ZALMAN TNN 500AF User's Manual
Contents
1. Bolt PH5x15 S The Bushings and the bolts separated at the time of the CPU Block s removal are simply for packaging purposes and are not used for the actual assembly of the system Bolt PH M3x60 Packing Bushing Parts 34mm T CPU Block 2 Installing the CPU Clip Support and Motherboard Choose the correct Clip Support amp bolts for the CPU type being used gt For Intel Pentium 4 Socket 478 Motherboards Place two Socket 478 Clip Supports on the notches of the Retention Guide Retention Guide Socket 478 Installation for Intel P4 Socket 478 Motherboards gt For Intel Pentium 4 Socket 775 Motherboards Align the Socket 775 Clip Support and the Socket 775 Back Plate with the mounting holes on the motherboard and fasten with bolts PH M3x22 Socket 775 Clip Support I Bolt PH M3x22 Hole M B Socket 775 Back Plate Socket Lever Lever slot Installation for Intel P4 Socket 775 Motherboards NOTE The Lever Slot on the Clip Support should be properly oriented on the hinged side of the Socket Lever when installing 2 1 English gt For AMD AMD64 Motherboards Insert the Socket 754 AMD Nipples into the holes on the Retention Frame and fasten the Socket 754 Back Plate Socket 754 AMD Nipple Retention Frame M B Socket 754 Back Pla2. 19 X 5 mp Mp ee ___ Bolt ODD FDD HDD tl Gi PH M4x12 installed Brackets Connect the Ground Wire to the right heatsink HDD Common Finger Bolt HDD 5 Ground Wire 8 Installing PCI Cards Insert the PCI cards into the PCI slots and fix them firmly in place using the card fixing bolts 37 English 9 Connecting the Power amp Data Cables CD Check whether the power connector on the motherboard is 24 pin or 20 pin type connector and connect the appropriate Motherboard Power Cable Sensor Connector m LIOOLCILIOULILIO Motherboard Power Cable 20 Pin TI LIOOLLIOOCLU ICULILJOOLIL JULI LJ Dol Motherboard Power Cable 24 Pin English Connect the various power and data cables as needed 10 Connecting the Remote Control receiver and USB Cables gt Two Available Dual USB Port on the Motherboard To Use the Remote Control Function Plug the D
3. USB ports 1 through 3 see diagram be used in this configuration To Sacrifice the Remote Control Function Back Side Front Side Plug the Dual USB A Connector and the Dual USB B Connectors into each of the Dual USB Ports on the motherboard Dual USB A Connector Dual USB B Connectors M B Dual USB Port M B Dual USB Port 1 Verify the location and the layout of the USB headers from the motherboard manual 2 Color codes VCC red yellow D white orange D green blue GND black EELO 4 1 English AEO 2 English Plug in the Dual USB A and USB B Connectors into their respective ports on the back of the Switch Panel Dual USB A Connector Dual USB B Connector E Back Side 1 a USES 4 1394 13948 9 9 E LE 0 0 0 0 Front Side of the USB ports see diagram can be used in this configuration gt Three Available Dual USB Port on the Motherboard Plug the Dual USB A Connector and the Dual USB B Connectors into each of the Dual USB Ports on the motherboard Dual USB A Connector Dual USB B vcc Connectors E E gt e gt GND m n GND _ M B Dual USB Port 1 Verify the location and the layout of the USB header
4. If the CPU s Thermal Design Power rating is lower than an AMD Opteron 3500 or Intel installation Prescott it is not necessary to install a Rear mount Thermal Block for the Northbridge for E the Heatpipe Northbridge Cooler is sufficient o o o inappropriate Check what type of Stock Northbridge Heatsink is on the motherboard and determine the method of Northbridge Block installation Northbridge Block Northbridge Stock Heatsink Thermal Tape Film Sliding Adhesive Type X Notes on Installation of the Adhesive Type 1 The Thermal Tape must be adhered to the bottom of the Northbridge Block 2 Remove the film from the Thermal Tape before adhering the Northbridge Block to the Stock Northbridge Heatsink 25 English 26 English Determine the installation point of the Northbridge Case Block and the Northbridge Heatpipe The Position of the Northbridge Case Block can be adjusted horizontally as well as vertically Northbridge Heatpipe Northbridge Case Block The position of the Northbridge Case Block can be adjusted horizontally as well as vertically Assemble and install the Northbridge Cooler as shown in the Diagram Northbridge Case Block Cover Northbridge Block Base Northbridge Block Cover 5 Installing the Heatpipe CPU Cooler Refer to the diagram below t
