Duramax Building Products 00114 Instructions / Assembly
Contents
1. Fig 3 Fix to CMB with S1 screw Fig 4 Fix to CMB with S1 screws 14 Working from inside continue connecting the p 2 side panels SP4 and columns CMB in sequence g Y If along 2 base Use S1 screws to fix columns cca to base 2 9 EN B2B z i Inside N 15 Slide corner column CCB into the side E panel SP pushing column into position Inside 16 Working from outside use S1 screws to secure the corner column CCB to bases B2B and B1LB Outside 17 Stabilize the side panels with center band CB2B Fix FCB to column CCB See fig 1 fig 2 fig 3 and fig 4 for details2. the hole positions of roof panel and roof structure in plastic pins See fig Attachin 3 St rt attaching the roof panels from FPLB er side by sliding the roof panel RP4 on roof structure Locate e i Fix with plastic washers and plugs Use a hammer to drive 5 ures g the ridge cover RRS on top ofthe roof panels RP 4 start from the front side ofthe shed P CWO lt lt ZF S 4 4 2 Front 4 Insert the sagging support RS14B from inside the shed by sliding in between roof structure RS5 and roof panel until it reaches RS3 roof structure for each panel See figures 5 Insert the sagging support RS14B from inside the shed by sliding in between roof structure RS5 and roof panel until it touches the other roof structure RS5 See figures Inside View 1 II Parts Needed 1 Door Left 1 Door Right 1 Attach the doors left and right see fig 1 with Loose pin hinges on door columns CDLB and CDRB Note To prevent water leakage it is important that these instructions are followed After completing the assembly apply silicone around the perimete
3. Fig 1 Use S2 Fig 2 Use Fig 3 Use S1 Fig 4 Use screw Fix FCB S1 screws Fix screws Fix CB2B S1 screw to CCB Leave CB2B to FCB to CMB column Fix CB2B to it loose and CB3XB FCB 18 insert the side panel FSP4 into the groove of column CCB Start at the bottom with panel at an angle then push into place 19 Slide door column CDLB into the U C hannel Base B1LB on the left side of the door Line up the pre drilled holes on CDLB Column with pre drilled holes on U Channel Base B1LB Secure with two S1 screws from the inside see blowup detail 20 Attach the center band CB1B to door column corner column and center band CB2B See figures 1 and 2 SS Fig 1 Use S1 screws Fig 2 Use S1 screw Fix CB1B to Fix CB1B to CDLB FCB and CB2B After completing the center band assembly fully tighten the four center band fittings FCB to the comer column E CCB Inside 21 Fix center band CB4B to CDLB and base See Fig 1 2 and 3 S1 screw Fix CB4B to CDLB 22 Make sure the door
4. 11 Fixthe door stopper horizontal DSH to the front roof structure from inside with 8 S1 screws Position the latch hole to face down U channel opening inside the shed Inside Shed 12 Place the assembled back roof structure into position on top of columns CMB Line up pre drilled holes with column fittings FMC Use S1 screws to fix back roof structure to FMC Inside Back of Shed N te Make sure front and back assembly the RS2B roof A structure position towards 76 L inside the shed as shown in LLLA Fig l amp Fig 2 13 Insert 90 degree joint RJ into the RS3B U channel Roof support Use a hammer to push in Repeat on both ends of RS3B Fix RJ to RS3B with S1 screws 2 sets a After assembly make sure RS3B roof structure s U Channel is positioned down 14 Insert the 90 degree joint RJ assembled with roof structure RS 3B into the roof structures RS1XB See fig 1 Follow Fig 2 and 3 Notice the U channel up position on roof structures RS 1X
5. 3 Attach each side panel SP4 on top to the roof structure RS1 and RS3 Using a dia 3mm 1 8 drill with a power drill make two equal distance holes on the side panel through the roof structure Drive a self tapping screw S4 through the side panel to the roof structure Repeat this for every side panel See blowup RS1 amp RS3 roof structure Base U channel Important Warranty Information The Duramax shed has been tested and passed wind loads of up to 115 mph in a controlled laboratory environment Natural high wind areas create wind at unpredictable speeds that are very difficult to capture accurately by location As such we cannot guarantee the performance of the shed in these extreme situations
