Builder's Choice HDX163740 Instructions / Assembly
Contents
1. single single Single amp Double Patio Outswing Inswing Sidelite Units Units Doors Doors The following steps should be taken to ensure a successful installation of your exterior door e Preparing the Rough Opening e Pre Caulking Subfloor for Sill e Position Unit in Rough Opening e Shim and Secure Hinge Jamb e Ensure Consistent Margins e Applying Hinge and Lockset Hardware e Adjust Sill and Check Corner Pads e Caulking Sill e Weatherproofing e Finishing Installation amp Finishing Installation Instructions for Exterior Wood Door Systems2. 0juo urejs ou A dde o qsnuq ureo y SA Ssooxo AUB ose9 o1 0 JOUTeIUOS oq Jo uiri oq osn Udy urejs oq ojur usniq ureoj oui dip Uonoos enprArpur pue JopJo porproods 3y ur SuDJOA E Jourejuoo UWIS au 2 xeus JOU op pue so qqnq Suneasyo prose soyons yyoows Sursn A YSNoIOY UIS INS c S errojeur INOA d d pue soAo 8 uo md SUIE so ns Jo Joop Jo 938p c4 S S SEIE EONIA PISMO pH sje Seo1 e uUoZHOoH C suoi hnur seage IdJUIS C9TI9A TH so ljoid Surp nour Sup ons pu s oueq 4 JopJ SUSU euin 3 JOOP JY JO uoroos eurs ouo uo SUTYIOM I p10 SUIMO OJ OY ur por dde oq p nous urejs ou suononansur s Io1njoenueui Jod sopis uooAjoq popoou oui AIp popueuruiooo d oq YIM p nb st UIS Jo 309 IUO IO OD poursop JY JAMY 0 JOOP ou Jo vole Snondidsuooul eurs e Sururejs AT noA Suns 910Joq Jeu PUW IM AWLI SI o1njxoj ou run urejs oq ans 32ofoud oy NOYSNoIY Kq euorseooo pue Surmjs eJoJog pasn oq os e ueo surejs JOH pepueuiruiooor urejs poseq ro pojuouigid K rAvou Kjr enb ysy e os JOOP Y Sururejs A USNosOY S oimoprs pue s oued Joop ay Jo soovjins Je ueo o adrA uorsoupe SUTLOD UrnulIXeui pue SINSA S 9q JANY 0j aJojogou IOOP 21 Jo ooegns ou uo ojep nurnooe ULI sjueururejuoo ooggms 1oqjo pue suqop snd LNV ESHIOdINI ddBJANS 100p ou Surredoaq oJe pieu 100p e 9 ourew A 9n1o poustut 9q 0 poou IA SOPIS ogturep WOT 3I 312930Jd 0 2195 Dye 100p
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5. trouble free life periodic maintenance is required to keep it looking its best and to maintain your warranty This maintenance may include but is not limited to upkeep on the exterior finish of the wood trimming any swelling of wood products as well as oiling and polishing the hardware The amount of required maintenance depends on environmental conditions and degree of exposure to the environment You can limit the amount of exposure to the environment by providing the required overhang for your area and door location To determine if your door has adequate overhang measure up from the bottom of the door to the ceiling and divide that distance by two The resulting number will be the minimum allowable overhang If you have a western or southern exposure you may still receive direct sunlight on the door and a larger overhang will be required The following diagram shows how to determine the proper overhang for your door A Distance from the bottom of the door to the ceiling B The amount of overhang protection required Finish Maintenance Periodic maintenance of the finish including waxing with a high quality furniture wax prolongs the beauty and life of your door Regularly inspect your door for signs that it needs maintenance e Hairline cracks in the top of the finish e Changes in the color of the finish e Changes in the texture of the finish such as flaking or scaling e Dullness or chalkiness in the finish
6. 1 Preparing the Rough Opening Are the walls straight If you are using a height plate to bring the sill up to the level of the finished floor covering be sure that it is at least as wide and long as the sill Are the uprights level Is the subfloor clean dry level and solid Finished Subfloor eHEIGHT PLATES SILL Be sure to caulk thoroughly under and around the height Check both sides On hinge jamb only Place one shim behind each hinge between the hinge jamb and the wall stud Check hinge jamb for plumb and true with a 6 foot level Drive a fastener through each shim and remove excess shim Single Door Units and Door Units with Sidelites Shim close to the mullions on the door side Fasten through the thin part of the header through the shim into the overhead stud Remove excess shim Patio Doors Shim to the active door side of the mullion Fasten through the thin part of the header through the shim into the overhead stud Remove excess shim 9 Caulking Sill Caulk should be applied to the intersection of the aluminum sill extrusion and the jamb Seal front bottom edge of sill Check on the outside and sides of the door There should be caulk along the joint between the door and the sweep 2 Pre Caulking Subfloor for Sill Put th
