Zebra Snapdragon Sierra Water & Fines Removal Equipment 7309 User's Manual
Contents
1. dirt build up or chemical attack Lube all components prior to reassembling Reassemble pilot sleeve spacers o rings and lip seals 40 within bore of intermediate Make sure that the open side of the lip seals is facing outward toward the diaphragms Also make sure that the end pilot spacers 14 are at the end on either side of the pilot sleeve assembly and all inner spacers 47 are separated by o rings Next carefully insert the diaphragm rod assembly with pilot sleeve inside the assembly in the bore Reattach retaining plates Do not overtighten self tapping screws 24 7 Take one diaphragm and invert reverse the natural bow of the material and with the curved side of the inner diaphragm plate facing the diaphragm assemble onto outer diaphragm plate stud and then N screw assembly into diaphragm rod Push diaphragm rod to opposite side of intermediate and add the opposite diaphragm assembly Tighten the outer diaphragm plates to 70 in lbs 7 91 NM of torque NOTE Inverting the first diaphragm aids reassembly Plastic Page 14 25 Enlarged view of item 14 with items 42 amp 40 in position Cr 8 Position outer diaphragm chambers onto intermediate making sure that witness lines are matching NOTE If air valve has been removed proper orientation of air system with fluid chambers must be observed The top of the intermediate has a single vertical air passage slot on the air valve mounting face while the outer chamber c2. 80 to 60 psig is best accomplished by dropping the secondary pressure to 350 kPa 50 psig then adjusting upward to 410 kPa 60 psig 11 When the desired secondary pressure setting has been reached push the adjusting knob down to lock it 12 Check for leaks If leaks occur shut off the air supply exhaust system air pressure and make necessary adjustments to eliminate leakage Servicing Filter Element Note See Figure 1 to aid with this procedure 1 Unscrew threaded bowl and element holder Then remove filter element deflector and gaskets 2 Clean all internal parts bowl and body before re assembling unit See Polycarbonate bowl cleaning section 3 Install deflector filter element and gaskets 4 Attach element holder Torque 0 9 to 1 4 Nm 8 to 12 in Ibs 5 To assist with retaining bowl s o ring while installing bowl lubricate the o ring with a mineral based oil or grease Then place it on the bowl 6 Screw bowl into body until it is stopped by body then back off bowl 1 8 turn 7 Apply pressure to the system and check for leaks If leaks occur shut off the air supply de pressurize the system and make necessary adjustments to eliminate leakage If you have questions concerning how to service this unit contact your local authorized dealer or your customer service representative Parts Identification List Item Description 1 Bowl 14E Filter Element 14E Deflector 14E O ring 14E bowl to body
3. 4 Apply a light film of grease to all seals and sliding surfaces using the grease packet supplied with repair kit Note Refer to Figures to determine the correct position and orientation of the Page 11 FM60 7309 Operator s Manual various parts during assembly 5 On relieving 15R units gently and firmly press vent seal into piston using a blunt instrument 6 Install lip seal onto piston with the lips of the seal facing away from the support flange Then insert control spring and piston assembly into bonnet 7 On 15R units place balancing o ring 27 and washer 26 into body s bore Then insert poppet return spring and poppet assembly followed by seat o ring 25 and seat On 14E P3A RN 8AR amp 14R units place poppet return spring and poppet assembly into bore followed by poppet seal and seat 8 On 15R units tighten seat from 0 6 to 0 8 Nm 5 to 7 in Ibs On 14E P3A RN 8AR A 14R units tighten seat to body from 0 9 to 1 1 Nm 8 to 10 in lbs of torque Tighten bonnet onto body from 5 6 to 7 3 Nm 50 to 65 in Ibs of torque 9 Make sure that the control spring is still uncompressed before turning on the air supply Turn on air supply then slowly adjust the knob clockwise to increase downstream pressure until the desired pressure has been reached 10 To decrease regulator pressure setting always reset from a pressure lower than the final setting desired For example lowering the secondary pressure from 550 to 410 kPa
4. 7 The valve plate 5 and shuttle 6 may be inspected by removing them from their location in the slot in the back of the air valve Inspect for scratches or surface irregularities Replace if necessary To remove the plug 1 at the bottom of the air valve point the bottom of the air valve safely away from people direct compressed air through one of the lower holes in the back of the air valve body and the plug will shoot out Next push the air valve spool 2 out of the air valve body Gently reach in and pull lip seals 43 out of inside bore of the air valve body Check for cracks splitting or scratches Clean components if replacement is not necessary Inspect plug oring 44 for any damage and replace if necessary and reinsert in o ring groove NOTE Make sure that the open side of the two lip seals face each other when reassembling air valve Lube all components with suggested maintenance grease as an aid in reassembly 12 Reinsert air valve spool inside of air valve body Place shuttle on middle rib of air valve spool through the square slot in back of air valve If using original valve plate lubricate side of plate that was facing the shuttle or if new valve plate is used lubricate the lapped and polished side of plate and place the lubricated side next to the shuttle in the slot Press valve plug into air valve body chamfered end first 13 Check that gaskets 3 4 are not cracked If damaged replace 14 After gaskets are pressed
5. Periodically inspect the cartridge to deter mine whether it needs replacement Another good indication for replacement is if the system requires more than 40psi to maintain the proper flow rate Also verify that the o ring is free of debris be fore reinstallation Overfill Prevention Line This line which is the 1 4 clear hose recirculates up to 10 of the fluid back through the right side of the pump to prevent the coalescing tank from overflowing Ball Valve for Waste Fluid Discharge The waste fluid whether it s water or coolant will settle on the bottom of the coalescing tank It will be necessary to manually discharge this fluid to a waste container be fore its level reaches that of the oil return piping NOTE Waste waters will recirculate through the ultrafilter and into your holding vessel if not regularly discharged 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation 3 1 Intake attachment Intake hose Prefilter 5001 stainless steel e Pump right side e BATS e Coalescing tank e Overfill prevention line 10 of fluid only e Pump left side Ultrafilter 5u cellulose Pressurized oil return hose Fluid Movement through the System e Wasterwaters will accumulate in the coalescing tank until manually discharged 3 2 System Flow Schematic Please review the flow schematic of the Snapdragon Sierra before attempting to install and utilize the system Un derstanding the system
