Best Barns clairmont812df Instructions / Assembly
Contents
1. Step 9 Install Tie Plates on Back Wall Install 2 two pre built 67 1 2 long tie plate assemblies over the back wall panels Use 10d sinkers Left End Wall ea View From Inside Step 10 Install Pocket Door Track Install a 68 long aluminum door track under the 2x6 tie plate on the front wall Use 1 1 2 screws with washers hardware bag 2 Install the track 16 1 2 from the right end wall when inside the building and 1 8 back from the outside edge of the 2x6 board 2x6 Tie Plate A w 2x6 Tie TA 1 8 Margin Door Track 2x4 Top Plate 2x4 Wall Stud View From Inside Building Door Header Step 11 Install Rafters 1 Install the 45 5 8 long front rafters Insert the notch over the 2x4 tie plate and screw the other end to the plywood ridge beam with 3 wood screws Secure the notched rafter end to the 2x6 tie plate with metal plates See Detail A below Ss SP Refer to the measurements in lt o Step 1 to layout the wall plates Notch in 2x4 G ao for the rafter spacing pa m aF IMPORTANT When attaching rafters to the wall plates make sure the space between the rafters are the same space as on the beam This will keep the rafters parallel with the end walls D A I 2 Install the back 67 long rafters Secure them to the plywood ridge by screwing at an angle with 3 wood screws Sc2. Step 20 Install Pocket Door 1 Hang the door sliding the rollers on the track as shown below IMPORTANT Install rollers on the inside track leg not between the legs 2 l X6 Tie Pa lte m_ T i A Inside Leg 5 i 2x4 Door Frame If necessary adjust the door height by loosenin two screws that secure the carrier to the door View From Inside I 2 Close the door To prevent door from swinging into the building install PVC caps in hardware bag 2 to the floor where shown below To enable the door to open without rubbing against the door jamb allow a small space between the aluminum on the door s bottom and the door jamb Attach caps with 3 wood screws Install the right cap against the vertical 2x4 door frame This cap will act as a door stop when the door is open Wall Stud r gt Wall Stud i t View From Inside gt Right 2x4 Door Frame N PVC Cap PVC Cap an LAA Step 21 Install Door Trim 1 Install 3 8 x 3 7 8 x 57 long prime boards to the door jamb Install the jamb material below the curved vinyl material installed on the door header Use 6d galv nails 2 Install 2 two 1x3x55 white pine trim boards along each side of the door opening flush with the face of the door jamb and the bottom of the siding 3 Install 5 4 x 3 1 4 long blocks in hardware bag 2 on top of the 1x3 trim boards Install a curved 1x3 door trim on t
3. 1 The window cranks are in Hardware Bag 2 Quantity Size Description Use For Bag 1 1 2 Galv Metal Screws w washers 3 4 White Window Screws 26 ea 60 ea ea 2 Square Screw Bit drill bit for screws ea 4 Door Latch for pocket door ea ea 4 Window crank handles ea pocket door top trim ea elet eee EEL 50 ea 4 11b box 8d Galv Nails 1 11b box 7d Coated Nails roof sheathing 1 lb box 6d Galv Nails trim b 1 2 11b OX 1 1 2 Nails metal rafter hangers Material Packaged In Component Kit 8 Wall Studs 2x4 12 4 ea x5 Beveled Fascia Ta 4 Wall Plates 2x4 67 1 2 2 ea 1x4 Gable Trim 12 5 Rear Rafters 2x4 67 2 ea 1x4 Gable Trim 46 1 8 5 Front Rafters 2x4 45 5 8 2 ea 1x4 Corner Trim 77 3 4 2 Wall Plates 2x4 54 1 4 2 ea 1x4 Corner Trim 75 3 8 4 Wall Plates 2x4 43 1 2 2 ea 1x4 Corner Trim 56 4 Wall Plates 2x4 48 2 ea 1x4 Corner Trim 54 4 Wall Plates 2x4 40 3 8 2 ea 1x4 Window Trim 46 1 2 10 Wall Studs 2x4 25 5 8 2 ea 1x4 Window Trim T2 2 Wall Studs 2x4 24 1 8 2 ea 1x3 Door Trim sides 59 3 8 16 Wall Studs 2x4 23 3 4 2 ea 1x3 Door Trim curve 28 10 Wall Jig Blocks 2x4 10 approx 2 ea 1x3 Window Trim 56 3 4 2 Rafter Blocks 2x3 w notch 23 2 ea 1x3 Window Trim qq 2 Rafter Blocks 2x3 48 2 ea 1x3 Window Trim 46 1 2 2 Front Soffit Boards 5 1 4 x 71
