Ashworth PRO6068PS10LTPIWSTNK Instructions / Assembly
Contents
1. damage or defects C Contact your nearest Ashworth distributor if there are any problems with step B above D Install the supplied nail fin to both sides and top of the door as shown below The location of the nail fin depends on the jamb depth of the rough opening Ensure the correct location is chosen prior to applying the nail fin Fig 8 E Apply the supplied nail fin corner gaskets F Apply sealant to the outside face of the nail fin Tool in sealant to ensure no voids Fig 9 NAIL FIN DRIP CAP MULLED UNITS DESIRED JAMB DEPTH SILICONE le FIG 8 FIG 9 G Install upper nail fin corner gaskets Fig 10 a Remove protective paper from back of nail fin corner gasket b Place foam nailing fin gasket over corner with inside corner of the gasket tight against outside frame corner c Repeat application at all corners where the nail fins meet H Apply sealant to the interior side of the head and side nail fin Apply a 1 4 continuous bead of silicone in line with and completely covering the nail fin holes Fig 11 FIG 10 FIG I Apply sealant to sill rough opening a Apply three 1 4 continuous beads of silicone across the entire width of the rough opening Note the locations are different for each door type Fig 13 shows the silicone location for a 4 9 16 and 6 9 16 inswing door The bead location will be different for other jamb sizes Fig 12 amp 13 4 1 48 FRAME 6 4 62. ASHWORTH by Woodgrain Millwork Installation Guidelines Patio Doors Inswing Outswing Entry Sliding Patio Door 900 South 9th Street West Des Moines IA 50265 800 935 2000 www ashworthdoors com Installation Guidelines for Ashworth Patio Doors ASHWORTH by Woodgrain Millwork Installer e Read instructions completely before attempting installation Failure to follow these guidelines will forfeit the Ashworth warranty coverage written or implied e Always provide a copy of these instructions to the homeowner e These instructions are consistent with ASTM 2112 Standard Practice for Installation of Exterior Windows Doors and Skylights into common wall constructions Contact your architect or construction professional for installation into other building designs or construction methods e Regional codes and environmental conditions may require installation that is different from these guidelines It is your responsibility to ensure that local codes and ordinances are followed Warning N Work Safe Always wear proper eye and hearing protection when installing or adjusting Ashworth products A Use Power Tools Properly To avoid personal injury always follow manufacturers instructions for safe operation of power tools Ladder Safety Working at elevated levels can be hazardous Always use ladders and scaffoldin S y S properly Consult manufacturers guidelines for safe use of these types of eq
3. FRAME ess 4 bac fifo 1 43 FRAME 3 6 FRAME SEALANT SEALANT Lo FIG 12 OUTSWING PATIO SILL FIG 13 4 9 16 amp 6 9 16 INSWING PATIO DOOR SILL b Apply a 1 4 continuous bead of silicone 2 from each side of the rough opening The bead will run the entire depth of the jamb starting at the face of the wall Fig 14 J Set the door into the rough opening Center the unit in the opening making sure there are equal gaps on both sides of the door K Temporarily tack the door in place using 2 galvanized roofing nails through the pre punched holes at both top corners of the nailing flange Do not drive the nails in fully L Start with a shim at each corner no more than from the jamb corner Add additional shims spaced evenly from the center of the unit make sure shims are spaced no more than 6 apart Note to use flat shims or pairs of triangle shims to ensure the jamb does not twist Fig 15 H mnll M Additional shims are required at each lock point head shootbolt and SWINGING hinge location for all operating doors Fig 15 __ patio Door N Nail all four corners in place through the pre punched holes in the nail flange O Finish nailing the door to the rough opening Use a nail at each nail fin hole 8 0 apart ja Step 4b No Nail Fin Door Installation FIG 15 A Remove all packaging material blocks pads prot
4. FRAME 6 4 6 8 FRAME SEALANT Ld FIG 18 4 9 16 amp 6 9 16 INSWING PATIO DOOR SILL FIG 19 Bi hinge shootbolt shim Set the door into the rough opening Center the unit in the opening making sure there are equal gaps on both sides of the door Bi Temporarily hold the door in place using 2 2 drywall screws through the SWINGING pre drilled holes at both top corners of the door frame Do not drive the 1 PATIO DOOR screws in fully Start with a shim at each corner no more than from the jamb corner Add additional shims at each pre drilled frame hole Note to use flat shims or pairs of triangle shims to ensure the jamb does not twist Fig 20 Additional shims are required at each lock point head shootbolt and hinge H location for all operating doors Fig 20 FIG 20 M Screw all four corners in place through the pre drilled holes in the frame N Finish screwing the door to the rough opening Apply a screw through all pre dilled frame holes Step 5 Secure Hinge and Verify Operation A Apply the supplied 12 x 2 1 4 screws through each hinge securing the hinges and frame to the rough opening Additional shims are required behind each hinge Fig 21 B Verify the operation of the door is correct By doing so you will verify the door swings without binding on another member of the door and by remaining motionless