6. and should be handled accordingly Observe all proper national and local disposal laws and regulations Do not operate this equipment while under the influence of drugs or alcohol Do not put hands or feet in the barrel of this unit While moving this equipment slow down before turning corners to prevent tippage To pre vent spillage do not move the unit over hoses mats or other floor obstructions 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation Chapter 3 3 0 Component Review Sumpster Skimmer This free standing skimmer in take attachment can be mount ed on the provided rod or on the sump wall with a magnet de pending upon your tank depth Position the Sumpster so the top of the box is 1 4 ABOVE the maximum fluid level in the tank It can handle a 3 fluid level drop once installed The chip screen will prevent large floating chips such as aluminum and plastic from clogging the intake hose or damaging the pump diaphragms and other internal pump components Periodically clean the debris to maintain the 1 gpm flow rate of the system and to maxi mize the pump life Oil Wand Skimmer This manual at tachment is used to clean machine ways and other hard to access machine and sump areas which also tend to accumulate oil Just connect it to the intake hose when ready to use Cam Lock Quick Connectors We supply these con nectors standard with the Sierra The f
7. cause pump damage personal injury or property damage AWARNING Pump must be reassembled properly after maintenance ACAUTION Do not use the pump for the structural support of the piping system Be certain the system components are supported to prevent stress on the pump parts Flexible connections will avoid damage to piping due to vibration Installation NOTICE Re torque fasteners prior to use Refer to torque requirements listed in maintenance manual and attached to pump 1 Alube free clean dry compressed air source or any nonflammable compressed gas is recommended Use a filter that is capable of filtering out particles larger than 50 microns 2 All pumps should be mounted in an upright position with the exception of the 1 4 models which may be rotated 360 to suit the application 3 When particles exceed the maximum particle specification of the pump or are sharp enough to cut elastomers install a particle fluid filter on the fluid suction line 4 Fluid suctions lines and air exhaust lines should never be smaller than specified pipe size of pump 5 Apply PTFE tape to threads upon assembly to prevent leakage 6 Never use pipe dope on air line connections 7 Never use collapsible tube on fluid inlet 8 Do not exceed 10 ft pounds of torque on plastic pipe threads 9 If changing to a different application reconfirm compatibility of fluid GENERAL MAINTENANCE 1 Check periodically for pro
8. is moving through the system The pump can handle lifting fluids 15 feet on the intake side However it develops great pressures on the out put side and care must be taken to never try to restrict the fluid flow in any way For more information on the pump please refer to the Third Party Information in the Appendix of this manual Coalescing Tank The coalescing tank is made of polyethylene to with stand oils and coolant It is not made to withstand punctures or shock so care must be taken to prevent damage It can hold approximately 19 gallons of liquid You will need to prefill the tank with oil only in the event that your application requires no oil to be removed from the tank in service Page 6 Baffled Anti Turbulence System BATS The BATS is made of PVC and acts to remove air bubbles from the incoming fluid In so turbulence is lessened in the coalescing tank aiding in the separation of oil and water based fluids Pressurized Filtered Oil Return System The oil return piping system will remove oil from the coalescing tank circulating it through the pump to the ultrafilter After ultrafiltration it is then pumped under pressure to your holding vessel Ultrafilter The Sierra is equipped with a Du ultrafilter standard This filter cartridge is made of cellulose and should not be reused but re placed when necessary Reuse of this filter may cause damage to the pump and void all warranties
9. pressurization of the pump diaphragms which leads to immediate pump failure If more than 85psi is needed to draw fluid through the system thorough inspection of the intake attachment connectors hoses and fittings is needed It is likely that there is a vacuum leak caused by an improper seal of one of the above components or there is a debris block age in the system Page 5 FM60 7309 Operator s Manual Pressure Regulator and Lubricator Package Use the adjustment knob of the pressure regulator to adjust the air pressure going U through the pump It mustbe hn O pulled up before adjusting ANA Check the oil atomizer lo cated near the air line and behind the regulator to verify ee that it is running at approxi mately one drop every 2 3 minutes This atomizer feeds lubrication to the air line and should be refilled with ISO 32 SAE10 Airline Lubricating mineral Oil when necessary Use of the wrong oil may cause o ring failure If there is oil leaking from the muf fler adjust the oil atomizer valve A Lubricator adjustment knob B Air pressure adjustment knob C Pressure gauge D Filter drain E Unscrew to fill lubricator Air Diaphragm Pump The 1 2 air diaphragm pump is the heart of the system and should be well maintained Ze bra has chosen this particular brand pump for its durability and ease of maintenance In normal operation it will emit a thumping sound The faster the sound the faster fluid
10. this equipment as explicitly stated within this operator s manual Furthermore ZSC is not li able for the quality of information that may be contained in or unintentionally omitted from this manual ZSC will repair or replace such defective components at its sole discretion Customer must pay for shipping any parts or the entire Zebra Snapdragon to or from ZSC repair facilities at the sole discretion of ZSC Zebra Snap dragon ADAPT Sierra Zebra Sumpster and Zebra Hammerhead are wholly owned trademarks of the Zebra Skimmers Corporation 1 2 Customer Support If you would like any assistance in assembly or installa tion of this system or have any questions on its use or maintenance please contact customer support at 888 249 4855 We would be glad to help you and welcome your feedback For the latest product details please visit our web site www ZebraSkimmers com Page 3 FM60 7309 Operator s Manual Chapter 2 2 0 Precautionary Safety Measures A WARNING gt ES EE gt gt gt gt WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING Read understand and follow all instructions contained in this manual before starting Keep this manual in a safe yet convenient place for future reference Failure to comply with all installation operating and maintenance guidelines will void all warranties may cause damage to the unit or cause per
