first stud 11 3 4 from the right end Nail the treated bottom plate to the wall studs with 16d galv deck nails Use 16d sinkers to nail the top plate Install a beam support built in Step 3 at the left end Square wall 5 Install the first 4x8 siding panel with the LAP edge extending 3 1 2 past the right end of the wall frame The siding will extend 3 4 below the bottom plate Siding Extends 3 1 2 P Past Frame Siding Extends 3 4 Below Plate 6 Install 2 two full width siding panels 7 Repeat numbers 1 thru 4 to build another wall frame DO NOT apply siding x Step5 Build 8 Center Sidewalls 1 Cut 2 two 2x4 8 boards one will be treated to 8 0 Position the boards together and
3. 2x8 boards from Step 8 on the front and back walls flush with the top of the tie plates Secure the 2x8s to the wall plates and wall studs with 16d nails Important Nail 2x8 to each wall stud using 4 four 16d sinker nails in each wall stud 3 Cut and install 2x8 floor joists between the 2x8 joist header and beam You will need to install joist hangers on the opposite side of the beam 4 Install 3 4 flooring Start at the front wall with the Tongue edge flush with the siding Secure flooring with 8d spiral deck nail 5 Tongue and groove flooring does not cover 48 width Install a 1x4 8 white pine board filler after the last row of flooring Cut flush with siding 16 Back Wall 2x8 Joist Header 2x8 Floor Joist Step 10 Install Front amp Back Wall Trim l Cut 1x4 10 trim boards to length for the front corners Install trim flush with the bottom edge of the siding and the top of the loft floor Install the boards flush with the siding on the sidewalls Use 8d galv nails to install all trim boards Cut and install 1x4 8 trim boards between the corner trim Important Install the trim board flush with the floor Loft Floor Repeat procedure to install trim at the rear of building 1x4 8 Trim Sidewall 1x4 Corner Trim _ Step 11 Assemble Rear Roof Gable gt Assemble Roof Gable on Loft Floor l The rear panels are numbered 6 through 10 Locate panels numbered 6 and 7 Lay these Panel 7 pane
4. Fillers Locate gable panels 4 and 5 NDA ZNA Remove the siding from these ON ge E panels The siding panels are lt _ gt lt tacked to the walls with a few k aN nails XE Sa Np ora Install the gable frames numbered 4 and 5 to the center wall panel Reapply the siding Do not remove the 2x4 blocks until the trusses are assembled y Step 15 Install Loft Doors l 4 Install 46 1 4 long 1x3 trim boards to the sides of the loft door opening Use 8d galv nails Install 51 1 2 long 1x3 trim boards to the top and bottom of the loft door opening Install the smaller 4 door hinges to the loft doors To position the hinge properly hold the rectangular plate against the frame Use the shorter 1 1 4 black hinge screws SS Install the left door first The siding on the left door extends beyond the door frame Step 16 Assemble Trusses 1 Lay 2x6 truss parts inside the 2x4 blocks One end of the 81 3 4 long 2x6 boards have a blue mark Place these ends together at the ridge Add a 2x4 block at the bottom of the truss leg to keep this 2x6 from moving 2 Install a 2x4 block at the ridge and at the knee area of the truss The 2x4 blocks at the knee have a blue mark on the end Install this end towards the ridge Hold blocks in place with 7d sinkers until the gussets are installed 3 Secure the 2x6 boards together using pre cut wood gussets Apply wood glue between the gussets and 2x6s Secure gusset
5. White Pine Trim Ibs 6d Common for wood gussets 1x4 10 White Pine Trim 1 1 2 Joist Hanger Nails 2x8 Metal Floor Joist Hangers pes 2x6 Joist Hangers trusses Material Shipped by Best Barns pes 2x6 Truss Hangers floor joist Roof Gable Panels w siding applied 32 oz Bottles Wood Glue 2x4 82 1 4 Gable Overhang Plyclips for roof sheathing 7 16 2x4 84 1 2 Gable Overhang Wood Screws 2 1 2 2x6 8 1 3 4 Truss Components 7 16 OSB Roof Sheathing 48 x 90 2x6 71 3 8 Truss Components 5 8 x 3 1 4 x 16 Beam Pocket Fillers Pre built Barn Doors w trim amp hardware Pre built Loft Doors w trim amp hardware Install felt paper and metal roof edging perimeter of the roof area Install shingles according to the instructions on the wrapper If you need more detailed instructions on installing shingles there are good publications at book stores or newsstands Material Needed 29 bdl roof shingles 15 pcs roof edge and 3 rolls felt paper