4. 2 Lay a metal 48 long Z flashing at the top of the larger siding panel 3 Install a larger angled siding panel and a small siding panel hardware bag 2 at the top of the end wall The smaller siding piece is a filler The trim installed later will cover where the siding panels butt together Nail along the top and the bottom edges of the siding with 8d galv nails Metal Galv Z Flashing 4 Assemble another wall frame using the frame assembled in Step 6A and the remaining pre built angle frames 5 Assemble the end wall frames together You will have Left and Right end wall frames as shown on right Left End Wall Right End Wall Step 7 Assemble Front Walls 43 1 2 Long 2x4 Plates 1 Position 2 two 43 1 2 long 2x4s together and indicate with X marks where the 2x4 studs will X IX IX X be located X X Ix x 2 Mark another set of 2x4s for another wall frame 3 Turn boards over and mark this end with the letter D 4 Install 72 long wall studs they have black ends between the wall plates over the X marks Assemble the wall frames with 10d sinkers Siding Extends 3 4 Above Top Plate Tongue Edge 5 Install a 47 x 76 1 2 siding panel on one the frames Install this panel with the cut edge extending 3 1 2 beyond the left side of the frame and extending 3 4 below the plate Do Not apply siding to the other wall frame The siding will be applied in a later step Siding
5. 2x4 wall plates Use the 24 1 8 long 2x4 as a gauge to properly locate the center stud Install the 24 1 8 long 2x4 15 3 4 below the 2x4 top plate Install another 25 5 8 wall stud next to the center stud 24 1 8 Long 2x4 Install another 24 1 8 2x4 in the opening 24 1 8 Long 2x4 Step 3 Mark Wall Stud Location on 2x4 Wall Plates Position 4 four 67 1 2 long 2x4s together and indicate with X marks where the wall studs will be located Mark the plates left and right 67 1 2 67 1 2 IX left X ss X C C lt X X left X X X 19 3 4 gt lt 24 23 1 4 lt 24 Step 4 Assemble Lower Back Wall Frames 1 Using 2x4 plates from Step 3 install 23 3 4 long wall studs between the wall plates over the X marks Use 10d sinkers 2 Nail the frames together with 10d sinkers Step 5 Assemble Back Wall Panels 1 Install the wall frames assembled in Step 2 over the frames assembled above Screw the frames together with 3 long screws with bit packed in Hardware Bag 3 2 Square wall frame Measure diagonally corner to corner The measurements will be the same when the wall is square 3 Install a 48 x 27 1 2 siding panel with the LAP edge extending 3 1 2 beyond the left side of the wall frame The bottom will extend 3 4 below the bottom plate Install with 8d galv nails spaced 12 apart Siding Extends 3 4 Below Bottom Plate Siding Exte
6. Extends 3 4 Siding Extends Below Bottom Plate 3 1 2 Beyond Wall Frame Step 8A Set Left Corner Walls iia aly Ea Stand up the left end wall and left front wall panel Slide the siding on the front wall panel through the slot in the end wall overhang Secure wall panels together at the corners using 4 four 10d sinkers Secure the wall panels through the bottom plates to the wood floor Use 3 wood screws or deck nails furnished with the optional floor Spaced screws or nails 24 apart Step 8B Set Walls and Ridge Beam 1 Set up the back wall and right end wall panels Install the door wall frame and the right front wall frame Secure to floor and where they join at the corners 2 Install the plywood ridge beam into the slot on the end walls Secure with a 3 wood screw Locate 2 two 2x4 7 boards that were used to make shipping pallet Nail these 2x4s to a wall stud near the center of the front wall to hold the walls straight Use 2x4 blocks from wall jig to secure the 2x4 at bottom 2x4 7 Wall Brace 4 Install 2 two 67 1 2 long 2x6 tie plates over the front wall panels The 2x6 will extend 2 inside the building Z R iia 5 Install the center siding panel on the door panel 6 Install the last siding panel 7 Cut and remove the 2x4 from the door opening
7. 5 ea 1x3 Window Trim oT 2 Siding Panels End angled 18 x 48 2 ea 1x3 Window Trim 24 1 8 2 Siding Panels Front Wall 47 x 76 1 2 1 ea _ Corner Trim Gauge Block 8 l Siding Panels Front Panel 48 x 76 1 2 pre built with 1x4 trim boards l Siding Panels 46 x 27 1 2 4 Siding Panels 48 x 27 1 2 2 Primed Door Jamb 3 8 x 3 7 8 x 57 2 OSB Roof Sheathing 48 x 72 1 8 2 48 long galv Z Flashing under siding 2 Plywood Ridge Beam 3 4 x 9 1 4 x 71 2 46 long white Z Flashing under glass with 9 1 4 x 35 1 2 plywood attached 2 69 long white Z Flashing under glass 1 Plywood loose Board 3 4 x 9 1 4 x 71 3 12 x 54 Ridge Cap for Roof 2 Pre built 2x4 Beveled Tie Plates 67 1 2 3 48 x 71 3 4 Polycarbonate Roof Panels 2 Pre built End Wall Frames 48 x 76 2 48 x 72 Polycarbonate Angle Panels with siding applied 2 45 x 31 Polycarbonate Panels 2 Pre built Angled End Wall Frames 48 2 3 x 15 1 2 Polycarbonate Panels 2 Pre built End Wall Gable Frames 48 2 26 x 11 Polycarbonate Panels 1 Pre built Curved Door Frame 48 2 26 x 4 Polycarbonate Panels 1 Pre built Pocket Door 34 x 72 2 71 1 2 Polycarbonate Divider 2 18 x 27 Single Hung Alum Windows 3 48 Polycarbonate Cap Moulding 2 24 x 16 Awning Windows 5 48 x 26 3 4 Plastic Corrugated Panels 2 27 Flower Boxes 5 48 White Vinyl Cap for above panels 1 68 Aluminum Pocket Door Track
