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Yamaha 2011 V Star 1300 Tourer Owner's Manual

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Contents

1. Multi function meter unit 4 4 N Neutral indicator light 4 2 Noise 10 4 Oil level warning 4 2 P Panel removing and installing 7 9 Parking Part locations R Rear suspension lubricating 7 26 RESET switch sse 4 8 Rider seat nns 4 13 S Safety defects reporting 10 3 Safety information 2 1 SELECT switch 4 8 Shifting Lore e eeepc t 6 2 Shift pedal esses 4 9 Shock absorber assembly adjusting 4 15 Sidebags enfe 4 14 Sidestand nene 4 16 Sidestand checking and lubricating 7 26 Spark plugs checking 7 9 9 1 Starting the 6 1 Start switch eei 4 8 Steering checking 7 27 Storage Supporting the motorcycle 7 35 Swingarm pivots lubricating 7 26 T Tail brake light bulb replacing 7 32 Throttle grip and cable checking and l bricating eese ee tents 7 24 Throttle grip free play checking 7 16 MMOS et
2. 1 Belt tension gauge 2 Drive belt slack 4 Calculate the drive belt slack by subtracting the measurement not ed in step 2 from the measurement noted in step 3 Drive belt slack 5 0 7 0 mm 0 20 0 28 in 7 23 5 If the drive belt slack is incorrect have a Yamaha dealer adjust it EAU23094 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or 4 stroke engine oil PERIODIC MAINTENANCE AND ADJUSTMENT EAU49920 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart 7 24 EAU44272 Checking and lubricating the brake and shift pedals Brake pedal Shift pedal The operation of the brake and shift pedals should be checked before each ride
3. 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE VES 10 9 LOCATION OF IMPORTANT LABELS EAU10384 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer LOCATION OF IMPORTANT LABELS NOTICE 3 TIRE INFORMATION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36psi REAR 280 kPa 2 80 kgf cm 41psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36psi REAR 280 kPa 2 80 kgf cm 41psi 1D7 21668 00 4B5 2815K 00 AWARNING California only BEFORE YOU OPERATE THIS VEHICLE READ 4 EMISSION HOSE ROUTING THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE THROTTLE BODY HELMET eye protection and protective clothing 5GK 2118K 00 FROM FUEL TANK ANISTER C TO ATMOSPHERE 5PX 21686 00 1 2 Z A WARNING Improper loading can adversely affect ha
4. 1 Lining thickness Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as a set 7 21 22580 Checking the brake fluid level Front brake 1 Minimum level mark Rear brake 7 1 Minimum level mark Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions e When checking the fluid level make sure that the top of the brake fluid reservoir is level Useonly the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction lead to poor braking performance PERIODIC MAINTENANCE AND ADJUSTMENT e Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock
5. Coolant temperature warning light Engine trouble warning light w High beam indicator light 20 Turn signal indicator light lt a gt Oil level warning light w Fuel level warning light a AWOOSGOrgm wo EAU11020 Turn signal indicator light lt gt This indicator light flashes when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 2 EAU11080 High beam indicator light zo This indicator light comes on when the high beam of the headlight is switched on EAU11254 Oil level warning light This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP e Evenifthe oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a malfunction e This model is also equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the following cycle will b
6. Add coolant See TIP engine has cooled reservoir and radiator The coolant level Start the engine If the engine overheats again have a is OK Yamaha dealer check and repair the cooling system TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible 7 38 MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts EAU39168 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your mo torcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers
7. 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase 1 Engine oil drain bolt 2 Gasket TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench 7 12 1 Oil filter cartridge 2 Oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge PERIODIC MAINTENANCE AND ADJUSTMENT 1 O ring TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft Ibf 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft Ibf Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 7 13 Recommended engine oil See page 9 1 Cil quantity Without oil filter cartridge replace ment 3 20 L 3 38 US qt 2 82 Imp qt With oil filter cartridge replacement 3 40 L 3 59 US qt 2 99 Imp qt TIP Be sure to wipe off spilled oil on any parts after the en
8. Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 2 2 A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT e Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels e Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports e Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight d
