JET 211500 Use and Care Manual
Contents
1. 8 1 255 3 010 Plain Washer sucia itr 8 1 255 3 011 Washa G e 30 Te csiis 1 255 3 012 LOCK a OMIM 30 1 255 3 013 Phillips Pan Head Machine Screw MOXI c 2 14 EDEN 155 3 014 Stay Bolt Block for Top Hook 2 155 3 015 Stay Bolt for Top Hook 2 155 3 016 Motor oide Platen 2420 552558 1 jv amr SE 155 3 017 Top Hook Assembly for 1 1 mS 299 9 6 017 x55 sT0p Hook Assembly for 2 er eee be eos 1 3 018 Stay Bolt for Motor Side 4 eA 155 3 019 Ball Bearing with Retainer 150207 eir 2 202052 155 3 020 2 ad nets 155 3 021 GOVE 1 155 3 022 Lock INDE 1 MON 155 3 023 RUDDEr2. ee 2 24 MN 155 3 024 Socket Head Cap Screw MOX Driene 2 155 3 025 Lock aee qu rhe oiu bua PEN 2 26 155 3 026 Hs 1 555 3 027 Gear oide Plate eoi eb De Eee D m t o to 1 155 3 028 Gear Side Plate accen d te Een 2 2 155 3 029 Ball Bearing with Retainer 50403 1 1595 306 030 62 67 6 vecors 1 1595 30 031 nad eae 1 155 3 032 RING a 1 Co PNE 155 3 033 1 34 155 3 034 Gear Shalt Tor 3 Phase s nisu uris ead etas eei 1 1595 30 035 Overloa3d EImit 1 155 3 03501 SPINE 2 2 D 1 25 155 3 03502 Wing a 1 155 1 03503 Middle Gear tor 1 PRASS Dep ERU 1 1SS 3C 03503 Middle G
3. 1 155 3 005 Ball ER 180206 21 1 1595 16 006 Motor Case Assembly for 1 Phase 1 D 155 3 006 Motor Case Assembly for Phase Single Speed 1 155 106 007 Motor Right End Cover for 1 1 00 21 155 3 007 Motor Right End Cover for 1 B roseis 1 255 3 008 miss 21111 52555 55 Er 8 OM 1 255 3 009 8 1 255 3 010 Plain Washer sucia itr 8 1 255 3 011 Washa G e 30 Te csiis 1 255 3 012 a 30 NEEDS 1 255 3 013 Phillips Pan Head Machine Screw MOXI c 2 14 155 3 014 Stay Bolt Block for Top Hook 2 0 2 2 2 3595 36 015 Stay Bolt for Top Hook
4. ee 2 24 155 3 024 Socket Head Cap Screw 2 DO steps 155 3 025 Lock EN 2 eii 155 3 026 WC eem 1 155 3 027 Gear ode B cius iue en ote ite 1 155 3 028 Gear Side Plate Aue 2 155 3 029 Ball Bearing with Retainer 040555 580 EN 1 155 3 030 OP 2 67 6 iecoris iata 1 1595 30 031 Second TU 1 SENE 155 3 032 SNAP RING 1 DO adr 155 3 033 Tut HH Wu eae 1 34 155 3 034 Gear Shalt ORS 1 S TE 1 3 035 Overload 1 155 3 03501 SPINE 215122 1 35 26 155 3 03502 1 155 1 03503 Middle Gear for 1 Phase 1 155 3 03503
5. 1 115 11 255 3 11511 2 115 12 255 3 11512 PT TR 1 145 19 255 3 11513 HOOK HOUSING 2 115 14 155 3 07913 Kos diu ETE 2 40 Hook Assemblies 3 Ton only 3 Ton Top Hook 3 Ton Bottom Hook i rn E um y s a 12 E n 2 am UN Tw 3 z 1 1 16 9 E 5 mdi Ec AF k M I 79 4 41 Parts List Hook Assemblies 3 Ton only Exploded view on page 41 Index No Part No Description Size Qty 355 3 017 Top Hook Assembly for 3 1 TS 2284302 Phillips Pan Head Machine Screw 1 1452 set 355 3 01702 ROOK Eate 1 355 3 01703 E 1 17 4 355 3 01704 TOD OOK m EET 1 E 1 255 3 01705 1 1 2 6 55 52 55 355 3 01706 220262 1 I uns 3SS 3C 01707 xcu a M DIM 1
6. MIXO 45 4 41 8 1 255 3 04108 Lock Washer 21 4 41 9 1 255 3 04109 Brake a 1 41 10 1 255 1 04110 Brake Coil for 1 Phase 1 Te 1 255 3 04110 Coil for 3 Phase esl 41 11 1 255 3 04111 Brake ODIO 4 41 12 1 255 3 04112 Brake 1 1 255 3 042 Phillips Pan Head Machine Screw sit 20 1 255 3 043 Gear Side Cover Include Balance Block 1 44 1 255 3 044 Capacity Label fOr Wy 2 Dc 1 45 1 255 3 045 Socket Head Cap Screw 4 46 1 2SS 1C 046UG Transformer for 1 Phase 1 S 1 2SS 3C 046UG Transformer for Phase 1 255 3 047 Phillips Pan Head Machine Screw 1114 boite 4 48 15 2361041 LOCK Qe oce ATE 22 4 TS 1550021 Plain NaS hE e 4 1 255 3 050
7. 1 1599950204109 s Heo 41 4 155 1 04104 Brake Spring for 1 4 T 1 3 04104 Spring for 4 41 5 155 3 04105 dine lt TD 2 41 6 1SS 3C 022 LOOK fadt 4 1 255 3 04107 Head SGIew ice ror 4 41 8 1 255 3 04108 Lock Washer 4 42 2 4 41 9 155 3 04109 1 41 10 155 1 04110 Brake Coil for 1 Phase 00 0000 1 TO MER 1SS 3C 04110 Brake Coil for 3 Phase 1 41 11 155 3 04111 Brake 1110 55222 552252 55565823 58524 4 41 12 155 3 04112 Brake Armature 2 1 1 0 66 1 1 255 3 042 Pan Head
8. 46 Warnings 10 11 12 13 14 19 16 17 18 19 20 21 22 23 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This chain hoist is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a chain hoist do not use until proper training and knowledge have been obtained Do not use this chain hoist for other than its intended use If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Do not install this chain hoist where explosive hazards may exist Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Do not use to lift people or loads over people Warn others in the vicinity when lifting or transporting a load Avoid swinging load and hook Do not exceed the rated capacity of the chain hoist Make sure limit switches are operating properly Do not use limit switches as routine operating stops they are emergency devices only D
9. 2 1 aces 5SS 3C 01707 PIN aS 12 25 RO ON MP p tUe Send 1 17 9 55 5SS 3C 01708 POOK NO eu on UU E end 1 9 ccs 5SS 3C 01709 ROE eee mere arene NAT EL MINI t DAUM ee 1 5SS 3C 079 Bottom Hook Assembly for 5 0 22 1 79 1555 5SS 3C 07901 Socket Head Cap Screw 5 4 TI unns 1 255 3 009 LOCK WASET TOMM 4 79 9 es 555 3 07903 BOOM HOOK HOUSING wives 2 79 6 5SS 3C 07906 Washo ett LEE 1 5SS 3C 07907 Thrust Ball Bearing 9306 5455 idein 1 79 8 5SS 3C 07908 Sr m e TR TTE 1 555 3 01700 Hook Latch Assembly index 17 1 17 2 17 3 17 5 1 Sls TS 2284302 Phillips Pan Head Machine Screw 1 555 3 01702 HOOK Late cT 1 Lc 555 3 01703 LACA eI m TP 1 17 4 555 3 01704 quet Pm pU 1 1 2SS 3C 01705 LocK NUF a tata ces 1
10. Gear for 3 Phase 1 35 4 155 3 03504 Adjust Round Nut 1 S 155 3 03505 1 35 6 ise 155 3 03506 DISC ____ ______ _ __ 1 S qu 1SS 3C 03507 HUST WAS MOI 1 1595 36 036 Case Seal ee 1 Sr 155 3 037 Ger GaSe rm 1 ances 1 255 3 038 Socket Head Cap Screw WG X2D 5 155 3 039 Bea Mg gt TSOZO05KZ 1 1 40 155 3 040 Snap Ring for Phase only OMAN 1 155 1 041 Brake 1 T 1959 90 04 ccs DG Brake Tor 3 PASC 41 1 155 3 04101 dieu 1 41 2 155 3 04102 Brake otay Boll iiie ode oo eoa 85125 4 Index No Part No Description Size Qty 155 1 04103
11. 2 80 1SS 3C 075 Load Chain for 1T 2T 3T and 5T 8x24mm 1 Specify length of Load Chain when ordering 32 Index No Part No 155 3 076 155 3 077 155 3 078 355 3 079 155 3 081 1 255 3 082 1550061 1 255 1 085 1 255 3 085 1 255 3 086 1 255 3 047 TS 2361041 1550021 1 255 3 0900 6 1 255 3 091 1 255 3 092 155 1 093 1 255 3 093 TS 2284082 TS 2361041 1550021 1 255 1 09706 1 255 3 0970 6 1 255 3 098 155 3 10200 1 2SS 3C 103UG 1 255 3 104 1 255 3 10500 1 255 3 106 1 255 3 022 355 3 108 1 255 3 109 1 255 3 110 1 255 3 111 1 255 1 099 2284352 1 255 1 101 1 255 1 113 1 255 1 114 1595 16 112 1 2SS 3C 123UG 1 255 3 128 1 3 129 1 255 3 130 1 255 3 131 Description Size Qty Retainer RING 5 T 1 ee
12. RING a 1 Co PNE 155 3 033 1 34 155 3 034 Gear Shalt Tor 3 Phase s nisu uris ead etas eei 1 1595 30 035 Overloa3d EImit 1 155 3 03501 SPINE 2 2 D 1 25 155 3 03502 Wing a 1 155 1 03503 Middle Gear tor 1 PRASS Dep ERU 1 1SS 3C 03503 Middle Gear for 3 Phase 1 35 4 155 3 03504 Adjust Bound NU 1 S 155 3 03505 SUPPO eoo o acte 1 99D 155 3 03506 PICHON DISC A 1 SORT assise 155 3 03507 Adjust Was 1 1595 30 036 I EDS 1 1595 30 037 1 Slo 1 255 3 038 Socket Head Cap Screw MOX ooi a 5 155 3 039 Ball Bears gt 180205 21 22 1 40
13. 1 255 3 045 Socket Head Cap Screw 4 46 1 255 1 04600 for 1 Phase 1 NN 1 2SS 3C 046UG Transformer for Phase 1 255 3 047 Phillips Pan Head Machine Screw 1114 oboe 4 48 TS 2361044 MOCK ATO oeste eb oui 4 TS 1550021 PANNAS 4 1 255 3 050 Transiormer Bracke 1 OT eise 155 3 051 Ball Bearings 1 1 155 3 052 segete 1 TS 1550061 Pairi Was O 1 Dd 1 255 3 054 Socket Head Cap Screw MOXZD 1 1595 30 055 lock Plaledor 1 1 255 3 056 D 1 cy e ME 1 255 3 057 Adjust aa lat 1 155 3 058 Na 1 1 255 3 059 TET 2
14. Ball Bearings 1 1 155 3 052 sj 1 DO TS 1550061 WAS T 1 Dd dieses 1 255 3 054 Socket Head Cap Screw MOXZD 1 155 3 055 1 1 255 3 056 tace pu 1 cy e ME 1 255 3 057 Adjust aa lat 1 155 3 058 Na 1 Sada 1 255 3 059 FAO Uli BOX 2 1 255 3 060 Phillips Pan Head Machine Screw TO 1 TS 1550021 210111 1 1 255 3 062 UTRIUS 1 e PAN EROS 1 oS ote 1 255 3 063 Phillips Pan Head Machine Screw cnc oed as 8 TS 2361051 LOCK Ei deb MIM eset crece 8 5 1550031 Washer uu SIUM a 8 1595 36 066 S