11. understand how pneumatic products are to be applied After installation servicing or conversion air supply should be connected and the product tested for proper function and leakage If audible leakage is present or the product does not operate properly do not put into use Warnings and specifications on the product should not be covered by paint etc If masking Introduction Follow these instructions when installing operating or servicing the product Application Limits These products are intended for use in general purpose compressed air systems only Operating Inlet Pressure kPa PSIG bar with Polycarbonate Bowl 1000 150 10 3 with Metal Bowl 1700 250 17 0 Note The maximum recommended pressure drop for a particulate filter is 70 kPa 10 psig 0 7 bar Ambient Temperature Range with Polycarbonate Bowl O C to 52 C 32 F to 125 F with Metal Bowl O to 52 C 32 F to wf Symbols er Filter Regulator Filter Regulator 12E O5E 06E 8 07E Coalescing Element Installation 1 The filter regulator should be installed with reasonable accessibility for service whenever possible repair service kits are available Keep pipe or tubing lengths to a minimum with inside clean and free of dirt and chips Pipe joint compound should be used sparingly and applied only to the male pipe never into the female port Do not use Teflont tape to seal pipe joints pieces have a tendency to break off and lodge inside the unit possibly c
12. with the guidelines provided in this manual This will help to insure that the unit performs properly to your satisfaction 1 1 Limited Warranty information The Zebra Snapdragon Coalescer is warranted for one year from date of purchase against manufacturing or material defects except for disposable elements Individual warranties may apply to third party compo nents above and beyond this expressed warranty This warranty will be void in full or in part for any use not in keeping with general safe operating procedures or any of those principles outlined in this manual THE ABOVE WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING THE IM PLIED WARRANTIES OF MERCHANTABILITY FIT NESS FOR A PARTICULAR PURPOSE AND NON INFRINGEMENT THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Zebra Skimmers Corp ZSC has made every attempt 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation FM60 7309 Operator s Manual in earnest and good faith to make this manual as com prehensive complete and detailed as possible Howev er all information contained herein is subject to change without notice at the sole discretion of ZSC or at the discretion of third party vendors whose information has been reprinted herein with their permission ZSC is not liable for any damages which may or may not be caused by improper use of
13. 05E amp 06E Filter Regulator will not operate properly if the defector or rubber spacer if using an O6E adsorber is not installed properly The deflector or rubber spacer must be installed between the filter stem and filter body 8 Install filter element and firmly tighten baffle onto the filter stem 9 Install diaphragm assembly into bonnet assembly Assemble bonnet assembly to body and tighten threaded collar from 5 4 to 5 9 Nem 48 to 52 in Ibs 10 Install bowl into body and tighten collar hand tight plus 1 4 turn B 12E Units Refer to Figure 2 1 Disengage the adjusting knob by pulling upward Turn adjusting knob counterclockwise until the compression is released from the pressure control spring 2 Remove the bonnet assembly by unscrewing its threaded collar 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation 3 Remove the bottom collar and bowl as an integral unit Note The reverse flow adapter and element assembly should remain in proper alignment with the collar they are held in place by the o ring between the adapter and the collar RETAINER 4 Remove diaphragm assembly from bonnet UP SEAL O RINGS assembly 5 Remove poppet assembly COLLAR THREADED poppet return spring seat BOTTOM ROD insert and its o rings COALESCING 6 Clean and carefully inspect REVERSE O i parts for wear or damage If FLOW 4 Bom replacement is necessary use METAL ONLY parts from service kits 7 L
14. 10 solution of a mild degreasing agent such as Red Thunder provided to clean the coalescing tank and stainless steel prefilter A pressure washer works well or just clean by hand with the brush provided Rinse thoroughly with straight water Dispose of wash and rinse baths in accordance to federal state and local environmental laws and regulations Replace filters making sure o rings are free of debris and seated correctly Double check all hoses fittings and attach ments for cracks and obstructions Page 9 FM60 7309 Operator s Manual Appendix Third Party Equipment Contents Parker Pneumatic Filter Regulator 10 11 Parker Pneumatic 14E Mini Filter Regulator 11 12 ALL FLOW PUMP sirieni anaa i 13 14 Parker Pneumatic Filter Regulator Pneumatic Division North America Pneumatic Richland Michigan 49083 H avoid unpredictable system behavior that can cause personal injury and property damage Disconnect air supply and depressurize all air lines connected to this product before installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed on these instructions Medium must be moisture free if ambient temperature is below freeing Service according to procedures listed in these instructions Installation service and conversion of these products must be performed by knowledgeable personnel who
15. E Mini Filter Regulator Pneumatic Division North America Richland Michigan 49083 Pneumatic A WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installation servicing or conversion Disconnect air supply and depressurize al air lines connected to this product before installation servicing or conversion e Operate within the manufacturer s specified pressure temperature and other conditions listed In these instructions e Medium must be moisture free if ambient temperature is below freezing Service according to procedures listed in these instructions Installation service and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied e After installation servicing or conversion air and electrical supplies when necessary should be connected and the product tested for proper function and leakage If audible leakage is present or the product does not operate properly do not put into use Warnings and specifications on the product should not be covered by paint etc If masking is not possible contact your local representative for replacement labels 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation FM60 7309 Operator s Manual Introduction Follow these instructions when installing operating or servicing t