9. ECA10101 NOTICE To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To de crease the spring preload and thereby soften the suspension turn the adjust ing ring in direction b 4 15 2 Ae 7 TY DOO OO yoo Oud 1 Shock absorber assembly 2 Position indicator 3 Spring preload adjusting ring TIP Align the appropriate notch in the ad justing ring with the position indicator on the shock absorber Spring preload setting Minimum soft 1 Standard 4 Maximum hard 9 INSTRUMENT AND CONTROL FUNCTIONS EWA10221 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly e Do nottamper with or attempt to open the cylinder assembly e Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure e Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance e Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15304 Sidestand The si
10. Panel A To remove the panel Remove the quick fastener and then pull the panel off as shown 1 Panel A 2 Quick fastener To install the panel Place the panel in the original position and then install the quick fastener en 1 Panel A 7 9 EAU42431 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the appropriate spark plug cover rear right or front left by removing the bolts 1 Spark plug cover 2 Bolt 2 Remove the spark plug cap PERIODIC MAINTENANCE AND ADJUSTMENT To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color TIP 1 Spark plug cap If any spark plug shows a distinctly dif 1 Spark plug gap ferent color the engine could be oper SPEED Me pug eM ating improper Do not attem 7 to Spark plug gap with the spark plug wrench includ 8119 Improperly 0 8 0 9 mm 0 031 0 035 in ed in the additiona
11. EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XVS13CTA C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product in
12. and beyond The vehicle can now be operated nor mally ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking stop the engine and then remove the key from the main switch e Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not park ona slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire EWA10311 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17243 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages The intervals given in the periodic maintenance charts should be simply considered as a general guide under normal riding conditions However de pending on the weather terrain geo graphical location and individual use the maintenance intervals may need to be shortened Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may incr
13. and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Checking and lubricating the brake and clutch levers Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Brake lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary 7 25 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand EAUM1651 Lubricating the swingarm piv EAU23251 Lubricating the rear suspen sion The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease EWA10731 The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease 7 26 The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maint
14. as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 8 1 ucts onto seals gaskets the drive belt and wheel axles Always rinse the dirt and degreaser off with wa ter Cleaning ECA10772 NOTICE e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly cleaned with water di luted mild detergent with water may be used Be sure to rinse off any detergent residue using plenty of water as it is harmful to plastic parts Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pre
15. EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10540 ON All electrical circuits are supplied with power and the meter lighting taillight license plate light and position lights come on and the engine can be start ed The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls INSTRUMENT AND CONTROL FUNCTIONS EAU10661 OFF All electrical systems are off The key can be removed Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EWA10061 EAU10683 LOCK The steering is locked and all electrical systems are off The key can be re moved 4 1 To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 2 Turn Push the key in and then turn it to OFF while still pushing it EAU49391 Indicator lights and warning lights SUX X ee Neutral indicator light
16. LOCATION OF IMPORTANT LABELS 1 3 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 EAU10287 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should e Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own er s Manual e Obtain qualified training in safe and proper riding techniques e Obtain professional technical ser vice as indicated in this Owners Manual and or when made neces sary by mechanical conditions A SAFETY INFORMATION Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks e This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recogniz
17. READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing TIP switches Lights signals and Check operation Adjust headlight beam EAU17650 e Air filter This model s air filter is equipped with a disposable oil coated paper element which must not be cleaned with com pressed air to avoid damaging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas e Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time the panel needs to be removed and installed 1 Panel A EAU48560