15. 1 2SS 3C 092UG Female Connector for Power C 1 1 255 1 093 Gontactor Holger PIS iic es 42 22545 vee eee a cete 1 1 255 3 093 Holder for Phase 2 1 94 TS 2284082 Phillips Pan Head Machine Screw 2 SIS TS 2361044 LOCK WASMER 2 555 252558 225355 6 556 2 OO 5 1550021 Pla Waser toss 2 1 2SS 1C 097UG Magnetic Contactor for 1 2 1 2SS 3C 097UG Magnetic Contactor for Phase Single Speed 2pcs Dual Speed 4 pcs OS 1 255 3 098 Reverse Phase Inspector 3 Phase 230V A60V 3Ph 60Hz 1 1 255 1 099 Solid State Switch 1 Phase 1 cite TS 2284352 Phillips Pan Head Machine Screw onm 2 1 255 1 101 Capacitor 1 Phase only 265 600 1 102 niis 11255 96102 UG nss Motor Side GOVE rede ek ten eh eu 1 103 1 2SS 3C 103U
16. 830 T L 3lvi y3 oi 9 08 zi M TET bey YINYGJSNVYL 7 45 SSS a RE SEG 68 Electrical Connections 3 Phase Single Speed Only 03395 JINIS 3SVHd NI SISIOH 21419313 404 n 4 4 3 m NOLINGHSAd p 7 ANZ Papaw apt ap AIG jn Mourad 25240 95x way iorz parow ix DeuDu zsx Lox bad paren w ra AEZ paluss Adame sahad hung eee eee 7 a EEEE c IO ASH 11181511 dy Dan 4 PROD LA 48301 MANMOISNVYL 6r Qu 6 09 108 18 CL HT E jo HAZI 22 46 47 TEST CERTIFICATE _ capacity meno um Dare or _ wuoeewent PASSED inspector WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 WWwW Waltermeier com
17. LOCK zc 2 79 2 155 3 07902 Socket Head Cap Screw 8 5 2 79 4 155 3 07904 BOOM HOOK 1 79 8 155 3 07908 Thrust Ball Bearing S210 NN 1 79 10 155 3 078 PII as 445 1 79 12 155 3 07912 BOHOM HOOK HOUSING 2 79 13 155 3 07913 LOCK NUP doro su tih yj 2 Parts List Hook Assemblies 2 Ton only Exploded view on page 38 Index No Part No Description Size Qty 255 3 017 Top Hook Assembly for 2 Ton 1 js 255 3 01701 Phillips Pan Head Machine Screw 4 40 1 1 255 3 01702 e 1 9 255 3 01703 1 17 4 255 3 01704 TODS OOK m EUER 1 1259 2255 1 255 3 01705 ass 1 12 6 525 255 3 01706 ETE HEC 1 d uis 255 3 01707 Plan ois 1 E 255 3
18. Sl 1 79 11 355 3 07911 T 1 79 16 355 3 07916 Boltom Hook HOUSING Davis 2 79 17 1 255 3 009 Lock Washer TOM enee 3 79 18 355 3 087 Sheave Shaft Block 5 5 lt de nean ens 2 79 19 1 255 3 012 Lock Washer 4 79 20 3SS 3C 07922 19224 4 79 21 355 3 07921 Socket Head Cap Screw 3 42 Parts List Hook Assemblies 5 Ton only 5 Ton Top Hook 43 Parts List Hook Assemblies 5 Ton only Exploded view on page 43 Index No Part No Description Size Qty 555 3 017 Top Hook Assembly for 5 1 Toss TS 2284302 Phillips Pan Head Machine Screw iiie 1 14752 5s 555 3 01702 Rook ETT 1 179 555 36 01 703 5101 2011 1 17 4 555 3 01704 TOD OOK M ERREUR 1 denies 555 3 01705 1112 1 6 2262 555 3 01706
19. Transiormer Bracke 1 OT seus 1 255 3 051 Bears 19020 1 1 255 3 052 wegen 1 TS 1550061 Washer acti Ehe uud O e 1 Dd eens 1 255 3 054 Socket Head Cap Screw 20 1 DO diens 1 255 3 055 LOCK PIAL TOR 1 1 255 3 056 ROUNO T BOX TO 1 cy ME 1 255 3 057 Adjust ROUNA 1 1 255 3 058 1 1 255 3 059 TRE mE 2 1 255 3 060 Phillips Pan Head Machine Screw 1 O TS 1550021 WaSTIeE d s 1 1 255 3 062 eX BU betont ce 1 1 255 3 063 Phillips Pan Head Machine Screw 8 64 TS 2361051 LOCK WaSbGE ia uei nce beet dudit ima 8 5 1550031 Plaine Washer cu ect pn OMIM NE HL TEN 8 1 255 3 066 Socket Hea
20. 2 EM 1 252 555 3 08006 SMS MN 1 155 306 081 Phillips Pan Head Machine Screw 16 1 1 255 3 082 Lock 550 sr exp e a Rand Fea OMIM as 1 1 255 3 053 1 1 255 1 085 Electric Component Board for 1 1 TE T 1 255 3 085 Component Board for 1 9d 1 255 3 086 Volts Conversion for Phase Single Speed 1 1 255 3 047 Phillips Pan Head Machine Screw for 1 Phase only M4x6 1 90 22 TS 2361041 Lock Washer for 1 Phase only 1 TS 1550021 Plain Washer for 1 Phase eant 1 99 1 2SS 3C 090UG Female Connector for Push Button Cord VE 1 sides 1 255 8 091 Connector 1 d 1 2SS 3C 092UG Female Connector for Power Cord 1 101 ss 1 1
21. 2 355 3 016 Motor Side PlIale ie ee 222 222066 1 d ndum 355 3 017 Hook Assembly TOt 3 2 1 1 3 018 Stay Bolt for Motor Side 4 155 3 019 Ball Bearing with Retainer 150207 2 1SS 3C 020 Setia sonet dtes LO bus 2 2 as 355 3 021 1 155 3 022 Were diis MN 1 155 3 023 RUDDEr ee 2 24 MN 155 3 024 Socket Head Cap Screw MOX Driene 2 155 3 025 Lock NN PEN 2 26 ons 155 3 026 Hs 1 355 3 027 Gear oide Plate eoi eb De Eee D m t o to pe dete 1 155 3 028 Gear Side Plate accen d te Een 2 2 155 3 029 Ball Bearing with Retainer 50403 1 1595 306 030 62 67 6 vecors 1 1595 30 031 nad eae 1 155 3 032
22. 2 GA T OD EKU C T SAM 2 Ton Bottom Hook 38 Parts List Hook Assemblies 1 2 Ton only Index No Part No Description Size Qty 1 255 3 017 Top Hook Assembly for 1 2 1 TS 2284302 Phillips Pan Head Machine Screw 1 I7 1 255 3 01702 Hook aaa ee 1 1 255 3 01703 RE 1 17 4 1 255 3 01704 DENT 1 1 2SS 3C 01705 LOCK e ONES 1 17 6 1 255 3 01706 GOMMECUING Bal tede icto taceo 1 17 7 1 255 3 01707 Plain Washer TS 1 17 8 1 255 3 01708 Slotted Hex NUT MEE 1 1 255 3 01709 dl 4 28 1 TO 1 255 3 079 Bottom Hook Assembly for 1 2 1 17 0 1 2SS 3C 01700 Hook Latch Assembly index 17 1 17 2 17 3 17 5 1 TS 2284302 Phillips Pan Head Machine Screw
23. 1 255 3 060 Phillips Pan Head Machine Screw TO 1 TS 1550021 Washer Sieben afe dea 1 1 255 3 062 WA E 1 oS ote 1 255 3 063 Phillips Pan Head Machine Screw cnc oed as 8 64 TS 2361051 LOCK Washer tco beet bitis duis 8 DS ouais 5 1550031 Washer ven eR oe ee MU DN 8 1595 36 066 Socket Head Cap Screw ee ee 1 1 255 3 067 Chaimn Gontainer Brack Ol me ate 1 155 3 068 Chair Container Or 10 55 6 to a n npe opum 1 uota 555 3 068 Chain Container for 15 and 208 1 1 255 36 069 UG looi sec Edu pcdes 1 155 3 070 E SA a i 1 355 3 061 PIANC m 1 REM 355 3 064 Sheave Salle 1 E NEN 355 3 083 wal 9x99 OD 24 Taie 1SS 3C 071 51 eit tired eis i auum od 1 3595 36
24. Fiction cete atur riot 41 4 1SS 1C 04104 Brake Spring for 1 Phase 4 T 1 3 04104 Spring for 4 41 5 155 3 04105 LOCKING TD 2 41 6 155 3 022 LOCK y 4 41 7 1 255 3 04107 Phillips Pan Head Machine Screw MIXO 4 41 8 1 255 3 04108 Lock Washer 4 41 9 155 3 04109 Blake eet 1 41 10 155 1 04110 Brake Coil for 1 9 iode aa 1 T ET 155 3 04110 Coil for Phase Hel 41 11 155 3 04111 Brake ODIO 4 41 12 155 3 04112 Brake 1 1 sesta 1 1 255 3 042 Phillips Pan Head Machine Screw MOXI site 20 43 155 3 043 Gear SING LEE 1 44 555 3 044 Capacity Tirania e aiat 1 45
25. ain 8 paul 8 11 15 11 12 HOOK deret M 8 Installing FOwer and Fendant 8 WUC TONS NE NN E T 9 498 e ees tote ete tee ee EUR 10 iae P nadine a haat 11 INS Pe the Load 21041115 4 C 11 20277258 8727 12 the Bolts OM atento aur 12 AaS ION Legatum 13 ta mese 13 FRE LAG Eee Een 14 Brake os ca 16 IIS SCMOC 17 qoe 17 Inspection Procedures Allowable Des ra Potes 18 Lodd GANA 564 18 HOOKS TOD aNd BOOM 18 Brake EHOHOD ads cele ag Org a desea 19 Chain Container Chart for Standard or Custom Lifts 19 18 NOONG _ __ 20 Replacement 0510 0 4 21
26. MOXI 20 NS 155 3 043 1 44 155 3 044 Capacity Label TOF TOTE O 1 LES 255 3 044 Capacity Label for 2 45 1 255 3 045 Socket Head Cap Screw 4 1 255 1 04600 Transformer for 1 2 2 2522 rre t nnn mra 1 EN 11255 30 046 Transtormer Tor 3 er o ON DO zy EDEN 1 255 3 047 Phillips Pan Head Machine Screw NETTEN RENE 4 a ko TS 2361041 LOCK esc DeL SES A NT 4 TS 1550021 Plain ux oobis Mehr EA 4 1 255 3 050 Transtormer BIaGKOL 1 spo 155 3 051 DU 180209K2 edades 1 Dg 155 3 052 Steel OME utes aha 1 TS 1550061 Plain Mas hel TR RI RR T 1 Dd dieses 1 255 3 054 Socket Head Cap Screw MXZ acie buc 1 155 3 055 Lock PASTOR 1 1 2
27. 01 Stay Bolt for Top Hook 2 1 255 3 016 17016 SIGS Plaen ea tado 1 Lise 1 255 3 017 OD Hook ASSOImbb susci edet 1 18 5 1 255 3 018 Stay Bolt for Motor Side 001 4 1 255 3 019 Ball Bearing with Retainer 150209 2 20 1 255 3 020 SOP RINO tea 2 P dos 1 255 3 021 1 1 255 3 022 LOCKA U 6 TR 1 1 255 3 023 H bDer 2 24 1 255 3 024 Socket Head Cap Screw WV ay ke E RD MES 2 25 ste 1 255 3 025 LOCK aree qu rhe obtusa 5 2 26 1 255 3 026 Hyde ed s 1 2 isi 1 255 3 027 Gear oide Plate eei es DH Eee 1 29 1 255 3 028 Gear Side Plate dte 2 1 255 3 029 Ball Bearing with Retainer 15020 1 1 1 255 3 030 DOD nit
28. 01708 Slotted Fe 1 29 255 3 01709 mestre HER 4x30mm 1 2 3 115 Bottom Hook Assembly for 2 2 2 22 1 17 0 255 3 01700 Hook Latch Assembly index 17 1 17 2 17 3 17 5 1 1 25 255 3 01701 Phillips Pan Head Machine Screw 4 40 1 2 255 3 01702 Hook C 1 TS 255 3 01703 Scot e m m 1 1 2SS 3C 01705 LOCK NUT e eee ae cee usce uud deeds PESE 1 17 8 255 3 01708 Slotted Hex RUD s e euis iiber ate eio eie M ES 1 1759355 255 3 01709 e 4 30 1 TT5 5 aca 2S5S 3C 11505 docte es den hnnc ee loc 1 T15 6 2 255 3 11506 Thrust Ball Beating 1 115 8 1 255 3 082 kock Washer oido SHIM 2 115 9 255 3 11509 Socket Head Cap Screw 152525 2 115 10 255 3 11510 Socket Head Cap Screw
