POWERNAIL 445FSFLEXPRW Use and Care Manual
Contents
1. 8 Insert the Plunger into the top cavity of the Body Line up the holes and install the three Plunger retaining screws It is important that the three 10 32 screws are tight or air leakage will occur 9 Position the Safety Yoke in the Plunger groove 10 Install the Body Cap and Plunger Rubber Cap 11 Turn the Stapler upside down Install the Rubber Bumper Staple Channel Assembly and Adapter Foot Be sure to align up the Driving Blade with the slot in the Foot before the Nailer is closed up 12 NEVER FIRE THE STAPLER WITHOUT THE RUBBER BUMPER INSTALLED IT WILL DAMAGE THE STAPLER TO CLEAR A STAPLE JAM 1 It helps to tap the Driving Blade back to the retracted position before trying to remove a jammed staple The spare Driving Blade works best for this 2 Try to pull the jammed staple out of the gate with a pair of long nose pliers If this does not work remove the four 4 cap screws holding the Foot Gate and Staple Channel Assembly together 3 Separate the Foot and gate with a screw driver just enough to cleat out the jammed Staple 4 Put thread locking compound on all screws and reassemble the components For Step by Step Videos and instructions Visit our Web Site at www Powernail com Model 445FS Parts List For this parts list and other Powernailer schematics please visit the Powernail Parts Store at http www powernail com TY Assembl 1 09 445 29320 BODY 1 N A 2 09 445 29321 CA2. 09 445 29325 TWO PART CHANNEL W TWO B H C S 1 SA A8 43 09 445 29305 GATE PLATE LL SA A8B A 20 A 21 44 09 445 29330 GATE SA ABIA 20 A 21 45 09 445 29756 1 4 X 1 STANDOFF SPACE CHANNEL 1 SA A8 46 09 445 29742 1 4 20 X 7 8 S H C S XL HANDLE ONLY 1 s TI 47 09 445 29743 1 4 20 X 1 S H C S CAP _ 4 s D Lech e Lesch 09 445 29744 1 4 20 X 3 4 S H C S HANDLE 6 s 09 445 29747__ 1 4 20 X 1 1 4 S H C S FOOT A tf Aa iN 50 09 445 29748 5 8 18 JAM NUT DRIVING BLADE 1 S A K_ A 10 A 20 A 21 51 09 445 29317 10 32 X 1 S H C S w Patch FOOT LA SKA A 8 A 21 52 09 445 29832 10 32 X 3 4 S H C S PLUNGER 1 SK A10A 21 53 09 445 29757 1 4 20 X 1 2 F H C S PAD 1 S 54 09 445 29758 1 4 20 SPLIT RING LOCK WASHER 4 s 55 09 445 29759 3 8 NPT 45 DEGREE STREET ELBOW 1 s TI 56 09 445 29760 8 32 x 3 8 B H C S CABLE 1 s 10 32 x 3 8 S H C S GATE 2 SK A 8 A 20 A 21 5g 09 445 29313 6 32 x 1 2 F H C S GATE 2 S A 8 A 20 A 21 59 09 445 29819 O30PLASTICSHIM SP 60 _ 09 445 29738 1 22mmADAPTERPAD Et a IL KEY S Sold Separately A Sold as part of assembly K Sold as part of a Kit No Po po Jas Jo Jo fa fo Assemblies Kits amp Accessories QTY ITEM PART NO DESCRIPTION D A 1 09 445 29736
3. discharged Only the unrestricted male connection should be attached to the Stapler Use only regulated compressed air do not use bottled gases of any kind to power this Stapler Normal air pressure should not exceed 120 psi or damage to the Stapler and seals may occur Excess air pressure can cause the Stapler to explode THE TRIGGER IS A SAFETY DEVICE and should only be pulled when the Stapler is in proper position on the work surface and before the plunger is struck with the mallet Do not tie or tape down the safety trigger as the Stapler could discharge if dropped on the plunger The Stapler will not fire unless the trigger is pulled before the mallet blow Do not use the trigger safety as a lock up for the plunger then rack the wood using the locked up Stapler body It will severely damage the mechanism and the Stapler Use the mallet to rack the wood strip not the Stapler DO NOT USE THE METAL END OF THE MALLET TO STRIKE THE PLUNGER use the rubber capped end only Never place any part of the body in the discharge path of the Stapler when air is connected to the Stapler Always make sure Stapler is empty of staples before connecting air hose so as to prevent any accidental discharge from occurring Never leave the Stapler unattended while it is connected to an air supply DESCRIPTION The PowerStapler Model 445 FS Mallet Actuated Pneumatic Stapler is designed to bring Powernail quality to a pneumatic stapler F
