Zebra Cameo User's Manual
Contents
1. Base Fart Number Used on Charge Method CC12708 1x MP5020 22 Cable CC12708 2x MP5030 Cable CC12708 3x MP5044 Cable CC12708 5x RP3 Cable to Printer CC12891 1x RP3 Battery Drop In CC12708 7x Encore 2 3 Cameot Cable CC12708 8x Encore 4t Cable Last digit in part number Indicates model X0 North American model X1 U K model X2 Continental European model X3 Australian model 7 These models use NiMH type battery packs Conditioning is not necessary once batteries have been cycled several times A NiMH battery s cycled by fully charging It then fully discharging it through normal use The Condition cycle on UC series chargers can also be used for this purpose 19 UMAN Charge Trickle Chargers Description These compact cost effective chargers are designed to charge individual battery packs Typical charge time is 12 to 16 hours Charging Batteries Plug the charge cable into the battery pack charger jack and the Charger body into the appropriate A C wall recep tacle Trickle Chargers will charge the battery overnight typically in 12 to 16 hours While they can be used when the printer is running charging time will be lengthened Trickle Charger Models Part No VA C Hz Country Batt Voltage Mode AT852 110 60 U S 7 2 V MP503x Series AT855 110 60 U S 6 0 VI MP502x Series AT856 110 60 U S 12 V MP5044 AT12478 1 220 50 Euro 6 7 2V MP502x 3x Series AT12479 1 220 50 Euro 6 7 2V Encore2. Cameo Series AT12699 1 220 50 U K 6 7 2V MP Series AT12700 1 220 50 U K 12V MP5044 AT13797 1 110 60 U S 7 2V Encore Cameo Trickle Chargers do not condition batteries and thus should not be used as the principal charger for NiCad battery packs such as used on the MP and RP series Charger Body A C Receptacle UMAN Charge Product Support Contact the Product Support Help Desk at Zebra Technologies Corporation 30 Plan Way Warwick Rhode Island 02886 1012 USA Telephone 1 401 739 5800 Fax 1 401 732 7808 e mail risupport zebra com Ask for the Help Desk In Europe Zebra Technologies Europe Ltd Zebra House The Valley Centre Gordon Road High Wycombe Buckinghamshire HP13 6EQ United Kingdom Telephone 44 1494 768298 Fax 44 1494 768210 e mail tseurope zebra com Ask for Customer Support 21 UMAN Charge bi eh Zebra Zebra Technologies Corporation Mobile Printer Center of Excellence 30 Plan Way Warwick RI 02886 1012 U S A Telephone 1 401 739 5800 1 800 556 7266 Facsimile 1 401 732 7808 Zebra Technologies Europe Limited Zebra House The Valley Centre Gordon Road High Wycombe Buckinghamshire HP13 6EQ UK Telephone 44 0 1494 472872 Facsimile 44 0 1494 450103 Visit our Website at www zebra com ISO 2002 LS
3. it through normal use This process should be done when the batteries are new QL Series QL series printers use Lithium lon Llon batteries to achieve maximum power output in a minimum volume Llon batteries don t need to be conditioned or cycled however they can only be safely charged in a charger designed for this battery type Use of an unauthorized charger with a Llon battery could damage a battery beyond use Safety Warnings Avoid accidental short circuiting of any battery Allowing battery terminals to contact conductive material will create a short circuit which could cause burns and other injuries or could start a fire Use of any charger not approved specifically by Zebra for use with its batteries could cause damage fo the battery pack or the printer and will void the warranty UMAN Charge 4 UCLI72 4 Quad Charger Description The UCLI72 4 Quad Charger is designed to charge up to four Lithium lon Llon QL series Mobile Printer battery packs simultaneously The unit is supplied with an external 110 220 VAC power supply and a line cord compatible with its country of use Setting up the Charger Place the Quad Charger on a surface near an A C outlet There are four mounting holes in the bottom of the charger which allow it to be secured to a table or shelf to help ensure the charging process will not be interrupted by someone inadvertently moving or unplugging either the charger or the battery packs under charge L Sli