29. 093 Contactor Holder for 1 Phase 0 0 000 1 MES 1 2SS 3C 093 Contactor Holder for 3 Phase 1 102 52 TS 2284082 Phillips Pan Head Machine Screw OPI TRE RENS 2 109 TS 2361041 LOCK E Ds erede oec ee eb 2 104 TS 1550021 Pain c 41011 55 2 1 2SS 1C 097UG Magnetic Contactor for 1 2 TUNE 1 255 3 09700 Contactor for Phase Single Speed 2pcs Dual Speed 4Pcs 1 255 3 098 Reverse Phase Inspector 3 Phase 230V 460V 3Ph 60Hz 1 1SS 3C 102UG 17518 SIDE c RR 1 1 2SS 3C 103UG Phillips Pan Head Machine Screw 113 12 22256 52 555501 42228 8 TOS oce 1 255 3 104 Pushbutton Control for 1 Phase and 3 Phase Single 5 1 1 06 55 54 11255 30 105 Vitiis ans eso 1 IA d agonem 1 255 3 106 ANE So 1 2 ont 1 255 3 022 T 1 mane 555 3 108 19 1 socie
30. 1 meet 1 Bottom Hook Assembly for sees 1 Phillips Pan Head Machine Screw TO m edes ie piis 1 LOCK Washa resson HD 1 minia MS SIM 1 Electric Component Board for 1 1 Electric Component Board for 1 Volts Conversion for Phase Single Speed 1 Phillips Pan Head Machine Screw for 1 Phase only 4 6 1 Lock Washer for 1 Phase only ATI 1 Plain Washer for 1 Phase only 1 Female Connector for Push Button Cord 7 REO 1 Quick Connector 2 oper 1 Female Connector for Power Cord 1 Contactor Holder for 1 Phase 1 Contactor Holder for Phase eee 1 Phillips Pan Head Machine Screw M 2 Lock Washer poe gea Se ote toe eus AMIN aee e 2 VV AS ANNI o osea cet eade eet 2 Magnetic Contactor for 1 2 Magnetic Contactor
31. 155 3 040 Snap Ring for Phase only 1 155 1 041 DG Brake PASC Nhi 1 T 1959 90 04 T DO Brake dor 9 Rr Pede cub Ee tasa 41 1 155 3 04101 Brake BRAC KCL 1 41 2 155 3 04102 idee Eoo age totes me 4 Index No Part No Description Size Qty NN 155 1 04103 2148 Pad TONTERIAS E annsi ________ _ __ 1 T 19996 04109 cs Pad S 41 4 1SS 1C 04104 Brake Spring for 1 Phase 4 T 1 3 04104 Spring for 4 41 5 155 3 04105 LOCKING TD 2 41 6 155 3 022 4 41 7 1 255 3 04107 Phillips Pan Head Machine Screw MIXO 4 41 8 1 2 3 04108 Lock Washer 4 41 9 155 3 04109 Blake eet 1 41 10 155 1 04110
32. gere Eco 21 COnroliPendanl ASS SI 00 __ ____ 22 1 2 Ton 1 2 HO SS erri vue ka 23 Pans Hst 12 sane 24 P ns List 1 Ton and 2 Ton HOISTS hat iia Goo _ 27 STI 181 22255201 0 neta cup aud uu M 30 Pants 1 51 23 Chain NR en 31 HOIS eM re 34 Paris Mist 5 1 On Ghali 5 35 MOOK Assemblies 2 2 5016 28521806 pa tapis ideas od 38 Parts List Hook Assemblies 1 2 Ton only 39 Pans List Hook Assemblies 1 Ton Roa 39 Parts List Hook Assemblies 2 Ton Only aaro Ee ore ta s denn ge iu aita 40 Hook Assemblies S TOn ONY 41 Parts List Hook Assemblies 3 OMY uoo ioo 42 Parts List Hook Assemblies 5 43 Parts List Hook Assemblies 5 5 0 44 Electrical Connections Single 45 Electrical Connections 3 Phase Single Speed Only
33. n 53 NY 7 7ZAN FES 7 7 V SN lt Els wr lt UNI ee T E 5 gt 5 ca p 16 113 SN Parts List 5 Ton Chain Hoist Index No Part No Description Size Qty TEE 155 3 001 Moror otay 3 155 1 002 Motor Bracket for 1 1 DRE 155 3 002 Motor Bracket for 1 155 3 003 180203 21 2 item 1 2 ieee 155 1 004 Rotor Assembly for 1 1 ETUR 155 3 004 Rotor Assembly for Phase Single Speed 1 155 3 005 Ball ER 180206 21 1 1595 16 006 Motor Case Assembly for 1 Phase 1 D 155 3 006 Motor Case Assembly for Phase Single Speed 1 155 106 007 Motor Right End Cover for 1 1 00 21 155 3 007 Motor Right End Cover for 1 B roseis 1 255 3 008
34. 1 1452 s 1 255 3 01702 HOOK 1 1 255 3 01703 ane arene 1 1455 iso 1 2SS 3C 01705 LOCK NU 1 1 2SS 3C 01708 Slotted Hex NUT mco cedet 1 14 9 1 255 3 01709 4X28 1 79 1 1 255 3 012 LOCK SIM RT Tm 2 79 2 1 255 3 066 Socket Head Cap Screw MOX25 edic 2 79 4 1 255 3 07904 BOHOM HOOK 1 79 1 255 3 07908 Thrust Ball Bearing BTO 1 79 10 1 255 3 078 Bottom HOOK otio ca aaa 1 79 12 1 255 3 07912 Bottom HOOK HOUSING 2 29513 1 255 3 022 LOCK NUI ode pem m 2 Parts List Hook Assemblies 1 Ton only Index No Part No Description Size Qty 155 3 017 Hook Assembly for 1 TON 1 eee TS 2284302 Phillips Pan Head Machine Screw PRENDE 1 IT 155 3 01702 Ho
35. 124 21 Control Pendant Assembly Index No Part No Description Size Qty 104 1 255 3 104 Pushbutton Control 1 and Phase Single 1 10 55 1 255 36 105 6 PIUG 1 12 cus 1 255 3 124 PUS MOUTON CONG a tuu Mad uideat 1 12D id 1 255 3 125 T 1 1 255 3 126 Phillips Pan Head Machine Screw 1 12 TS 1541001 Nylon Lock Hex 1 105 22 1 2 Ton 1 Ton and 2 Ton Chain Hoists 6B REX 0 5 eO CSTD Al 9 9 8 1 1 80 5 AON m Only for 55 1 gt 23 Parts List 1 2 Ton Chain Hoist Index No Part No Description Size Qty 1 255 3 001 Moror Slay BON ee 3 nox ae 1 255 1 002 Motor Bracket for 1 1 REN 1 28S 3C 002 Motor Bracket for 1 1 255 3 003 180201 21 1 1
36. Figure 4 Electrical Instructions AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded to help prevent electrical shock and possible fatal injury Grounding In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine s power cord must be fitted with an appropriate UL CSA listed plug or it can be hard wired directly to a control panel If hard wired make sure a disconnect is available for the operator If a plug is installed it must have an equipment grounding conductor and a grounding prong The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding connector If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely
37. M 555 3 01708 PIO ONG NUP 22 1 555 3 01709 516 Badio E 1 79 14 3SS 3C 07922 MOX 8 79515 1 255 3 012 lock Washer SIL 8 79 16 1 255 3 011 Plain 1 2 8 79 17 355 3 061 PING FA 4 79 18 3SS 3C 07901 oro qi Ue Tm 4 79 19 355 3 083 NGC 6 48 79 20 355 3 088 SCAG 2 79 21 555 3 07921 Sheadve Shall 2 44 Electrical Connections Single Phase Only P 333313 334 5 5 ES ESES 03395 119NIS 3SVHd NI SISIOH 915313 304 ONISIM Er We um D i 1 pou ri 07 0 0 y ON WY JAn
38. 072 Gable e 2 A 1 3 073 Limit Paddle AsSernbly 22225034 58 1 Vas suse 1SS 3C 07301 202 14 M ree asta 2 2 155 3 07302 Chain Guide BIOCK 1 155 3 07303 Chain Guide sab ani ciples dus tetti ERE Ea 1 155 3 074 20 S Run 2 Po 1SS 3C 075 Load Chain for 1T 2T 3T and 5T 8 2 MM sese o 1 1SS 3C 076 Retainer RIDO 1 155 3 077 SOD eed TS 1 1SS 3C 078 ON RD HTTP 1 WD PIN ETHIC 155 3 079 Bottom Hook Assembly for 1 Ton 222 1 80 155 3 080 Suspension Chain Block for 2 1 Specify length of Load Chain when ordering 28 Index No Part No Description Size Qty 80 1 155 3 08001 Phillips Pan Head Machine Screw MOX 2 80 2 1 255 3 012 LOCK Washer 2 80 3 1 255 3 011 Plain Washa O
39. 088 ME 1 TO p 355 3 089 SC AVE O8 1 1 255 3 072 2 MEN 1 3 073 Limit Paddle Assembly 1 LOW 1SS 3C 07301 SIge Ile analista tatc battus ana celda EM 2 10 2 isis 1SS 3C 07302 Chait Guide 1 18 9 155 3 07303 Ghai Guide t ici 1 155 3 074 a athe ene re 2 80 1SS 3C 075 Load Chain for 1T 2T 3T and 5T 8x24mm 1 uiis 1 3 076 QT 1 Specify length of Load Chain when ordering Index No Part No Description Size Qty 155 3 077 SUOD REED 1 Dd snm 1SS 3C 078 MH 1 84 5SS 3C 079 Bottom Hook Assembly for 1 OD insumos 255 3 08007 xi erm 1 OO 1 255 3 010 Plain Washers anen edt iet sabati quos TOMI 55522555 1 155 3 08009 Slotted Bex eo ita rines ptu UR 1 OS vast ees 555 3 088
40. 1 three phase 3SS 3C A Chain Container part no 1 2SS 3C 068 B Chain Container part no 1SS 3C 068 C Chain Container part no 1 255 3 068 D Chain Container part no 355 3 068 E Chain Container part no 2SS 3CE068 19 Troubleshooting Check hoist connections to power No incoming power or low voltage source If low voltage have certified Motor will not run electrician check incoming power Fuse blown or circuit breaker tripped Replace fuse re set circuit breaker Rectifier damaged in the phase protector so that the brake won t work Replace phase protector Transformer damaged Replace transformer Have motor replaced by a qualified Test continuity of each conductor Hoist lifts but will not P Replace cable if needed lower Up down switch malfunctioning Repair or replace switch Overloaded Reduce load to within hoist capacity Hoist lowers but will Up down switch malfunctioning Repair or replace switch not lift Have clutch replaced by qualified Open the hoist disassemble the brake 9 and clean the lining Load continues drifting down excessively Adjust clearance between armature and when hoist is stopped iron core See page 16 Brake springs are damaged Replace brake springs Hoist moves in wrong Two of the three power supply wires are Switch any two of the three supply wires direction switched see page 10 Operate within r