8. SSAA ACAUACACA UCAS URURCAU AURA UAC UAC URAC USAC URAC URUAUAUA URAC USCA URAC UAC URAC AGAGA MAAGI 5 J ADD DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD DON Assembly Book Revised March 20 2014 Clairmont 12 wide x 8 deep Manufactured by Reynolds Building Systems Inc 205 Arlington Drive Greenville PA 16125 724 646 3775 Under the copyright laws this manual may not be copied in whole or in part without consent from Reynolds Building Systems Inc Copyright 2013 4 SZDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD DDN SSSURUACAUAU AAAA AAAGH UACAU A USCA URAC URUACAU A UMUC USCA AUSUACAUA UMUC SURG USAC AURURUAUA UAC USUAL URGAUA USGA URAC AURURUAUA UMUC AGAAGA AGAAGA AGAGA AGAAGA AAAA AS A IMPORTANT INFORMATION ABOUT YOUR SHED KIT Thank you for purchasing our kit These instructions will construct a 12 x8 building The foundation size should be 12 0 x 8 0 exactly If you received two books use the one with the latest revision date Read the instructions before starting the assembly of the building If you have any questions about assembling the kit call 800 245 1577 Business hours 8 00 5 00 ET Monday thru Friday After business hours call 724 866 HELP 4357 or email to help barnkits com The material that is included in our kit is listed on the back page The optional floor packag
9. e if ordered will be supplied by a local lumber supplier It is very important the floor is level and square in order for the building to be assembled correctly Our kit does not include the shingles You will need 2 two bundle of shingles and 2 two piece of 10 long metal roof edge The siding is primed You will need to apply a finish coat using latex acrylic paint IMPORTANT Save the pallet material the boards will be used for bracing Stacking the boards according to size will make them easier to find when needed Some boards have colored ends All the wall studs have black ends stack these boards together Do Not discard any material until your building is complete Obtain a building permit and check all pertinent building code regulations Thank you for your purchase Bill amp Linda Rinella owners The siding is made in 4x8 sheets with grooves LAP Edge cut into the face the long edge is beveled so that the siding overlays where they butt To identify which edge we want you to use we will refer to the edge as either the LAP Edge or the Tongue Edge Nail siding with amp d galv nails spaced 12 apart Tongue Edge Tool List Hammer amp Hand Saw _J Power Drill screwdriver __ Framing Square amp Level Measuring Tape _ Power Circular Saw _J 2 8 Step Ladders Always wear Safety glasses when cutting or nailing Suggested Wood Floor System 2x4 Joist Header Cut 2 two 2x4 12 boards to a le
10. ed Runners 3 pes 12 boards and 3 three 2x4 12 treated boards and Cale Deck Nac S Tbs any leftover screws and nails They will be used to j build an interior shelf 3 Galv Deck Screws 3 Ibs Step 1 Assemble Plywood Ridge Beam 1 Locate 2 two 9 1 4 x 71 long plywood boards that have a 35 1 2 plywood board attached to one of the ends Lay these boards on a flat level surface and butt them together as shown below 2 Secure these boards together using a 71 long plywood board Apply wood glue between the boards and fasten the boards together using 1 1 4 wood screws packed in Hardware Bag 1 Use three rows of screws as shown 71 Plywood Board Screw Pattern 3 Mark where the roof rafters will be positioned with lines and X marks to the right of the lines as shown below The X marks where the rafters will be located Start the measurements 3 1 2 in from the left end of the ridge beam Transfer the lines and X to the other side since rafters will be installed on both sides of the ridge beam 3 1 2 ny 19 1 2 23 24 1 4 24 1 4 23 x x X X x End Wall Frame Step 2 Assemble Upper Back Wall Frames 1 Install 3 three 25 5 8 wall studs between 2 two 40 3 8 long 2x4 wall plates Use 10d sinkers 2 two nails on each end of wall studs 2 Repeat to assemble another wall frame 25 5 8 Long 2x4 Studs 3 Install 3 three 25 5 8 wall studs between 2 two 54 1 4 long