16. Filter Regulator will not operate properly if the deflector or rubber spacer if using an O6E adsorber is not installed properly The deflector or rubber spacer must be installed between the filter stem and the filter body 4 Install new element 5 Attach baffle and finger tighten firmly 6 Replace bowl seal Lightly lubricate new seal to assist with retaining it in position 7 Install bowl into body and tighten collar hand tight plus 1 4 turn WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application including consequences of any failure and review the information concerning the product or system in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warning requirements of the application are met The products described herein including without limitation product features specifications designs availabi
17. P Mounting Bracket Kit aluminum ring PS466P PS466P PS466P Knob Tamperproof Clip P01265 P01265 P01265 5 Micron Element Kit PS403P N A N A 40 Micron Element Kit PS401P N A N A Polycarbonate Bowl w Manual Drain PS404P N A N A Polycarbonate Bowl w Automatic Drain PS408P N A N A Metal Bowl w Manual Drain PS447BP N A N A Metal Bowl w Automatic Drain PS451P N A N A SAFETY Transparent Bowls A Caution Polycarbonate bowls being transparent and tough are ideal for use with Filters and Lubricators They are suitable for use in normal industrial environments but should not be located in areas where they could be subject to direct sunlight an impact blow nor temperatures outside of the rated range As with most plastics some chemicals can cause damage Polycarbonate bowls should not be exposed to chlorinated hydrocarbons ketones esters and certain alcohols They should not be used in air systems where compressors are lubricated with fire resistant fluids such as phosphate ester and di ester types Metal bowls are recommended where ambient and or media conditions are not compatible with Polycarbonate bowls Metal bowls resist the action of most such solvents but should not be used where strong acids or bases are present or in at laden atmospheres Consult the factory for specific recommendations where these conditions exist TO CLEAN POLYCARBONATE BOWLS USE MILD SOAP AND WATER ONLY DO NOT use cleansing agents such as acetone benzene carbon tet
18. Poppet Return Spring Poppet Seal O ring body to bonnet Seat Lip Seal piston to bonnet O ring 14E P3A RN 8AR amp 14R relieving units piston to poppet 11 Piston relieving shown 12 Control Spring 13 Knob 14 Hex Nut 15 Adjusting Screw 16 Bonnet Assembly 17 Poppet 14E P3A RN 8AR A 14R amp Poppet Assembly 15R 18 Body 19 Gasket 14E deflector to body 20 Gasket 14E element holder to filter element 21 Element Holder 14E 22 O ring 14E body to drain OO OO NOUROUOMN 23 Twist Drain 14E TT 22 24 Vent Seal 15R relieving units poppet U assembly to piston I es 25 O ring 15R seat to body 26 Washer balanced e units 13 27 O ring 12 m Y balanced 12 units W Iin k 1 k le L H 16 poppet 10 iD 3 assembly to We body Y qe A a E 8 gt 7 Page 12 Service Kits Available The following service kits contain the appropriate seals and parts necessary for ordinary field service Description 14E P3A RN 8AR 8 14R 15R Poppet Kit Balanced N A N A PS455BP Piston Kit Non Relieving N A N A PS422P Piston Kit Relieving N A N A PS423P Piston amp Poppet Kit Unbal Rel PS426P PS426P N A Piston amp Poppet Kit Bal Rel PS427P PS427P N A Piston 8 Poppet Kit Unbal Non Rel PS428P PS428P N A Piston amp Poppet Kit Bal Non Rel PS429P PS429P N A Bonnet Assembly L01369 L01369 L01369 Mounting Bracket Kit plastic ring PS417BP PS417BP PS417B
19. Third Party Equipment Parker Pneumatic Filter Regulator page 10 12 All lO DIAM P D ba zn U page 13 14 Calling Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call the Customer Support Line at 888 249 4855 For the latest details about the Zebra Snapdragon you can also visit our web site at www ZebraSkimmers com Page 2 888 249 4855 e www ZebraSkimmers com Zebra Skimmers Corporation Chapter 1 1 0 Introduction to Your Snapdragon Coalescer Thank you for purchasing the Zebra Snapdragon Si erra Coalescer System to meet your oil maintenance challenges This system is designed to be utilized on straight oil ap plications to filter out fine particulate and separate any water based liquid content The oils will accumulate inside the tank and then be drawn through the ultra filter to remove particulate The filtered oil will then be delivered against pressure to your holding vessel The water based liquid content of your solution if any will remain at the bottom the tank for manual discharge to your waste container Please make sure to discharge the water portion on a timely basis so that oils are always being fed to the ultra filter If no oils are in the holding tank of this unit it will circulate the water portion instead Please assemble install operate and maintain this sys tem in accordance
20. Zebra Skimmers Corp Series FM 60 Model Number 7309 Zebra Snapdragon Sierra Water amp Fines Removal Equipment for Straight Oils Skimmers A WARNING Zebra Skimmers Corp This manual must be read and PO Box 833 understood before operating this piece Chagrin Falls OH 44022 of machinery S j 888 249 4855 ee www ZebraSkimmers com Warning Failure to do so will void all warranties Printed in the USA Revised April 2007 FM60 7309 Operator s Manual Table of Contents Chapter One Introduction to your Snapdragon Coalescer 1 0 Introduction to your Snapdragon Coalescer cececeee cece on ine page 3 1 1 Limited Warranty Information ENNEN NENNEN o RR ni page 3 1 2 Contacting Customer Support isis seed k nn d ASSEN ead page 3 Chapter Two Precautionary Safety Measures 2 0 Precautionary Safety Measures page 4 Chapter Three Coalescing System Review 3 0 Comporent REVISW A adduct o DORA page 5 6 3 1 Fluid Movement through the System page 7 9 2 syst m Bee EE page 7 Chapter Four Coalescing System Operation amp Maintenance Guidelines 4 0 Installation amp Usage Guidelines page 8 4 1 Oil Accumulation amp Waste Discharge NENNEN ENNEN tees ni page 8 42 FINISHING OS EE page 8 4 3 Emptying the Coalescing Tank 22 2 ccceeseceteseececeeeereeeeeeceesenesteeanecsoreneneeeeee page 9 4 4 Storing the SYS sm NEE page 9 4 5 Cleaning the SYSTEM sin o ns Med page 9 Appendix
21. and solids are removed automatically by the Filter Regulator 2 Manual drain filters must be drained regularly before the separated moisture and oil reaches the bottom of the element holder Automatic drain models pulse drain will collect and dump liquids automatically They are actuated when a pressure drop occurs within the filter 3 The filter element should be removed and replaced when the pressure differential across the filter is excessive Service AA Caution SHUT OFF AIR SUPPLY and exhaust the primary and secondary pressure before disassembling unit Units may be serviced without removing them from the air line Servicing Regulator Note See Figure 1 2 3 amp 4 to aid with this procedure 1 Unlock the adjusting knob by pulling upward with the unit in an upright position Then turn adjusting knob counterclockwise until compression of the control spring has been removed 2 Remove the bonnet from body Then remove o ring 7 piston lip seal 9 and control spring to service the bonnet subassembly Unscrew seat 8 to service the poppet 17 return spring 5 and or poppet seal 6 o rings 25 amp 27 and washer 26 Note On filter regulator units the poppet assembly amp poppet return spring may be accessed by removing filter element 3 Clean old grease from unit and inspect seals for sign of wear nicks cuts and scratches Repair kits are available which contain the parts which are typically replaced