41. 1 255 3 109 Phillips Pan Head Machine Screw 4 1 255 3 110 LOCK e eco SERIE S 12 TUG 1 255 3 111 Washer SITAE 12 1 255 1 099 Solid State Switch 1 Phase 1 TS 2284352 Phillips Pan Head Machine Screw 2 1 255 1 101 Capacitor for 1 Phase only 265 GOOUP jain 1 120 1 255 1 113 Capacitor Holder for 1 Phase only 22 65 1 1 255 1 114 Rectifier for 1 Phase only 1 1 1 112 First Gear Shaft Assembly for 1 Phase only 1 128 miss 1 255 36 12306 Plug 1 12952225 1 255 3 128 LOCK NU P a 8 12942 5 155 3 129 1 19025955 1 255 3 130 muli 1 1 255 3 131 FUSE GOVE em 1 3 Hook Assemblies 1 2 Ton 1 Ton and 2 Ton 5 E 5 T E EN 1 2 1 and 2 Top Hook UM
42. 1759 355 3 01708 HOOK 1 IDEA MIN MEM 1 d isses 3SS 3C 01709 2552 meee ere ee ton REN OMIM 1 NUR 355 3 079 Bottom Hook Assembly for 3 2 02 1 355 3 01700 Hook Latch Assembly index 17 1 17 2 17 3 17 5 1 TS 2284302 Phillips Pan Head Machine Screw MAS 1 355 3 01702 Hook TE 1 TS 355 3 01703 SON pars m 1 1 255 3 01705 LOCK NUF 1 3SS 3C 01707 S eT Tm 1 170 355 3 01708 mise HE 1 1759 6 355 3 01709 EDELA LAA 1 3SS 3C 07901 IENE 79 2 s 355 3 07902 1 355 3 07903 Ball 180207 21 cu ets 2 79 4 355 3 07904 E 1 355 3 07907 Thrust Ball Bearing 30 MM PR 1 79 8 3SS 3C 07908
43. 24 4 43 9 45 20 16 60Hz assa 3 Tars sac s sm 97 8096 duty cycle 18 minutes continuous in 1 hour or 1 minute on 4 minutes off 2 2 3 5 The above specifications were current at the time this manual was published but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without prior notice without incurring obligations Unpacking Open shipping container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Chain Hoist is installed and running properly Missing parts if any should be reported to your distributor Read this owners manual thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container Electric Chain Hoist Chain Container with Bracket and fasteners Power Cord Pendant Cord Top Hook Assembly Owner s Manual Warranty Card d Installation Support for the hoist may be hook clevis pin trolley or beam clamp Whatever method of suspension is chosen the support components must be rated equal to or greater than the capacity of the chain hoist Supporting structures such as l Beams etc should be installed by properly licensed professional installers Installing Top Hook 1 Remove the two screws lock w
44. 255 1 004 Rotor Assembly for 1 1 EUER 1 28S 3C 004 Rotor Assembly for Phase Single Speed 1 1 255 3 005 BEANING 180204kz1 1 1 255 1 006 Motor Case Assembly for 1 1 1 255 3 006 Case Assembly for 3 Phase Single Speed 1 Goer tre 1 255 1 007 Motor Right End Cover for 1 1 220221 1 255 3 007 Right End Cover for 1 B roseis 1 2SS 3C 008 UIS D ere 8 OM 1 255 3 009 8 1 255 3 010 Plain Washer sucia itr 8 1 255 3 011 Washa G e 30 Te csiis 1 255 3 012 LOCK Washer 30 1 255 3 013 Phillips Pan Head Machine Screw MOXI 2 Td ss 1 255 3 014 Stay Bolt Block for Top Hook 2 222 22 2 1 255 3
45. 3 131 FUSE GOVER 1 26 Parts List 1 Ton and 2 Ton Chain Hoists Index No Part No Description Size Qty TEE 155 3 001 Moror otay 3 155 1 002 Motor Bracket for 1 1 DRE 155 3 002 Motor Bracket for 1 155 3 003 180203 21 2 item 1 2 ieee 155 1 004 Rotor Assembly for 1 1 ETUR 155 3 004 Rotor Assembly for Phase Single Speed 1 155 3 005 Ball ER 180206 21 1 1595 16 006 Motor Case Assembly for 1 Phase 1 D 155 3 006 Motor Case Assembly for Phase Single Speed 1 155 106 007 Motor Right End Cover for 1 1 00 21 155 3 007 Motor Right End Cover for 1 B roseis 1 255 3 008 mis Er 8 OM 1 255 3 009
46. is discovered inspect the hoist chain and all supporting members very carefully for additional indications of excessive hoist loading Throat A 2 ton 1 903 3 ton 1 73 Seat B Figure 21 Figure 22 18 Brake Friction Pad See Figure 23 Brake friction pad Before suspecting or replacing the brake friction pad make sure the brake and the safety clutch have both been adjusted properly according to the instructions on pages 13 and 16 If the friction pad is suspect measure its thickness using a calipers If it is under the thickness limit replace it according to the chart below Thickness Capacity Thickness Normal Limit Brake Assembly replace 1 2 ton under 0 48 Figure 23 iton iton Ww Sto AWARNING Do not attempt to rebuild a worn friction pad and do not modify brake Es system in order to use a worn out pad Chain Container Chart for Standard or Custom Lifts Lift m ft Hoist 3m 4m 5m 7m 8m 9m 10 11m 12m 13m 14m 15m 16m 17m 18m 19m 20m Description Model 138 168 208 231 268 308 338 3611 40ft 43ft 468 49ft 531 568 598 638 661 1 2t in single and 1 255 1 three phase 1 2SS 3C 1t in single and 155 1 three phase 1SS 3C 2t in single and 255 1 three phase 2SS 3C 3t in single and 3SS 1C three phase 3SS 3C 5t in single and 355
47. the oval pockets on the sprocket See Figure 17 Figure 17 SGN 4 2t in dual fall 3t in 3 fall Figure 18 Dual Multiple Fall Chain Hoists Link of ACAUTION The link on the load side end 1 Old Chain must be a vertical link If it is a horizontal link End Link of Vertical the chain will have a twist in it Old Chain 1 Lower hook until only 1 to 2 feet of slack chain remains in the chain container New Chain Remove chain container 2 C Links A Vertical 3 On the slack side of the chain remove the chain stop and remove the black spring s First Link of see Figure 16 Keep these handy for later re New Chain installing Vertical 4 Using a C link s connect the new chain to the old chain If the end link of the old chain is _ horizontal use two C links If the end link of Figure 19 the old chain is vertical use one C link See Figure 19 Using the correct number of C links 8 Place the first link of the new chain into the will properly orient the chain and ensure that load side end holder Be sure that there is no the first link on the load side end is a vertical twisting of chain between last chain sprocket link and load side end holder 9 Remove the chain stop bolt from the old chain and install on the new chain Do not substitute any other bolt in this application 5 Install the spring s and chain stop on the op
48. the rated load only but not with the 1 3 to 1 8 times rated load 9 Unload the hoist and re install the gear side cover A Spline hub G Screw B First stage pinion H Adjusting nut C Adjusting washer J Adjusting plate D Dish spring K Adjusting shaft E Clutch friction L Adjusting circle nut F First stage gear M Clutch carrier Figure 14 13 Replacing Load Chain Over time the load chain will wear or elongate This can cause damage to the hoist breakage or non engagement of the load sheave The following procedures describe replacing the load chain for single and multiple fall hoists These procedures should be performed by experienced personnel only How to Cut Chains Use a bolt cutter with special cutter jaws for cutting hardened chain Cut only one side of the link at a time When making the second cut place a mat over the chain to catch the flying chain section Making a C Link Replacing load chain will require the use of a C link in some cases two C links which you can easily make as follows 1 Outa link from the old chain 2 the weld from the link leaving an opening approximately 1 25 times the diameter of the link material See Figure 15 3 Grind the cut areas smooth and remove all burrs opening C Link 0 69 L chain diameter Figure 15 Single Fall Chain Hoist 1 Lower the load hook until only 1 to 2 feet of slack chain remains in th
49. understood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Voltage Conversion The single phase model SS 1C is designed for 115 volt or 230 volt operation is pre wired for 230 volt To switch voltage 1 Disconnect hoist from power supply and unplug the power cord and pendant cord from the hoist 2 Remove the motor cover and move the plug from the 230Vsocket to the 115V socket 3 Re install the motor cover The three phase model SS 3C is designed for 230 volt or 460 volt operation It is pre wired for 460V To change to 230V proceed as follows 1 Disconnect hoist from power supply and unplug the power cord and pendant cord from the hoist 2 Hemove the motor cover and make the following exchanges on the SS 3C Move the plug XP1 from socket XS2 to 51 Move the plug XP2 from socket XS6 to XS5 3 On the phase protector slide the switch S1 from the 460 volt position to the 230 volt position 4 HRe install motor cover Refer to the diagrams at the back of this manual for any clarification of these procedures NOTE When connecting plug to socket check that the connector notch is fully engaged To remove a plug press on the notch tail to disengage notch switch 51 behind cover Figure 5 single speed model shown Inspecting Hoist Motion 1 Before closing the circuit breaker and testing the hoist check that wiring has be