7. F or equivalent moisture barrier above the brickmould on the exterior of the house EXTERIOR SHEETING Caulk Va Brickmould 3 Position Unit in Rough Opening Put fasteners in jambs as shown just above the hinge positions on the hinge jamb Leave fasteners sticking out a little single Units Sidelite Units Patio Units Fasten hinge Fasten sidelite Fasten jamb on jamb jamb to hinge fixed or passive jamb side of door Assure that back XTERIOR SHEETROCK side of Leave the brickmould is up fasteners against exterior sticking out a sheeting little for final adjustment Remove the top screw from the jamb side of each hinge and replace with a 10 x 2 1 2 screw single doors only one screw per hinge These screws will run through the hinge 10 x jamb and into the wall 2 1 2 stud preventing door sag a Install lockset hardware With door closed shim behind latch area Properly shim so the slab is hung square in the frame with proper equal margins Attach the strike aie plate with two 2 1 2 10 x 2 1 2 ILE screws through the shim and into the wall stud 11 Maintaining your Stile amp Rail Door While your OrePac door has been constructed for a long
8. ou IAOW no p nouqS popuourulroo21 oureJj ou WOJ POAOUIII JO Suruodo y ur Surgueq Jogo pourejs oq ueo SIOOG JARI 0 MOH Recommendations Painting Recommendations Use a quality solvent based primer followed by three coats of a good exterior paint recommended by the paint manufacturer to be compatible with the primer When finishing glazed doors doors with glass apply top coats generously to bridge wood and glass To protect against moisture lap paint onto glass 1 16 of an inch Find a well lit painting location that is dust free well ventilated and within the climate conditions recommended by the paint coat manufacturer Avoid dark colored paint if the door is exposed to direct sunlight to reduce the chance of warping veneer cracking or fading You will need the following Coatings and Accessories e One pair of rubber gloves e Lint free rags or cheese cloth e Stir sticks e 2 wide foam brush e Masking tape e Safety razor blades e Stain High quality opaque non transparent heavily pigmented oil based stain recommended Gel stains can also be used Semi transparent stains are not recommended e High quality exterior grade UV stabilized polyurethane sealant satin or low gloss e 2 1 2 wide china bristle brush Tools e Hammer e Center punch e Phillips screwdriver e Pliers e Safety glasses These instructions apply to the following
9. ree heavy beads 1 2 of non hardening caulk on the subfloor or height plate as shown Put enough caulk at the sides to completely cover the bottom of the side jamb Rock door unit directly into position INTERIOR SHEETROCK Shim between the strike side jamb and wall stud near the top and bottom of the jamb across from the top and bottom hinge locations Adjust the frame so it is flush with the face of the door Check the weather strip margins and contact for good compression all around the door Drive fasteners through jambs at locations of top and bottom shims and remove excess shims Adjust either the sill cap or the door sweep as applicable to ensure proper contact between sweep and cap CALS T Verify proper installation of corner pads The fat front end of the corner pad needs to be up under the weather strip as shown The corner pad should also contact the top surface of the sill cap 10 Weatherproofing Caulk around the entire unit on weather exposed side between brickmould and siding or sheathing Caulk at joint of brickmould and jamb Ext Wall Finish Sheet metal flashing DuPont FlexWrap or equivalent Install sheet metal flashing DuPont FlexWrap N
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