11. enings End Wall Back Wall Step 13 Install Polycarbonate Panels Before installing polycarbonate panels stain the exposed wood framing in the greenhouse area with a wood preservative stain Choose a stain with mildew killing agents Cabot offers a stain for high moisture area in several colors The polycarbonate glass panels are shipped with a protective film One side of the panel is coated with a UV ultra violet coating which should be installed facing the sun The side with the UV coating is identified with blue lettering and should be kept on until the panels are installed Airborne dust may have accumulated between the glass during storage or shipping If possible use a shop vac to suck or blow air through the space between the glass to dislodge any dirt or dust Temporarily hold the panel in place until the trim is applied with small 1 long brad nails Before installing the glass panels remove the film from the back side the side without lettering To allow moisture to drain if condensation occurs between the panels set the panel on a couple pennies to provide a space between the panels and the metal flashing when installing the poly panels 1 Install a 48 wide poly panel over the end wall opening 2 Install a 45 x 31 high poly panel over the left opening on the back wall 3 Install 2 two 26 x 4 high poly Sere panels over the top wall openings a E O Install 2 two 26 x 11 high poly E
12. g 1x4 trim boards on both end walls flush with the top of the frame 1x4 46 3 4 Trim Board FEE 1x4 72 Trim Board A 3 Install 56 1 2 long 1x4 trim boards at gt the back corner on both end walls flush with the trim on the back wall 1x4 56 1 2 Trim Board 4 Install a 59 3 8 long 2 1 4 wide trim board at the end of the lower trim Cut the board to fit under the gable trim 5 Cut and install a 46 1 2 long board over the center 2x4 stud ener ID 6 Install 75 3 4 long 1x4 trim boards at the front corners on flush with the siding on the Eee end walls 7 Install 77 3 4 long 1x4 trim boards at the front corner on both end walls flush with the trim on the front wall Install Front Windows 1 After you paint the siding you can install the front windows and wood shutters Using short white screws to install the windows Secure the wood shutter screw through the back of the siding into the shutters with 1 1 4 wood screws The screws for the windows and shutters are in the windows box 2 Install the flower box with 2 two 1 1 2 galv screws hardware bag 1 that have washers attached Step 16 Install Roof Sheathing and Fascia 1 Install 5 1 4 wide x 72 soffit boards under the 2x4 rafter overhang Install the beveled edge of the soffit towards the 1x6 fascia that will be installed next See Detail F below 2 Install a 72 1 4 long 1x6 fascia board to the 2x4 rafte
13. he left side of the curved door header flush with the vinyl material Use 8d galv nails to install all door trim 5 Install a 5 4 x 7 long keystone in hardware bag 2 at the top of the door opening Install the curved door trim on the right side 5 4 Thick Keystone Block Left 1x3 Curved Trim IMPORTANT Do Not nail into the thin edge of the vinyl jamb material f 5 4 Thick Keystone Block 1x3 55 Side Trim Pocket Door 3 8 Primed Door Jamb Material Step 22 Install Door Latch Install the door latch on the door and jamb 36 from the bottom of the door The door latch needs to be screwed to the 2x4 block located on the back of the door siding The latch is in Hardware Bag 2 Step 23 Install Front Roofing Not Supplied in Kit 1 Install metal roof edging along the end walls and the front edge of the roof sheathing Metal Roof Edge Roof Sheathing 2 Install shingles according to the instructions on the wrapper If you need more detailed instructions on installing shingles there are good publications at book stores or newsstands Step 24 Install Metal Ridge Cap Install 54 long metal ridge cap across the top of the roof The top cap will overlap the one below it Secure with 1 1 2 long metal screws with washers The screws are in Hardware Bag 1 54 Long Metal Ridge Ca Step 25 Install Windows Install the awning windows using short white screws packed in Hardware bag