5. 5 Jeueg xny 14014 0 un sued 191000 WA Sped 191009 Sq1ueuoduio 9je d sued 13009 eBpuquuoN 9je d ulsjeeH ye1 Ajddng Sso ue4 jexoeug 1 Heatpipe CPU Cooler Parts One 1 Bag Z 1 Components for Intel Pentium 4 Socket 478 p pP T One 1 Socket 478 CPU Clip EX Two 2 Socket 478 Finger Bolts M3X52 Four 4 PH M4X22 bolts Two 2 Socket 478 Clip Supports L for Intel Pentium 4 Socket 775 One 1 Socket 775 Clip Support Two 2 Socket 775 Finger Bolts M3X49 One 1 Socket 754 Back Plate Four 4 PH M3X22 Bolts 3 Components for AMD Amd64 Socket 478 Two Socket 754 Finger Bolts 6 32 40 Two 2 Socket 754 AMD Nipples 2 Heatpipe VGA Cooler Parts v One 1 Bag T Four 4 VGA Finger Bolts A M2 5 ip Eight 8 Ram Heatsinks Four 4 VGA Springs Four 4 VGA Finger Bolts B M3 8 VGA Block amp Cover 1 Each Paper Washers 7 E Block Base Block Cover Thermal Pad Two 2 Common Finger Bolts 4 Heatpipe HDD Cooler 5 Rear mount Thermal Blocks ore tacos 20505 905 1 ZM RTB1 Set 8 Blocks 6 HDD Set 1 Bag bu Five 5 Grou
6. Film Thermal Pad Firmly attach the blocks on the determined points Northbridge Chipset Area CPU Area M B Rear Mount Thermal Block FET Area NOTES 1 To prevent short circuiting the motherboard avoid soldered points and any exposed wiring or circuitry when installing the Rear mount Thermal Blocks 2 Thermal Pads lose adhesiveness after it has been used once Try to attach it properly on the first attempt 3 Do not touch the Thermal Pad with your hands C23 English Install the motherboard using the bolts PWH M3x5 Bolt PWH M3x5 I O Shield 7 OPINO e ei LEE EISE M B Nipple NOTES 1 To prevent short circuiting the motherboard nipples that are not required for motherboard installation must be removed first 2 Fix the motherboard to the TNN using all of the motherboard s mounting holes 3 Be careful to not let the Rear mount Thermal Blocks fall off from the back of the motherboard 4 Installing the Heatpipe Northbridge Cooler NOTES CPU 1 The Heatpipe Northbridge Cooler can be installed only when the Northbridge is located in omy ue 1 the appropriate area as shown in the diagram Appropriate 2 If the Northbridge chipset is located in the nn inappropriate area it should be cooled with a Rear mount Thermal Blocks Refer to page 22
7. Seagate Barracuda 80G 7200rpm ODD Samsung Combo 52X TS H4924 Two 2 Samsung DDR2 256MB PC4200 VGA Card Bytel Radeon X800 XT 256MB VGA Card Cooler VGA Gooler Bytel Stock VGA Cooler amp RAM Heatsink Fanless Heatpipe Northbridge Cooler amp Rear mount Thermal Blocks Intel Stock Northbridge Cooler Power Supply Fanless TNN400APF V2 400W Zalman ZM400B APS Exhaust Fan Zalman ZM F2 Testing Equipment and Programs CPU Loading Program Maximum Power Program for the Prescott Processor Rev 1 2 Measurement Instrument Personal Daq 56 lotech Inc KIKUSUI PCR 1000L Temperature Measurement Program DaqView lotech Inc Caution 1 If the CPU has a higher Thermal Design Power TDP rating than an Intel Prescott or an AMD Athlon64 3500 the Heatpipe Northbridge Cooler and a Rear mount Thermal Blocks ZM RTB1 MUST be installed to cool the Northbridge 2 To use CPUs with a 100W or higher TDP rating Rear mount thermal Blocks Must be installed one for each FET on the backside of the motherboard in line with each FET 3 Patents Korean Patent Application 04 82817 Korean Patent Application 03 30358 amp Korean Design Application 42203 19970 International patent applications pending in the EU USA Japan and 30 other countries 11 English 3 Patents 4 Components 10014 HUISH 1 zi
8. and solid surface 3 Always shut down the operating system and switch the AC OFF before disassembling 4 Keep this unit in an upright position when the AC power is ON 5 Do not place or spill liquids on this unit 6 Avoid inserting any objects into the system while it is ON 3 English 7 Lower the caster stops to immobilize the unit before using the system 8 If this unit is to be transported a long distance place it in the original packing box or a custom made hard case 9 Do not drop or expose this unit to shock while it is in transit 10 Store and use out of the reach of children 11 Check the condition of the product and its components before installation If there is a problem with the product and or its components please contact the Retailer 1 Safety Notices immediately Disclaimer Zalman Tech Co Ltd Is not responsible for any damages due to external causes including but not limited to improper use problems with electrical power accident neglect alteration repair improper installation or improper testing 4 English 2 Features 2 Features TNN 500AF is the world s first truly noiseless high end computer case developed with heatpipe technology HSC Heat Source Contact power technology High Capacity Extrusion technique and FMS Flexible Mounting Structure design technology by ZALMAN Tech Co Ltd The TNN 500AF package contains a high performance aluminum computer case