6. DURAMAX REL PUR UP OSE A LU E STORAGE SHED US POLYMERS INC Patent 416 091 OWNER S MANUAL Instructions for Assembly Size 8 x 6 Ver 2 0 M E SSS Customer LI LI ES U i i E Service Hotline lt 800 483 4674 www uspolymersinc com Your Total Solution To maintenance Free Storage Sheds Requires two people and takes about All Weather Durable PVC 3 4 hours for Installation Won t Dent Rust Rot or Mildew Never Needs Painting 61 Wide Double Doors Easy Assembly High Wind Tested Snow Load Tested 20lbs sq foot Pad Lock Ready Lock not included Wooden or Cement Foundation Needed Available Kits Foundation Kit Available Modular 2 5 Extension Kits Available 8 6 Window Kits Available xdi Iur Parts List Note Check all parts prior to installation CODE DESCRIPTION B1LB FRONT U CHANNEL LEFT BIRB FRONT U CHANNEL RIGHT B2B SIDE U CHANNEL B21 BACK U CHANNEL LEFT B22 BACK U CHANNEL RIGHT CMB MIDDLE COLUMN CCB CORNER COLU
7. S1 screws Fig 4 Use S1 screws Fix CB2B to CMB Fix CB2B to FCB O Assemble back center bands CB3B and CB3XB with middle joining support MJ Use S1 screws 10 Continue connecting the back panels and columns in sequence along base B22 and B21 Fix columns to base with S1 screws Note For installation of window A follow the Window Kit Installation manual at this point Back Wall 11 Fix the corner column CCB to last panel and base Inside 12 Working from outside use S1 screws to secure the corner column CCB to bases B21 and B2B P SOS S1 13 stabilize side panels with center bands CB3B amp CB3XB Fix the center band fitting FCB to corner column CCB See figure 1 Follow figures 2 3 4 5 and 6 Fig 1 Use S2 Fig 2 Use S1 screws screws Fix FCB Fix CB3B to FCB to CCB Leave it and CB2B loose Fig 6 Center band joint must Fig 5 1 cover with CBC cover to FCB to avoid the injury
8. fig 1 fig 2 and fig 3 To insure easy assembly Locate the identification number of each Fig 1 Use S2 screw Fix FCB to CCB Leave it loose 6 Attach center band CB4B to door column CDRB and base channel B1RB Fig 1 Use S1 screw Fix CB4B to CDRB Fig 3 Fix the EPS at the end of CB1B amp CB4B N Fig 2 Use S1 screw Fix CB1B to FCB Fig 2 Use S1 screw Fix CB4B to base B1RB Fig 3 Use S1 screw Fi CB1B to CDRB 7 Working from inside continue connecting the 2 side panels SP 4 and column CMB in sequence along B2B base to corner column CCB Use S1 screws to fix columns to base 8 stabilize the side panels with center band CB2B Start with the center band fitting FCB Fixto corner column CCB with S2 screws See figures fig 1 fig 2 fig 3 and fig 4 SS Fig 1 Use S2 screw Fig 2 Use i Fix FCB to CCB S1 screws Inside Leave it loose Fix CB2B to FCB and CB1B Fig 3 Use
9. opening between the door columns CDLB and CDRB is 61 1 4 1556mm This will ensure a perfect fit for the doors S1 screw Fix CB4B to base B1LB C Roof Frame Fig 3 Fix the EPS at the end of 1 amp CB4B Parts Needed 4 RS1 Roof Structure 4 RS2 Roof Structure 2 RS3 Roof Structure 2 RS4 Roof Structure 4 RS8 Roof Structure Support 4 RS9 Roof Structure Support Short 2 Middle J oining Support 2 RS10 Roof Structure Support 4 4 2 2 4 RS5 Roof Structure 4 4 2 2 RS1XB RS2B RS3B RS4XB RS5B RS8B RS9B MJ RS10B 1 Door Stopper Horizantal 1 Door Column Fitting Left 4 Corner Column Fitting 4 Middle Column Fitting 4 90 Degree J oint 1 RS11 Roof Structure Support Short 1 RS12 Roof Structure Support Long 1 Door Column Fitting Right RS11B RS12B DSH FDCL FDCR FCC FMC Insert the middle column fitting FMC into top of the middle columns CMB Fix the column to fittings with S1 screws from inside the shed 2 Insert the corner column fittings FCC into the corner columns