4. Sleeve with the chamfered inside edge facing the BOTTOM of the Stapler Plunger Seal Set 21 1 Remove the Teflon Seal and its O Ring expander from the groove using a bent paper clip or pick Be sure not to scratch the inside walls of the seal groove with the wire hook 2 Clean out the seal groove Place a new O Ring into the seal groove by stretching it over the Plunger body Make sure the O Ring is not twisted in the groove Place a new Teflon Seal Ring into the seal groove over the O Ring 3 Carefully push the Teflon Seal Ring over the edge of the Plunger with your thumbs and into the groove Do this as quickly as possible to reduce stretching of the Teflon Seal Ring DO NOT OVER STRETCH THE TEFLON SEAL RING Be sure the Teflon Seal Ring is centered all around the seal groove and not twisted 4 Wipe off the Seal surface with a clean rag and lubricate it generously with the supplied Mobile DTE Light Air Tool Oil lubricant Piston U Cup Lip Seal 22 1 Remove the old Piston U Cup Lip Seal from the Piston using a bent paper clip or pick being careful not to scratch the inside walls of the seal groove or the edge of the Piston with the wire hook 2 Clean out the seal groove Place a new U Cup Lip Seal into the groove Make sure the lips are not twisted in the groove and the lips face the top of the Nailer See the sketch PAGE 10 3 Carefully wipe off the U Cup Lip Seal surface with a clean rag and lub
5. as excess oil will be discharged with the spent air and could stain the wood flooring walls or furnishings We will not be responsible for oil stains WARNING _ Detergent oil is not recommended and may damage the seals Consult the filter regulator lubricator manufacturer s recommendations for proper operation settings and unit maintenance The air source must continuously deliver 100 to 120 psi and 3 1 2 cubic feet of air per minute to operate the Stapler Connect a 1 4 minimum internal diameter and clean air hose to the Stapler Be sure the air regulator is set at 90 psi If the staple is not countersunk below the surface of the wood turn up the air pressure but not over 120 psi Check for air supply leaks that waste air and starve the Stapler of air thereby reducing its performance There should be no orifice smaller than 1 4 in the air path between the Regulator and the Stapler OPERATION continued LUBRICATION If you do not use an in line lubricator you must lubricate the Stapler manually The frequency of lubrication is dependent upon the duty cycle of the Stapler Continuous duty requires more frequent oiling than intermittent duty At least every eight 8 hours place two to four drops of Air Tool Oil supplied with your Stapler into the disconnected air line male connector attached to the Stapler WARNING Do not over lubricate the Stapler excess oil mist or drops will be vented with spent a
6. frequent removals it should be replaced 8 Check the fit there should be some sideways movement between the Driving Blade and the Jam Nut assembly This is desirable and helps the blade to align itself with the mating parts 9 Reassemble the components Be sure to align the Driving Blade with the slot in the Adapter Foot Assembly SEAL REPLACEMENT There are 7 seals that may require replacement We recommend that you have your POWERNAIL Dealer replace the Seals SEAL KIT You may choose to buy a Seal Replacement Kit and replace the seals yourself It is good practice to replace all seals at one time regardless if only one seal needs replacement SEAL DESCRIPTION amp NUMBER Rubber Seat 19 Plunger Seal Set 21 Piston U Cup Lip Seal 22 Return Cylinder U Cup Lip Seal 23 Piston Rod U Cup Lip Seal 24 Plunger Wiper Seal 25 Return Cylinder O Ring Gasket 26 To change Seals follow these procedures Be sure the air line is disconnected from the Stapler first before making any repairs NOOR WON Consult the illustration for the name and location of the following component parts DRIVING BLADE ASSEMBLY REMOVAL 1 Disconnect the air supply 2 Remove Rubber Plunger Cap 18 3 Unscrew amp remove Body Cap 2 4 Push Safety Yoke 8 aside and unscrew the three 10 32 cap screws holding the Plunger 12 to the Return Cylinder 11 5 Pull the Plunger up and out of t