14. nds 3 1 2 Beyond the Wall Frame 4 Install another 48 x 27 1 2 siding panel in the center 5 Install the 46 wide siding panel It will extend 3 1 2 beyond wall frame Step 6A Assemble Left End Wall 1 Install 3 three 23 3 4 wall studs between 2 two 48 long 2x4 wall plates 2 Repeat to assemble another wall frame Install Stud 23 3 4 Wall Studs in Center 3 Locate a pre built 48 wide angle wall frame and a smaller pre built gable frame 4 Locate a one of the larger wall frames with the siding applied Select the one marked LEFT Pre built Gable Frame Pre built Angle Frame Pre built Wall with Siding Applied 2a se 2x4 Blocks gt Siding Extends 3 4 Below Bottom Plate LAP Wall Frame X Assembled Above Sq Edge 2x4 Blocks 5 Position the large frame with siding applied on the floor The LAP edge should be on the left and the siding should extend 3 4 below the bottom plate If not you have selected the wrong wall panel 6 Position the other wall frames on the floor To hold frame in position you can screw 10 long 2x4 blocks supplied in kit to the floor as shown above 7 Screw frames together with 3 wood screws Step 6B Install Siding on the Left End Wall Frame 1 Install a 48 x 27 1 2 siding panel Insert the Tongue Edge under the LAP Edge of the larger siding panel The bottom will extend 3 4 below the bottom plate oes Tongue Edge 48 x 27 1 2 Siding Panel
15. ngth of 11 10 X X X IX Layout for 24 on center floor joist spacing The X X X X X marks where floor joist will be placed Save the remaining 2x4 12 boards for the shelf ma G a ee 24 2 Cut 7 seven 2x4 8 floor joist to a length of 93 Treated lumber may be thicker than 1 1 2 Shorten joist measurements if necessary to obtain 8 0 building width Build a deck frame by nailing the 2x4s cut above with 16d galv deck nails 3 Position 3 three 4x4 12 treated runners on the ground Install the 2x4 deck assembly on the 4x4 runners Square the 2x4 frame see note below Toenail the 2x4 frame to the 4x4 runners with 16d galv deck nails 4 Cut 17 seventeen 2x6 treated deck boards to a length of 11 10 Secure 2x6 boards to the 2x4 boards using 3 wood screws Use 2 two screws on each 2x4 boards Trim the last board if it extends past the edge of the 2x4 frame Save the remaining boards for the shelf 2x4 Floor Joist 2x6 Deck Boards EEE Toenail 2x4 to Runner 11 10 Long 2x4 Treated Board Square Floor It is important that the floor be Material Shipped from Home Center level and square Before nailing the flooring l measure the floor diagonally corner to corner 2x4_ Treated Boards Spes 12 Then measure the opposite corners These 2x4 Treated Boards 7 pes 8 measurements will be the same if the floor is square 2x6 Treated Boards 20 pes 12 Interior Shelf Set aside 3 three 2x6 treated 4x4 Treat
16. panels over the lower wall openings Doe Install a 3 x 15 1 2 high poly K A panel between the window openings Step 14 Install White Pine Trim on Back Wall we IN P N Twa ES gp JF E 3 4 x 3 x 27 Trim U serere zeem ae T 3 4 x 3 1 2 x 72 Trim a x 3 1 2 x 4 Trim 3 4 x 3 1 2 x 46 1 2 Trim 1 Locate 2 two 67 1 2 long trim boards that b have a bevel cut on the long edge Important O The trim boards for the back wall are 4 in T width The wider boards are for the front fascia CN Install one of the boards flush with the glass pi a gt e and siding on the end wall The bevel on the Ms yrit e top of the trim board need to align with the bevel xoP on the sidewall tie plate Use a straight edge to lay 5 set the trim board properly Install all trim with Sh 8d galv nails Space nails 12 apart 2 Install 2 two 54 long 1x4 trim boards at the corners flush with the glass and siding on the end walls 3 Install 3 three 3 x 27 long trim boards on each side and between the window openings Install the side trim boards flush with the side of the window openings 4 Install 2 two 2 1 4 x 27 long trim boards over the 2x4 wall studs between the window Openings and the outside corners Step 15 Install White Pine Trim on End Wall 1 Install 46 3 4 long 1x4 trim boards on both end walls flush with the top of the frame 2 Install 72 lon