9. c9 LT 27 Ni m Ni b LET EE P HDD I B HDD HDD B 1 HDD XL HDD HDD HDD HDD HDD HDD HDD HDD BlL e ODD 1EA ODD 1EA ODD 2EA HDD Cooler 1EA FDD 1EA FDD 1EA HDD 4EA HDD Cooler 1EA HDD Cooler 1EA HDD 3EA HDD 2EA I I pE 17 c U g IU pa ss P T HDD H P HDD B B HDD HDD HDD is 5 HDD HDD HDD L HDD pi 2 p ODD 1EA ODD 2EA DD 1EA HDD Cooler 2EA FDD 1EA 9 2 HDD Cooler 2EA HDD Cooler 3EA Loosen the bolts PH M4x12 on the left heatsink slightly and remove the ODD FDD HDD Brackets Bolt PH M4x12 Brackets d Left Heatsink a Plate ZM 2HC2 Ground Wire NOTES The ground wire MUST be connected to Both the HDD and the Damper as shown 35 English Install the ODD FDD HDD on the Brackets Bolt PH M3X10 PH 6 32 7 NOTE Remember to connect the Ground Wire to the HDD Insert the ODD FDD HDD installed Brackets in the direction shown in the diagram and re fasten the Bracket fixing bolts PH M4x12 on the Left Heatsink Plate completely English Left Heatsink Plate Bracket
10. during the Cooler s removal Peel off the Film from the Thermal Tape on the bottom of the RAM Heatsinks Thermal Tape Z Thermal Tape Film 7 NOTE 1 The bending strength of the Thermal Tapes reaches 90 after 24 hours of curing Do not put excessive force on the RAM heatsinks during this period 2 Avoid getting grease or any kind of stain on the surface of the Thermal Tape The Thermal Tape may not stick Clean the surface of the RAM with acetone or alcohol before attaching 9 Stick the RAM Heatsinks onto the VGA RAM chips Press the RAM Heatsinks firmly with your finger for proper adhesion English 1 If there more than 8 VGA RAM chips your VGA purchase additional Heatsinks ZM RHS1 2 Thermal Tape loses adhesiveness after it has been used once Thermal Tape cannot be reused after it has been detached from a surface If you need more purchase it separately Apply a thin layer of thermal grease on the VGA chipset NOTE Most VGA chipsets on the VGA card have a concave curvature towards the middle and need more thermal grease at the center 5 Make sure the VGA Block Base is level and firmly installed onto the VGA chipset using the Paper Washers the VGA springs and the VGA Finger Bolts A M2 5 i VGA Finger Bolt A M2 5 S VGA Block Base E d en a VGA Spring Paper Washer VGA Chipset Apply thermal
11. in diameter The six heatpipes can transfer up to 150W of heat from the CPU sufficient for the hottest CPUs on the market The CPU Block Base is made of pure copper to ensure the highest cooling performance 5 English VGA Card Heatpipes Heat from the VGA Card is transferred to the heatsink plate through 3 heatpipes each 6 millimeters in diameter The three heatpipes can transfer up to 75W of heat from the VGA chipset sufficient for the hottest VGA cards on the market 2 Features Northbridge Heatpipe Heat from the Northbridge chipset is transferred to the heatsink plate through a single heatpipe 5 millimeters in diameter This heatpipe can transfer up to 20W of heat Heat Transfer via Rear mount Thermal Blocks When the Rear mount Thermal Blocks are installed on the back side of the motherboard in line with the position of the FETs Field Effect Transistor and the Northbridge chipset each can lower the FET temperature by 10 to 30 C and the Northbridge chipset by 5 to 10 Rear mount Thermal Blocks 6 English 2 Features High Efficiency Fanless Power Supply The power supply uses high efficiency FET components and Heat Source Contact HSC technology eliminating the need for a fan and has a 10 higher power conversion efficiency 80 rating than conventional power supplies Heat from the power supply is transferred directly to the high capacity heatsink plates where it is d
