JELD-WEN S37483 Instructions / Assembly
Contents
1. continuous bead of sealant across the sill pan back dam and over the flashing joints as shown 2 Tilt patio door into the rough opening Make sure the back of the door makes solid contact with the sealant 3 Fasten patio door with the appropriate nail for nail fin or exterior trim between 3 and 4 from one lower corner SHIM THE JAMBS Note Each location should be shimmed with two opposing shims Secure all shims with sealant 4 From the interior shim the hinged side jamb at every hinge swinging doors Shim the latch jamb 6 from the corners and at the strike plate 5 Shim all other jambs 6 from the corners and at center 6 Shim the head jamb 6 from the corners of each panel and at the strike plate if present Position shims so that strike plate head bracket screws will penetrate shims 7 Inspect the patio door for square level and plumb Test for proper operation remove and reinstall if necessary 8 For center hinge patio doors only check for proper reveal clearance between the frame and panels at the side jambs and head as shown INSTALLATION INSTRUCTIONS for Wood Patio Doors with Exterior Trim or Nailing Fin 11026 SECURE PATIO DOOR Note Fastener heads must be flush Do not dent nailing fin Always use pre punched holes or pre drill with a 3 16 bit2. 1 Fasten patio door through nailing fin holes or through exterior trim 3 7 from the corners and 8 apart all the way around the patio door 2 Fasten strike plates to the structural rough opening jamb with 3 screws through the open holes in the strike plate then replace the existing strike plate screws Does not apply to post or astragal latched doors STEPS 3 and 4 are for swinging doors only 3 Unlock the deadbolt with a small flathead screwdriver and open doors bolt unlocked 4 Remove the spacer button from the bottom of the panels or pine blocks from under aluminum sill 5 On the interior structurally secure side and head jambs by driving one screw through each of the remaining shims STRUCTURALLY SECURE SILL Note Applies to swinging doors and sliding doors with pre drilled holes on the lower interior edge of the fiberglass sill only Apply sealant to the threads of all screws and after installation cover the tops of all screws with sealant Use previously removed screws if present for wood subfloors or use 3 16 x 2 1 2 self tapping concrete screws for concrete 1 For traditional thresholds drive screws through the threshold 6 from each end of each panel For adjustable thresholds drive screws through the aluminum sill in front of every other screw in the threshold 2 For outswing patio doors replace the screws on the sill keeper with the 8 x 2 1 4 pan head scr
3. JELD WEN WINDOWS amp DOORS INSTALLATION INSTRUCTIONS for Wood Patio Doors with Exterior Trim or Nailing Fin JIl026 if IMPORTANT INFORMATION amp GLOSSARY Not all patio door types may be installed into every wall condition in all areas Consult your local building code official for applicable building codes and regulations Local building code requirements supersede recommended installation instructions Please Note Any patio door installation where the sill is higher than 35 feet above ground level or into a wall condition not specifically addressed in these instructions must be designed by an architect or structural engineer Failure to install square level and plumb and on a flat surface without twist or warp could result in denial of warranty claims for operational or performance problems Note to Installer Provide a copy of these instructions to the building owner By installing this product you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale GLOSSARY Applied Nailing Fin A mechanically attached vinyl fin that creates a flange around the perimeter of the patio door and is used to position the patio door in the rough opening Backer Rod backing material A material e g foam rod placed into a joint primarily to control the depth of the sealant Buck A wood framework attached to the masonry inside a window or patio door rough opening Mulled Unit Two