22. ausing malfunction Also new pipe or hose should be installed between the filter regulator and equipment being protected 2 The upstream pipe work must be clear of accumulated dirt and liquids 3 Select a filter regulator location as close as possible to the equipment being protected 4 Install filter regulator so that air flows in the direction of arrow on body 5 Install filter regulator vertically with the bowl drain mechanism at the bottom Free moisture will thus drain into the sump quiet zone at the bottom of the bowl 6 Gauge ports are located on both sides of the filter regulator body for your convenience It is necessary to install a gauge or socket pipe plugs into each port during installation Operation 1 Both free moisture and solids are removed automatically by the filter Units with coalescing elements e g 12E series also remove oil For coalescing units a 5 micrometer pre filter is recommended to protect and prolong the life of the coalescent filter element 2 Manual drain filters must be drained regularly before the separated moisture and oil reaches the bottom of the baffle or end cap 3 The filter element should be removed and replaced when pressure differential across the filter is 69 kPa 10 psig 4 Before turning on the air supply turn the knob counterclockwise until compression is released from the pressure control spring Then turn knob clockwise and adjust Page 10 regulator to desired dow
23. back into position align air valve onto intermediate and reinsert the four capscrews with lock washer and flat washers Apply 40 in lbs 4 52 NM of torque to fasteners 1 2 MODEL cage 3 Serial Numbers 35000 and Above TU A N 35 gt s 37 DD i H 4 39 A O Y 8 36 3 34 eg eg 4 tz j 10 31 Ce 6 f A ez 7 Ne A V OPTIONAL 38 WM Ozn 40 f a 10 S S gd 12 1 V des 29 amp de A gt 4 45 CS 3 48 H28 2 r ip 3 saias 15 3M S 12 peng de E y 47 o M 27 11 o AS o Bos 40 43 IR gt 3 WA ES SR 2 18 41 26 E 22 F aA 23 a ji s b l 20 e f 10 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation FM60 7309 Operator s Manual 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation Page 15 Skimmers Copyright 2007 ZSC Zebra Skimmers Corp PO Box 833 Chagrin Falls OH 44022 888 249 4855 www ZebraSkimmers com www CoolantMaintenance com
24. de anywhere With the proper installation and maintenance the pump will provide years of great performance READ THESE WARNINGS AND SAFETY PRECAUTIONS PRIOR TO INSTALLATION OR OPERATION FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE AWARNING Before placing the pump in service make certain it is compatible with the fluid being pumped Changes of temperature concentrations or combinations of chemicals may vary resistance of material Always consult Material Safety Data Sheets and Engineering Resistance Tables for chemical compatibility Be certain all operators of this equipment have been trained for safe working practices 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation FM60 7309 Operator s Manual HAZARDOUS MATERIAL Protective eye wear and clothing should be used whenever pumping hazardous or toxic fluids If a diaphragm ruptures the pumped product can enter the air side of the pump and exit through the air exhaust When the fluid is hazardous pipe exhaust away from the work area and personnel When the fluid source is at a higher level than the pump flooded suction the exhaust should be piped to a higher level than the fluid source to prevent spills caused by siphoning if a diaphragm rupture should occur HAZARDOUS PRESSURE Do not clean or service pump hoses or dispensing valves when the system
25. duct or air leakage Tighten any joint where leakage is occurring 2 When pumping hazardous or toxic materials diaphragms should be replaced at regularly scheduled intervals based upon pump usage 3 In freezing temperatures the pump must be completely drained when idle 4 When pumping highly abrasive fluids reduce discharge flow rate or reduce air pressure to prolong diaphragm life 5 If you are pumping a material that will settle or compact the pump must be flushed before shut down Trouble Shooting AIR IS APPLIED TO PUMP BUT PUMP IS NOT STARTING 1 Clean filters and debris from all fluid lines 2 Make sure all valves on fluid lines are open 3 Inspect diaphragms for rupture 4 Air pressure must not be below 20 psi 1 3 bar Page 13 FM60 7309 Operator s Manual PUMP IS PUMPING BUT NOT PRIMING 1 Check all suction line connections for leakage 2 Inspect check valves for wear or debris 3 Suction lift specifications may be exceeded 4 If fluid is viscous use larger suction lines LEAKAGE 1 Retorque all fasteners to specified torque requirements 2 Replace o rings 3 Inspect diaphragms for rupture LOW FLOW RATE 1 Confirm air pressure and air capacity at the air valve as required 2 Check for leaks in suction line or obstructions in lines 3 If fluid is viscous use larger suction lines 4 Viscosity of fluid may have increased if temperature is lower AIR IN DISCHARGE LINES 1 Check for leaks in suction lines 2 I
26. eding further Disconnect your air line from the air intake fit ting Remove the return line from the tank being skimmed by lifting it near its connection to the coalescing tank to free it of liquid Emptying the Coalescing Tank Open waste water ball valve to manually drain any wastewater to your waste container then Close refer to flow schematic in Section 3 2 Tilt in an upward position the prefilter and ultra filter housings Close ball valve for the oil ultrafiltration line refer to flow schematic in Section 3 2 Open ball valve for oils to be emptied from tank refer to flow schematic in Section 3 2 Place the oil return line into your preferred oil holding vessel Make sure that it can hold the re maining amount of oil left in the coalescing tank CAUTION Fluid is returned under pressure Adjust the air regulator of the pump to 10psi 4 4 FM60 7309 Operator s Manual Storing the System It is recommended to empty the coalescing tank before storing the system for more than 1 or 2 days Holding liq uid in the tank can contribute to bacterial contamination of the coalescer and thus your equipment We recom mend utilizing an Oxygenator when storing fluids in the coalescing tank to minimize bacterial growth 4 5 Cleaning the System _ w N oa A Empty and clear the coalescing tank and both hoses of all fluids refer to Section 4 3 Discard the cellulose ultrafilter Mix a