12. with an absolutely noiseless cooling solution for the CPU VGA Card Power Supply and Northbridge free of fans making it ideal for storage servers workstations high end home systems and sound studio computer systems 1 Complete Silence The cooling system does not generate any noise because it does not utilize any fans Even the HDD noise is blocked out by the sturdy aluminum plates 5 to 7mm thick achieving completely silent computing 2 Stability No Fans in the System The majority of heat generated inside the system is transferred through heatpipes to the heatsink plates where it is dissipated via natural convection reducing inflow of dust dramatically Consequently this prevents system crashes caused by dust buildup and fan failures fans last around 20 000 to 50 000 hours High Capacity Aluminum Heatsink Plates for Natural Convection Two large aluminum heatsink plates cool heat generating components such as the CPU and VGA Chipset through natural convection Without any moving parts the TNN 500AF is virtually free of the need for mechanical maintenance and it is 100 recyclable making it environmentally friendly Heat Transfer via Heatpipes Virtually ever lasting heatpipes transfer heat away from the CPU VGA chipset and Northbridge chipset preventing system crashes due to over heating CPU Heatpipes Heat from the CPU is transferred to the heatsink plate through 6 heatpipes each 6 millimeters
13. List of compatible motherboards HDDs and ODDs for building a TNN 500AF system is available at the following website www zalman co kr product TNN500AF html 9 Output Power Cable Mother Board 20P Motherboard Power 20 Pin Mother B d 24P AMA Motherboard Power I E 24 Pin 18 English n 5 tes Remote Control Standby Power Serial ATA HDD 5 A sara Power Q E 580 si poss MGA Card Auxiliary cra Power Motherboard Auxiliary Power POWER 2 12V CPU HDD ODD Power 2 FDD Power VGA Card Auxiliary Power HDD ODD Power 7 Operational Notes 1 Operating Environment Recommended Room Temperature 15 28 Operation in comfortable room temperature is recommended 2 Precautionary Notes on Booting When booting the computer it may automatically power down after an alarm sound is generated to indicate that the rotation of the CPU fan is slow by a system monitoring program If this happens connect the fan on the stock CPU Cooler to the 3 pin connector for the CPU Cooler on your motherboard Boot the system and set CPU Fan Detected to Disabled in the BIOS settings Turn the system off remove the CPU Cooler fan and reboot NOTES 1 Some motherboards do no
14. MD64 CPUs Supported 5 Optional Components NOTE When the Thermal Design Power rating of the CPU is 100W or higher a quiet 120mm case fan MUST be installed and operated at 1000 1200rpm and Rear mount Thermal Blocks ZM RTB1 must be installed on the backside of the motherboard Refer to page 22 1 CPUs that require a quiet case fan and Rear mount Thermal Blocks ZM RTB1 As of Oct 30 2004 CPU Socket TDP Prescott 32E GHz 478 103W Intel Pentium 4 Prescott 550 3 2 GHz 775 AMD AMD64 Athlon 64 FX 55 2 6 GHz 939 104W Before using one of the latest CPUs check our website for usage guidelines and information regarding compatibility 16 English 6 Specifications 2 CPUs with Thermal Design Power ratings under 100W As of Oct 30 2004 CPU Socket TDP Northwood 3 4 GHz 478 89W Intel Pentium 4 Prescott 3 0E GHz 478 89W Prescott 540 3 2 GHz 775 BAN Athlon 64 4000 2 4 GHz 75 89W AMD AMD64 Athlon 64 FX 53 24 GHz 939 89W Opteron 150 2 4 GHz 940 84W All CPUs that are slower than those mentioned above have Thermal Design Power ratings under 100W 3 Refer to the following website for more information regarding CPU compatibility www zalman co kr product TNN500AF html 5 Compatible VGA Cards All AGP PCI Express VGA cards that have heatsink mounting holes As of Oct 30 2004 Manufacturer Model A
15. Seagate Technology LLC amp 2004 by Zalman Tech Co Ltd Copying or publishing this user s guide without consent of Zalman Tech Co Ltd is prohibited
16. Zalman Tech Co Ltd The Quiet Cooling Solution Zalman Tech Co Ltd 1007 Daeryung Techno Town 3th 448 Gasan dong Gumchun gu Seoul Korea Tel 82 2 2107 3232 Fax 82 2 2107 3322 Hompage www zalman co kr e mail zalman zalman co kr Zalman USA Inc 10531 Garden Grove Blvd Garden Grove CA 92843 U S A Tel 1 714 530 0700 Fax 1 714 530 0707 Hompage www zalmanusa com e mail zalman zalmanusa com ZALMAN User s Manual Zalman Tech Co Ltd EF Totally No Noise Computer Case TNN 900AF ENGLIS et For other language versions please visit our website English Edition Please read before installation Visit our website and watch the TNN500AF installation video first to make your installation easier English English Congratulations on your purchase of ZALMAN Tech s TNN 500AF With TNN500AF you are now in the world of silent computing TNN 500AF is the ultimate answer to every computer user s dream of creating a silent computing environment with total system stability 1 Safety Notices 3 2 Features 4 3 Patents 11 4 Components 12 5 Optional Components 15 6 Specifications 15 7 Operational Notes 19 8 Installation Guide 20 9 Trademarks and Copyright Notice 47 1 Safety Notices 1 Keep this unit away from heat sources and direct sunlight 2 This unit should be placed on a flat level