18. The helmet holder is located under the 3 Remove the key rider seat ct TIP To secure a helmet to the helmet Make sure that the seat is properly se holder 2 Lift the front of the seat up and cured before riding 1 Remove the rider seat See page then pull the seat off 4 13 2 Hook the helmet onto the helmet To install the rider seat holder and then securely install 1 Insert the projection on the rear of the seat WARNING Never ride the seat into the seat holder as with a helmet attached to the shown helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent igwaio e 4 13 INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat EAU42730 Sidebags Improper loading or overloading can EWA14340 cause loss of control and possibly an accident or personal injury See pages 1 1 and 7 17 for important loading and tire pressure informa tion Always securely close the side bags before riding Distribute weight evenly on each side of the motorcycle Do not exceed the load limit of 5 kg 11 Ib for each sidebag Do not exceed the maximum load of 190 kg 419 Ib for the ve hicle Do not exceed 120 km h 80 mi h when riding with luggage in the sidebags otherwise han dling could be affected Improp er loading poor tire or
19. This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 8 4 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlet with a plastic bag to prevent moisture from entering it Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 30 F or more than 30 90 For more information on storing the battery see page 7 28 MOTORCYCLE CARE AND STORAGE TIP Make any necessary repairs before storing the motorcycle 8 5 Dimensions Overall length 2490 mm 98 0 in Overall width 1000 mm 39 4 in Overall height 1520 mm 59 8 in Seat height 690 mm 27 2 in Wheelbase 1690 mm
20. and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit 4 3 10021 NOTICE Do not continue to operate the en gine if it is overheating TIP e For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator e If the engine overheats see page 7 37 for further instructions EAU42774 Engine trouble warning light This warning light comes on if a prob lem is detected in the electrical circuit monitoring the engine If this occurs have a Yamaha dealer check the self diagnosis system See page 4 6 for an explanation of the self diagnosis de vice The electrical circuit of the warning light can be checked by turning the key to The warning light should come on for a few seconds and then go off INSTRUMENT AND CONTROL FUNCTIONS If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAU46116 Multi function meter unit 1 Speedometer 2 Odometer tripmeter fuel reserve tripme
21. available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service EAU26750 We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 10 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE INDEX A Air filter element replacing 7 15 B Battery inicie nemen 7 28 Brake and clutch levers checking and l bricatirid 7 25 Brake and shift pedals checking and Brake fluid changing o Brake fluid level checking 7 21 Brake lever 4 9 Brake lever free play checking Brake light switches Brake 4 9 C Cables checking and lubricating 7 24 Canister for California 7 11 CAMS 8 1 Cat
22. familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWA10271 A WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury EAU47150 TIP This model is equipped with alean angle sensor to stop the en gine in case of a turnover In this case the multi function meter unit indicates error code 30 but this is not a malfunction Turn the key to OFF and then to ON to clear the error code Failing to do so will pre vent the engine from starting even though the engine will crank when pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU46125 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sidestand up See page 4 17 for more informa tion 1 Turn the key to ON and make sure that the engine stop switch is set to O The following warning lights should come on for a few seconds then go off Oil level warning light e Fuel
23. in your eyes see your doctor immedi EWA15151 INSTRUMENT AND CONTROL FUNCTIONS ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13373 Recommended fuel Unleaded gasoline only Fuel tank capacity 18 5 L 4 89 US gal 4 07 Imp gal Fuel reserve amount when the fuel level warning light comes on 3 7 L 0 98 US gal 0 81 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi 4 11 um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 1096 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems INSTRUMENT AND CONTROL FUNCTIONS EAU48760 Fuel tank breather overflow hose 1 Fuel tank overflow hose 2 Fuel tank breat
24. level and for fluid leakage Replace brake pads if necessary Brake hoses Check for cracks or damage EI 4 Replace Every 4 years Wheels Check runout and for damage Replace if necessary EI 4 Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary Wheel bearings Check bearings for smooth oper ation Replace if necessary PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Swingarm pivot bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Repack Drive belt Check belt condition Replace if damaged Check belt tension Adjust if necessary Every 2500 mi 4000 km Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months Chassis fasteners Check all chassis fitting and fas teners Correct if necessary Brake lever pivot shaft Apply silicone grease lightly Brake pedal pivot shaft Apply lithium soap based grease ligh
25. level warning light e Coolant temperature warning light e Engine trouble warning light ECA15484 NOTICE If a warning light does not come on initially when the key is turned to ON or if a warning light remains on see page 4 2 for the correspond ing warning light circuit check 2 Shiftthe transmission into the neu tral position The neutral indicator light should come on If not ask a Yamaha dealer to check the elec trical circuit 3 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt ECA11042 NOTICE For maximum engine life never ac celerate hard when the engine is cold OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 6 2 ECA10260 NOTICE Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do no