6. CRA RRRA RRR RRR RR RR RAS RRR RU RR ROR RU AAR RG GSSUNAUALALALALALALAUAUAUAUAUAUAUAIAIAIAAUAURURUAUAUAUAUAUAUAUAUAIAIAUAURURURUAUAUAUAUATAUAUAUAAIAIAURURURUAUAUAUAUAUAUAUA AAAI AURUAUAUAUAUAUAUAUAUAUAUAI AA EER ERRER EE ERER Best Barns USA Assembly Book Revised February 6 2015 Cr 16 x32 Build the Roanoke pea Manufactured by Reynolds Building Systems Inc 205 Arlington Drive Greenville PA 16125 724 646 3775 This manual is copyrighted Under the copyright laws this manual may not be copied in whole or in part without consent from Reynolds Building Systems Inc Copyright 2012 SDD DDD DDD DDD DDD DDD DDD DDD DDD DD DDD DDD DDD DDD DDD DDD DDD DDD DDD DDD DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDWN DDD DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD_DDDDDDDDDDDDDDDDDDDD Da APEE RE A a IMPORTANT INFORMATION ABOUT YOUR SHED KIT Thank you for purchasing our Roanoke shed kit The material supplied is listed on the back page If you have received duplicate books use the one with the latest revision date The material may be delivered in two shipments Our shipment will contain the roof gables and truss components The nails are packed in the first layer of gable panels It is not necessary to unpack the rest of the material until you have built the lower walls and 2nd floor loft The balance will be delivered by a local lumber supplier When you receive their material check the material delivered against th
7. e 8d galv nails 2 Install 86 long 1x6 white pine trim boards at the sides of the gable overhangs 1x6 Gable Trim lt Step 23 Install Door Trim Install 85 long 1x4 white pine boards as door trim on each side of the door opening flush with the bottom of the siding Use 8d galv nails Install 48 1 2 long 1x4 door trim and a 1x6 keystone trim board across the top of the door opening The siding will extend below the door trim l A 1x6 Keystone 48 1 2 Door Trim Step 24 Install Optional Barn Doors l 3 Left Door Sliding Bolt on the back of left door 5 Install a sliding bolt on the lower back of the door to secure this door in place when closed You will need to drill a hole for the round shaft to drop into Lay the left door with the trim facing up The 2x4 frame on the left door extends past the door trim See detail below Install 6 hinges to the left side of the door frame To position the hinge properly hold the rectangular plate against the frame To keep the frame from splitting drill 1 8 holes Use 2 1 2 black screws Install hinges to the right side of the other door 4 Before you fasten the hinges to the door trim temporarily prop the doors in the opening Set the door on a piece of OSB see detail below Leave a space at the top of the doors and between the doors and the side trim to allow room for the doors to expand when they abs
8. e material list on the back page If you feel you are missing any material listed call the store as soon as possible The foundation size should measure 16 0 wide by 32 0 deep Do Not make the foundation larger The siding should project beyond the foundation for water to expel properly from the walls Check building code in your area for foundation requirements IMPORTANT Unpack the material from our pallet then carefully disassemble the pallet The 2x4s will be used for bracing The OSB panels for roof sheathing The pallet is secured together with square head screws The bit for the screws is packed in the hardware bag The LP siding has a 50 year warranty and is already primed Apply two coats of latex acrylic paint for the finish coat Paint the bottom edge of the siding this is important Maintain 6 to 8 of clearance from the bottom edge of the siding and the ground Don t allow garden mulch to build up and keep shrubs a minimum of 1 away from the building Stacking the boards according to size will make them easier to find when needed Do Not discard any material no matter how small until your building is complete Our component kit does not include the shingles giving you a choice of color and quality The breakdown of the material you need to supply is listed on the back page If you have any questions about assembling the kit call 800 245 1577 If you are calling after normal business hours call 724 866 HELP 4357 or e