27. emale is permanently fixed to the oil intake hose and the male to the end of the intake attachment Before making the con nection verify that the interiors of these connectors are free of chips debris and oil residue to maintain a tight seal 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation FM60 7309 Operator s Manual Hoses The 1 2 clear braided hose is industrial strength and will with stand use with water coolants and oils Over time however they may become stiff depend ing upon your overall tank condi tions You may contact your distributor for replacement hose or choose your own If choosing your own please se lect a grade that has a wall thickness comparable to our standard to prevent wall collapse and thus poor system performance Periodically inspect them for any block ages caused by debris to maintain system performance and maximize pump life EF Push to Connect Fittings Zebra uses Department of Transportation rated push to connect fittings for vacuum loss prevention Pump Prefilter The pump prefilter is made of stainless steel with 5001 pores to prevent debris from damaging the pump It may be cleaned and reused as long as the mesh integrity is maintained After cleaning and reinstallation verify that the filter housing and o ring is free of debris to prevent vacuum loss Pressure Limiter Zebra incorporates a pressure limiter to prevent over
28. es not completely separate at all These are called inverse layers and are generally caused by high pressure sys tems which further emulsify oils into one another Con sider this layer as waste and discharge it regularly The Snapdragon Sierra is not guaranteed to separate a straight oil from another straight oil and or tramp oils Before reusing any straight oil verify its integrity Manually discharge the wastewater portion to a waste container via the ball valve so as not to recirculate it through the ultrafilter and into your preferred holding vessel NOTE We recommend maintaining a waste water level of about a third of the tank heighth to main tain the separated fluid layers ALWAYS discharge the waste fluid while the pump is running to prevent vacuum loss in the waste discharge pipe 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation 4 2 4 3 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation N w 4 5 N CA gt 01 6 Finishing Up Once the oils have been removed from the tank being skimmed disconnect the intake hose from the intake attachment via the quick connection Before shutting off the pump lift the intake hose out of the tank for about 10 seconds This will ensure that no liquid is still in the intake line Shut the pump off by adjusting the regulator NOTE See Section 4 3 for details on empty ing the tank if necessary before proce
29. he product Application Limits These products are intended for use in general purpose compressed air systems only Compliance with the rated pressure and temperature is necessary Maximum Operating Inlet Pressure kPa psig bar P3A RN 8AR Plastic Body 827 120 8 3 14E with Plastic Bowl 1030 150 10 3 14E with Metal Bowl 1720 250 17 2 14R Metal Body 2000 300 20 0 15R Metal Body 1720 250 17 2 Ambient Temperature Range O C to 52 C 32 F to 125 F Symbols H H loca 14E P RN 8AR 14R amp 15R Manual Drain Filter Relieving Regulator Relieving Regulator Installation 1 This unit should be installed with reasonable accessibility for service whenever possible repair service kits are available Keep pipe and tubing lengths to a minimum with inside clean and free of dirt and chips Pipe joint compounds should be used sparingly and applied only to the male pipe never into the female port Do not use PTFE tape to seal pipe joints pieces have a tendency to break off and lodge inside the unit possibly causing malfunction 2 Install unit so that air flow is in the direction of arrow Installation must be upstream of and close to devices it is to service valve cylinder tool etc Mounting of regulators may be in any position mounting of filter regulators must be vertical as shown in figure 3 Gauge ports are located on both sides of the regulator body for your convenience It is necessary to install a gauge or pi
30. heck ball cavity should be pointing downward 9 When positioning band clamps use soapy water or a compatible lubricating spray on the inside of band clamps to aid assembly Tap with a mallet on the outside of clamp to help position the clamp while tightening the fasteners The band clamp fasteners are stainless steel To prevent galling always apply an anti seize compound to the thread Tighten all external fasteners to final torque requirement after pump is completely assembled 10 Position the reassembled manifolds making sure of the proper orientation in relation to the air valve for your application Also make sure that the valve seat o rings do not shift from their grooves during reassembly Flat washers should be placed under the head of each cap screw and nut Tighten all external fasteners to final torque requirement after pump is completely assembled External Fastener Torque Requirements NOTE When reassembling loosely tighten all external fasteners adjusting and aligning and gradually in an alternating fashion tighten to torque requirements listed below AIR VALVE CAP SCREWS 40 in lbs 4 52 NM BAND CLAMPS 13 3 ft lbs 18 08 NM MANIFOLD BOLTS 20 in Ibs 2 26 NM OUTER CHAMBER CAP SCREWS 28 in oz 0 02 NM Plastic Pumps OUTER CHAMBER CAP SCREWS 30 in lbs 3 39 NM Metal Pumps Air Valve Maintenance 11 To evaluate air valve components remove the four cap screws 11 washers 25 10 and nuts from the air valve body
31. heck ball should fit into the curved portion of the valve seat and be facing upward when reinserted into the valve seat location NOTE When using pumps built with PTFE o rings always replace with new PTFE o rings since the original o rings will not reseal the pump Diaphragm And Pilot Sleeve Assembly Maintenance 4 To inspect diaphragms remove the band clamps 16 from the outer pumping chambers 28 If replacement is necessary due to abrasion or rupture unscrew the outer diaphragm plates 29 Models that are built with PTFE elastomers will have a PTFE overlay 30 that faces the outer pumping chamber and a back up diaphragm 31 on the air side of pump Pumps without PTFE will contain only the back up diaphragms 5 If there has been a diaphragm rupture and corrosive or viscous fluid has entered the air side of pump the complete air system should be inspected After removing diaphragms and inner diaphragm plate 33 the pilot sleeve assembly 14 40 42 45 47 and diaphragm rod assembly 13 15 may be removed by removing the retaining plates 41 you may only need to remove one retaining plate and pushing the entire unit out through the bore in the intermediate 34 Diaphragm rod assembly must be unscrewed to remove pilot sleeve NOTE To aid in reassembly use a non synthetic petroleum based lubricating grease without EP additives Carleton Stuart MagnaLube G is recommended 6 Clean or replace any components that have excessive wear