17. ad 60 40 20 Temperature 60 89 cles 74 12 98 02 09 6 8 Temperature o B 8 3 8 619 81 29 90 97 295 a a 89 75 gt eS C Y o P amp amp e S lt amp Kd il lt r 9 e TNN 500AF AMD System Conventional AMD System Fan rpm at Full Load Conventional AMD Fan Position TN 500AF AMO System rpm System rpm CPU Cooler O Fanless VGA Cooler Fanless Northbridge Cooler O Fanless O Fanless 2 Power Consumption Test 250 B idle Full Load 200 150 N 100 o s 50 0 1 TNN 500AF AMD System Conventional AMD System Configuration of Systems for Testing TNN 500A AMD System Conventional AMD System Case Micronics TH1100 CPU AMD Athlon 64 3500 CPU Cooler Motherboard ASUS A8V Deluxe 939 HDD Seagate Barracuda 80G 7200rpm ODD RAM Two 2 Samsung DDR2 256MB 3200 VGA Card Fanless Heatpipe VGA Cooler VGA Card Cooler amp RAM Heatsink Unitech Stock VGA Cooler Fanless Heatpipe Northbridge Cooler A Northbridge Cooler amp Rear mount Thermal Blocks Intel Stock Northbridge Cooler Power Suppl Fanless TNN400APF V2 400W Zalman ZM400B APS Exhaust Fan None Zalmam ZM F2 9 English Testing Equipment and Programs CPU Loading Program CPU Burm 47 High im M
18. des GND Black MIC Orange MIC BIAS Red Spk R Green Spk L Yellow RET L Brown RET R Blue Plug the IEEE1394 IEEE1394B Connectors onto the IEEE1394 IEEE1394B Port on the motherboard English Caution The IEEE1394 IEEE1394B headers arrangement may differ among motherboards Check the manual for correct header arrangement first TPA J TPA J J 2 ew J TPB 2 SS VP GND GND TPB TPB GND IEEE1394 Connectors IEEE1394B Connectors _ EEE1394 IEEE1394B Ports Color codes TPA Green Red GND Black VP White Orange TAPB Blue Plug the other end of the audio I O IEEE1394 amp 1394B cables into the back side of the Switch Panel Note the arrows for orientation IN nel ta Switch Panel Ns d MN 12 Use Casters The Casters level can be adjusted to either fix the TNN50OAF in place or make it move freely 4 5 English Leveler Leveler Mount Wheel If the TNN500AF cannot be installed on a flat surface the leveler can be used to make it level doing so also reduces noise from vibration 13 Usi
19. easurement Instrument Personal Daq 56 lotech Inc KIKUSUI 1000L Temperature Measurement Program DaqView lotech Inc 2 Features 10 English 2 Features gt Intel Prescott System Thermal Test Room Temperature 25 TNN 500AF Intel System Conventional Intel System Temperature C Temperature C Notes ide Fullload ide Full Load 41 61 60 90 Daq 56 50 38 Dag 56 Case Interior 33 26 39 19 Daq 56 53 60 Dag 56 w E Idle 80 E Idle Full Load o Full Load 2 Wo 9 5 2 40 9 o a 40 2 a 3j elis gt 5 8 e EI EI EI ms E Ee ENS E B Ele o 5 5 4 3 amp O e a amp i S vV e TNN 500AF Intel System Conventional Intel System Fan rpm at Full Load tional Intel Fan Position 500AF Intel System rpm A CPU Cooler O Fanless 4600 VGA Cooler O Fanless 6405 Northbridge Cooler O Fanless O Fanless Exhaust Fan 1600 2 Power Consumption Test 200 idle 180 o Full Load 140 120 100 EN 80 w 40 20 0 TNN 500AF Intel System Conventional Intel System VL 3 Configuration of Systems for Testing TNN 500AF Intel System Conventional Intel System Case CPU CPU Cooler Motherboard Intel D925XCV LGA 775 HDD
20. ged Check if this is the case before proceeding English English 7 Installing the ODD FDD HDD The ODD HDD FDD can be installed as shown in the diagrams below 8 LT LT t9 LT LT 35 LI Ni Imm p m Rl e HDD b HDD 5 HDD M HDD HDD HDD b HDD j HDD HDD 5 HDD HDD HDD n HDD HDD HDD al ODD 2EA ODD 1EA ODD 1EA FDD 1EA FDD 1EA HDD 6EA HDD 4EA HDD 5EA I I t LT LT t LI
21. grease evenly onto the grooves on the VGA Case Block Base that come in contact with the VGA Heatpipes and install the VGA card on the motherboard O 2 English VGA Block Base Thermal Grease VGA Case Block Base NOTE The VGA Case Block Base already has thermal grease coated underneath and should not be taken off under normal circumstances Install the VGA Heatpipes in sequence and fix the Block Cover over them using the VGA Finger Bolts B M3 Then fix the VGA Case Block Cover using bolts PH M3x15 Bolt PH M3x15 8 LZ VGA Block Cover VGA Finger Bolt B M3 VGA Heatpipe NM Hen Block Datum Line NO VGA Case block Cover o Datum Line NOTES 1 There are many types of VGA cards and the VGA Heatpipes may not fit the grooves on the VGA Case Block very well In this case the user needs to modify the VGA Heatpipes to fit the grooves 2 If the VGA Heatpipes must bend below the datum line the VGA Heatpipes will not function properly and the VGA chipset may get dama