7. 1 2 ADAPTER PA 1 A2 09 445 29737 5 8 ADAPTERPAD 11 3 4 ADAPTER PAD O1 An S sch sesch 09 445 29365A STAPLE CHANNEL ASSEMBLY A 10 09 445 29363A STAPLE PUSHER ASSEMBLY 09 445 29364A DRIVING BLADE ASSEMBLY W SEAT 3 09 445 29765 8 x 50FT RUBBER HOSE W FITTINGS 09 AW 445 ALLEN WRENCH SET 09 445FS TU KIT TUNE UP KIT FOR 445FS 09 445FS OVH KIT OVERHAUL KIT FOR 445FS POWERSTAPLER MODEL 445FS 10 Pneumatic Seal Part Numbers and Locations SEAL P N amp LOCATION 26 SEENEN RETURN CYLINDER O RING GASKET 09 445 29731 25 PLUNGER WIPER SEAL 09 445 29729 24 PISTON ROD U CUP SEAL 09 200 3028 e g 21 PLUNGER SEAL 09 445 29725 23 RETURN CYLINDER U CUP SEAL 09 200 3027 INSTALL AS SHOWN 19 lt i RUBBER SEAT gt 1 09 445 29723 INSTALL AS SHOWN o Wa DRIVING 22 PISTON U CUP SEAL O9 200 3026 INSTALL AS SHOWN BLADE 11 POWERSTAPLE LENGTH DETERMINATION CHART This chart will assist you in determining the proper length of PowerStaple to use for various thicknesses of flooring Approximate vertical penetration of the PowerStaple under the hardwood floor is shown for each application This is only a guide Results should be tested in the field before proceeding 33 32 FLOORING UNDERLAYMENT UNDERLAYMENT 2 POWERSTAPLE 2 POWERSTAPLE H 2 POWERSTAPLE Ee 15 5 GAGE 1
8. 3 4 1 1 2 15 Cartons of 1 000 TEEN Ke PowerPack GREEN BOXES 20 GAGE E POWERCLEATS 035 Thick For use on 5 16 3 8 1 2 9 16 and 5 8 as thick as a paper match Engineered and Exotic Hardwood Flooring L a 1 1 2 1 1 4 1 15 5 GAGE POWERSTAPLES For use on 1 2 5 8 3 4 and 33 32 a Tongue amp Groove Flooring Powernail Staples are en good for use 4 3 4 with all R 15 to 15 1 2 Gage ee i 1 2 Crown 1 1 2 NEW 6 Pak of 1 000 Staples POowerStaplers T Contains 6 000 Staples 50C SN Carton of 5 000 Nailer Models 200 amp 250 T ger 8 S Aa Carton of 2 000 2 7 700 count 1 3 4 9 000 count 1 1 2 10 300 count Visit www Powernail com on the web e Dealer Locator e Repair Tech Videos e Rental Locator e Cool Tools Cleat Calculator e Parts Store e Cleat Depth Chart s Product Information e Training Schools Featured Accessory Products f Powerjack Model 100 Truly a Tinker s TOOL the Powernail Powerjack allows 7 crooked strip to be put into place tongue and groove and Powerjack d then firmly nailed Utilizing a unique rack assembly the Model 100 3 Powerjack is placed against a Stationary Object such as a wall the lip end is then placed over the crooked strip groove side By working the lever the crooked plank is drawn into the _ existing flooring A Powernail Nailer then nails the board into place To release the Powerjack simply push the han
9. 5 5 GAGE 15 5 GAGE 3 4 FLOORING UNDERLAYMENT 3 4 FLOORING 1 1 2 POWERSTAPLE unpeRLAYMENT 1 1 2 POWERSTAPLE UNDERLAYMENT 4 1 2 POWERSTAPLE eee NEN 15 5 GAGE 15 5 GAGE 15 5 GAGE 12 POWERSTAPLER MODEL 445FS TROUBLE SHOOTING CHART BESSCHEN 1 Zero of Low air pressure Check air supply for 70 psi minimum to 110 psi maximum 1 blade does T Seals neediobe seated ay freser 1 Aa onir KEREN countersunk ea 5 of stapler S LA Powernailers for 16 Gauge Cleats The Model 445 is recommended for use on 1 2 The Model 45 and 45R are recommended for use on 5 8 3 4 and 33 32 Tongue and Groove flooring 5 8 3 4 and 33 32 Tongue and Groove flooring The standard configuration is a Long Handle with a Includes a choice of a Black or Sei e TT White 5mi Mallet an extra driving ncludes a choice of Black or ite 2m Mallet lube oil 2 box wrenches 2 Allen wrenches extra piade piunger spring EENS driving blade 3 4 amp 5 8 adapter pads and 7 2 shims Specify handle and channel length L L blade retainer and 8 25 adapter plate for installing 3 4 amp 22mm Tongue and Groove Flooring S L S S SL amp XL S when ordering no KS 8 Options Adapter plate 826 12 for additional charge Requires a 70 to 110 psi 8 8 air compressor Short Channel holds 100 3 1 2 Tongue and Groove flooring or Powercleats Long holds 200 oe adapter plate 826 58 fo