4. ews provided 3 For sliding doors with a pre drilled fiberglass sill start at the middle and work outward driving the provided 8 x 1 5 of every 6 from the end of each panel i Threshold In front ther Ss 2 Exterior oo y ae T s eE hole z Interior pan head screws at 12 maximum intervals and at both ends RELIABILITY for real life pa A JELD WEN WINDOWS amp DOORS E INSTALL PATIO DOOR CONTINUED INSTALLATION INSTRUCTIONS for Wood Patio Doors with Exterior Trim or Nailing Fin 11026 4 Fill any holes in the sill with sealant 5 If the hardware pack contains 2 8 x 2 pan head screws remove the two vertical screws in the stationary panel head bracket and replace with the provided 8 x 2 screws The replacement screws should penetrate shims Add shims between the door frame and rough opening if necessary 6 If the sill includes an interior cover position into the lower groove in the sill and snap the top into place 9 FLASH PATIO DOOR APPLY DRIP CAP EXTERIOR TRIM ONLY 1 Cut a piece of drip cap the length of the header trim 1 8 to allow for 1 16 overlap on each end of the trim 2 Apply 1 4 bead of sealant to header trim as shown 3 Nail drip cap in place as shown 4 Apply sealant underneath the drip cap where it meets both ends of the trim Note Section 9 only applies to doors wi
5. floors 4 10 x 3 strike plate and 2 8 x 2 head bracket replacement screws e Non water degradable or compressible shims e JELD WEN 6 wide self adhesive flashing part 08987 or equivalent 9 if required by local code e Protecto Wrap Safseal Systems 5500 spray adhesive primer or as recommended by the self adhesive flashing manufacturer e Polyurethane low expansion foam INSTALLATION INSTRUCTIONS for Wood Patio Doors with Exterior Trim or Nailing Fin 11026 FULLY SHEATHED WALL CONSTRUCTION The wall framing is covered by sheathing and the door will be mounted with the nailing fin exterior trim flush against the sheathing This installation assumes building wrap is properly installed prior to installation OPEN STUD CONSTRUCTION The wall framing needs to be covered by backing support before the patio door can be installed The door will be mounted with the nailing fin exterior trim flush against the applied backing support This backing support should be a non water degradable thin max 1 8 thick sheet material such as vinyl sheeting Completely surround the rough opening with the backing support as shown Backing support must be applied before building wrap Sill area MATERIALS amp PATIO DOOR HANDLING e Make sure the operating panel is secured prior to installation e Heed material manufacturers handling and application instructions e Protect adhesive surfaces from dirt moisture direct s
6. ing remove and replace if necessary Seal the ends with self adhesive flashing or building wrap tape 3 Apply a 1 4 bead of sealant around the sill where it meets the slab or step Leave 1 gaps at weep holes as shown RELIABILITY for real life pa A JELD WEN WINDOWS amp DOORS 10 COMPLETE IN LATION CONTINUED 4 Ensure sealant on back dam of the sill pan fully seals to the inside face of the sill Apply more sealant as necessary 5 Install lockset hardware per supplied instructions 6 Some French double door units may require installing lock bolts at the top and bottom of the inactive panel Locate the center point of each lock bolt drill 3 8 bolt holes and install keeper plates ADJUST LOCK 1 Loosen the lock hook screws in the side jamb so it can be moved up or Faceplate Nf down 2 Insert the alignment guide into one of Alignment the openings in the guide faceplate 3 Carefully close the panel and raise or lower the lock hook until it aligns with the slots in the faceplate Tighten the screws 4 To lock the door rotate the thumb turn 90 Note The thumb turn will not lock when the door is open INSTALL EXTERIOR TRIM For wood exterior doors not assembled with brickmould Brickmould casing attach the S pre cut brickmould 9 16 from the interior frame edge to the sides and head with 2 1 2 casing nails Seal brickmould to frame with si
7. licone sealant and tool into a fillet joint ADJUST SLIDING DOOR PANEL ROLLERS Note Adjust the panel high enough to avoid drag Keep door stile parallel to the locking jamb by almost closing the door and looking for an even reveal gap Roller adjustment plugs may be located on the interior bottom face or end of each operating panel remove each plug Using a flat head screwdriver for face adjusted rollers or phillips for end adjusted rollers turn the screw counterclockwise to raise the panel or clockwise to lower it Reinstall plugs INSTALLATION INSTRUCTIONS for Wood Patio Doors with Exterior Trim or Nailing Fin 11026 COMPLETE INSTALLATION e On the exterior of step down landings install support trim underneath the sill where it extends past the landing Position trim snugly against the bottom of the sill toe e Adjust patio door for best operation e Create a continuous air seal on the interior between the rough opening and the frame with low expansion foam or backer rod and sealant AFTER INSTALLATION e Install exterior wall surface within seven days of installation e Maintain gap of 1 4 3 8 between door frame and final exterior wall surface siding stucco etc e Seal this gap on the sides with backer rod and sealant For step down landings also seal under the patio door sill with a discontinuous joint Do not apply sealant on top of the drip cap e Seal any gaps or ope