50. yi 1 255 3 079 Bottom Hook Assembly for 1 27 2 1 21 1 255 3 081 Phillips Pan Head Machine Screw ioci ies 1 1 255 3 082 Lock Washer BMM e 1 Specify length of Load Chain when ordering 25 Index No Part No Description Size Qty Soviets TS 1550061 ee tbe ED ae 1 1 255 3 084 GOVE re end 2 1 255 1 085 Electric Component Board for 1 1 TE 1 28S 3C 085 Electric Component Board for 1 BO uocis 1 255 3 086 Volts Conversion for Phase Single Speed 1 1 255 3 047 Phillips Pan Head Machine Screw 1 Phase only M4x6 1 TS 2361041 Lock Washer 1 Phase 1 TS 1550021 Plain Washer 1 Phase only 1 1 255 3 090 Connector for Push Button Cord ce escorts 1 95 1255 36 09 VUG 2 QUleK CONHECO BOI d alte on eu a ose en usa 1
51. 55 3 056 ROUNA 1 1 255 3 057 ROUNO 02523522 1 155 3 058 211 28 chugs ET 1 REP 1 255 3 059 FAO UPC IP BOX 2 1 255 3 060 Phillips Pan Head Machine Screw 1 TS 1550021 Vasto uos AT esine 1 1 255 3 062 aisi SAM 1112 22005 1 1 255 3 063 Phillips Pan Head Machine Screw ENDS 8 TS 2361051 LOCK 5 8 15 1550031 8 1595 36 066 Socket Head Cap Screw 1 1 255 3 067 Chain Container Bracket 1 DO 155 3 068 Chair 1 1 2SS 3C 069UG Limit Switch 000000 1 05 000 1 TO PPM 155 3 070 ANG Pm 22 EE 1 1SS 3C 071 1 1 255 3
52. 7 Adjust Was oct 1 1 255 3 036 Case SO 1 1 255 3 037 1 1 255 3 038 Socket Head Cap Screw 5 OO 1 255 3 039 Bea gt 180202 21 1 40 1 255 3 040 Snap Ring for Phase only 1 AV 1 255 1 041 DOC Brake Tor Mega tur 1 TA 1 255 30 041 2 22 20 Brake 10r 9 ____ 41 1 1 255 3 04101 Brake B aeKel Masson n EPI M ds 2 41 2 1 255 3 04102 Brake Stay 2 Index No Part No Description Size Qty 41 3 1 255 1 04103 Friction Pad tor PHASE eni Eur bbs 1 TR 17 255 36 04103 c Friction e an PE qu Gets 41 4 1 255 1 04104 Brake Spring for 1 Ph se 4 TA 1 255 3 04104 Brake Spring for Phase 4 41 5 1 255 3 04105 LOCKING DD DO 2 41 6 1 255 3 022 Bue dem deca m 4 41 7 1 255 3 04107 Pan Bead
53. Brake Goll tor 1 PHASE 1 er NT 155 3 04110 Coil for 1 41 11 155 3 04111 Brake ODIO 4 41 12 155 3 04112 Brake Ga 1 1 255 3 042 Phillips Pan Head Machine Screw MOXI site 20 23 sodes 1 3 043 Gear SIGE COVE M 1 44 355 3 044 Capacity eiua 1 45 1 255 3 045 Socket Head Cap Screw 4 1 2SS 1C 046UG Transformer for 1 Phase 1 1 1 D 1 2SS 3C 046UG Transformer for Phase 1 dT 1 255 3 047 Phillips Pan Head Machine Screw 1114 oboe 4 TS 2361041 usted n Se D 4 dO nece 5 1550021 is Plain 211111 4 1 255 3 050 Transtormeb 1 OT eise 155 3 051
54. G Phillips Pan Head Machine Screw 113 1 ETE 8 104 1 255 3 104 Pushbutton Control for 1 Phase and 3 Phase Single 5 1 12597362105 UG ie Male PIUG canny 1 106 1 255 3 106 LT 1 TOT socia 1 255 3 022 LOCK N T 1 1098 5554 1 255 3 108 Tr 1 109 1 255 3 109 Phillips Pan Head Machine Screw 4 110 1 255 3 110 Lock Washer 12 1 255 3 111 Plain Washer i 25464 12 112 1 255 1 112 First Gear Shaft Assembly for 1 Phase only 1 5 PPT 1 255 1 113 Capacitor Holder for 1 Phase only 1 114 1 255 1 114 Rectifier for 1 Phase only dead 1 6 NR 1 28S 3C 123UG Male Plug 1 e 1 255 3 128 LOCK NUE 8 129 ice 1 255 3 129 ER 1 130 1 255 3 130 nnnm 1 1 255
55. MI 2 80 4 255 3 08004 COW Ol mM DUE 1 255 3 08005 UU Tn 2 80 6 255 3 08006 Gal HOGS 2 90 7 255 3 08007 1 80 8 1 255 3 053 Plain SUM 1 80 9 1SS 3C 08009 Slotted Hex 1 80 10 155 3 08010 COLON PIN 2 1 on WT NS 155 3 081 Phillips Pan Head Machine Screw MOXI Oiii eni ren Fen troc hn 1 o NE NT 1 255 3 082 Lock Washer OM RETE 1 5 1550061 Plain 1 84 1 255 3 084 Molor Cover 2 OO 1 255 1 085 Electric Component Board for 1 1 ES 1 285S 3C 085 Electric Component Board for 1 RENS 1 255 3 086 Volts Conversi
56. Reverse Phase Inspector 3 Phase 230V A60V 3Ph 60Hz 1 1 255 1 099 Solid State Switch 1 Phase only 1 TOD TS 2284352 Phillips Pan Head Machine Screw VID lS TETTE 2 1 255 1 101 Capacitor 1 Phase only 265 600UF 1 1026 2734 1SS 3C 102UG DICE e NE TII A 1 1 2SS 3C 103UG Phillips Pan Head Machine Screw 224 rr 8 104 1 255 3 104 Pushbutton Control for 1 Phase and 3 Phase Single 5 1 1 2995 30 105UG Male b Et i RENS wit 1 1065 25 1 255 3 106 Cable bt 1 1 255 3 022 LOCKNUE Loupe x dia tx Dua Se NU iors HP essen 1 108 155 3 108 T 1 255 2100 FOV 109 1 255 3 109 Phillips Pan Head Machine Screw MES sob dU ERAS 4 TTD 1 255 3 110 LOCEK OTT 12 eee 1 255 3 111 Washer 55255255 sto ME 12 1 1 112 First Gear Shaft Assem
57. T AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by Walter Meier 2 Table of Contents Servio Oo deiecit tite mM deu Med M E M e MM E EC 2 GONE IS IS 3 4 MOGUCOM Momm 5 DD OSCR UCU 5 e T E TIT 9 gt PNAS usado ade 6 Three PHaSesu 7 Malas lel E E 8 Gorntenis or The Shipping GOMAINGN
58. This pdf document is bookmarked Operating Instructions and Parts Manual Electric Hoist Models SS 1C SS 3C 1 aie C WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 121100 Ph 800 274 6848 Revision E1 11 2012 www jettools com Copyright 2012 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETetools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits rey Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual Cold Saws Lever Hoists AG Hoists Air SS Pullers JCH Models MEER gt Hoists Electric Palet Trucks Scissor Lift Table
59. able apply equal weight to both hoists and use hoists with the proper lift capacity Capacity of each hoist must be equal to the total load to be lifted 4 Press UP button and remove all slack in load chain Increase tension in the load chain until the hoist is about to raise the load 5 Check again that the load is properly slung directly under hoist and will not suddenly swing or twist 6 Raise load an inch or two above the ground and stop Observe load for a few moments looking for signs that the load or hoist system is unstable or other indications that there is a problem 7 Check that the chain is not twisted at the bottom hook welds should face the same direction see Figure 15 For hoists with two or more falls of chain make sure the bottom hook is not turned over This may cause the chain to twist 8 Raise load to the traveling height Raise only to the height necessary to safely clear all obstacles 9 Lower load at destination If both UP and DOWN commands must be used during lowering pause for a moment between each reversal of load direction 10 Slowly allow weight to shift from hoist to ground or new support Do not approach load until all tension is out of chain and load is stable Adjustments Safety Clutch Adjustment The load limitation of the safety clutch has been set to within 1 3 to 1 8 times the rated load of the hoist Generally the safety clutch will not require adjustment But
60. al Inspection Schedule B Service Interval Normal Service Monthly Heavy Service Weekly to Monthly Severe Service Daily to Weekly Check brake for slippage Normal Service Yearly Heavy Service Semi Annually Severe Service Quarterly Do all of the Schedule A items Check that pushbutton controls operate 2 Check entire unit for loose screws bolts nuts properly and pins Check that limit switches function properly 3 Check for evidence of excessive wear Without load operate up button contro while corrosion cracks or distortion in the following observing stopper spring If stopper spring parts hook parts chain attachments becomes compressed and motor does not suspension bolts and shafts gears bearings stop STOP operation immediately Limit pins rollers and locking and clamping switch is not operating properly Repeat test devices NGONO 4 Check for evidence of damage to hook parts Check top hook and load hook for deformation including hook retaining nuts and collars and chemical damage and cracks pins and hook holding frame and parts used to Check that load chain is clean and lightly lubricated free of excessive wear 5 Check for evidence of damage or excessive deformation at the contact points between wear of load gear sheave and sprocket wheel links and link and hook This hoist uses special If the pockets are too deep the chain may jam alloy hoisting chain and do
61. al or educational purposes Woodworking products with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEP
62. ashers and flat washers A Figure 1 the hook pin plates B and the hook pins C 2 Place the top hook assembly D into position between the body plates and re install pins hook pin plates screws and washers Firmly tighten the screws 3 Place the hoist assembly into position on the supporting structure If you are using the hoist with a trolley refer to the trolley manual for instructions on securing the pendant cord and maintaining proper slack in the cord during operation Installing Power and Pendant Cords NOTE you need to convert the voltage requirements of the hoist it will be more convenient to do that now before installing the power cord or pendant cord See Voltage Conversion on page 9 1 Attach the power cord and pendant cord to the cable holder as follows Figure 2 4 Power Cord Control Pendant Assembly Assembly Cable Holder Connector Loop Attached to Pendant Cord am Figure 3 2 Open the connector caps on the two female connectors Figure 2 and two male plugs Figure 3 3 Check orientation of notches on the female connectors and male plugs and correctly insert the 4p plug into the 4p female connector on the left insert the 7p plug into the 7p female connector on the right with sufficient force see Figure 3 4 Tighten the two cover nuts with fingers see Figure 4 Cover Nut hd s 2221 4 4 4556 Mn ah
63. ated load and according Excessive load or too frequent use Motor overheats 9 Brake drags Adjust brake clearance see page 16 Replace load chain See pages 14 Poor engagement of 15 chain with sprocket sheave Sprocket wheel sheave or the chain guide is seriously worn Replace parts as needed Overload limit clutch friction torque too Readjust the overload clutch to proper Will dad low limits qualified personnel only Overload limit clutch damaged Replace overload limit clutch Bad connection of limit switch leads 1 of the leads and Limit switch failure Limit switch damaged Replace limit switch 20 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www jettools com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Power Cord Assembly Index No Part No Description Size Qty 106 1 255 3 106 Cord Holder Assembly 0 1 MS 1 255 3 12308 Plug d beet 1 124 1 255 1 124 Power Gord Tor 2 gt a Aa 1 1 2959 3G 122 25 Power Phase ead e ett ci
64. bly for 1 Phase only 1 1 255 1 113 Capacitor Holder for 1 Phase only side taut 1 114 1 255 1 114 Rectifier for 1 Phase only 1 115 255 3 115 Bottom Hook Assembly for 2 Ton 1 1 255 3 12300 Plug 1 1298 55 1 255 3 128 LOCK RE EET 8 1 3 129 chan coo uictus MAS tae 1 To Olevina 1 255 3 130 US Oi EP 1 1 255 3 131 gt 1 29 3 Ton Chain Hoist lt gt gt 20 05229 21 Ne Oey Only Far 55 16 Model Y Parts List 3 Ton Chain Hoist Index No Part No Description Size Qty TEE 155 3 001 Moror otay 3 155 1 002 Motor Bracket for 1 1 DRE 155 3 002 Motor Bracket for 1 155 3 003 180203 21 2 item 1 2 ieee 155 1 004 Rotor Assembly for 1 1 ETUR 155 3 004 Rotor Assembly for Phase Single Speed
65. d Cap Screw MGX 20 aestuat eau 1 OT sacco 1 255 3 067 oe dme dentato mtn 1 1 255 3 068 1 uis 1 255 36 069 UG Limit 16 5 8 5 eeu 1 1 255 3 070 Snap RING 1 1 255 3 071 1 ME 1 255 3 072 Gable pue ode Mates ipte 2 NEM 1 255 3 073 Limit Paddle Asse 205 E 1 Vor EUR 1 255 3 07301 22252525 2 dessus 1 255 3 07302 ohan Guide BOCK 1 1 255 3 07303 Chan Guide 1 1 255 3 074 Erb S DL 2 yis 1 2 3 075 Load Chain tor 1 2 T a oci vitat eoe oce aa fa 6 3x19mm 1 1 255 3 076 tct AA 1 yr gH 1 255 3 077 Gall 25665 565 1 arouse 1 255 3 078 1
66. d follow all procedures as set forth in American National Standards titled Performance Standard for Electric Chain Hoists ANSI ASME HST 1 This standard is available through the American Society of Mechanical Engineers www asme org Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death Introduction This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Electric Chain Hoist This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Description JET electric chain hoist models SS 1C and SS 3C are available in a variety of voltages and lifting and traversing configurations Model SS 1C features single lift speed 115 230V 60Hz single phase power requirement Model SS 3C features single lift soeed 230 460V three pha
67. e 22 360 o 1 1 255 3 031 Second Gear e utt 1 1 255 3 032 RING Gas 1 1 255 3 033 _ 1 1 255 3 034 Gear Shalt TOF STPhhaSQ Fa 1 OO teenies 1 255 3 035 Overload Erni 1 1 255 3 03501 5510 1 2 1 255 3 03502 WNI 1 1 255 1 03503 eed uos a bata 1 1 2SS 3C 03503 Middle Gear for 3 Phase 1 35 4 1 255 3 03504 Adjust Bound rodeo aoro ooo tri 1 DOO 1 255 3 03505 911 81 SUDDOLLD uei et out 1 1 2SS 3C 03506 FRICTION DI T C Em 1 1 255 3 0350
68. e bag making sure the flaps are raised Figure 8 6 Push the flaps over and down until they are secure Figure 9 Figure 8 Figure 9 7 Remove the screw and washer holding the end chain to the hoist Figure 10 Mount the bracket of the chain container in that location as shown in Figure 11 8 Put the chain stop into the container Figure 11 and operate the hoist to bring the load hook up until the upper limit switch is tripped 9 Check the chain to ensure that all the non loaded chain is completely in the container ACAUTION Do not put chain into the chain container by hand By not following the above steps the chain can become twisted or kinked and can damage the hoist Pre Operation Inspection Inspecting the Load Chain Clean the chain with a solvent and carefully inspect the entire load chain Replace damaged chain before using the chain hoist See Inspection 11 Procedures Allowable Limits on page 18 for the maximum pitch allowed for chain length If the chain exceeds this amount it must be replaced Remove screw mount chain container here Chain stop Chain container oe dere rtu Figure 11 Also replace the load chain if any of the following are identified 1 Seriously rusted or cracked 2 Marks on the chain surface are deeper than 596 of the link s diameter Links are twisted or deformed The links are stretched too long or seriously worn on th
69. e chain container Remove chain container On the slack side of the chain remove the chain stop and the spring Figure 16 Keep these handy for later re installing 4 Using a C link connect the new chain to the old chain Be sure vertical link welds face away from load sprocket see Figure 17 5 Keep tension on both sides of the chain and lower the load hook to pull the new chain through the hoist Do not let the chain twist or bind as it is being pulled through the hoist Chain Stop Figure 16 6 Stop hoist when 1 to 2 feet of new chain remains on the slack side 7 Install the spring and chain stop on the slack end of the chain 8 Remove the load hook and the spring from the old chain and install them on the new chain Inspect condition of both spring and hook 9 Lower load hook until the limit switch stops hoist movement Inspect the chain for any signs of twist 10 Install chain container following the instructions in this manual Do not fill chain container by hand 11 It is recommended that after installing new chain the first few lifts be limited to no more than 25 50 of the rated load Thoroughly Inspect chain for twist before placing hoist in routine service Vertical and Horizontal Links Vertical and horizontal are determined by the relationship with the load sprocket Vertical links will be guided by the center slit in the load sprocket Horizontal links will engage in
70. e surface especially at the points where links contact each other Never extend load chain by welding a second piece to the original AWARNING Do not operate the hoist with a twisted kinked or damaged load chain Do not splice the load chain Check that the chain does not twist along its length from hoist to hook If twist is present on units with multiple falls the hook must be passed back through the chain loop to remove all twist in the chain AWARNING The load chain supplied with your JET chain hoist is designed manufactured and tested for proper fit and durability Over a period of time the chain may need to be replaced For your own safety use factory replacement chain only Use of other than factory replacement chain may cause serious injury and or damage to the hoist A light coat of 30 weight oil applied periodically to the chain will create easier operation and prolong the life of the chain Inspecting the Hooks It is important to check top and bottom hooks for proper opening and other signs of deformation or damage Replace a hook immediately if any of the following problems are identified 1 The safety latch no longer contacts the hook opening 2 he vertical angle at the neck of the hook reaches 10 see Figure 12 Replace Figure 12 Chemical corrosion or cracks on the hook Excessive wear on the inside surface The throat opening has enlarged See page 18 for the maximum allowable li