26. overall motorcycle conditions poor road surfaces or adverse weath er conditions may make it nec essary to further reduce the riding speed 4 14 ECA15380 NOTICE To avoid locking the key in never lock either sidebag and remove the key from the lock before closing the lid To open a sidebag lid Insert the key into the sidebag lock and then turn the key coun terclockwise 1 1 Key 2 Unlock 2 Push the key in and then fold the sidebag lid up To close a sidebag lid 1 Fold the sidebag lid down so that the latch snaps into place 2 Turn the key clockwise and then remove it TIP Water can be harmful to untreated leather Use Yamaha Saddle Soap or another quality brand according to the manufacturer s directions to clean the leather on the sidebags Polish the dry leather with a soft cloth and then treat with Yamaha Mink Oil or another high quality leather protectant for increased water resistance INSTRUMENT AND CONTROL FUNCTIONS EAU42545 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring allowing the spring preload to be adjusted to suit the rider s prefer ence It is recommended to have a Yamaha dealer adjust the spring preload Should you choose to make the adjustment special wrench included in the additional tool kit which was handed out sep arately at the purchase of the vehi cle
27. re sult in loss of control and an acci dent 7 20 EAU22273 Brake light switches oy 1 Rear brake light switch 2 Rear brake light switch adjusting nut The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b PERIODIC MAINTENANCE AND ADJUSTMENT EAU22392 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22430 Front brake pads 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads
28. ter clock Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident EWA12422 The multi function meter unit is equipped with the following aspeedometer an odometer 4 4 two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve aclock aself diagnosis device e a brightness control mode TIP Be sure to turn the key to before using the SELECT switch A W and RESET switch except for setting the brightness control mode 1 SELECT switch A W 2 RESET switch Speedometer 1 1 Speedometer When the key is turned to ON the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir cuit INSTRUMENT AND CONTROL FUNCTIONS Odometer tripmeters fuel reserve tripmeter and clock 1 Odometer tripmeter fuel reserve tripme ter clock Push the side of the SELECT switch to switch the display between the odometer mode Odo the tripme ter modes Trip 1 and Trip 2 and the clock mode in the following order Odo gt Trip 1 Trip 2 gt Clock Odo TIP e Push the w side of the SE LECT swi
29. that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective 10 8 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding the warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you IF you are still not satisfied and require additional assistance please write to YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A do
30. the bolts on each side bulb 7 31 PERIODIC MAINTENANCE AND ADJUSTMENT EAU24133 Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the screws 1 Headlight bulb holder 2 Headlight bulb 9 Have a Yamaha dealer adjust the headlight beam if necessary 5 Place a new headlight bulb into po sition and then secure it with the bulb holder 6 Install the headlight bulb cover and then connect the coupler 2 Remove the burnt out bulb by 7 Install the headlight unit by install pushing it in and turning it counter ing the bolts clockwise 8 Place the turn signal position light 3 Insert a new bulb into the socket bracket cover in the original posi push it in and then turn it clock tion and then install the bolts wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break 1 7 32 PERIODIC MAINTENANCE AND ADJUSTMENT EAU42462 Replacing a front turn signal light bulb 1 Remove the front turn signal light outer lens by removing the screws 1 Screw 2 Remove the inner lens by pulling it 1 Inner lens 3 Remove the burnt out bulb by pushing it in and turning it counter clockwise Insert a new bulb into the socket push it in and then turn it clock wise until it stops Place the inner lens in the original position and t
31. this switch to CQ before starting the engine Set this switch to sj to stop the engine in case of an emergen Cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU41700 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU42524 SELECT switch a w This switch is used to perform selec tions in the odometer and tripmeters to set the clock and to set the brightness control mode of the multi function meter unit See Multi function meter unit on page 4 4 for detailed information EAU42535 RESET switch This switch is used to reset the tripme ters to set the clock and to set the brightness control mode of the multi function meter unit See Multi function meter unit on page 4 4 for detailed information 4 8 EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit c