10. EEE POWERNAIL CO aE 1300 Rose Road Lake Zurich IL 60047 Phone 1 800 323 1653 Website http www powernail com Operation and Maintenance Manual Models 445FS Pneumatic PowerStapler For this parts list and other Powernailer schematics please visit the Powernail Parts Store at http www powernail com WARNING Read this manual before you use this Stapler If you are uncertain about the operation of the Follow all safety warnings and instructions Stapler call us directly a 1 800 323 1653 for Do not attempt any disassembly or repairs assistance or contact the closest Powernail while the air line is connected Always Dealer for help Please retain this information for disconnect the air line first Do not use future reference i lated ai l excessive unregulated alr pressure REV 03 09 TO PREVENT ACCIDENTAL INJURIES Always wear approved front and side EYE PROTECTION when operating this Stapler Others in the work area should also wear front and side EYE PROTECTION Eye protection will help guard against flying staples and debris which could cause severe eye injury EAR PROTECTION may be required to prevent hearing damage when there are high noise levels in the work area Always DISCONNECT THE AIR SUPPLY before making any adjustments repairing clearing jams or when the Stapler is not in use Never attach the female end of a quick disconnect to the Stapler This will trap air inside the Stapler and permit it to be
11. P II SI Y O HANDLE LONG A 6 HANDLE SHORT HANDLE HALF ADAPTER FOOT We FOOT SAFETY YOKE oe PISTON ROD 10 PISTON RETURN CYLINDER PLUNGER 09 7 gt W ole aR lolol gt i gt PIAA IA CYLINDER SLEEVE WEE DRIVING BLADE BODY PLATE 062 Thick TRIGGER SUPPORT RING RUBBER CAP RUBBER SEAT RUBBER BUMPER PLUNGER SEAL SET 22 PISTON U CUP SEAL 23 RETURN CYLINDER U CUP SEAL 24 PISTON ROD U CUP SEAL 25 PLUNGER WIPER SEAL 26 RETURN CYLINDER O RING GASKET TRIGGER CABLE LONG TRIGGER CABLE SHORT SAFETY YOKE SPRINGS STAPLE PUSHER SPRING 9 09 445 29327 8 32 X 5 16 B H C S CHANNEL K A 10 A 21 A 6 A 7 A 15 A 20 A 21 K A A 5 10 20 21 2 RIL len AIRIS OU A 10 A 20 A 21 ee ele e WEE 1 8 32 X 1 4 F H C S CHANNEL STEEL STAPLE PUSHER 1 2 ADAPTER PAD ACCESSORY 5 8 ADAPTER PAD STANDARD Ai O 3 4 ADAPTER PAD STANDARD A A 10 A 20 A 21 CO 1 4 x 3 4 DOWEL PIN TRIGGER 1 4 x 1 2 DOWEL PIN DRV BLADE HANDLE EXTRA LONG TRIGGER CABLE EXTRA LONG S A KEY S Sold Separately A Sold as part of assembly K Sold as part of a Kit WW W W W DM W OIMW S SiSIS Soo SSIS e en E E E LS EFSER SRESEE S S A For Step by Step Videos and instructions Visit our Web Site at www Powernail com 8 MODELS 445FS PARTS LIST CONTINUED lll isi DESCRIPTION S 41 09 445 29331 10 32 x 1 2 S H C S STANDOFF 1 A A 8 42
12. apler first STAPLER DISASSEMBLY TO REPLACE RUBBER BUMPER 20 1 Disconnect the air supply 2 Remove the four 4 cap screws holding the Adapter Foot Foot and Staple Channel assembly to the main Body see illustration 3 Pull the Rubber Bumper out of the cylinder bore Replace the old Bumper if it shows signs of wear or it is split 4 Reverse these steps to reassemble the Stapler Be sure to align the Driving Blade with the slot in the Staple Channel Assembly while you reassemble the Stapler NEVER FIRE THE STAPLER WITHOUT THE RUBBER BUMPER INSTALLED IT WILL SEVERELY DAMAGE THE STAPLER TO REPLACE DRIVING BLADE 14 1 Disconnect the air supply 2 Remove the four socket head cap screws holding the Adapter Foot Foot and Stapler Channel Assembly to the body 3 Remove the Rubber Bumper 4 Pull the Driving Blade with pliers until the Piston is fully extended outward towards the bottom of the cylinder 5 Use the 15 16 inch box wrench supplied to unscrew the Driving Blade Jam Nut and remove it Hold the Piston from turning while unscrewing the Jam Nut by holding the piston OPERATION continued hex with the 1 1 8 box wrench supplied 6 Push out the 1 4 diameter blade retaining Dowel Pin and remove the broken Driving Blade stub 7 Install a new Driving Blade in the slot and replace the Dowel Pin Screw on the retaining Jam Nut using the same tools If the Jam Nut becomes worn and loose after