8. mly press the sill Both installations pan into the sealant 1 Set the sill pan with a J roller in the rough opening aligning the front edge for continuous slab or folded down edge for step down with the exterior of the rough opening 5 PREPARE BUCK Note This section covers installations into a buck only For stud framed Note Do not allow gaps or bubbles beneath the flashing remove and wall installations skip to section 6 PREPARE STUD FRAMED WALL replace if necessary 1 On the exterior c Remove the coat the buck upper end and surrounding corner of each concrete masonry E Headisilllpiece side piece and with self for step down adhesive flashing lt __ Rough opening head ssill 3 landings primer Follow remove the manufacturer s pee lower end ide piece instructions corner for application d Apply the procedures side pieces of 2 Seal the joint Side piece self adhesive between the buck flashing and the concrete lt Rough opening side jamb 3 gt e Remove the masonry with corners of the JELD WEN self a Remove for step down only header piece adhesive flashing as follows a Cut four pieces of self adhesive flashing for the and apply 3 Apply sealant across flashing masonry joints at corners of masonry opening sill sides and 4 Apply diamond head as shown lath to all flashed b Apply the sill surfaces to be pan piece of covered by stucco self adhesive END of B
9. nings at end of horizontal mull joints with sealant e Remove protective film if applicable on glass within one year and immediately from cladding e Protect recently installed units from damage from plaster paint etc by covering the unit with plastic Please visit jeld wen com resources for warranty and care and maintenance information Thank you for choosing JELD WEN WINDOWS amp DOORS 2010 JELD WEN inc JELD WEN the JW icon and Reliability for real life are trademarks or registered trademarks of JELD WEN inc Oregon USA All other trademarks are the property of their respective owners 08 10 RELIABILITY for real life pa A
10. or more door units structurally joined together Pilot Hole A drilled hole that is no larger than the body of the screw minus the threads Shiplap The layering method in which each layer overlaps the layer below it so that water runs down the outside Thank you for selecting JELD WEN products Attached are JELD WEN s recommended installation instructions for wood patio doors with exterior trim or nailing fin Read these instructions thoroughly before beginning They are designed to work in most existing applications however existing conditions may require changes to these instructions If changes are needed they are made at the installer s risk For installations other than indicated in these instructions contact a building professional Newer construction methods have led to an increase in air and water tightness in buildings This frequently leads to negative air pressure inside the home which can draw water through very small openings Our installation method seals the patio door to the weather barrier typically building wrap and uses a sill pan to capture and drain incidental water from under the patio door Please allow sufficient time to properly prepare the rough opening install the patio door and ensure its proper operation First Time 4 0 hr Estimated Install Time for New Construction Experienced 2 5 hr Professional 1 5 hr LANDINGS These instructions cover two