32. 66 5 in Ground clearance 145 mm 5 71 in Minimum turning radius 3500 mm 137 8 in Weight Curb weight 323 kg 712 Ib Engine Engine type Liquid cooled 4 stroke SOHC Oylinder arrangement V type 2 cylinder Displacement 1304 cm Bore x stroke 100 0 x 83 0 mm 3 94 x 3 27 in Compression ratio 9 50 1 Starting system Electric starter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE Type SAE 10W 30 10W 40 10W 50 15W 40 20W 40 or 20W 50 O 10 30 50 70 90 110130 F pcs ee WX eal abe d uH SAE 10W 40 SAE 10W 50 SAE 15W 40 20 40 SAE 20W50 20 10 0 10 20 30 40 50 C Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 3 20 L 3 38 US qt 2 82 Imp qt With oil filter cartridge replacement 3 40 L 3 59 US qt 2 99 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator capacity including all routes 2 10 L 2 22 US qt 1 85 Imp qt Air filter Air filter element Oil coated paper element 9 1 SPECIFICATIONS Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 18 5 L 4 89 US gal 4 07 Imp gal Fuel reserve amount 3 7 L 0 98 US gal 0 81 Imp gal Fuel injection Throttle body ID mark XVS13CTA 3D8D 40 XVS13CTAC 3D8E 50 Spark plug s Manufacturer model NGK LMAR7A 9 Spark p
33. TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muffler Exhaust pipe Silencer Intake system Air cleaner case Air cleaner element ntake duct 10 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer interval service Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 81000 km or 30 months 24000 mi 87000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months name and address 10 5 CONSUMER INFORMATION Maintenance Date of Servicing dealer _ Mileage Remarks interval service 9 name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yama
34. a cold engine since the level varies with engine temperature e Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Checkthe coolant level in the cool ant reservoir TIP The coolant should be between the minimum and maximum level marks 7 14 1 Coolant reservoir 2 Maximum level mark 3 Minimum level mark 3 If the coolant is at or below the minimum level mark remove pan el A See page 7 9 4 Remove the coolant reservoir cap add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot tewatsie NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead PERIODIC MAINTENANCE AND ADJUSTMENT of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced teca10472 1 Coolant reservoir cap Coolant reservoir capacity up to the maximum level mark 0 45 L 0 48 US qt 0 40 I
35. ackward If any free play can be felt have a Yamaha dealer check or repair the steering N EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings PERIODIC MAINTENANCE AND ADJUSTMENT EAU50581 Battery 1 Battery 2 Negative battery lead black 3 Positive battery lead red The battery is located under the rider seat See page 4 13 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened EWA10760 A WARNING Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with 7 28 skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the batter
36. alytic converter Clutch Clutch lever free play adjusting 7 19 Coolants ririri 7 14 Coolant temperature warning light 4 3 D Dimmer switch Drive belt slack E Engine 6 3 Engine oil and oil filter cartridge 7 11 Engine stop 4 8 Engine trouble warning light 4 3 F Front and rear brake pads checking 7 21 Front fork checking 7 27 Fuel tank FUSES replacing 7 29 H Handlebar switches 4 7 Headlight bulb replacing 7 31 Helmet holder es 4 13 High beam indicator light 4 2 Horti SWIC ica rette 4 8 Identification numbers Ignition circuit cut off system Indicator lights and warning lights 4 2 K Key identification number 10 1 L Labels 1 1 License plate light bulb replacing 7 34 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance 10 5 Matte color caution Model
37. cribed in the Owners Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points CHECKS Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection Check oil level in engine Engine oil If necessary add recommended oil to specified level 7 11 Check vehicle for oil leakage Check coolant level in reservoir Coolant If necessary add recommended coolant to specified level 7 14 Check cooling system for leakage Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Front brake Replace if necessary 7 21 7 21 Check fluid level in reservoir f necessary add recommended brake fluid to specified level Check hydraulic system for leakage FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommen
38. cut off system 4 17 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 OPERATION AND IMPORTANT RIDING 6 1 Starting the engine 6 1 SHING i t crore 6 2 Engine break in 6 3 Parking onec ttr oett tec 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing the panel 25 nen ER 7 9 Checking the spark plugs 7 9 Canister for California only 7 11 Engine oil and oil filter cartridge 7 11 Coolant edades 7 14 Replacing the air filter element 7 15 Checking the throttle grip free play iei de E ERE 7 16 Valve clearance 7 16 TOS ERES 7 17 Cast wheels 7 18 Adjusting the clutch lever free play pn 7 19 Checking the brake lever free play iini eet titt 7 20 Brake light switches 7 20 Checking the front and rear brake pads o 7 21 Checking the brake fluid level 7 21 Changing the brake fluid 7 22 Drive belt slack 7 23 Checking and lubricating the cables 7 24 Checki