9. e plate lt _ _ 83 1 4 Header Support Studs ee Het a Door Opening Width Optional 8 Barn Doors 15 1 4 2x4 16 Treated Bottom Plate SE aa 48 to opening __ Step 2 Assemble Front Door Wall Continued 8 Square Wall Frame Install a 4x8 panel with the LAP edge flush with the left wall stud Siding Flush w Opening Siding Extends 3 4 Below Plate 9 Install the pre cut 12 high siding panels above the door opening Install the siding extending 3 4 below the bottom of the door header Step 3 Build Beam Supports 1 Cut 2 two pre cut wall studs to a length of 83 3 4 83 3 8 if using western wall studs Nail one of the 2x4s to a pre cut wall stud Use 10d sinkers 2 Nail 3 three 3 1 4 x 16 long OSB fillers to the 83 3 4 long 2x4 as shown Use 6d common nails 3 Install the other 83 3 4 82 3 8 long 2x4 over the fillers 4 Repeat to assemble 3 three more beam support 83 3 4 long 2x4 3 3 8 When using 5 8 OSB Filler western wall studs Pre cut 2x4 Optional Door amp Window Openings Frame Door Opening Cut 2 two header supports form pre cut wall studs Cut a 2x4 8 and build a 37 1 2 long 2x4 door header Cut an OSB filler from the long edge of a 4x8 piece of sheathing Install the filler between the 2x4 boards Install door header over header supports 2x4 Header 80 1 2 Header Supports a 2x4 Blocking door opening Window lt
10. e roof sheathing at the top of the building to be 1 below the peak of the truss This will allow air circulation through the ridge vent Install sheathing using 7d sinkers Space nails 12 apart Install a plyclip between each truss on the top row of sheathing Cut Top Row to Fit 48 Long 96 Long 96 Long 96 Long 51 Long Install Roof Sheathing To This Row First 48 x 48 48 x 96 48 x 96 48 x 96 48 x 51 Building Front 37 3 8 x 72 37 3 8 x 96 37 3 8 x 96 37 3 8 x 96 X 37 3 8 x 27 X Cut Sheathing From Pallet Building Tip Ridge vent provides ideal ventilation preventing heat or moisture from damaging your building or its contents Od Shingles SS space DETAIL B Ridge vent provides ideal ventilation Step 21 Install 1x6 Eave Soffit 1 Install 1x6 white pine boards under the 2x6 eave overhang You can install soffit vents for added ventilation 2 Cut and Install 1x4 corner trim under 1x6 soffit board Cut to length 3 Cut 3 wide primed siding panels to length and install under the gable overhang 4 Cut 3 3 8 wide x 10 long primed siding panels to length and install under the gable overhang Ke 1x6 Soffit Board Step 22 Install Gable Trim 1 Install 82 1 4 long 1x6 white pine trim boards at the top of the gable overhangs Install the end with the blue marking at the ridge Install 1x6 flush with the top of the 2x4s Us
11. each wall stud with one 10d nail When installed the soffit blocks must be set directly below the trusses Screw A Soffit Block with siding attached to Overhang Nail 1x3 Board to Wall Studs 2x6 Truss Plate 2x6 Truss Plate Position the 2x6 soffit blocks between the 1x3 board 2 1 2 Screw and the 2x6 truss plate Secure the top of the soffit DS Es l blocks in place by screwing through the 2x6 truss g EXD acy plate into the soffit block Secure the bottom by toe nailing through the bottom of the 2x6 soffit block into the 1x3 board Use 7d coated nails Install the soffit overhang on the opposite side of the building Step 19 Set Trusses 1x3 Board l Install 2x6 trusses over the X marks on the truss plate Toenail the truss to plate flush with the outside edge of the 2x6 truss plate Use 7d sinker Remove and use lower 2x4 wall bracing to brace the trusses 2x4 Bracing LOLLI FFE LS l ER Secure trusses to 2x6 truss plates with 2x6 AKA CA P Ke metal hangers Nail metal hanger to truss plate and trusses with hanger nails 2x4 Metal Hanger Step 20 Install Roof Sheathing Install 7 16 OSB roof sheathing according to the layout below Install roof sheathing flush with the 2x4 on the rear gable Install the lower sheathing first Use a straight edge to align the top of the sheathing with the top of the truss See Detail B If you are installing ridge vent cut th