10. to state or country to country A Foundation amp Base Frame Note It is important that these instructions are followed step by step DuraMax must be installed on a level wooden platform ora level concrete foundation Wooden platform is extra and is not included Note Don t install under windy conditions Parts needed 1 U channel Front left B1LB 1 U channel Front right B1RB 1 U channel Back B21 1 U channel back B22 2 U channel Side B2B 22 Dia 4 2 x 16mm Screws S1 Use pressure treated wood studs 2 x 4 5cm x 10cm to bulid a foundation structure that has an outside dimension of 65 x 96 1651mm x 2438 4mm Lay 2 x4 5cm x 10cm Flat 2 Using exterior grade 3 4 19mm plywood cut and fit together the sheets to form solid plywood floor as shown Foundation must be square and level 3 Start with U Channel bases B21 amp B22 to insure a quick and accurate layout Position all bases B1LB B1RB B2B on wood foundation It is critical that you allow 61 1 4 1556mm between front bases B1RB and B1LB for door placement Measure in all directions as shown in fig 1 Make sure the U channel assembly is a perfect square Wooden Platform Not Included The following are a list of lumber and sizes you will need Pressure Treated Wood Studs Exterior Grade CDX 4ea 2 x 4 x89 50 x 88 9 x 2260 6 mm 3 4 19mm plywood 2ea 2 x 4 x
11. 32 x 1 14 SHEET METAL SCREW S DIA 4 2 x 10mm 5 32 x 3 8 SHEET METAL SCREW E LE LEFT DOOR COLUMN CDLB RIGHT DOOR COLUMN CDRB D CORNER COLUMNS CCB MIDDLE COLUMNS CMB L ROOF STRUCTURES RS 1XB 3B 8B 9B CB 1B 2B 3B 3XB 4B U Channels B1LB B1RB B21 B22 B2B T ROOF STRUCTURE RS5B DOOR STOPPER DSH LJ m SAGGING SUPPORT RS14B ROOF SUPPORT RS2B RS10B ROOF SUPPORT RS4XB RS11B RS12B CENTER BAND FITTING FCB DOOR COLUMN FITTING FDCL CORNER COLUMN FITTING FCC PVC 90 DEGREE J OINT RJ L il CENTER BAND COVER CBC END PLUG SQUARE EPS 0 oz ROOF PIN PIN ROOF PLUG WITH WASHER PPG 8 x 6 Exploded View BS CB4B Duramax Storage Shed Limited Fifteen Year Warranty U S Polymer Inc will send a replacement part free of charge in the event of material defects and or workmanship for a period of fifteen years from the date of purchase This warranty is extended only to the original purchaser A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered In no event shall we pay the cost of flooring l
12. 65 50x88 9x1651 mm lea 3 4 x 48 x 96 19 x 1219 2 x 2438 4 mm lea 3 4 x 17 x 96 19 x 431 8 x 2438 4 mm L Brackets 4ea 11 1 2 292 1mm 20 508mm 65 1651mm 19 1 2 495 3mm L BRACKET L BRACKET y 96 2438 4mm Foundation Structure 17 431 8mm 48 1219 2mm 96 2438 4mm Plywood Floor 92 1 4 2343mm 61 1 4 1556mm Door Opening Left Side Right Side Fig 1 U Channel Layout 4 Using a carpenters square line up all corners Secure base to wood foundation using S1 screws o Concrete foundation PEE Ab Shed or shed foundation should be placed on concrete footing by use of anchor bolt and nut Using a carpenters square line up corners Align U Channel base mark the concrete through the holes in the base and drill concrete with 1 2 dia B2B 12 5mm concrete bit to accept anchor bolts to a 1 3 4 44mm depth Replace base and secure with 1 4 x 1 1 2 M6 x 40mm anchor bolts not provided B Walls amp Columns EEES All panels are clearly marked and care should be taken to use the correct one Parts Needed 4 Corner Column CCB 1 Left Door Column CDLB 1 Right Door Column CDRB 4 Middle Column CMB 7 Side Panels SP1 2 Front S
13. B Fig 1 Fig 2 Fig 3 Secure RJ 90 degree joint to RS1XB Fix RS2B to 90 degree with S1 screws on top ofthe four joint RJ through RS3B corner columns CCB with S1 screw Secure RJ with FCC using S2 screw on all the four corner columns j D Sd j LES SS NC NN n Mi ij WI LI 15 Fixthe RS3B to middle column fitting FMC with S1 screws fix RS5B to RS8B fig 2 16 Place the roof structure RS5B into position on roof structure supports RS8B Use S1 screws to See fig 1 and 17 Attach the roof structures RS5B to RS9B with S1 screws See fig 1 2 3 and 4 fig 4 fig 3 d 2 aX MS wl A will INQ EN NYIN WISN AN WILLS 18 Attach the roof structures RS4XB to RS3B with S1 screws