13. dle fully forward Part number 06 99650 Powernailer TOOLBOX NEW The Powernail Toolbox is a large plastic case designed for long and short handled pneumatic nailers including Models 445 50P and Model 200 Tough and durable plus room for extra tools Part number 06 99205 i N Cleat Pouch Great gift idea for the contractor who has everything All Leather Cleat Pouch for carrying sticks of cleats Great for use on the job when installing hardwood floors Quicker reloads keep you running smoothly Magnetic button cover closes securely while still allowing easy access to cleats for quick reload Sturdy belt loop on back keeps pouch firmly in place Pouch is thin compact and stays snug to the waist Part number 06 99910 Leather Cleat Pouch POWERNAIL USA THE LEADER IN FASTENING TECHNOLOGY ge
14. he Stapler Body 1 cavity 6 Remove the Return Cylinder O Ring Gasket 26 located on the top of the Return Cylinder under the Plunger 7 Turn the Stapler over and remove the four cap screws 49 that fasten the Adapter Foot and Staple Channel Assembly to the Stapler Body and lift the Assembly off the Body 8 Remove the Rubber Bumper 20 9 Pull the Driving Blade Assembly out of the Stapler Body by pulling on the Driving Blade 10 Hold the Piston Rod 9 with an 11 16 socket over its hex end opposite the Piston Do not use pliers or a vise anywhere on the metal parts they can damage the sealing surfaces 11 Use the supplied box wrenches to remove the 5 8 18 Jam Nut 51 Remove the Dowel Pin 38 and Driving Blade 14 12 Unscrew the Piston from the Piston Rod using the supplied box wrenches and separate the Piston Piston Rod and Return Cylinder TO REPLACE THE SEALS Rubber Seat 19 1 Remove the Cylinder Sleeve 13 The Cylinder Sleeve should slide out of the Stapler Body when you pull out the Driving Blade Assembly 2 Remove the metal Support Ring 17 and Rubber Seat from inside the Stapler body Note that the chamfer on the inside of the Rubber Seat faces the BOTTOM of the Stapler do not OPERATION continued reverse the direction of the chamfer when you replace the Rubber Seat 3 Replace the Rubber Seat Support Ring and Cylinder Sleeve Be sure to re install the steel Cylinder
15. ir when over lubricated Excess oil could stain the wood flooring walls or furnishings Dry fire the Stapler without nails to purge excess oil before you begin to staple down flooring We will not be responsible for oil stains Before storing the Stapler lubricate and cycle the Stapler in insure internal parts are oil protected from corrosion TO LOAD MODEL 445 FS Pull back the steel staple pusher until it catches and locks in place on angle at rear end of center channel Place up to two clips about 100 PowerStaples into the Channel feed slot and allow to slide down channel into place Unlock steel pusher by pulling it back and up over ange so it slides on center channel until it makes contact with staples TO UNLOAD Disconnect air supply before unloading To remove staples from the staple Channel pull back steel staple pusher until it catches and locks in place on angle at rear end of the center channel Tilt stapler back so that any remaining staples may slide back down the channel towards rear of stapler Turn stapler over allowing staples to come out of slot on top of channel PARTS amp SERVICE When ordering parts include the part number part description PowerStapler model and serial number Be sure to state the quantity of the part s required Contact your Powernail Dealer for the necessary parts WARNING _ Never work on the Stapler if the air line is attached Always disconnect the air line from the St