17. rew the bottom to the beveled tie plate Nail metal sels to 2x6 tie plate and rafter with 1 1 2 hanger nails 2x6 Tie Plate Detail A Step 11 Install Rafters Continued end wall h View From Inside Building 3 Locate a23 long 2x3 board with a notch on one end Install this 2x3 halfway between the plywood ridge beam and the back wall Secure in place with 3 wood screws 4 Cut from 2x3 4 boards and install 2x3 blocks between the rear rafters Stagger the 2x3s so you can secure them between the rafters by screwing through the 2x4 rafters Finish with another 23 block with a notch Step 12 Install Lower Trim amp Metal Flashing 1 Locate a white pine trim gauge block Use this gauge block to install the lower 1x4 trim boards under the window openings Tack this gauge block to the back corner with the 3 1 2 wide board facing the end wall 2 Install a 46 1 2 long 1x4 trim board on the end wall flush with the top of the siding See Step 14 3 Install a 72 long 1x4 trim board flush with the top of the siding on the back wall See Step 14 4 Move the gauge block to the opposite rear corner and install another 1x4 on the end wall 5 Cuta 1x4 6 trim board and install on the back wall 6 Install 68 1 4 long white flashing over the trim on the back wall Hold in place with a couple 1 1 4 long nails 7 Install 45 1 2 long white flashing over the trim on the end walls Window Op
18. rs flush with the gable trim on the end wall Install the beveled edge pointing up and aligned with the top of the rafters so the bottom edge of the roof sheathing will rest on the beveled edge Use 8d galv nails Install another 1x6 fascia board Trim board if it extends beyond the gable trim on the end wall 3 Cut 2 two 48 x72 OSB roof panels to a width of 46 1 2 and install over the 2x4 rafters The bottom corners of the roof panels should not extend beyond the face of the 1x6 fascia board Use 7d sinkers spaced 12 apart Roof Sheathing 4 Install the other roof sheathing panel Detail F M Toll SS Iw 3 8 Soffit panel i w beveled edge Step 17 Install Polycarbonate Roof Panels 1 Install a 48 x 72 polycarbonate glass panel over the 2x4 rafters Align the top edge with the ridge of the roof The first panel will extend 1 2 beyond the end wall Hold panel in place with a couple of 1 nails Screw the panel using 5 five 1 1 2 screws with washer Drill 3 8 diameter holes before installing the screws Install screws in the 2x3 blocks 6 from the edge Install screws at the bottom corners and 6 from the bottom of the center rafter See screw pattern below Screws and washers are packed in Hardware Bag 1 IMPORTANT Do Not over tighten screws The washers should not be below the surface of the panels 2 Slide a 72 long divider strip over the long edge of the polycarbonate panel and in
19. stall another poly panel 3 Install the remaining divider strip and polycarbonate glass panel 4 Install 48 long U shaped channel mould over the bottom edges of the poly panels Drill small holes every 12 to allow for condensation to drain Step 18 Install Plastic Corrugated Interior Panels 1 Install a 23 3 4 long 2x4 wall stud in each corner of the end wall Install the 2x4 flat and screw through the 2x4 stud on the back wall 2 Cut to width and install plastic corrugated panels under the glass on the back and end walls Install the panels with 1 long brad nails Hardware Bag 1 3 Install vinyl moulding over the top of the panels Step 19 Install Optional Shelf included with floor 1 Cut 2 two 2x4 12 treated boards to fit between the end walls 2 From another 2x4 12 board cut 5 five 2x4s to a length of 15 3 Nail shelf frame together with 16d galv deck nails 2x4 Boards approximately 137 3 4 long 2x4 15 Boards 4 Install the shelf frame across the back wall Install frame 2 below the vinyl cap moulding Use 3 long screws 2 x 6 Boards 5 From the leftover 2x4 cut 2 two support legs Install the legs to the Shelf as shown Use 3 screws 6 Cut 3 three 2x6 treated boards to fit between the end walls Install a board along the back wall and one along the front of the shelf Install the third board between the boards Use 2 1 2 long wood screws 2x4 Support Leg
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