39. d Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 24 49 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS REN 1 1 SAFETY INFORMATION 2 1 DESCRIPTION 3 1 Left view esssseeeeeeeeeenn 3 1 Right view esses 3 2 Controls and instruments 3 3 INSTRUMENT AND CONTROL FUNCTIONS 4 1 Main switch steering lock 4 1 Indicator lights and warning lights uror 4 2 Multi function meter unit 4 4 Handlebar switches 4 7 Clutch lever 4 8 Shift 4 9 Brake lever 4 9 Brake pedal 4 9 Fuel tank cap 4 10 iip 4 10 Fuel tank breather overflow NOSES r tro rete cta a 4 12 Catalytic converter 4 12 Rider seat 4 13 Helmet holder 4 13 Sidebags 4 14 Adjusting the shock absorber assembly 4 15 Sidestand 4 16 Ignition circuit
40. d locked EWA11091 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 4 10 EAU13221 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 1 Fuel tank filler tube 2 Maximum fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline
41. ded brake fluid to specified level Check hydraulic system for leakage Clutch Check operation Lubricate cable if necessary Check lever free play Adjust if necessary Throttle grip Make sure that operation is smooth Check throttle grip free play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing Control cables Make sure that operation is smooth Lubricate if necessary Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary Sidestand Make sure that operation is smooth Lubricate pivot if necessary Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary FOR YOUR SAFETY PRE OPERATION CHECKS ITEM CHECKS Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle Sidestand switch 5 3 OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owners Manual carefully to become
42. destand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 17 for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check EWA10241 4 16 this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44892 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down e Itcuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the igni
43. djust if necessary Every 16000 mi 25000 km Crankcase breather system Check breather hose for cracks or damage Replace if necessary Fuel injection Adjust synchronization Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Evaporative emis sion control system for California only Check control system for dam age Replace if necessary 7 4 EI PERIODIC MAINTENANCE AND ADJUSTMENT General maintenance and lubrication chart ROUTINE INITIAL ODOMETER READINGS EAU32186 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter element Replace Every 24000 mi 37000 km Clutch Check operation Adjust or replace cable EI EI Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary Rear brake Check operation fluid
44. e repeated until the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seconds If this occurs have a Yamaha dealer check the vehicle EAU42744 Fuel level warning light m This warning light comes on when the fuel level drops below approximately 3 7 L 0 98 US gal 0 81 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP e The vehicle must be on a level sur face and positioned upright other wise the fuel level warning light may not come on and go off at the appropriate times INSTRUMENT AND CONTROL FUNCTIONS e This model is also equipped with a self diagnosis device for the fuel level detection circuit If a problem is detected in the fuel level detec tion circuit the following cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and then go off for 3 0 seconds If this oc curs have a Yamaha dealer check the vehicle EAU11444 Coolant temperature warning light This warning light comes on if the en gine overheats If this occurs stop the engine immediately
45. e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause 7 22 EAU22731 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years e Brake hoses Replace every four years PERIODIC MAINTENANCE AND ADJUSTMENT EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri cation chart EAU38410 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole TIP The marks near the drive belt check hole are 5 0 mm 0 2 in apart 1 Drive belt 2 Marks 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 Ibf applied to the belt with a belt ten sion gauge as shown TIP A belt tension gauge is available at a Yamaha dealer
46. e motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching passing through intersections since in tersections are the most likely places for motorcycle accidents to occur 2 1 Ride where other motorists can See you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera tors e Know your skills and limits Staying within your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn A SAFETY INFORMATION due to excessive speed or under cornering insufficient lean angle for the speed Always obey the speed limit and never travel faster tha
47. e page 4 13 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you PERIODIC MAINTENANCE AND ADJUSTMENT 7 2 PERIODIC MAINTENANCE AND ADJUSTMENT TIP EAU48490 From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months e Items marked with an asterisk require special tools data and technical skills have a Yamaha dealer perform the service Periodic maintenance chart for the emission control system ROUTINE INITIAL ODOMETER READINGS EAU17601 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line Check fuel hoses for cracks or damage Replace if necessary Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance Check and adjust valve clearance when engine is cold A