71. ear for 3 Phase 1 35 4 155 3 03504 Adjust Bound NU 1 S 155 3 03505 SUPPO eoo o acte 1 99D 155 3 03506 PICHON DISC A 1 SORT assise 155 3 03507 Adjust Was 1 1595 30 036 I EDS 1 1595 30 037 1 Slo 1 255 3 038 Socket Head Cap Screw MOX ooi a 5 155 3 039 Ball Bears gt 180205 21 22 1 40 155 3 040 Snap Ring for Phase only 1 155 1 041 DG Brake PASC Nhi 1 T 1959 90 04 T DO Brake dor 9 Rr Pede cub Ee tasa 41 1 155 3 04101 Brake BRAC KCL 1 41 2 155 3 04102 idee Eoo age totes me 4 Index No Part No Description Size Qty 41 3 155 1 04103 Friction Pad tor an ga 1 TE 159 90 04103
72. en complete If the hoist cannot be observed when the circuit breaker is closed station an observer within sight of the hoist to report any movement when power is applied to the hoist Be prepared to disconnect power if hoist motor starts when the power is applied The hoist must remain motionless when power is applied Find and correct any problems before continuing 2 With no load on the load hook press the UP button very briefly and observe hoist action The hook should move upward If no motion occurs when the UP button is pressed and the hoist is connected to a three phase power supply the power supply wires are incorrectly positioned Switch any two of the three supply wires at the power source Do not attempt to rewire the hoist circuit or pendant controls for this problem Use the same safety precautions when reversing two of the supply wires as was used when the wires were originally connected 4 Re connect power and test hoist movement again without load Run hoist to the complete lifting height to ensure limit switches are operating properly Extension Cords If an extension cord is necessary make sure the cord rating is suitable for the amperage listed on the hoist s motor plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The chart in Figure 6 shows the correct size cord to use based on cord length and motor plate amp rating If in doubt use the next heav
73. en each of the nuts by 1 6 of a turn 7 the locking plate and install the four screws J 8 Re install gear side cover NOTE When agjusting the brake if the brake pad is found deformed the glue has failed or the lining is severely worn the brake pad should be replaced See page 19 A Base plate G Nut B Armature H Locking plate C Brake pad J Screw D Brake spring K Iron core E Location spring L Brake coil F Iron core locating board M Brake screw Figure 20 16 Inspection and Maintenance AWARNING All repairs and adjustments are to be performed by trained and experienced personnel using procedures that are approved for the hoist system being serviced All safety related deficiencies discovered in the inspection are to be corrected before hoist is placed back in service Check for internal damage whenever external damage has occurred Read and follow the ANSI Inspection and Maintenance instructions Know the meaning of Frequent Inspection Periodic Inspection Normal Service Heavy Service and Severe Service It is the customer s responsibility to understand and follow all ANSI and JET inspection and maintenance instructions The following items are to be inspected by appointed personnel at the time interval noted below Dated inspection and repair reports must be maintained Copies of all reports must be available to service personnel Inspection Schedule A Service Interv
74. es not interchange with corresponding failure of engagement with any other manufacturer All replacement between chain and sprocket or sheave chain must be purchased from your JET cistibutor or fom Water Meier 9 between brake Manufacturing Inc directly by calling 800 n 2 n adus needed 274 6848 components and adjus e Check that the chain passes through all i P jud i other sprockets smoothly while under load Check entire hoist system for signs of damage 2 6 d e 9 and loss of integrity PP 9 ys 9 Check for visible deformation of limit switch coil springs 10 Check that all warning labels are present and 17 readable Inspection Procedures Allowable Limits Load Chain Carefully inspect the entire load chain Measure five consecutive links with calipers in the manner shown in Figure 21 Check every three feet and especially where excessive wear is indicated Any load chain that shows noticeable deformation or heat influence must be replaced with a new one Never extend load chain by welding a second piece to the original Hooks Top and Bottom Replace the hook when the A or measurement as shown in Figure 22 reaches the limit shown in the tables below Never heat treat the hook or attach anything to the hook by welding NOTE Excessive hook throat opening or twist indicates abuse or overloading of the hoist If such deformation
75. for 3 Phase Single Speed 2pcs Dual Speed 4Pcs Reverse Phase Inspector 3 Phase 230V A60V SPh 60Hz 1 Motor COVE caer ca Iun dA 1 Phillips Pan Head Machine Screw 8 Pushbutton Control for 1 Phase and 3 Phase Single 5 1 Male silio MP I ET REN 1 1 LOCK NUL e 1 or S 1 Phillips Pan Head Machine Screw MIXO 4 Lock Washer SIM 8 Plain 8 Solid State Switch 1 Phase only 1 Phillips Pan Head Machine Screw MAXI 2 Capacitor for 1 Phase only 265 600 1 Capacitor Holder for 1 Phase only 1 Rectifier for 1 Phase only 1 First Gear Shaft Assembly for 1 Phase only 1 mre etree 1 CE ee 8 1 ERE 1 GOVE PE 1 33 5 Ton Chain Hoist 5 a E 8
76. ier gauge The smaller the gauge number the heavier the cord Recommended Gauges AWG of Extension Cords Extension Cord Extension Cord Length im EEEEEE feet feet feet feet feet feet pepe ee Fee p we pw ew pr based on limiting the line voltage drop to 5V at 15096 of the rated amperes NR Not Recommended Figure 6 10 Installing Chain Container Your hoist is supplied with a canvas chain container Figure 7 designed to fit the particular length of chain If a different length chain is ever installed on this hoist the chain container must be replaced by one of proper size See chart on page 19 AWARNING Do not overfill chain container If chain should overfill and begin to fall the entire chain container may empty without warning resulting in serious personal injury or property damage To assemble the chain container to the hoist 1 Hang hoist in position on the or trolley Do not install chain container yet Allow slack side and load side of chain to hang freely from hoist 2 Apply power to the hoist and press the DOWN button until the lower limit switch is tripped 3 Check the chain container to ensure that the seam is inside the bag The bag must not be inside out 4 Insert bracket prongs into interior bag slots Figure 7 as far as they will go Figure 7 5 Push the bracket down into th
77. if the hoist ever fails to lift the rated load while the rotor is turning the safety clutch must be re adjusted Proceed as follows see Figure 14 1 Suspend the rated load in the bottom hook 2 Push the UP button to create tension on the load chain but do not raise the load off the ground 3 Disconnect the power source and remove the gear side cover 4 Loosen the screw G open the plate J and push down the adjusting shaft K until it fully engages the adjusting circle nut L Rotate the nut H clockwise to tighten the adjusting circle nut L 5 Pull the adjusting shaft K out of engagement with the adjusting circle nut L Then close the plate J and tighten screw 6 Connect hoist to power source and push the UP button on the pendant control The hoist should now lift the rated load If it will not lift the load disconnect power and repeat steps 4 and 5 to tighten the adjusting circle nut until it can lift the rated load 7 Now change the load to within 1 3 to 1 8 times the rated load then push the UP button The hoist should NOT be able to lift the load If it can lift the load repeat steps 4 and 5 rotate the adjusting nut H and loosen adjusting circle nut L until the hoist cannot lift the load 8 Unload the hoist and repeat step 6 with the original rated load The hoist should now be able to lift the original rated load If it does not repeat steps 6 and 7 until the hoist operates with