32. is pressurized serious injury may result Disconnect air supply line and relieve pressure from the system prior to disassembly A DANGER STATIC WARNING Pumping of flammable materials may cause a build up of a static charge within the electrically non conductive pumps Static spark can cause explosion resulting in severe injury or death Ground pump and pumping systems when pumping flammable products or when used in a location where surrounding atmosphere is conductive to spontaneous combustion Optional conductive non metallic models are available when grounding is necessary Use grounding lugs and always connect to a good ground source Secure pump connections and all contact points to avoid vibrations and generation of contact or static spark Periodically verify continuity of electrical path to ground with an ohmmeter from each component Consult local building codes and electrical codes for specific grounding requirements Use hoses incorporating a static wire Use proper ventilation Keep flammables away from heat open flames and sparks Keep containers closed when not in use AAWARNING Maximum temperatures are based on mechanical stress only Certain chemicals will significantly reduce maximum safe operating temperature Consult engineering guides for chemical compatibility and temperature limits Always use minimum air pressure when pumping at elevated temperatures AWARNING Excessive air pressure can
33. lity and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice 05E 06E 07E 8 12E Filter Regulator Series B 12E Units Refer to Figure 2 1 Hold bowl collar stationary while unscrewing and removing bowl 2 Unscrew end cap and then remove element Do not remove threaded rod 3 Clean all internal parts and bowl before reassembling 4 Install new element 5 Attach end cap and finger tighten firmly 6 Replace bowl seal Lightly lubricate new seal to assist with retaining it in position 7 Thread bowl into collar hand tighten until bowl stops against collar Servicing Regulator A 05E 06E 8 07E Units Refer to Figure 1 1 Disengage the adjusting knob by pulling upward Turn adjusting knob counterclockwise until the compression is released from the pressure control spring 2 Remove the bonnet and bowl assemblies by unscrewing the two threaded collars 3 Remove diaphragm assembly from bonnet assembly 4 Remove filter stem filter element poppet assembly poppet return spring seat insert and its o rings 5 Clean and carefully inspect parts for wear or damage If replacement is necessary use parts from service kits Clean bowl See polycarbonate bowl cleaning section 6 Lubricate o ring and vee packing seals with grease found in service kits 7 Install poppet return spring poppet assembly seat insert and its o rings and filter stem IMPORTANT The
34. nspect diaphragms for rupture ERRATIC CYCLING 1 Inspect check valve seats for debris 2 Inspect fluid lines for debris 3 Automatic valves must be properly functioning 4 Viscosity of product may be changing PREMATURE DESTRUCTION OF WETTED COMPONENTS 1 If fluid is abrasive slow down pump or increase size of pump 2 Filter fluid for sharp objects 3 Make sure fluid is compatible with wetted materials 1 2 MODELS MAINTENANCE MANUAL Check Valve And O ring Maintenance 1 Flush and neutralize the pump to be certain all corrosives or hazardous materials are removed prior to any maintenance This procedure should always be followed when returning pumps for factory service also 2 Remove the nuts 19 and washers 10 from the four long pumping cap screws 35 Suction check valve seats and check balls 26 27 are located inside of the bottom of the outer chamber 28 Gently remove and inspect for excessive wear pitting or other signs of degradation Inspect valve seat o rings 38 Replace if necessary Discharge check valves are located inside of the bottom of the discharge elbows 28 Repeat procedure for inspection of discharge check valves 3 To inspect the manifold o rings remove the eight sets of nuts washers and bolts 10 19 20 from each manifold assembly and replace if necessary Then reassemble lightly tighten fasteners Tighten all external fasteners to final torque requirement after pump is completely assembled The c
35. nstream pressure This permits pressure to build up slowly in the downstream line 5 To decrease regulated pressure settings always reset from a pressure lower than the final setting required Example lowering the secondary pressure from 550 to 410 kPa 80 to 60 psig is best accomplished by dropping the secondary pressure to 350 kPa 50 psig then adjusting upward to 410 kPa 60 psig 6 When desired secondary pressure settings have been reached push the knob down to lock this pressure setting Service Caution Disconnect or shut off air supply and exhaust the primary and secondary pressures before servicing unit Turning the adjusting knob counterclockwise does not vent downstream pressure on non relieving regulators Downstream pressure must be vented before servicing regulator Note Grease packets are supplied with kits for lubrication of seals Use only mineral based grease or oils Do not use synthetic oils such as esters Do not use silicones Note After servicing unit turn on air supply and adjust regulator to the desired downstream pressure Check unit for leaks If leakage occurs do not operate conduct repairs and retest Servicing Filter Element A 05E 06E amp 07E Units Refer to Figure 1 1 Unscrew the bottom threaded collar and remove bowl 2 Unscrew the baffle and then remove element 3 Clean all internal parts and bowl before reassembling See polycarbonate bowl cleaning section IMPORTANT The 05E 8 06E
36. pe plug into each port during installation 4 To protect regulator units against rust pipe scale and other foreign matter install a filter on the upstream high pressure side as close to the regulator as possible A Caution For proper assembly of P3A RN and 8AR fittings they must be installed hand tight and then tightened by wrench 1 2 turn To prevent leakage past threads apply thread sealant to fitting Prestolok fittings are recommended Use of hard pipe is not recommended EXCESSIVE TURNING OF FITTINGS BY WRENCH MAY RESULT IN PERMANENT DAMAGE AND RENDER THE REGULATOR INOPERABLE Operation of Regulator 1 Before turning on air supply turn adjusting handle counterclockwise until compression is released from control spring Then turn on air supply and adjust regulator to desired secondary pressure by turning adjusting handle clockwise This permits pressure to build up slowly preventing any unexpected operation of the valve cylinders tools etc attached to the line Adjustment to desired secondary pressure can be made only with primary pressure applied to the regulator 2 To decrease regulator pressure setting always reset from a pressure lower than the final setting desired For example lowering the secondary pressure from 550 to 410 kPa 80 to 60 psig is best accomplished by dropping the secondary pressure to 350 kPa 50 psig then adjusting upward to 410 kPa 60 psig Operation of Filter Regulator 1 Both free moisture