14. CCB Fix with S1 screws from out side of the shed 3 Insertthe door column fittings FDCL and FDCR left and right into the door columns CDLB and CDRB Fix with S1 screws from inside the shed Front roof structure assembly 4 Assemble front roof structures RS1XB 2nos and middle joining support MJ together with 4 S1 screws as shown in fig 5 Assemble roof structure support RS8B and RS9B to RS1XB assembly with only 4 S1 screws 6 Assemble roof structure RS2B to RS8B and RS9B with 8 S1 screws Back roof structure assembly 7 Assemble back roof structures RS1XB 2 nos and middle joining support MJ together with 4 S1 screws 8 Assemble roof structure support RS8B and RS9B to RS1XB assembly with 8 S1 9 screws 4 O Assemble roof structure RS2B to RS8B and RS9B with 8 S1 screws 10 Place the assembled front roof structure into position on top of door columns Line up pre drilled holes with door column fittings FDCL amp FDCR Use S1 screws to fix front roof structure to the door columns with left and right door fittings pm Front Inside Of Shed D
15. MN CDLB LEFT DOOR COLUMN CDRB RIGHT DOOR COLUMN CB1B FRONT CENTER BAND CB2B SIDE CENTER BAND CB3B BACK CENTER BAND SHORT CB3XB BACK CENTER BAND LONG CB4B FRONT CROSS CENTER BAND 1 51 ROOF STRUCTURE RS2B RS2 ROOF STRUCTURE RS3B RS3 ROOF STRUCTURE RS4XB 54 ROOF STRUCTURE RS5B RS5 ROOF SRTUCTURE RS8B RS8 ROOF STRUCTURE SUPP LONG RS9B RS9 ROOF STRUCTURE SUPP SHORT MJ MIDDLE J OINING SUPPORT RS10B 510 ROOF STRUCTURE SUPPORT RS11B 511 ROOF STRUCTURE SUPPORT SHORT RS12B 512 ROOF STRUCTURE SUPPORT LONG RS14B SAGGING SUPPORT DSH DOOR STOPPER HORIZONTAL SPA SIDE PANEL FPLB FACIA PANEL LEFT FPRB FACIA PANEL RIGHT RPA ROOF PANEL RRS RIDGE COVER DL LEFT DOOR DR RIGHT DOOR FSP A FRONT SIDE PANEL Tools You Will Need Cordless Drill Philips Head Hammer or Rubber mallet Carpenters Square 8 Step Ladder Adjustable pliers Level 3ft Tape Measure Caulk Gun Waterproof Clear Silicon Sealant Hand Gloves 2 d M2 Lr LL PNY NY Lr Lr A A BPN NY gt gt NN A BR LL Lr 3 ACCESSORIES CODE DESCRIPTION FDCL DOOR COLUMN FITTING LEFT FDCR DOOR COLUMN FITTING RIGHT FCC CORNER COLUMN FITTING FMC MIDDLE COLUMN FITTING FCB CENTER BAND FITTING RJ 90 DEGREE J OINT PPG ROOF PLUG w WASHER PIN ROOF PIN EPS END PLUG SQUARE CBC CENTER BAND COVER S1 DIA 4 2 x 16mm 5 32 x 5 8 SHEET METAL SCREW S2 DIA 4 2 x 32mm 5
16. See fig 1 amp 3 18a Attach the roof structures RS4XB to RS5B with S7 screws See fig 2 amp 4 19 Attach roof structure support RS10B and RS11B to roof structures RS5B using S1 screws See fig 1 fig 2 and fig 3 N te Make sure the hole in RS 10B A face outward on both sides nd RS5A with S1 upport RS12B with RS5A a nd 2 rews See fig 1 20 Attach the roof structures s scre a NS ANN Ne d CL D Roof panels Parts Needed 4 Roof Panels RPt 2 Facia Panel Left FPLB 2 Facia Panel Right FPRB 2 Ridge Cover RRS 64 Roof Plugs w Washer PPG 64 Roof Pins PIN 8 Sagging Support RS14B 1 Place facia panel FPRB to front roof structure right side 2 Line up the holes with roof structure and fix the roof plugs w washers Use a hammer to drive in plastic pins rubber mallet See figures 1 2 amp 3 for details Place facia panel left FPLB to the front roof structure left side Make sure FPLB overlaps on FPRB Repeat action to fix facia panels on backside See Fig 4 5 amp 6
17. abor installation or any other costs related thereto This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect commercial use failure to follow assembly instructions and the owner s manual including proper anchoring of the shed painting forces of nature and other causes which is beyond our control Claims under this warranty must be made within the warranty period by calling 1 800 483 4674 or mail in a dated sales slip and clear photograph of the part to U S Polymers Inc 6915 Slauson Avenue Commerce CA 90040 We reserve the rightto discontinue or change components If a component has been discontinued or is not available U S Polymers Inc reserves the right to substitute a component of equal quality as may be compatible Limits and Exclusions There are no express warranties except as listed above The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product or arising out of any breach of this warranty All express warranties are limited to the warranty period set forth above Some states do not allow the exclusion or limitation on how long an implied warranty lasts so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state