4. may not apply to you Copyrights The copyrights in this manual and the system described therein are owned by Zebra Technologies Corporation All rights are reserved Unauthorized reproduction of this manual or the software in any of the system modules may result in imprisonment of up to one year and fines of up to 10 000 17 U S C 506 Copyright violators may be subject to civil liability All products and brand names are trademarks of their respective companies All rights reserved 2002 Zebra Technologies Corporation autre We NEE 4 MP and RP Series Printers cccceeseeesceeeeeeeeeeeeeeseeeenaeeseaeeeaeeeseeeseeseeeeeaees 4 Cameo and Encore Series AA 4 lee Age tee Edge Eeer A Safety UE ul e EE A UCLI72 4 Quad Charger AA 5 IR de le 5 Setting Up the Charger eecceescessceeeseesseeeeeeeseeeeeseeeeaeeseeseaeessaeteaeeseaeeeaeeteas 5 Charging EE TEE 5 Charging TIMES EE 8 E de TEE 8 Battery Safety vinnen T ene en dwn 8 ENEE 8 UCN72 4 Quad Charger 2zsetetusgten euaggete eiert egen ENEE EEN 9 Re de le 9 Charging NEE ur 9 UCN72 4 Part Numbers AAA 10 NCxx04 Series Quad Charger Conditioners essssesseeeseeeeen 11 IR le le EE 11 Charging Batteries lt 2 5 4 i ccsefseiiceatecsescatvasatacchdesnincpecseneadshusdadesbaacessodepetanie 11 Conditioning Battery Packs AAA 12 Communications Port aoee een edie Ee de gd sde 12 NCOxx04 Part Numbers ssssssseeeeeeeeseeneeeeseeeiteinstrtttnstisttnttnsttattnetna
5. panel to agree with the supplied A C voltage Refer to diagram below and to table ee To charge batteries Plug the line cord into the charger and i then into the A C supply recep ee tacle The power E indicator on the Voltage set to HISVAC front panel will light LINE VOLTAGE Voltage set to SELECTOR 220 V A C Plug a charge ie cable into the charger jack on SETTING THE VOLTAGE SWITCH continued on next page 9 UMAN Charge the battery pack to be charged The charge indicator near the cable will either light steadily or start to blink On a fully charged battery the indicator will go out after a few minutes indicating a fully charged condition On batteries in need of charging the indicator will stop blinking after a period of time determined by the charge level of the battery and then stay lit continuously This indicates that the charger is now operating in fast charge mode When the light goes out the battery has been completely charged Maximum charge time for a battery is 180 minutes Four batteries may be charged at the same time with the UCN72 4 charger UCN72 4 Part Numbers Part Number Country Line cord p n VA C Setting AC15482 1 U S TLCMXX03 110 AC15482 2 U K TLCEBS1310 220 AC15482 3 Euro TLCE12013 220 AC15482 4 Aust TLCE15012 220 Do not charge batteries while printing Attempting to print while charging batteries with the UCN72 4 Charger can result in unreli abl
6. Mobile Printer Chargers User s Manual MP Series RP Series Encore Series Cameo Series QL Series bh K Zebra Zebra Technologies Corporation Mobile Printer Center of Excellence Document Chargers_F pdf Rev F July 2002 Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation It is intended solely for the information and use of parties operating and maintaining the equipment described herein Such proprietary information may not be used reproduced or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies Corporation Product Improvements Since continuous product improvement is a policy of Zebra Technologies Corporation all specifications and signs are subject to change without notice FCC Compliance Statement NOTE Applicable equipment described in this manual has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules These limits are designed to provided reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in whi
7. ch case the user will be required to correct the interference at his own expense NOTE Equipment described in this manual were tested with shielded cables on the peripheral devices Shielded cables must be used with equipment described in this manual to insure compliance Changes or modifications to equipment described in this manual not expressly approved by Zebra Technologies Corporation could void the user s authority to operate this equipment Liability Disclaimer Inasmuch as every effort has been made to supply accurate information in this manual Zebra Technologies Corporation is not liable for any erroneous information or omissions Zebra Technologies Corporation reserves the right to correct any such errors and disclaims liability resulting therefrom No Liability for Consequential Damage In no event shall Zebra Technologies Corporation or anyone else involved in the creation production or delivery of the accompanying product including hardware and software be liable for any damages whatsoever including without limitation damages for loss of business profits business interruption loss of business information or other pecuniary loss arising out of the use of or the results of use of or inability to use such product even if Zebra Technologies Corporation has been advised of the possibility of such damages Because some states do not allow the exclusion of liability for consequential or incidental damages the above limitation