5. ectors stretch wrap B Inspect and verify the following a The door unit is the correct size and configuration b The unit is free from any damage or defects C Contact your nearest Ashworth distributor if there are any problems with step B above D Measure in from the exterior side of the unit 2 5 8 and mark this at four equally spaced points along E F each side jamb and three equally spaced points along the head jamb Then drill a 1 8 pilot hole through the entire unit at each of the marked places Fig 16 After the pilot hole has been created drill a 25 64 hole through the aluminum cladding only Fig 6 Test fit the unit in the rough opening and set the unit to the appropriate jamb depth Once the correct jamb depth has been determined draw a line along the inside of the sill on the subfloor Fig 7 anna 1 8 DIA 25 64 DIA a INTERIOR LINE LOCATION FIG 16 FIG 17 G Remove the unit from the opening H Apply sealant to sill rough opening K SZ L a Apply three 1 4 continuous beads of silicone across the entire width of the rough opening Fig 8 shows the silicone location for a 4 9 16 and 6 9 1 6 inswing door The bead location will be different for other jamb sizes Fig 18 b Apply a 4 continuous bead of silicone 2 from each side of the rough opening The bead will run the entire depth of the jamb starting at the face of the wall Fig 19 4 5 416
6. eded e Backer Rod Safety Glasses 4 2 diameter closed cell foam Insulation Minimally expanding low pressure polyurethane window and door foam Shims Caulk Gun Made of cedar or synthetic material Utility Knife Hammer or Nail Gun 2 2 Drywall Screws Level a No Nail Fin Installation Ladder Scaffolding pa Nails o Installation alvanize Square suis Silicone Sealant 100 Silicone Tape Measure Flashing Nail Fin Installation Self adhesive flexible flashing that taps complies with ASTM D779 Screwdriver Step I Inspect Unit Before Installation A Remove all shipping packaging material blocks pads protectors stretch wrap B Inspect unit for any damage or defects C Verify the door unit is the correct size and configuration D Contact the nearest Ashworth distributor if there is a problem Step 2 Prepare Rough Opening Note Disregard steps B F G H and I if No Nail Fin Installation is utilized A Measure and verify the size of the rough opening The rough opening should be 3 4 larger in width and 2 larger in height than the frame size B For doors with clad exterior casings additional nailer studs may be required around the perimeter of the rough opening C Verify the rough opening is flat plumb level and square Fig D Take diagonal measurements to check for square Fig 1 E Make sure the bottom sill area of the rough opening is flat and l
7. evel Correct rough opening if sloped towards the interior out of level or humped Fig 1 F Cut the weatherresistant barrier VVRB in a Modified l pattern Fig 2 G Fold back the WRB on the sides toward the interior and staple into place Fig 3 H From the exterior cut the top of the WRB as shown to form a flap Fig 4 Temporarily tape this top flap up Fig 4 FIG FIG 2 FIG 3 FIG 4 Step 3 Flashing the Sill A IMPORTANT a Use flashing that is 6 minimum in width b Flashing must meet ASTM D779 performance requirements B Measure the width of the rough opening Cut a length of flashing that is 12 wider than the rough opening This will allow you to run the flashing 6 up each side C Cut 1 2 slits at each end of the flashing as shown below Fig 5 6 MINIMUM i 1 1 2 7 6 l 1 2 D Apply sill flashing to the rough opening as shown below Fig 6 E Flashing tape must cover the entire sill If needed apply an additional flashing piece over the first one start from the exterior and work towards the interior Maintain a minimum overlap Fig 7 FIG 5 FIG 6 FIG 7 Step 4a Nail Fin Door Installation Go to Step 4b for No Nail Fin Installation A Remove all packaging material blocks pads protectors stretch wrap nail fin B Inspect and verify the following a The door unit is the correct size and configuration b The unit is free from any
8. ou in preserving the integrity and reliability of your Ashworth products