11. ottom of the door and save screws for securing the sill Remove any staples Skid board exposed on the frame but leave any glass protective films on Fa INSPECT ROUGH OPENING e Verify the width and height of the patio door are each 1 2 3 4 smaller than the rough opening width Splits cracks holes missing sections or other damage to the nailing fin longer than 6 and or within 1 2 of patio door frame e Correct product size color grid pattern handing glazing energy efficiency requirements etc e For side by side mulled units a drip cap that extends the length of the frame plus 1 16 overhang on each end is required If any of the above conditions represent a concern or if you expect environmental conditions to exceed the patio door s performance rating do not install the patio door Contact your dealer or distributor for recommendations e Verify the rough opening is plumb and level C and D The Henly sduere Pevel a Blumb maximum allowable deviation is 1 8 e The rough opening sill must not be crowned or sagged D e The exterior face of the rough opening must be in a single plane E with less than 1 8 twist from corner to corner height Mulled e Minimum double studs should be used at all wood framed rough units should be 3 4 openings smaller e The header must be supported by trimmer studs Verify the rough opening is square The A and B measurements should be the
12. patio door sill conditions the step down landing and the continuous slab landing The installation methods vary slightly between landing types RELIABILITY for real life pa A JELD WEN WINDOWS amp DOORS E ROUGH OPENINGS This installation guide specifically addresses masonry block wall sheathed wall and open stud construction MASONRY BLOCK WALL CONSTRUCTION This installation assumes that a building professional has already properly fastened and sealed a framework of studs often called a buck to the concrete masonry wall ka SAFETY amp HANDLING SAFETY e Read and fully understand ALL manufacturers instructions before beginning e Do not work alone Two or more people are required Use safe lifting techniques e Use caution when handling glass Broken or cracked glass can cause serious injury e Wear protective gear e g safety glasses gloves ear protection etc e Operate hand power tools safely and follow manufacturer s operating instructions e Use caution when working at elevated heights i NEEDED MATERIALS amp TOOLS MATERIALS e Finned products 1 3 4 galvanized roofing nails Exterior trim products 3 galvanized casing nails Fasteners must penetrate at least 1 into framing e 3 16 x 2 1 2 self tapping concrete screws for concrete subfloors e Builders doors with a fiberglass sill will include a square drive bit 9 8 x 1 5 screws for wood sub
13. same Z N Maximum allowable deviation from square is 1 8 for doors less than 20 square feet and 1 4 for doors over 20 square feet E2 PREPARE SILL PAN Cut a piece of sheet 6 Fold the three back material to the hast n EEEE sides up to make a length shown Lengt of rough opening sill plus 3 sided box and Foldisidesand backup 2 Lightly crease for step down folding lines 1 2 in A landings fold the from the two short reme front flap down sides and one long ier side 3 Measure the width of the frame and add 9 16 4 Take this distance from the back edge and lightly crease a X Folding line Fold Fold corner forward front flap down 7 For a continuous slab cut across the folding line across folding line the sheet material 5 For step down Measure a frame landings cut 1 2 in width TTE ARS at the folding line on both sides of the sheet material slab remove flap 3 RELIABILITY for real life pa A JELD WEN INSTALLATION INSTRUCTIONS WINDOWS amp DOORS for Wood Patio Doors with Exterior Trim or Nailing Fin 11026 4 INSTALL SILL PAN If installing into 2 Mark a line across masonry the front and back 1 Cut a piece of self of the sill pan adhesive flashing 3 Apply three 3 8 the length of the beads of sealant sill between the lines 2 Cut a notch out of 4 Place the sill pan in each end and apply the rough opening to the sill as shown Fir
14. self adhesive flashing with a J roller remove and replace if necessary Seal back corners of sill pan with sealant For step down landings only cut plastic drain screen to length of sill 2 and staple 1 2 Continuous Sla Landin oom below sill edge The drain screen provides a path for air to dry any the sill pan as shown The bottom of the sill pan should be completely incidental moisture in the rough opening covered by the self adhesive flashing For step down landings fold End of Stud Framed Wall Instructions continue with section 7 PREPARE flashing down as shown For continuous slabs trim flush with rough PATIO DOOR opening KA PREPARE PATIO DOOR SEAL DOOR FRAME EXCLUDING INTEGRAL NAIL FIN 2 Inswing outswing ma i doors will need Interior side up apply a continuous bead of silicone sealant where the a strip of self trim fin meets the door frame adhesive flashing APPLY DRIP CAP TO FINNED DOORS applied over the dead bolt hole on the exterior side of the frame as shown 1 With the exterior face up apply a 1 4 bead of silicone across the header as shown do not apply sealant to the groove Tap the drip cap into the groove with a wood block 5 RELIABILITY for real life pa A JELD WEN WINDOWS amp DOORS 8 INSTALL PATIO DOOR Warning To avoid injury use at least two people to install Adequately support the door until fully installed 1 Apply a 3 8