8. de Plug the circular four pin plug Battery Pack into Charger from the power supply into the bay Ce back of the charger Plug SEN one end of the AC cord into place into the Power Supply and the other into the FN A C power source The power indicator on the front panel should come on indicating the Quad Charger is ready for use Please refer to Figure 2 Charging Batteries Ensure that the power indicator on the front panel is on Plug a battery pack into FIGURE 1 INSERTING THE any one of the four Bartery PACK Charger Bay Charging bays as shown continued on next page 5 UMAN Charge Fast Charge Indicator Note the orientation of the battery pack Slide the battery pack into the charging bay until it stops Then rock the battery pack back until it snaps into place The amber indicator directly under the battery being charged will turn on if the battery is properly inserted The charger will perform an automatic charging cycle on inserted battery packs First it will perform a Fast Charge to bring the batteries up to a usable voltage as quickly as possible Once 80 of the charge voltage has been reached the charger switches over to a slower rate to finish charging the battery The Amber indicator reports the status of the battery under charge It can either be on steadily indicating the battery is undergoing a Fast Charge or be off indicating that the battery is fully charged If the Amber and Gre
9. ductive material will create a short circuit which could cause burns and other injuries or could start a fire Use of any charger not approved specifically by Zebra for use with its batteries could cause damage to the battery pack or the printer and will void the warranty Charger Safety Use care in locating the Quad Charger Do not place it in locations where liquids or metallic objects may be dropped into the charging bays Do not block the ventilating slots on the top and bottom covers Insure that the Charger is plugged into a power source which won t accidently be turned off if you will be charging batteries overnight Use of any batteries not approved specifically by Zebra for use with this charger could cause damage to the battery or the charger and will void the warranty QL220 320 QL 420 AT16004 1 AT16293 1 1 25 hrs 2 5 Hrs 2 5 hrs 5 hrs UMAN Charge 8 UCN72 4 Quad Charger Description The UCN72 4 Quad Charger is designed to charge up to four NiMH Encore and or Cameo series batteries simulta neously Battery packs may be charged externally or while plugged into the printer The unit has switch selectable 110 220 V A C input voltage and is supplied with a line cord compatible with its country of use V Quad Charger Model UCN72 4 CHARGING POWER U O cHarGED Cable Power Indicator Charge Indicator UCN72 4 Charging Batteries Set the voltage selection switch on the unit s rear
10. e charging UMAN Charge 10 NCxx04 Series Quad Charger Conditioners Description NC series Quad Chargers sequentially charge and or condition up to 4 batteries Charge time is approximately one hour per battery depending on battery s state of charge Condition cycle times vary with both the battery s state of charge and with each model Charging Batteries Plug the A C line of the charger into an A C receptacle For MP series printers connect batteries by sliding them downward onto battery contact plate as though mounting them on a printer See illustration below Other printer series use individual cables to charge the battery packs Plug the cables into either the charge jack on the battery pack or in the case of the RP3 printer the printer s charging jack Once the batteries are installed Slide Batteries on plates as a or plugged in the charge cycle though mounting on a printer X a will automatically begin start ing with the first battery con nected It will sequence left to right through each in stalled battery in turn The Charge indicator above the battery under charge will light steadily during charging Note location of Le Charger Jackon A C PowerConnector Banery Ee COM Port LOADING BATTERIES MP SERIES ONLY continued onnext page 11 UMAN Charge Conditioning Battery Packs In order to extend battery life battery packs should be conditioned periodically The NC serie