16. lip to pick out the felt Wiper Seal out of its groove in the Body Cap 2 2 Clean out the groove and insert a new felt OPERATION continued Wiper Seal Saturate the new felt Wiper Seal with oil Return Cylinder O Ring Gasket 26 1 Place a new O Ring Gasket in the groove on top of the Return Cylinder when you reassemble the Driving Blade Assembly 2 Wipe off the O Ring Gasket seal surface and lubricate it generously with the supplied Mobile DTE Light Air Tool Oil lubricant REASSEMBLING THE STAPLER 1 Be sure the Rubber Seat Support Ring and Cylinder are installed in the Body and are facing the correct way 2 All seal surfaces must be clean and lubricated generously with the supplied Mobile DTE Light Air Tool Oil lubricant Replace any part that shows signs of wear 3 Use care when installing the seals into their respective cavities Be sure the Seals are contained in their groove and do not come out as the parts slide together Generous cavity lead in chamfers have been provided to help Seal installation 4 Carefully insert the Piston Rod into the return Cylinder and screw the Piston onto the rod Be sure the Piston is facing the correct way ears up hex down 5 Assemble the Driving Blade Dowel Pin and Jam Nut on to the Piston Rod 6 Insert the Driving Blade Assembly up into the bottom of the Stapler Body Cylinder 7 Be sure there is a new O Ring Gasket in the top groove of the Return Cylinder
17. mi W retainer driving blade plunger Mallet 4 adapter pads 4 shims 2 Allen zA g ff spring and a manual wrenches lube oil and a manual Requires a 70 to 110 psi air compressor Model 200 Pneumatic Model 250 Manual Nailer PowerStapler for 15 5 Gauge Staples The Powernail Model 445FS mallet actuated pneumatic stapler uses the same proven design that has made our nailers the standard E A of the commercial flooring industry for over Model 445FS uses 15 to 50 years You can be assured that the Model i 445FS will stand up to the rigors of daily use Les Gage staples for years and that it will help you install a floor you can be proud of The 445FS Powerstapler is recommended for use on 1 2 5 8 3 4 and 33 32 Tongue and Groove flooring Includes a 3mi Mallet lube oil 2 Allen wrenches 2 box wrenches users manual and an extra driving blade Specify handle length when ordering L S S S or XL S no extra charge Requires a 70 to 110 psi air compressor Model 445FS Pneumatic Stapler BLACK BOXES 16 GAGE POWERCLEATS i i i n Nailer Models 445 445SN 062 Thick as thick as a quarter For use on 1 2 5 8 3 4 and 33 32 ailer Mod Tongue amp Groove Flooring Lise Ji e a a 1 3 4 ie r 1 1 2 PowerPack 45 45R 101 amp 101R RED BOXES 18 GAGE POWERCLEATS Nailer Models 50P 50M i For use on 3 8 1 2 5 8 amp 3 4 ERR Exotic amp Engineered Hardwood Flooring kee 1
18. o be stapled Be sure the Adapter Foot is pressed tightly against the edge of the flooring strip above the tongue Be sure flooring strips are racked tightly Pull the Safety Trigger and tap the Stapler Plunger Rubber Cap with the rubber capped end of the mallet to discharge the Stapler WARNING _ It is not necessary to hit the Stapler hard to activate it Never hit the Stapler with excessive force or with the metal end of the mallet this will damage the Stapler Never use the Safety Trigger interlock to lock up the plunger and rack the wood with blows to the Stapler body This will severely damage the safety mechanism and Stapler This abuse and damage is not covered by the warranty Before each use check all screws to be sure they are tight Shock and vibration can loosen screws Do not over tighten any screw AIR SUPPLY The air must be clean and dry Dirty and or wet air will damage the Stapler A combination filter regulator lubricator is required for proper Stapler performance and should be placed close to the Stapler per manufacturers recommendations Drywall Dust e Using Pneumatic PowerStapler in drywall dust conditions will dramatically decrease the life of the Stapler e Drywall dust is abrasive when cycled through the Stapler it will cause excessive wear Fill the lubricator with a high quality Air Tool Oil Adjust the lubricator to the manufacturers recommendations Do not over oil the Stapler