78. miss 21111 52555 55 Er 8 OM 1 255 3 009 8 1 255 3 010 Plain Washer sucia itr 8 1 255 3 011 Washa G e 30 Te csiis 1 255 3 012 a 30 NEEDS 1 255 3 013 Phillips Pan Head Machine Screw MOXI c 2 14 155 3 014 Stay Bolt Block for Top Hook 2 0 2 2 2 355 3 015 Stay Bolt for Top Hook 2 16 2555582253 555 3 016 Motor Side Plale is 1 d den 5SS 3C 017 Top Hook Assembly for ST ete eed 1 1 3 018 Stay Bolt for Motor Side 4 155 3 019 Ball Bearing with Retainer 150207 2 1SS 3C 020 Setia sonet dtes LO bus 2 2 as 355 3 021 1 155 3 022 Were diis MN 1 155 3 023 RUDDEr
79. mits for the throat opening NOTE Excessive hook throat opening or twist indicates abuse or overloading of the hoist If such deformation is discovered inspect hoist chain and all supporting members very carefully for additional indications of excessive hoist loading AWARNING Do not attempt repair of a hook by heat treating bending or attaching anything by welding Such procedures will weaken and may cause failure of the hook Operating the Hoist Allow the hoist to come to a full stop before changing direction Rapidly reversing or catching a falling load can overload the hoist system and cause a failure in the hoist and or chain resulting in injury or property damage 12 If the hoist is connected to a manual trolley move the hoist by pushing on the suspended load Move an unloaded hoist by pulling on the empty hook Do NOT move the hoist by pulling on the pendant cord The brake mechanism must be kept clean and free from dirt water and oil Never allow oil to penetrate the brake mechanism Always keep your hoist clean and store in aclean dry location Follow this general procedure for hoisting loads 1 Secure the upper hook to the supporting structure 2 Place load sling or chain in the center of the bottom hook making sure the safety latch is secure Never load the hook in front of the safety latch See Figure 13 Correct Figure 13 3 Avoid lifting one load with two hoists If this is unavoid
80. o not use the load chain as a sling this may cause damage to the chain Maintain firm footing when operating the hoist Always inspect the chain hoist for damage prior to use Do not use a chain hoist with twisted kinked worn or otherwise damaged chain If the chain hoist is damaged do not use until it has been repaired or replaced Do not use more than one chain hoist to lift or move a load If this is unavoidable each chain hoist must have the same capacity as the load to be moved Never allow the load chain to set over sharp edges All lifts must be made with straight chain that is free of obstacles Do not use a chain hoist unless load is centered between top and bottom hooks Protect load chain from weld splatter and other contaminants Do not allow the hook or chain to be contacted by a live welding electrode Always take time to study the job to be performed and choose the safest method Do not place yourself or other people in an unsafe position Leave all internal maintenance to a qualified Walter Meier service center Replace the chain with factory replacement chain only Do not use any other type of chain Never use the chain hoist if either hook is stretched deformed or has a broken or missing safety latch Always replace the safety latch and or the hook before placing the chain hoist back into service Do not operate this hoist while tired or under the influence of drugs alcohol or any medication Understand an
81. ocket Head Cap Screw 1 1 255 3 067 Chain Container Bracket eve tee E 1 1SS 3C 068 GChain Gontainer Or 10 opum 1 3595 36 068 Chain Container for 15 and 20 1 1 289 36C 069U6G Limit Switeh leen et etos 1 155 3 070 TANT vede 1 355 3 061 E 1 ER 355 306 064 Sheave io 1 Te ER 355 3 083 NR OD 24 155 3 071 LE LIIS MEL MIA qu ea 1 355 3 088 1 3595 36 089 9 aicut Me eM DIM IAM E 1 1 255 3 072 Se all Em 2 MEN 1 3 073 Limit Paddle Assembly 1 78 1 155 3 07301 2 xs 1SS 3C 07302 Chain Guide 1 x 155 3 07303 C EU 1 155 3 074
82. ok RE 1 155 3 01703 AUC Ti OOM 1 17 4 1SS 3C 01704 HOOK NE I TUM 1 1 255 3 01705 1 17 6 1SS 3C 01706 CUNO cio poti eaa eoo 1 LAAT 1 255 3 01707 Plan WV ASIEN E Urn Sae TOMI 1 17 8 1 255 3 01708 Slotted 1 1 2SS 3C 01709 pie PU ENTRE 28 icai iere 1 EN 155 3 079 Bottom Hook Assembly for 1 1 17 0 155 3 01700 Hook Latch Assembly index 17 1 17 2 17 3 17 5 1 TS TS 2284302 Phillips Pan Head Machine Screw 4 30 1 1152 2 155 3 01702 gs 1 jc 155 3 01703 SONO TT 1 17 5 1 2SS 3C 01705 Io ei di ut Pr rr RU RN 1 17 8 1 255 3 01708 Slotted 28 55 2 1 15555 1 17 9 1 255 3 01709 E PLE 4x28mm 1 79 1 1 255 3 082
83. on for Phase Single Speed 1 1 255 3 047 Phillips Pan Head Machine Screw 1 Phase only M4x6 1 TS 2361041 Lock Washer 1 Phase 1 e TS 1550021 Plain Washer 1 Phase only A 1 1 2SS 3C 090UG Female Connector for Push Button Cord iut bred 1 REM 1 253 3G 09 Quick Connector Board e et ee 1 1 2SS 3C 092UG Female Connector for Power Cord 1 155 1 093 Contactor Holder for 1 Phase 1 t 1 259 30 093 Gontactor Bolder for 3 Phase TS 2284082 Phillips Pan Head Machine Screw XO secto oue 2 3 TS 2361044 LOCK i a ee AIM tec TERI EUN 2 5 1550021 miim SE UE EE No ANT 2 1 2SS 1C 097UG Magnetic Contactor for 1 2 1 2SS 3C 097UG Magnetic Contactor for Phase Single Speed 2pcs Dual Speed 4 pcs OB 1 255 3 098
84. posite end of the new chain 6 Support the load hook so that the load chain Use a new cotter pin to secure bolt can pass through the chain sheaves smoothly Figure 16 shows the load chain path for the 10 Install chain container following instructions in this manual Do not fill chain container by hand 11 Lower hook until limit switch stops hoist movement then raise hook until limit switch stops hoist movement Inspect chain for any signs of twist and correct before continuing various sizes of hoist 7 Press the DOWN button to move the chain through the hoist Keep tension on the chain as you pull it through to the load side until the C link s clears the hoist at the load side 12 It is recommended that the first few lifts be limited to no more than 25 50 of the rated load Inspect chain for twist before placing hoist into routine service Brake Adjustment The normal gap between the armature and the iron core is from 0 5mm to 1 0mm If the gap is out of the range of 0 5mm to 1 0mm it must be adjusted as follows see Figure 20 1 Disconnect hoist from power source Hemove the gear side cover Hemove the locking plate H by unscrewing the four screws J 4 Insert a 0 5mm spacer between the iron core K and the armature B 5 Tighten the four nuts G by an equal amount one by one The gap is now adjusted to 0 5mm 6 Release the four nuts G by 1 6 of a turn and remove the spacer Re tight
85. s WW Drill Presses Fastenina Tools Ta is om POS Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors Hand Tools achine Accessories Contractor Mil Dril 18 Trollevs Geared WW Dust Filt 2 le B Air Tools Industria Drills ervice Jacks Tools rolleys Geare ust Filters Striking Tools Mobile Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industri
86. se power requirement The SS series chain hoists comply with OSHA and ANSI ASME B30 16 and HST 1 standards All chain hoists are available in custom configurations to meet your specifications Contact your dealer or Walter Meier for more information Record your purchase information here for quick reference Purchased From Date Purchased Date Installed Installer Specifications Single Phase 1 2SS 1C 155 1 299 71C 55 10 1 Available in 10 15 and 20 lifts Rated Hoisting Duty Load Net Cap y Speed Cycle am Wt C ton f min Rating Ibs 87HP 1 255 1 19 70 20 16 115 230 6 3 19 102 5 17 72 10 24 20 16 V 60Hz 638 25 duty cycle 12 minutes continuous in 1 2 or 1 minute on zs minutes off 31 50 E 57 30 71 EENE 1970 24 41 149 91 467 5 28 2441 2 The above specifications were current at the time this manual was published but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without prior notice without incurring obligations Specifications Three Phase 1 255 30 155 56 255 50 55 5 555 506 Available 10 15 and 20 lifts Rated Hoisting Head Load Net Speed room Chain Wt C ton f min in Rating mm Ibs 1 34HP 1 255 3 1 31 50 20 16 230 460V 1 6 3 19 102 5 17 72 9 84 4 09 10
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