11. en indicators are both flashing there is a problem with the battery pack and it will not be charged The Green indicator reports the charging status If it is flashing and the Amber indicator is lit steadily it reports that the dete charger has completed the indicator fast charge part of the charg ing cycle and is now topping off the battery at a slower charge rate The battery pack is usable at this point al though it would be more desirable to wait until the battery is full charged If the green indicator is lit steadily and the Amber indicator is off the battery pack is fully charged Fast Charge Full Charge vs L Fault Ready UMAN Charge 6 A C Cord P Power Supply Sc Kr nf 7 Indicator Indicator FiGure 2 THE UCLI72 4 QUAD CHARGER SYSTEM Refer to the chart below for a quick reference Green Battery Status On Off Charging On Flashing O K 80 charged Off On Completely Charged Flashing Flashing Faulty Battery continued on next page 7 UMAN Charge Charging Times Full Charge These times are for completely discharged batteries Bat tery packs which are still partially charged will take less time The Quad Charger has a safety feature which stops charg ing a battery after six hours regardless of its charge state Safety Precautions Battery Safety Avoid accidental short circuiting of any battery Allowing battery terminals to contact con
12. ickle mode to maintain the charge at its maxi mum Refer to the table below for part numbers Charging Battery Packs Plug the UCN 72 into the appro priate A C wall receptacle then insert the charge cable into the battery pack charger jack The charger LED will indicate the status of the charger as follows e A steady light indicates the battery pack is undergoing a fast charge e A slow blinking light indicates the charger is in trickle mode The battery pack is ready for use e A rapidly blinking light indicates a problem with the battery pack The battery may have an internal short or its charge monitoring circuitry may be malfunctioning The battery pack should not be used any further Do not attempt to charge batteries with the UCN72 while printing Attempting to print while charging can result in improperly charged batteries Charge indicator UMAN Charge 16 UCN72 Models Model number Country of use VA C AT15244 1 U S amp Japan 110 AT15244 2 U K 220 AT15244 3 Euro 220 AT15244 4 Aust 220 AT15244 6 varies w line varies cord supplied This model is suppled with an IEC socket to allow use as an in line charger Connection to A C supply is via a line cord configured with an A C plug for the country of intended use 17 UMAN Charge UC Series Charger Conditioner IMPORTANT Never charge or condition battery packs while attempting to run the printer Description The UC series of Charger Co
13. ized personnel NCxx04 Part Numbers Part Number Used On Charge Method DC12127 1x MP5020 22 Battery Drop In DC12255 1x MP5030 33 Battery Drop In DC12363 1x MP5030 RP3 Cable DC12248 1x MP5044 Battery Drop In DC12464 2x RP3 Battery Drop In DC12363 5x Encore 4t Cable DC12363 6x Encore 2 3t Cable Last digit in part number Indicates model X0 North American model X1 U K model X2 Continental European model X3 Australian model T These models use NiMH type battery packs Conditioning is not necessary once batteries have been cycled several times A NIMH battery Is cycled by fully charging It then fully discharging It through normal use The Condition cycle on NCxx04 series chargers can also be used for this purpose 13 UMAN Charge LI72 Wall Charger Description The LI72 is a wall mounted fast charger with universal 110 to 230 50 60 Hz VAC input Multiple A C plug configura tions comply with most interna tional standards This charger is used with the QL series printers QL 220 QL 320 QL 420 equipped with Lithium lon Lilon batteries The LI72 will charge a battery pack as fast as its charge level will allow and then switch over to a maintenance charge to keep the charge at its maximum Refer to the table below for part numbers Charging Battery Packs Plug the LI72 into the appropriate A C wall receptacle then insert the charge cable into the battery pack charger jack The charger LED wil
14. l indicate the status of the charger as follows e A steady light indicates the battery pack is undergoing a fast charge e A slow blinking light indicates the charger is in maintenance mode The battery pack is Charge indicator with the battery pack The battery may have an internal short or its charge monitoring circuitry may be malfunctioning The battery pack should not be used any further ready for use V e A rapidly blinking light indicates a problem i IO E UMAN Charge 14 VAN Do not attempt to charge batteries with the LI72 while printing Attempting to print while charging can result in improp erly charged batteries LI72 Models Model number Country of use VA C AT15759 1 U S amp Japan 110 AT15759 2 U K 220 AT15759 3 Euro 220 AT15759 4 Aust 220 AT15759 6 varies w line varies cord supplied This model is suppled with an IEC socket to allow use as an in line charger Connection to A C supply is via a line cord configured with an A C plug for the country of intended use 15 UMAN Charge UCN72 Wall Charger Description The UCN 72 is a wall mounted fast charger with universal 110 to 230 50 60 Hz VAC input Multiple A C plug configu rations comply with most interna tional standards This charger is used with the Encore and Cameo series printers equipped with NiMH batteries The UCN72 will charge a battery pack as fast as its charge level will allow and then switch over to a tr