19. or those looking for the ease of use of a pneumatic tool the Powernailer Model 445FS provides several distinct advantages Like our Model 45 and 445 the Model 445FS can staple down 1 2 3 4 and 33 32 tongue and groove hardwood flooring through the use of easy to change no mar adapter plates The Model 445FS stapler is designed for use with 1 1 2 1 3 4 and 2 PowerStaples To use the Model 445FS simply snug up the flooring with the rubber mallet pull the safety trigger and tap the plunger with the rubber capped mallet end and let the Stapler drive and set the staple at the correct 45 degree angle For a superior pneumatic Stapler look to the company that has been the industry s quality leader for over 50 years POWERNAIL COMPANY INCORPORATED For Step by Step Videos and Instructions Visit our Web Site at www Powernail com OPERATION Read these instructions carefully before you use the Stapler connected to the Stapler keep body parts away from the staple discharge path Disconnect the air line before making adjustments or repairs on the Stapler Only connect air to an unloaded Stapler so as to prevent accidental discharge Consult the drawing for the appropriate adapter pad to use with the thickness of flooring you are installing Rack the flooring into place with the rubber end of the mallet supplied with the Stapler Place the Stapler Adapter Foot on the tongued edge of the flooring strip t
20. r 5 8 Tongue Optional Pad for 1 2 flooring available Wf and Groove flooring Model 445 Pneumatic Model 45 Manual Nailer Powernailers for 18 Gauge Cleats The Model 50P is recommended for use on 3 8 The Model 50M is recommended for use on 3 8 1 2 1 2 and ee Tongue 2 ai hre hae and 5 8 Tongue and Groove flooring as well as some eee ee EA 3 4 exotic and solid wood flooring wood flooring Long handle configuration provides 18 height from floor to handle grip Includes a choice of a Black or The standard configuration is L S Long White 3mi Mallet 1 adapter pad 4 Handle with Short Channel which holds 100 shims user manual blade retainer Powercleats plunger spring extra driving blade Includes a choice of a Black or White 3mi and 2 Allen wrenches Mallet 1 adapter pad 4 shims and 2 Allen wrenches user manual lube oil extra driving blade and 2 box wrenches Requires a 70 to 110 psi air compressor Model 50P Pneumtic Model 50M Manual Nailer Powernailers for 20 Gauge Cleats The Model 200 is recommended for use The Model 250 Manual Nailer is recommended for use on 5 16 3 8 1 2 and 9 16 Engineered on 5 16 3 8 1 2 and 5 8 Engineered Tongue and j Groove flooring EE ATONE oong 9 Includes a choice of a Black or Standard configuration is Short Handle with F White 3mi Mallet 4 adapter pads 4 Short Channel S S shims and 2 Allen wrenches blade Includes a choice of a Black or White 3
21. ricate it generously with the supplied Mobile DTE Light Air Tool Oil lubricant Return Cylinder U Cup Lip Seal 23 1 Use a bent paper clip or pick to remove the old U Cup Lip Seal from the internal seal groove inside the Return Cylinder Be careful not to scratch the inside walls of the seal groove with the wire hook 2 Clean out the seal groove Place a new U Cup Lip Seal into the groove be sure it is not twisted in the groove Be sure the lips are facing the inside of the Return Cylinder as shown in the sketch PAGE 10 WARNING _ The U Cup Lip Seals 23 and 24 look alike but they are different DO NOT mix them up 3 Carefully wipe off the Lip Seal surface with a clean rag and lubricate it generously with the supplied Mobile DTE Light Air Tool Oil lubricant Piston Rod U Cup Lip Seal 24 1 Remove the old U Cup Lip Seal from the seal groove with a bent paper clip or pick using care not to scratch the inside walls of the seal groove with the wire hook 2 Clean out the seal groove and install a new U Cup Lip Seal Be sure the Lips are facing the right direction and are not twisted in the groove See the sketch PAGE 10 WARNING _ The Lip Seals 23 and 24 look alike but they are different DO NOT mix them up 3 Carefully wipe off the seal surface with a clean rag and lubricate it generously with the supplied Mobile DTE Light Air Tool Oil lubricant Plunger Wiper Seal 25 1 Use a bent paper c
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