JELD-WEN 404266 Instructions / Assembly
Contents
1. CONTINUED IF INSTALLING A FINLESS WINDOW 2 Fasten window through a side jamb Place window onto 3 6 from one lower the shims and tilt into the rough opening The window sill Cutaway corner as follows a Apply sealant to the screw and drive through the pilot hole b Cover the screw head with sealant 3 Inspect window for square level and plumb adjust shims or remove and reinstall if necessary 4 Fasten window in a similar manner through the remaining corners and then through the rest of the fastener locations Jamb must rest on and be From Top supported by the shims Continue with ALL INSTALLATIONS 1 4 Sealant gap ALL INSTALLATIONS 1 Shim the side jambs at each pre drilled hole Shims must be set at least 1 4 back from the interior of the window frame Secure shims with sealant Secure shims with sealant 6 COMPLETE INSTALLATION Create a continuous AFTER INSTALLATION air seal on the ee 1 e Ensure weep holes channels are clear of debris for proper water interior by filling the drainage do not seal weep holes channels if present gap between the rough opening and the window frame with low expansion polyurethane foam or backer rod and sealant 2 On the exterior apply backer rod and sealant between the window frame and the rough opening not applicable to flush fin windows e Adjust window for best operation e Protect recently ins2. Non compressible or water degradable shims e Polyurethane low expansion foam Dow Great Stuff Window and Door or equivalent INSTALLATION INSTRUCTIONS for Aluminum Windows without Nailing Fin JI1031 With Buck This installation assumes that a building professional has already properly fastened and sealed a framework of studs often called a buck to the concrete masonry wall If using a precast sill the buck will be installed only on the head and jambs STUD FRAMED WALL CONSTRUCTION The window will be mounted inside of the Sheathed rough opening Wall WINDOW amp MATERIALS HANDLING e Make sure operable windows are closed and locked prior to installation e Heed material manufacturers handling and application instructions e Protect adhesive surfaces from dirt moisture direct sunlight and folding over onto themselves e Handle in vertical position do not carry flat or drag on floor e Do not put stress on joints corners or frames e Store window in dry well ventilated area in vertical leaning position to allow air circulation do not stack horizontally e Protect from exposure to direct sunlight during storage e Install only into vertical walls and when conditions and materials are dry IF INJURY OCCURS IMMEDIATELY SEEK MEDICAL ATTENTION For installations into a masonry wall e Liquid applied flashing Protecto Wrap LWM 200 or equivalent e Self adhesive flashing and spray adhesiv
3. frame Trim of the frame is narrower than the width of the foam wedge also trim the front edge of the foam until it is the same width as the frame 4 Place drain mat on rough opening sill wrapping the drain mat up 3 on each jamb as shown Pull release tape and set JELD WEN drain mat into place Lift up the back of the wicking and staple into place on the sill Fold the drain mat down onto the sheathing Staple drain mat to the wall and seal the corner edges as shown Smooth out any bubbles or creases with a J roller 5 INSTALL WINDOW Caution To avoid injury use at least two people to install Adequately support the window until fully installed e Mark fastener locations on the jambs and head 3 6 from each corner and at 8 intervals some holes may be pre drilled e At each fastener location drill a pilot hole through the frame IF INSTALLING A FLUSH FIN WINDOW e Apply a 3 8 bead of sealant to the interior face of the flush fin where it will contact the opening Place window in the opening making sure the window rests on the shims and press firmly onto the exterior face The window and sealant must have continuous contact with the rough opening Continue with ALL INSTALLATIONS RELIABILITY for real life JW lt a JELD WEN INSTALLATION INSTRUCTIONS WINDOWS amp DOORS for Aluminum Windows without Nailing Fin 11031 5 INSTALL WINDOW
4. window sill should level the rough opening sill and be no more than 1 4 thick 4 Shim the sill 4 from each corner at 8 intervals and on both sides of mull joints with non water degradable or compressible shims Secure shims with sealant End of masonry instructions SKIP TO SECTION 5 INSTALL WINDOW RELIABILITY for real life JW lt a JELD WEN WINDOWS amp DOORS INSTALLATION INSTRUCTIONS for Aluminum Windows without Nailing Fin JI1031 4 PREPARE STUD FRAMED WALL FOR RETROFIT INSTALLATIONS After removing the old window remove sufficient siding to expose enough intact building wrap to properly seal the window to the opening If damaged apply new building wrap in shiplap manner Verify the rough opening framing is structurally sound Continue with the instructions PREPARE BUILDING WRAP Note Check with the building wrap manufacturer to verify the following steps will not void their product warranty Follow manufacturers instructions Trim building wrap flush with the rough opening PREPARE SILL 1 Measure the width of the window s sill plus 1 8 and transfer the measurement onto the rough opening sill This is where the back of the JELD WEN drain FEE mat will sit 2 Cut a piece of drain mat the length of the sill plus 6 3 Without cutting the drain mat material remove 3 of foam wedge from each end of the JELD WEN drain Width of mat If the width
5. JE l D WEN INSTALLATION INSTRUCTIONS WINDOWS amp DOORS for Aluminum Windows without Nailing Fin J11031 ey IMPORTANT INFORMATION amp GLOSSARY Not all window types may be installed into every wall condition in all areas Consult your local building code official for applicable building codes and regulations Local building code requirements supersede recommended installation instructions Note Installations where the sill is higher than 35 feet above ground level or any product installation into a wall condition not specifically addressed in these instructions must be designed by an architect or structural engineer Failure to install windows into square level and plumb openings could result in denial of warranty claims for operational or performance problems Note to Installer Provide a copy of these instructions to the building owner By installing this product you acknowledge the terms and conditions of the limited warranty as part of the terms of the sale Thank you for selecting JELD WEN products Attached are JELD WEN s recommended installation instructions for aluminum windows without a nailing fin including finless flush fin and flange Read these instructions thoroughly before beginning They are designed to work in most existing applications however existing conditions may require changes to these instructions If changes are needed they are made at the installer s risk For installations other than i