18. as in fig 4 Outside 5 Repeatthe same to fix the second ventilation cover fig 3 High wind area installation instructions Note To ensure that your shed withstands high winds you will need the following reinforcement Parts needed CODE DESCRIPTION QTY S4 DIA 4 2 x 16mm 5 32 x 5 8 SHEET METAL SCREW 36 notincluded with shed 5 M6 x 40mm 1 4 x 1 1 2 Anchor bolt with nut 22 notincluded with shed Shed or shed foundation should be placed on concrete footing by use of anchor bolt and nut Using a carpenters square line up corners Align U Channel base mark the concrete through the O holes in the base and drill concrete with 1 2 dia 1 3 4 44mm depth Replace base and secure 12 5mm concrete bit to accept anchor bolts toa with 1 4 x 1 1 2 M6 x 40mm anchor bolts See fig Base U channel Concrete Anchor bolt amp nut 2 Attach each side panel SP4 on the bottom to the U channel base Using a dia 3mm 1 8 drill with a power drill make two equal distance holes on the U channel base through the side panel Drive a self tapping screw S4 through the base U channel to the side panel Repeat this for every side panel See blowup bh Base U channel
19. ide Panels FSPt 2 Front Center Band CB1B 2 Side Center Band CB2B 1 Back Center Band short CB3B 1 Back Center Band long CB3XB 2 Front cross center band CB4B 1 Middle J oining Support MJ 4 Center Band Fitting FCB 1 Center Band Cover CBC 1 Slide right door column C DRB into the U C hannel Base B1RB on the right side of the door Line up the pre drilled holes on CDRB Column with pre drilled holes on U Channel Base Secure with two S1 Screws from inside See blowup detail fig 1 Inside 2 Insert the front side panel FSP t into the groove of column CDRB Start at the bottom of the panel at an angle then push into place Always place panels into frame at an angle on top and slide in sideways and downward SA for easy insertion Make sure panels are right side up with panel shingles facing down Check the stamped label on top of all panels FSP 3 Slide corner column CCB into side panel FSP4 pushing the column to the side panel 4 Working outside use S1 screws to secure column to bases B1RB and B2B 5 To stabilize the front panel attach the front center band right CB1B Start with the center band fitting Fix to corner column CCB with S2 screws To continue See figures
20. r of the base U channel Seal the corners joints and base of door column also Inside Mp Base U channel 2 After completing the panel assembly apply silicone around the roof plugs This is optional and should be done for heavy rain areas if needed F Optional Ventilation Kit ACCESSORIES CODE DESCRIPTION QTY VC VENTILATION COVER 2 J VCP VENTILATION COVER PIN 4 VENTILATION COVER VC VENTILATION COVER PIN VCP TOOLS YOU WILL NEED Power Drill Dia 5 32 4 2mm drill bit Dia 1 2 12 5mm drill bit Optional ventilation kits can be installed on any of the wall panels However we recomend mounting them on the top of the shed s back wall 1 Place the ventilation cover VC as shown in fig 1 Using a pencil mark the two side hole locations 2 On the marked hole locations drill out two holes using dia 5 32 4 2mm drill bit as shown in fig 2 These holes will be used to attach the ventilaion cover with the ventilation cover pins VCP 3 Use a dia 1 2 12 5mm drill bit to drill out as many holes as desired behind the ventilation cover mounting Side View area as in fig 3 4 Attach the ventillation cover VC with the ventilation cover pin VCP
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