22. issipated by natural convection making the power supply free of noise and vibration High capacity active PFC inductors separate switching transformers for each power rail 12V 5V 3 3V and 2 FET forward converter design all work to create a superior level of stable power quality Conventional power supplies tend to have lower output voltage due to line dropping phenomenon The TNN Power Supply extends the output voltage sensors up to the motherboard connection for 3 3V 5V and 12V rails to prevent this enhancing output voltage accuracy and assuring system stability m Ripple and noise waveforms at DC output a 5VDC b 3 3VDC c 12V1DC 4d 12V2DC 6 12VDC f 5VDC g 5VsdDC 21 4mVp p 42 2mVp p 80 8mVp p 88 4 98 4mVp p 56mVp p 31 8mVp p Xx Data above were measured according to INTEL ATX v2 03 ATX12V power supply specs Measurement specifications For each DC output a bypass made up of one 0 14F ceramic capacitor and one 10 F electrolytic capacitor is connected and measured with an oscilloscope input impedance 1MQ at a frequency bandwidth of 20MHz The waveforms may differ under different measurement conditions 3 Electricity Conservation Since TNN 500AF is equipped with a high efficiency power supply and does not use any fans it utilizes 10 to 15 less power compared to a conventional computer system under the same configuration 4 Ease of Use latch is installed to
23. ll Up to X 800 XT nvidia Up to geForce 6800 Matrox All Parhelia Series X Notes 1 NVIDIA PCX Series VGA Cards are not supported Replace with a Zalman recommended VGA card 2 If the VGA card does not install normally due to physical incompatibility with the case stop installation and replace with a Zalman recommended VGA card listed on the following website www zalman co kr product TNN5SO00AF o A IN na 157 Heatsink Mounting Hole 6 Thermal Transfer Capacity CPU Heatpipe ZMC 6HB 150W VGA Card Heatpipe ZMV 3HA 75W Northbridge Heatpipe ZMN 1HB 20W 7 Power Supply Output Capacity 400W E 8 Power Supply Electrical Specifications Model TNN400APF V2 a BIOTA Leed Range owes 5 AC Input Range 6082 Output Imax Gum muc _____ ______ inrush Current Limit ______ 2A zemin mw aa 27 90 9 Efficiency 75 min 230VAC Full Load 12 200 OA 16 ze Pasha pom os evo ess t 6 Specifications 5 4 2 10 0 __ 1094 10 8 lay voc EZ EA EE 5VSB Over Voltage Protection OVP DC Output Ripple amp 3 9VOC Over Current Protection OCP i Noise Parameters 80mV HAC
24. nd Wires g Twenty Four 24 FH 6 32 7 Bolts 13 English 4 Components 14 English 4 Components 7 ODD FDD Bolts 8 Motherboard Bolts 1 One 1 Bag a Twelve 12 PH M3X10 Bolts Ten 10 PWH M3X5 Bolts 9 Thermal Grease 10 ATA 133 Cable 1 Bag 25 ml GY One 1 ATA 133 Cable Ps f One 11 Power Cord n One 1 Bag 12 Toney Had gt ES EK 277 One 1 Power Cord x Two 2 Latch Keys 13 Remote Control Set One 1 Remote Control C One 1 gt One 1 MON amp Multi Median nu Two 2 AAA Batteries CV Installation CD User s Guide 14 Motherboard Power Cable One 1 Bag One 1 Motherboard Power Cable 24 pin gt 20pin 15 TNN 500AF User s Guide 1Copy 16 Spare Parts waa One TNN 500AF One 1 Bag User s Guide 4 X Interpreting the Bolt Abbreviations PH M4X20 PH Pan Head Type Meter Screw 4mm in Diameter 20mm in Length FH 6 32X8 FH Flat Head Type Screw 6 32 Pitches per Inch 8mm in Length Length Length iw Lovet il Pan Head Pan Washer Head Flat Head Socket Head 5 Optional Components Heatpipe HDD Cooler ZM 2HC2 15 English 6 Specifications 1 Model TNN 500AF 2 Dimensions 400 L x 286 W x 597 H mm 3 Weight 26Kg 4 Compatible CPUs Intel Pentium 4 CPUs and AMD A