48. ease your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service EWA10321 EWA15121 Turn off the engine when performing maintenance unless otherwise specified e A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires e Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide Brake discs calipers drums and linings can become very hot during use To avoid possible burns let brake components cool before touching them EWA15460 7 1 EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17361 Owner s tool kit 1 Owner s tool kit The owner s tool kit is located under the rider seat Se
49. ectric starter spark plug gaps or replace the spark plugs Remove the spark plugs 7 and check the electrodes gt Dry Have a Yamaha dealer check the vehicle The engine does Check the battery 4 Battery gt bios turns over The battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer The engine turns over Check the battery lead connections check the vehicle and have a Yamaha dealer charge Slowly the battery if necessary 7 37 PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled e Place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the de tent to allow any residual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap EWAT1040 There is gt Have a Yamaha dealer check The coolant level is low leakage and repair the cooling system r Check the cooling system for leakage Wait until the Check the coolant level in no leakage
50. elected brightness level The display will return to the odom eter tripmeter or clock mode INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Handlebar switches Left 2 2 KR 3 1 Dimmer switch 20 20 2 Turn signal switch lt gt Horn switch pes 4 7 Right 1 Engine stop switch 7 53 2 SELECT switch W 3 RESET switch 4 Start switch EAU12400 Dimmer switch z5 zo Set this switch to o for the high beam and to zo for the low beam EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to gt To signal a left hand turn push this switch to lt When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen ter position TIP The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch 5 5 Set
51. enance and lubrication chart Recommended lubricant Lithium soap based grease 7 E PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling Over igwA10751 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it 7 27 EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 35 for more information WARNING avoid injury securely support the vehicle so there is no danger of it falling over igwA10751 Hold the lower ends of the front fork legs and try to move them for ward and b
52. erate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this
53. erne a traps eun EU 7 17 Tool kit eese 7 2 Troubleshooting 7 35 Troubleshooting charts 7 37 Turn signal indicator light 4 2 Turn signal light bulb front replacing eret 7 33 Turn signal light bulb rear Turn signal switch V Valve clearance 7 16 Vehicle Emission Control Information label etie en nene 10 2 Vehicle identification number 10 1 Warranty extended 10 9 Warranty 10 7 Wheel bearings checking 7 28 INDEX ee your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2010 07 0 3x1 CR E
54. ery leads are properly con nected to the battery terminals ECA16530 NOTICE Always keep the battery charged Storing a discharged battery can cause permanent battery damage 7 29 EAU47134 Replacing the fuses The main fuse the fuel injection system fuse and the fuse box which contains the fuses for the individual circuits are located under the rider seat See page 4 13 1 Fuel injection system spare fuse 2 Fuel injection system fuse 3 Fuse box 4 Main fuse PERIODIC MAINTENANCE AND ADJUSTMENT Signaling system yee Ignition fuse Taillight fuse Radiator fan fuse Backup fuse for clock Headlight fuse Spare fuse NO To access the fuel injection system fuse remove the starter relay cover by pulling it upward 1 Starter relay cover 2 Fuel injection system fuse 3 Fuel injection system spare fuse If a fuse is blown replace it as follows 1 2 Turn the key to OFF and turn off the electrical circuit in question Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire jewaisis1 Specified fuses Main fuse 50 0A Headlight fuse 20 0A Taillight fuse 10 0A Signaling system fuse 10 0A Ignition fuse 15 0A Radiator fan fuse 20 0A Fuel injection
55. for cracks or damage Replace if dam aged e Make sure that the canister breath er is not blocked and if necessary clean it 7 11 EAU42599 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the engine oil level check window located at the bottom left side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 1 Engine oil filler 2 Engine oil level check window 3 Maximum level mark 4 Minimum level mark 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Start the engine warm it up for several minutes and then turn it off 3 Place an oil pan under the engine to collect the used oil PERIODIC MAINTENANCE AND ADJUSTMENT
56. formation available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer IMPORTANT MANUAL INFORMATION EAU10193 XVS13CTA C OWNER S MANUAL 2010 by Yamaha Motor Corporation U S A 1st edition July 2010 All rights reserve
57. gine and exhaust sys tem have cooled down ECA11620 NOTICE e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING 1 or higher e Make sure that no foreign mate rial enters the crankcase 10 Start the engine and then let it idle for several minutes while checking itfor oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient ECA10401 NOTICE If the oil level warning light flickers or remains on even if the oil level is correct immediately turn the engine off and have a Yamaha dealer check the vehicle 11 Turn the engine off wait a few min utes until the oil settles and then check the oil level and correct it if necessary PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU42632 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP e The coolant level must be checked on