12. gonally corner to corner Then measure the opposite corner The measurements will be the same if the wall is square 6 Install the first siding panel flush with the end of the frame Install 2 two more siding panels Do Not nail the LAP edge to the first wall so you can separate the frames and install the walls separately Use 8d galv nails spaced 9 apart Do Not Nail LAP Edge pe NA K E LAP NS gt Install Siding Flush PAT tie Siding Extends 3 4 Below Plate Step 2 Assemble Front Door Wall 1 Locate 2 two 2x8 boards that are 10 long If you are installing the optional barn doors cut these boards to a length of 99 2x8 Board 2 Cut 2 two 7 1 2 x 48 long fillers from OSB sheathing that was used to wrap the pallet Install these fillers between the 2x8s Assemble header using 16d sinkers OSB Filler 2x8 Board Cut a treated 2x4 16 to 16 O for the bottom plate From regular 2x4 16 boards cut 1 one to 16 O and 1 one to 15 5 Cut 2 two 2x4 pre cut wall studs to a length of 83 1 4 for header supports Refer to detail shown below and assemble the front wall panel Use the material cut above 6 six pre cut wall studs and the header 7 Install a small 2x4 block to hold the spacing between the door header and the 2x4 top plate 2x4 15 5 Tie Plate 3 1 2 space 1 3 1 2 Space 2x8 2x8 Door Header olae St lt iw lt id d o
13. indicate where the wall studs will be located 8 O Wall Plate Top Wall Plate X X Treated Bottom Wall Plate A X xX 15 1 4 1 16 92 5 8 Precut Wall Studs Treated Bottom Plate Step6 Assemble Sidewalls 1 Position the frame from above next to the panel with the beam support Do Not nail frames together Square the wall frame Install a siding panel Do Not nail the LAP edge to the 140 1 2 wall so you can separate the frames and install the walls separately 2 Position the 140 1 2 long wall frame without siding next tot he 8 wall frame Do not nail frames together 2 Install siding panels The last panel will extend 3 1 2 beyond wall frame i Panel Built in Do Not Nail LAP Edge Step 4 Beam Support 8 Wall Frame Beam Support 4 Repeat Steps 4 thru Step 6 to assemble the opposite sidewalls Step 7 Set Wall Panels ly 5 Set the left sidewall with the beam support panel and the 96 long back wall panel Secure the corner together with 16d sinkers See the other back wall panel and the right sidewall panel Brace sidewalls using 90 long 2x4s pallet material Cut a 2x4 16 to a length of 15 5 and install across the top of the back wall The 2x4 will set back 3 1 2 from each end of the back wall 15 5 Long Tie plate Left Sidewall 8 Sidewall w Beam Support
14. ls siding down on the front loft floor Nail the panels together with 10d sinkers gt Panel 6 Move Wall Stud Locate panel 8 The 2x4 wall studs in the lower center wall frame are screwed to the outside 2x4s Remove the screws and move the 2x4s to the center of the opening Panel 8A Install the upper gable frame to the lower frame Use 10d sinkers Move Wall Stud Step 11 Assemble Rear Roof Gable Continued 4 Position rear gable walls numbers 6 and 7 on the floor with the siding facing up 5 Install the center wall frame against the panels Cut a 4x8 siding panel to the shape of the center gable and apply to center wall frame 6 Fasten 2x4 packing blocks to the loft floor on the outside of the gable frames Tack nail blocks or use 2 1 2 screws Siding Extends gt Below Bottom Plate 2x4 Block 7 Locate gable panels numbered 9 and 10 Remove the Front Wall siding from these panels The siding panels are tacked to the walls with a few nails 8 Install the gable frames numbered 9 and 10 to the center wall panel Reapply the siding 9 Fasten more 2x4 packing blocks to the outside of the gable frames Reapply Siding Step 12 Install Rear 2x4 Gable Overhangs 1 Nail the siding where the siding panels overlap Use 8d galv nails 2 Move the gable panel to the back loft area Install 82 1 4 long 2x4s at the top of the gable The 2x4s have a blue mark on one end Install this e
15. mail to help barnkits com Before you begin construction be sure to study this assembly manual Also obtain a building permit and check all pertinent building code regulations Thank you for your purchase Bill amp Linda Rinella owners measure from here When measurements are given for board length NO it is from the longest side of the board T O ol _ Hammer amp Phillips Screwdriver _ Power Screwdriver Drill i List _ Framing Square amp Level __ Measuring Tape _ Circular Saw _ 2 12 Step Ladders Always wear safety glasses when cutting or nailing Step 1 Assemble Rear Wall 1 Note When building the lower walls use treated 2x4s for the bottom wall plate Cut 2 two 2x4 8 boards one will be treated to a length of 8 0 Position the boards together and indicate with X marks where the wall studs will be located 8 O Plates Top Wall Plate Treated Bottom Plate ee ae u ii g l6 4 Stud Spacing gt t314 _ __16 ___ NOTE In western States all wall studs are 92 1 4 in length 92 5 8 Precut Wall Studs Treated Bottom Plate 2 Install 92 5 8 wall studs between the top and bottom plates Nail the treated bottom plate to the wall studs with 16d galv deck nails Use 16d sinkers to nail the top plate Repeat to build another 8 long wall frame Butt the frames together Do Not nail frames together so they can be separated later Square the frames Measure the wall dia