25. ng the Remote Control Refer to the amp Multi Median User s Guide for Details O C46 English TNN 500AF 9 Trademarks and Copyright Notice All trademarks are the properties of their respective owner s ZALMAN and TNN are registered trademarks of ZALMAN Tech Co Ltd Intel Pentium and Prescott are registered trademarks of Intel Corporation Microsoft and Microsoft Windows 95 98 Me 2000 NT XP are registered trademarks of Microsoft Corporation AMD AMD64 and AMD Athlon64 are registered trademarks of AMD Corporation PS 2 and VGA are registered trademarks of International Business Machines Corporation IBM NVDIA GeForce GeForce2 GeForce3 MX GeForce Ti GeForceFX GeForce PCX are registered trademarks of NVIDIA Corporation PCI Express is a registered trademark of PCI SIG Corporation Matrox and Parhelia are registered trademarks of Matrox Graphics Inc ATI and ATI Radeon are registered trademarks of ATI Technologies Inc Unitech is a registered trademark of Unitech Corporation Bytel is a registered trademark of Bytel Electronics Co Ltd ASUS is a registered trademark of ASUSTek Computer Inc Samsung is a registered trademark of Samsung Corporation yaam 47 English Seagate is a registered trademark of
26. o check the appropriate layout of the CPU Heatpipes for each general location of the CPU CPU Heatpipes Appropriate Area Y L eye Mesire 27 English NOTES 1 If the CPU Heatpipes interfere with certain components turn the Heatpipes upside down or adjust the CPU Case Block Base A vertically and try installing again CPU Case Block Base A 2 If the CPU is located beyond the appropriate area and the Cooler is deemed uninstallable stop and replace the motherboard with a Zalman recommended model www zalman co kr product TNN500AF html Determine the appropriate CPU Finger Bolts amp clip holes TYPE Intel Intel AMD Socket 478 Socket 775 Socket 775 Il 2 E Appropriate i D Installation m r 4 A Holes Hia Lay 68 N Inner Holes Outer Holes e 3 Finger Bolts T To Use n Socket 478 Socket 775 Socket 754 E Finger Bolts Finger Bolts Finger Bolts M3x52 M3x49 6 32x40 NOTES 1 Apply a generous quantity of thermal grease 1mm or 0 04 inches in height on the CPU core and install the CPU Block Base gold colored 2 Apply thermal grease on the grooves of the CPU Block Base and the CPU Case Block Base where the CPU Heatpipes come in contact 3 The CPU Case Block Base already has thermal g
27. prevent component theft The Remote Control enables the user to conveniently experience multimedia content and control the PC Various I O ports are provided Audio USB IEEE 1394 1394B 7 English Heatpipe HDD Cooler dissipates heat from the hard disk and reduces vibration transferred to the case Four casters wheels withstand up to four metric tons of weight in total and have skid prevention height adjustment 2 Features features built in The case is structured to easily house up to two ODDs and five HDDs Retractable handles are attached for short range transportation 5 Shielding from EMI Electro Magnetic Interference The sturdy thick 5 to 7mm aluminum case and the EMI Interception Block effectively contain EMI Even the power supply housing is designed with EMI shielding EMI Measurement Data Graphs ENLE OP ENBAV i E Interception Design 8 English 2 Features Test Results gt AMD AMD64 Athlon64 System Thermal Test Room Temperature 25 TNN 500AF AMD System Conventional AMD System Component Temperature C Temperature C Notes ide Fulload ide Load CPU 58 09 61 91 VGA 50 52 Northbridge RES 60 70 42 06 Dag 56 Case Interior 35 79 38 95 32 26 34 58 Daa 56 80 m idle Full Lo
28. rease coated underneath so it should not be taken off under normal circumstances 4 Use a coin or a screwdriver to firmly tighten the CPU Finger Bolts 9 Install the Heatpipe CPU Cooler as shown in the diagram OPINO o m x Q o O gt a o Thermal Grease CPU Case Block Cover Bolt PH M3x15 5 So amp a gt 2 x a o 8 LL o R B a O o G o E E o E 6 Installing the Heatpipe VGA Cooler VGA Block Base VGA Block Base B Block o ATI ATI Radeon Series GeForce4 Ti Series FX 5900 Series vidia GeForce3 MX Series GeForce 6800 Series Matrox Parhelia NOTE If the VGA card interferes with certain components of the case stop and refer to the following website www zalman co kr product TNN500AF html and replace the VGA card with one that is recommended As you install the VGA card move the VGA Case Block Base vertically as needed to accommodate the VGA card O O English Motherboard Motherboard p np Block Base Remove the Stock VGA Cooler on the VGA card and clean off the exposed contact surface completely NOTE Be extremely careful when taking off the Stock VGA Cooler Zalman is not responsible for any damages Due to user negligence