6. JW as JELD WEN WINDOWS amp DOORS m ROUGH OPENINGS These instructions specifically address Masonry e Installation of a flush Wall fin window into a masonry wall i THe Buty e Installation of a finless window into a masonry or stud framed wall at i wit MASONRY BLOCK WALL CONSTRUCTION Windows can be installed into a rough masonry opening with or without a buck Without A Buck The window will be attached directly to the concrete masonry ny SAFETY amp HANDLING SAFETY e Read and fully understand ALL manufacturers instructions before beginning e Do not work alone Two or more people are required Use safe lifting techniques e Use caution when handling glass Broken or cracked glass can cause serious injury e Wear protective gear e g safety glasses gloves ear protection etc e Operate hand power tools safely and follow manufacturer s operating instructions e Use caution when working at elevated heights et NEEDED MATERIALS amp TOOLS NEEDED MATERIALS Note Follow all material manufacturers instructions for proper use and compatibility e 10 x 2 1 2 corrosion resistant flat head screws Screws must penetrate at least 1 into framing or as required by local code e 3 16 x 2 1 2 self tapping concrete screws for masonry applications or as required by local code e Sealant Protecto Wrap Protecto Sealant 25XL or equivalent e Backer rod e
7. e primer if required by local code Protecto Wrap Safseal Systems 5500 or as recommended by the self adhesive flashing manufacturer For installations into a stud framed wall JELD WEN drain mat material or equivalent TOOLS e Tape measure e Screwdriver e Utility knife e Putty knife e Level 4 minimum e Caulking gun recommended e Drill with bits RELIABILITY for real life JW lt a JELD WEN INSTALLATION INSTRUCTIONS WINDOWS amp DOORS for Aluminum Windows without Nailing Fin J11031 a REMOVE PACKAGING amp INSPECT WINDOW REMOVE PACKAGING Remove shipping materials such as corner covers shipping blocks or pads If there is a protective film on the glass do not remove it until installation and construction are complete INSPECT WINDOW e Cosmetic damage e Product squareness diagonal measurements not more than 1 8 different 2 INSPECT ROUGH OPENING e Correct product size color grid pattern handing glazing energy efficiency requirements etc If any of the above conditions represent a concern or if you expect environmental conditions to exceed the window s performance rating do not install the window Contact your dealer or distributor for recommendations e Verify the width and height of the window are each 1 2 smaller than the rough opening width and height Verify the rough opening is square The A and B measurements above should be the same Maximum allowable de
8. ndicated in these instructions contact a building professional Newer construction methods have led to an increase in air and water tightness in buildings This frequently leads to negative air pressure inside the home which can draw water through very small openings Our installation method creates an air seal on the interior integrating the window with the rough opening GLOSSARY Backer Rod backing material A material e g foam rod placed into a joint primarily to control the depth of the sealant Buck A wood framework attached to the masonry inside a window or patio door rough opening Finless Window A window without a nailing fin that is secured by fastening through the head sill and jambs Finless windows may also be known as block frame or box frame windows Flush Fin Window A window without a nailing fin that has a face flange trim only Flush fin windows may also be known as flange stucco flange or Florida flange windows Precast Sill A pre formed concrete block placed in a masonry block wall to support a window Shiplap The layering method in which each layer overlaps the layer below it so that water runs down the outside Weep Hole weep channel The visible exit or entry part of a water drainage system used to drain water out of a window Estimated Install First Time 4 0 hr Time for New C Experienced 2 5 hr Construction __ Professional 1 5 hr RELIABILITY for real life
9. talled units from damage from plaster paint etc by covering the unit with plastic Please visit jeld wen com resources for warranty and care and maintenance information Thank you for choosing JELD WEN WINDOWS amp DOORS 2009 JELD WEN inc JELD WEN and Reliability for real life are registered trademarks of JELD WEN inc Oregon USA All other trademarks are the property of their respective owners 03 09 5 RELIABILITY for real life JW y S amp F
10. viation from square for windows over 20 sq ft is 1 4 and for windows under 20 sq ft is 1 8 3 PREPARE MASONRY BLOCK WALL Note This section applies to installations into a masonry wall only For installations into a stud framed wall begin with section 4 PREPARE STUD FRAMED WALL If installing a window into a masonry wall without a buck cover the entire rough opening surface with liquid applied flashing or self adhesive flashing in the same manner as the following instructions for a buck 1 Seal any joint larger than 1 16 in the buck and between the buck and the concrete masonry with sealant 2 Cover the buck and the surrounding concrete masonry at the head and jambs with liquid applied flashing as shown 3 If installing into a four sided buck seal the sill in a similar manner e Verify the rough opening is level and plumb C and D The maximum allowable deviation is 1 8 e Verify the rough opening sill is not crowned or sagged D e Verify the exterior face of the rough opening is a single plane E with less than 1 8 twist from corner to corner e Verify the rough opening is structurally sound e Correct any deviations before installing the window Installation into masonry begins with section 3 PREPARE MASONRY BLOCK WALL installation into a stud framed wall begins with section 4 PREPARE STUD FRAMED WALL Note Shims must be at least 1 2 shorter than the depth of the
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