16. nd at the peak Install the 2x4s so they extend 1 2 above the gable frame to receive the roof sheathing Use 10d sinkers 3 Nail another layer of 2x4s over the first layer to create a 3 deep gable overhang End With Blue Mark 2x4x82 1 4 ns 2nd Layer ae Se _ Y 84 1 2 Long 2x4 with Angle Block HAF 4 Locate 4 four 2x4s that are 84 1 2 long and have an angle block attached to one end Install these 2x4s along the sides of the gable frame extending 1 2 beyond the gable frame 5 You can set this gable at the rear of the building Refer to Step 17 Step 13 Assemble Front Center Roof Gable 1 If you are installing the loft doors remove the 2x4s to create the opening Cut 3 three 2x4 to 21 3 4 from one of the 2x4 boards Cut a 44 3 4 long 2x4 from the other 2x4 21 3 4 Long 2x4 2 Install the 2x4s cut above at the lower gable frame Use 10d sinkers 3 Nail this frame to the A 44 3 4 Long 2x4 top gable frame Step 14 Assemble Front Roof Gables l 2 4 a Position gable walls numbers I and 2 on the floor with the siding facing up Install the center wall frame against the panels Cut a 25 1 2 long siding panel from a 4x8 panel and install at the bottom of the gable frame Cut a panel for the top of the gable Cut the top edges flush with the gable frame Cut 1 1 2 wide filler for the side of the frame The loft door trim will cover the filer pieces 1 1 2 Siding
17. orb moisture If your door opening is out of square the space around the doors will not be even You can remove and reposition the side trim to make allowances for this The side trim does not have to be flush with the frame of the door opening You can move the trim in or out to make the door spacing equal Secure hinges to door trim with 2 screws Siding Extends Past Trim Install Sliding Door Latch Left Door OSB Shim Packing List Roanoke 16 Wide x 32 Material Shipped by Others Material Shipped by Best Barns 4x8 3 8 LP Exterior Siding 2x6 12 Soffit Blocks 4x8 7 16 OSB Sheathing 2x6 12 Soffit Blocks w siding 4x8 3 4 OSB Loft Flooring 1x6 84 1 8 Gable Trim 2x4 8 Treated Boards 1x6 73 1 2 Gable Trim 2x4 PA Treated Boards 1x6 T2 Beveled Soffit Boards 2x4 16 Treated Boards 1x6 99 Beveled Soffit Boards 2x4 8 Framing Lumber 1x6 48 Beveled Soffit Boards 2x4 12 Framing Lumber 2x4 23 Truss Blocks 2x4 16 Framing Lumber 2x4 22 Truss Blocks 2x4 92 5 8 Pre cut Wall Studs 10 x 24 Truss Gussets ridge 12 x 24 Truss Gussets knee 2x0 2 Framing Lumber 3 x 85 Primed Soffit Panels 2x8 10 Door headers 3 3 8 x 10 Primed Soffit Panels 2x8 8 Floor Joist lbs 16d Galv Deck Nails 2x8 B Floor Joist Ibs 16d Sinkers 2x8 16 Joist Header lbs amp d Galv siding amp trim nails 11 7 8 x 16 LVL Beams lbs 8d Galv sprial loft flooring nails 1x3 8 White Pine Trim Ibs 7d Sinkers loft flooring 1x4 8
18. s with 3 three rows of 6d common nails spaced 6 apart 4 Turn truss over and apply gussets to the other side 5 Assemble the remaining trusses 2x4 Block Wood Gussets L Wood Gussets 2x4 Block 71 3 8 Truss o 2x4 Block w Member Blue Mark on End Step 17 Set Gables and 2x6 Truss Plate L Install front and rear gables The gable siding will extend over the 1x4 trim on the lower wall panel The bottom gable plate should overhang the loft floor the same distance on both ends Nail gable plate to floor with 16d coated nails Use a 2x4 to brace gables to floor Nail bottom edge of siding to 1x4 trim with 6d galv nails a Teg ek TS Front Wall Siding Install 2x6 plates 92 from the center of the building When installed properly the 2x6 will project 1 1 2 past the 2x4 tie plate See detail below Nail to floor with 16d nails Layout 2x6 plate for trusses Important Start the truss layout 19 1 2 from the back of the gable plate Then space trusses 24 Install 2x6 plate on the opposite side 2x6 Truss Plate fo 2x6 Truss Plate floor D 2x4 Tie Plate N 1 1 2 Step 18 Install Soffit Overhang on Sidewalls 1 Extend the lines on the face of the 2x6 to the edge of the 2x6 2 Install 1x3 8 boards on the sidewall Use a 2x6 soffit block as a gauge to install the 1x3 at the correct height Nail the 1x3 boards to
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