9. p of the WRB Fig 28 E Tape the cut seams of the WRB Fig 29 FIG 26 FIG 27 FIG 28 FIG 29 Step 8 Seal the Exterior A After siding or wall exterior is complete apply backer rod and sealant between the door frame and siding material on both sides See figures 30 and 31 for nail fin installation and figures 32 and 33 for no nail fin installation B WARNING Maintain a minimum of 4 between the door frame and any trim siding or masonry Failure to do so will forfeit all warranties written or implied Ashworth will not be held responsible for any claims or damages resulting in failure to follow these instructions INSULATION F SHIM amp INSULATION NO SEALANT 1 4 MIN BACKER ROD N a MIN FIG 30 SIDE JAMB NAIL FIN FIG 31 HEAD JAMB NAIL INSTALLATION FIN INSTALLATION p SHIM amp INSULATION SHIM amp INSULATION 1 4 MIN To BACKER ROD a 1 4 MIN FIG 32 SIDE JAMB NO NAIL FIN INSTALLATION FIG 33 HEAD JAMB NO NAIL FIN INSTALLATION Step 9 Completing the Installation A Remove all labels or shipping materials B Hinge adjustment may be required to complete the installation Fig 34 a When adjusting the hinge use a hand screwdriver b Use the top and bottom hinge to adjust the door panel horizontally c Use the center hinge to adjust the door panel vertically C Insula
10. te between the door frame and the rough opening using minimally expanding window and door spray foam insulation Use caution to not overfill the gap causing the jambs to bow It is not recommended to apply trim to the unit until the foam has cured to allow the excess to escape Fig 30 31 32 amp 33 D Operate door unit to ensure proper operation The panel will not operate correctly if the door is out of square over shimmed or over insulated E Properly finish all Interior wood components within 30 days of installation F IMPORTANT Do not stain or paint any hardware or vinyl components Top hinge adjusts horizontally lt Center hinge adjusts vertically Bottom hinge adjusts horizontally lt gt FIG 34 G Apply the handle set as appropriate per the manufacturer s recommendations Complete final adjustments as necessary H Swinging doors are to remain closed and locked during construction to prevent site conditions from damaging and or warping panels and frames Allow 10 12 weeks from project completion for building temperature and humidity levels to stabilize and door panels to acclimate If you should have any questions from installation to adjustments of the Ashworth by Woodgrain Millwork products please contact Ashworth directly at 1 800 935 2000 Visit www ashworthdoors com to find additional information on your Ashworth Door including maintenance finishing and warranty information to help assist y
11. throughout the operation when left in static position C If the operation of the door is not correct first verify the rough opening is plumb level and square Second verify the door is shimmed and fastened properly as stated in these instructions Third verify the hinges are adjusted to the optimal position FIG 21 Step 6 Completing the Sill Note Disregard Step A if No Nail Fin Installation is utilized A IMPORTANT Below the nail fin at both bottom corners apply a generous amount of silicone to seal the void between the rough opening and the sill If the gap is too large insert backer material in the void prior to sealing Fig 22 B Attach a sill support block beneath the sill Apply a bead of sealant at the nose of the sill and support block Fig 23 C Apply silicone to seal each end of the sill cavity that protrudes from the rough opening Fig 24 amp 25 SEALANT LOCATION SILL SUPPORT BY OTHERS SEALANT FIG 24 OUTSWING SILL FIG 25 INSWING SILL Step 7 Complete Flashing Nail Fin Installation Only A Cut and apply side flashing Side flashing should run from the bottom of the sill flashing to 4 above the rough opening Fig 26 B If non adhesive flashing is used make sure all staple holes are sealed with silicone C Cut and apply head flashing The head flashing should run slightly past the edge of the side flashing as shown Fig 27 D Flip down the top fla
12. uipment Safety Glazing Some Ashworth products may not contain safety glazing unless specifically ordered 8 p y y glazing p y that way Use caution injury could result if glass is broken and fragmented Building codes require safety glazing for windows installed in certain areas Consult your local building code official for guidelines Important e Ashworth reserves the right to change the information contained in these guidelines without notice e Maintain a minimum of 4 between the door frame and any trim siding or masonry e Use of Ashworth products in barrier EIFS systems synthetic stucco is not recommended To do so will forfeit all warranties written or implied and Ashworth will not be held responsible for any claims or damages resulting from water infiltration e Steel fasteners will corrode when used with ACO Pressure Treated Lumber Use corrosion resistant fasteners such as stainless steel when installing windows in or around these types of materials e Door nailing flanges and drip caps integral or applied do not take the place of window flashing All windows and doors must be properly flashed and sealed around the perimeter Handling and Storage e Always carry door units upright Do not carry flat Doing so could result in damage to the unit e Do not store units outside Note These installation instructions contain two methods of installation Nail fin and no nail fin installation Tools Needed Materials Ne
Download Pdf Manuals
Related Search