37. pressure higher as the filters fill with debris if there is a blockage in a line or fitting or there is a loss of vacuum pressure due to an improper seal In each of the previous cases it is recommended to correct the problem and not use excessive pressure to operate the system This will ensure a proper flow rate for maximum oil water separation Page 8 4 1 Oil Accumulation for Ultrafiltration amp Waste Discharge Once the fluid is drawn into the coalescing tank it will begin to separate into two main layers The oil com ponent will float towards the top of the tank and wa ter based fluids will accumulate near the bottom of the coalescing tank The degree of this separation will be strictly determined by these factors e The strength of the water based fluids anti emulsi fication components as in metalworking fluid aka coolants e The age and quality of the water based fluid to be manually discharged e The age and quality of the oil to be ultrafiltered e Chemical instabilities caused by other additives en tering fluid pool The flow rate of the coalescing system Maintain a regulated flow rate so it provides for a proper hold time for all fluids to separate usually 1 2 gallons per minute If there is not a complete separation of the oil and water portions then a slower flow rate may be necessary as your fluids have lost the ability to gravity separate within 10 20 minutes You may notice a third layer which do
38. rachloride gasoline toluene etc which are damaging to this plastic 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation ALL FLO Pump Service and Operating Manual ALL FLO Pump Co Inc 9321 Pineneedle Drive Mentor OH 44060 Ph 440 354 1700 Fax 440 354 9466 Email email all flo com ALL FLO PUMP A Specifications Capacity Adjustable 0 to 14 GPM 53 2 liters min Maximum Temperature KN 5 Model 200 F 93 C Other Plastic Models Maximum Air Pressure 150 F 66 C All Models 100 PSI 6 8 bar Minimum Air Pressure All Models 20 PSI 1 3 bar Dry Lift Capacity 100 PSI 6 8 bar Models w PTFE balls 10 ft 3 meters Other Models 15 ft 4 5 meters Masimum Solids 1 8 3 2 mm Air Supply Inlet 1 4 NPT Female Air flow control valve supplied 1 4 NPT or 1 2 BSP Female Outlet 3 8 NPT Female Muffler supplied Fluid Inlet Discharge All Models BSP or NPT Compatible Performance Curve 1 2 NPS Female DISCHARGE FLOW Liters Min 76 15 2 228 304 38 0 45 6 532 60 8 nm wo oo gt wP E 100 230 lt 68 69 9 5 ae a 5 80 184 Pl a 5 4 55 9 z E e 60 138 E 5 4 1 41 9 YU o z E 40 22 9 20 7 27 9 lt a pr EI o o hr E D a 4 6 8 10 12 14 16 DISCHARGE FLOW U S Gals Min AIR DRIVEN DOUBLE DIAPHRAGM PUMP MANUAL Congratulations on purchasing one of the most durable and versatile pumps ma
39. sonal injury It is the responsibility of the user to only allow individuals familiar with and with full knowl edge of this unit to install operate and maintain it Zebra Skimmers Corp will not be liable for any damages due to lack of proper use of this equipment Make sure you have the MSDS for your coolant on file and measures related to its mixing measuring maintenance and disposal are read and understood If you have any questions regarding your specific coolant contact your coolant supplier s technical support service Care must be taken at all times when handling coolant and waste oils This includes utiliz ing safety glasses with side shield protection gloves longsleeved shirts and long legged pants Sturdy shoes should also be worn preferably with reinforced toes Any liquids that come into contact with the skin should be washed off with mild soap as soon as possible Liquid that comes into contact with the eyes should be washed out immediately with water only Tramp oils floating on coolant promote growth of anaerobic bacteria These bacteria cre ate noxious gases such as hydrogen sulfide H2S and hydrochloric acid HCI Hydrogen sulfide causes unpleasant odors Hydrochloric acid however can cause skin eye and lung irritation If these symptoms are present consult a physician Use the Zebra Muscle Coalescer in a well ventilated area to prevent these symptoms should these gases be present Waste oil is hazardous
40. ubricate o ring and vee END CAP packing seals with grease found in service kits t 8 Install poppet return spring de A poppet assembly seat insert deier and its o rings TWIST DRAIN 9 Install diaphragm assembly Figure 2 12E into bonnet assembly Assemble bonnet assembly to body and tighten threaded collar from 5 4 to 5 9 Nem 48 to 52 in Ibs 10 Install bottom collar and bowl subassembly into body Tighten collar hand tight plus 1 4 turn Safety Polycarbonate Bowls Bowl guards are recommended for added protection of polycarbonate bowls where chemical attack may occur A WARNING To avoid polycarbonate bowl rupture that can cause personal injury or property damage do not exceed bowl pressure of temperature ratings Polycarbonate bowls have a 150 psig 1030 kPa pressure rating and a maximum temperature rating of 52 C 125 F MAINTENANCE 05E 06E 07E 12E 1 8 1 4 amp 3 8 SERVICE KITS 1 4 3 8 amp 1 2 3 8 1 2 amp 3 4 3 8 1 2 amp 3 4 Element Kits 5 Micron PS902P PS702P PS802P N A 40 Micron PS901P PS701P PS801P N A Grade 6 N A N A N A PS884P Grade 10 N A N A N A PS885P Relieving Regulator Repair Kit Non Relieving Regulator Repair Kit PS908P PS710P PS810P PS886P PS909P PS711P PS811P PS887P EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS CONTACT YOUR LOCAL REPRESENTATIVE Parker Pneumatic 14
41. will aid in ac cident prevention provide for ease of use and help keep you satisfied with its performance PRESSURIZED RETURN LINE SHOWN IN CLOSED POSITION BALL VALVE TO EMPTY OILS FROM COALESCING TANK FLUIDS INTAKE LINE BALL VALVE IN OPEN POSITION TO FILTER OILS CLOSE WHEN DRAINING OILS Ee FROM FILTER COALESCING TANK ULTRA FILTER 888 249 4855 www ZebraSkimmers com Zebra Skimmers Corporation FM60 7309 Operator s Manual OPERATING OIL LEVEL BALL VALVE TO DISCHARGE WASTE WATER SHOWN IN CLOSED POSITION Page 7 FM60 7309 Operator s Manual Chapter 4 System Operation amp Maintenance 4 0 Installation amp Usage Guidelines 1 Inspect the unit to make sure it is in good operat ing condition 2 Fill the coalescing tank with 3 gallons of water to fill the waste discharge pipe column NOTE If the coalescer tank is not pre filled oils will enter this column and your first waste discharge may contain oil until this column fills with water based fluid 3 Secure the filtered oil return hose to your pre ferred holding vessel using the magnet pro vided 4 Install your preferred fluid intake attachment ac cording to the guidelines in Section 3 0 quick connecting it to the fluid intake hose 5 Connect your air hose to the air connection fit ting 6 Lift the air regulator knob and adjust until the pressure is approximately 10 20 psi NOTE You will need to adjust this
Download Pdf Manuals
Related Search