29. s from the motherboard manual 2 Color codes VCC red yellow D white orange D green blue GND black In the remaining Dual USB Port the motherboard connect the Remote Control USB Connectors Remote Control USB Connectors 5 2 mp vec W 8 vcc Mat E E gt gt NN GND E 8 GND m M B Dual USB Port Plug in the Dual USB A and USB B Connectors into their respective ports on the back of the Switch Panel Dual USB A Connector Dual USB B 2 SS Connector w Switch Panel 9 Back Side he a Audi 1 ig USP 4 1394 13948 elo 6 likes 0 0 0 0 Front Side All of the USB ports see diagram can be used in this configuration 43 English 11 Connecting Audio 1 0 IEEE1394 and IEEE1394B Cables Plug the Audio I O Connectors onto the Audio Port on the motherboard Caution The audio headers arrangement may differ among motherboards Check the motherboard s manual for correct header arrangement First MIC IN GND MIC BIAS Spk R GND Spk L RET L RET R Audio 1 0 Audio Port Connectors Color co
30. t boot if the rotation of the CPU fan is not detected There might not be a CPU Fan Detected setting in the BIOS setup but updating the BIOS could solve this problem For more information on updating the BIOS please refer to your motherboard manufacturer s website 2 When using an Intel motherboard if you remove the motherboard from an existing system and attach it to the TNN 500AF the system s Active Monitor may generate an alarm sound with a warning that there is no CPU fan Remove Active Monitor from Add Remove Programs applet in Control Panel and reinstall 3 Compatible Components A list of compatible components for building a TNN 500AF system is available at the following website www zalman co kr product TNN500AF html NOTE Only use motherboards recommended by Zalman Certain motherboards have unusually high power consumption and or are not compatible with the Rear mount Thermal Blocks ZM RTB1 Refer to Page 22 19 English 7 Operational Notes 8 Installation Guide 1 Opening and Disassembling the TNN500AF Case D As shown in the diagram lay the TNN500AF down on a flat surface and open the front door 2 Open the latch with the key Unscrew four bolts PH M5x15 S on the Left Heatsink Plate and open the plate as shown Remove the blocks and Heatpipes in an orderly fashion using a screwdriver and store them in a safe place Left Heatsink Plate eser 20 English
31. te Installation for AMD AMD64 Socket 754 Motherboard 22 English 3 Installing the Rear mount Thermal Blocks Caution 1 Motherboards with a Northbridge that has integrated video capability is not recommended If such Northbridge is used the Rear mount Thermal Blocks MUST be installed 2 Zalman Tech does not recommend using a motherboard with a fan on the Northbridge Cooler If the fan is removed the Rear mount Thermal Blocks MUST be installed 3 If the CPU has a higher Thermal Design Power TDP rating than an Intel Prescott or an AMD Athlon64 3500 the Heatpipe Northbridge Cooler and a Rear mount Thermal Block MUST be installed to cool the Northbridge 4 To use CPUs with a 100W or higher TDP rating Rear mount Thermal Blocks MUST be installed one for each FET on the backside of the motherboard in line with each FET 5 If interference occurs between components or any problems appear visit Zalman s website for a list of recommended motherboards and replace before installation www zalman co kr product TNN500AF html 6 The Rear mount Thermal Blocks are proprietary components of Zalman s TNN series cases Do not use with other cases Determine the points that correspond to the location of the FETs and Northbridge chipset on the back side of the motherboard Clean the surface of the point where the block will be attached Peel off the Film from the Thermal Pad on both ends of the block Film
32. ual USB A Connector into the Dual USB Port on the motherboard M B Dual USB A Connector M B Dual USB Port Note 1 As shown below there are two types of USB cables USB A amp USB B Please connect the cables according to the instructions in this guide Dual USB A Cable Dual USB B Cable 2 Verify the location and the layout of the USB headers from the motherboard manual 53 English English Plug the Remote Control USB Connectors into the Dual USB Port on the motherboard Remote Control USB Connectors NESNE LL L L M B Dual USB Port Color codes VCC red yellow D white orange D green blue GND black Next to where the Remote Control USB Connectors have been connected on the same Dual USB Port connect the Single USB B Connectors that have the A marking A Single USB B Connector Remote Control USB Connectors vec E W vec EHH E E 8 m M B Dual Plug in the Dual USB A and USB B Connectors into their respective ports on the back of the Switch Panel Dual USB A Connector Dual USB B Se SS Connector Switch Panel ES pe RC 1 2 gts dod 1394B GASES Lt 0 0 0
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