15. th a nailing fin doors with exterior trim skip to section 10 COMPLETE INSTALLATION Cut pieces of JELD WEN self adhesive flashing to length as follows based on 6 flashing e One header piece 14 longer than the header e Two side pieces for continuous slab landings 5 longer than the sides or for step down landings 5 the height of the step e For step down landings only one sill piece 10 longer than the sill and 1 narrower than the height of the step SPRAY ADHESIVE PRIMER Apply spray adhesive per manufacturer s instructions protect door from overspray to nailing fin sheathing and building wrap around the patio door as shown 10 COMPLETE INSTALLATION 1 Seal the upper corners of the patio aif door with a 1 4 Sealant bead of sealant Tool into a fillet shape WS a cl Be 2 Release the building wrap from above the header previously taped up and overlap the header flashing APPLY THE SELF ADHESIVE FLASHING Note Keep the edge of the JELD WEN self adhesive flashing as close to the patio door frame as possible 1 If applicable center and apply the sill piece underneath the sill bottom 1 2 of the drain screen must remain visible 2 Apply the side pieces starting 5 above the header 3 Center and apply the header piece above the header 4 Press the flashing down with a J roller 5 Do not allow gaps or bubbles beneath self adhesive flash
16. uck flashing over Instructions SKIP to the sill pan section 7 PREPARE as shown The bottom of the sill pan should be sealed by the PATIO DOOR flashing 4 RELIABILITY for real life pa A JELD WEN INSTALLATION INSTRUCTIONS WINDOWS amp DOORS for Wood Patio Doors with Exterior Trim or Nailing Fin 11026 6 PREPARE STUD FRAMED WALL FOR RETROFIT INSTALLATIONS 5 Cut two pieces of JELD WEN self adhesive flashing 6 wide by the sill pan After removing the old patio door remove sufficient siding to expose at least 9 of intact building wrap If damaged apply new building wrap in a shiplap manner Verify header and trimmer studs are structurally width 3 long sound a For continuous SEENA PREPARE BUILDING WRAP slab landings P ee continuous Verify these steps do only cut out slab only not void the building the inside wrap manufacturer s corner Step Down warranty b Adhere the Landing 1 Trim building wrap pieces of flush with the edges of the rough opening 2 At the head slit building wrap 6 at 45 Tape up as shown 3 Apply spray adhesive primer to the sill pan and surrounding area Follow manufacturer s instructions for application methods 4 Cut a piece of JELD WEN self adhesive flashing the length of the sill and apply over flashing to the inside corners Stretch flashing as needed to cover corners and lay flat Smooth gaps or bubbles beneath
17. unlight and folding over onto themselves e Handle in vertical position do not drag on floor e Do not put stress on joints corners or frames e Store patio door in dry well ventilated area in vertical leaning position to allow air circulation do not stack horizontally e Protect from exposure to direct sunlight during storage e Install only into vertical walls and when conditions and sheathing are dry IF INJURY OCCURS IMMEDIATELY SEEK MEDICAL ATTENTION e Sealant 100 polyurethane if painted 100 silicone if left exposed and backer rod e Plastic drain screen with crisscross or woven pattern sold in 6 widths to protect rain gutters for step down landings e Sheet metal flashing or bendable vinyl sheeting for sill pan 6 wide for 2 x 4 wall Note Follow all material manufacturers instructions for proper use and compatibility TOOLS e Cutting shears e Level 4 minimum e Drill sill pan recommended e Construction stapler e Tape measure e Jroller e Flat head screwdriver e Utility knife e Caulking gun RELIABILITY for real life pa A JELD WEN INSTALLATION INSTRUCTIONS WINDOWS amp DOORS for Wood Patio Doors with Exterior Trim or Nailing Fin JI1026 4 REMOVE PACKAGING amp INSPECT PATIO DOOR REMOVE PACKAGING INSPECT PATIO DOOR S OE PATIO DOOR Remove shipping e Cosmetic damage materials such as corner covers shipping blocks or pads Remove the skid board attached to the b
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