15. nditioners is designed to charge and condition individual battery packs used on the MP RP Encore and Cameo series of portable printers Battery packs may be charged off unit or while connected to the printer Typical charge time is 60 to 90 minutes Charging Battery Packs Plug the A C line cord into an A C receptacle then plug the charge cable into the battery pack s charger jack The Power light will come on followed by the Charge light When the Battery Pack has been fully charged the Charge OK indicator will light Conditioning Battery Packs NiCad type battery packs used on a daily basis should be conditioned once a week to insure they keep their maxi mum charge life This is especially important with batteries that are usually recharged with the Trickle Charger 1 Connect the Charger to an A C power source e 2 Plug the charger into the battery pack s charger jack Wait 5 seconds Z 3 Press and hold Pad the Condition Power Light button for Charge Light 1 second until the red Condi tioning indicator lights Condition Button Conditioning Light UMAN Charge 18 The condition cycle for a fully charged battery is approxi mately 90 minutes If the Charge OK indicator blinks disconnect the battery pack and wait until all the lights except the Power light go out Reconnect the battery and repeat step 3 UC Series Charger Models
16. s Quad Chargers are equipped with a Condition mode which fully discharges a battery pack followed by a full charge cycle Conditioning NiCad battery packs once a week is recommended for optimum performance of batteries Condition Light Condition Button Fass light indicates pending operation Pressing this switch will start the Condition When the battery is next in the charger s cycle for the battery directly below it The sequence it will be conditioned Condition Light will turn on Steaby light indicates conditioning is in progress Only one condition light will be on Ready Light continuously at any time Charging Conaitioning cycle is completed for this battery CONDITION Charge Light Power Light Fastin light indicates Steapy light indicates pending operation Whenthe normal operation batteryisnextin the FLasHiNG light indicates charger s sequence it will be a problem with the charged charger Sany light indicates battery is being charged Only one charge light will be on continuously at any time NCxx04 QuAD CHARGER CONTROL PANEL Start the condition cycle by pressing the condition button above the battery just connected Refer to illustration above for details on the NCxx04 control panel Communications Port The NCxx04 Quad chargers are equipped with a COM port which allows communication between the charger and a P C UMAN Charge 12 The communications port should only be used by factory author
17. tenetnntnnennnt 13 LIZZ E Rn ee EE 14 RS d le EE 14 Charging Battery Pao S ees T a aeea aA a ian tanta iia 14 LIZ2 Model geed oea tet Aes ede Aged hannah cee 15 UCN72 Wall Charger E 16 RE de Le 16 Charging Battery Packs AAA 16 UGNZ2 Models EE 17 UC Series Charger Conditioner cccccccceeeeeeeeeeeeeeeeeeeeteeeeeees 18 RE lee EE 18 Charging Battery Packs AAA 18 Conditioning Battery Packs AAA 18 UC Series Charger Models AAA 19 Trickle Chargers airian aera ee 20 IR le le 20 Charging Batteries seet arara aa a aae ege Sek EE eege ENEE 20 Trickle Charger Models AAA 20 Product Support EE 21 Introduction This manual covers the use of all chargers currently of fered by Zebra for use with MP RP Encore Cameo and QL series mobile printers MP and RP Series Printers The MP series MP5022 MP5030 MP5033 and MP5044 and the RP3 use NiCad batteries which require periodic conditioning to maintain their maximum capacity The UC and NCxx04 series chargers designed for these batteries are equipped with a Condition cycle which first discharges then charges the battery Itis recommended NiCad battery packs be conditioned once a week Cameo and Encore Series The Encore and Cameo series printers use NiMH Nickel Metal Hydride battery technology NiMH batteries must be initially cycled several times before maximum capacity is realized A NiMH battery is cycled by fully charging it then fully discharging
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