58. ha Motor Corporation U S A hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the products warranty period All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse d Lack of proper maintenance e Accident or collision damage f Modification to original parts SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Op
59. hen install the outer lens by installing the screws NOTICE Do not overtighten the screws otherwise the lens may break teca1oss1 EAU42452 Replacing a rear turn signal light bulb Remove the turn signal lens by re moving the screws a h e _ Be 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise Insert a new bulb into the socket push it in and then turn it clock wise until it stops Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break 1 PERIODIC MAINTENANCE AND ADJUSTMENT 3 Remove the license plate light 6 Install the socket together with the Replacing the license plate socket together with the bulb by bulb by pushing it in and turning it light bulb turning it counterclockwise and clockwise until it stops 1 Remove the license plate light cov then pulling it out 7 Place the license plate light unit in er by removing the bolts the original position and then in stall the license plate light cover by installing the bolts 1 License plate light bulb socket 1 License plate light cover 2 Bolt 4 Remove the burnt out bulb by pull ing it out from the socket 2 Pull the license plate light unit up as shown AS V 0 HT Ne 1 Licen
60. her hose TIP For California See page 7 11 for breather hose information Before operating the motorcycle Check the fuel tank breather over flow hose connection Check the fuel tank breather over flow hose for cracks or damage and replace it if damaged e Make sure that the end of the fuel tank breather overflow hose is not blocked and clean it if necessary EAU13433 Catalytic converter This model is equipped with a catalytic converter in the exhaust system EWA10862 A WARNING The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn e Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat 4 12 ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter INSTRUMENT AND CONTROL FUNCTIONS EAU42750 EAU14322 Rider seat Helmet holder To remove the rider seat 1 Insert the key into the seat lock and then turn it counterclockwise 1 Projection 2 Seat holder 1 Helmet holder 2 Push the front of the seat down to lock it in place
61. istribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident A SAFETY INFORMATION Maximum load 190 kg 419 Ib When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ly e Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender These 2 3 items including such cargo as
62. l tool kit which diagnose such problems yourself In was handed out separately at the stead have a Yamaha dealer check purchase of the vehicle the vehicle 3 Check each spark plug for elec To install a spark plug 1 Clean the surface of the spark plug A gasket and its mating surface and trode erosion and excessive car then wipe off any grime from the bon or other deposits and replace spark plug threads it if necessary 2 Install the spark plug with the m spark plug wrench and then tight SORT RU P ug en it to the specified torque 4 Measure the spark plug gap with a torque wire thickness gauge and if nec po Ama bct nani 1 Spark plug wrench essary adjust the gap to specifica TE SRN tion 7 10 PERIODIC MAINTENANCE AND ADJUSTMENT TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 3 Install the spark plug cap 4 Install the spark plug cover by in stalling the bolts EAU19681 Canister for California only THROTTLE BODY FROM FUEL TANK TO ATMOSPHERE This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister
63. lly turn the adjusting bolt in di cover to its original position rection a to loosen the clutch ca 8 Tighten the locknut at the clutch le ble ver and then slide the rubber cov 5 Slide the rubber cover back further er to its original position 1 Clutch lever free play down the clutch cable and then 2 Locknut clutch lever loosen the locknut 3 Clutch lever free play adjusting bolt 4 Rubber cover The clutch lever free play should mea sure 5 0 10 0 mm 0 20 0 39 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows 1 Slide the rubber cover back at the clutch lever 2 Loosen the locknut 1 Clutch lever free play adjusting nut clutch 3 To increase the clutch lever free Gable 2 Locknut clutch cable play turn the clutch lever free play ae 3 Rubber cover adjusting bolt in direction a To 7 19 EAUS37913 Checking the brake lever free play 1 No brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the EWA14211 PERIODIC MAINTENANCE AND ADJUSTMENT braking performance which may
64. lug gap 0 8 0 9 mm 0 031 0 035 Clutch Clutch type Wet multiple disc Transmission Primary reduction ratio 70 45 1 556 Final drive Belt Secondary reduction ratio 70 30 2 333 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 36 13 2 769 SPECIFICATIONS 2nd 32 18 1 778 3rd 29 21 1 381 Ath 29 26 1 115 5th 24 25 0 960 Chassis Frame type Double cradle Caster angle 32 70 Trail 145 0 mm 5 71 in Front tire Type Tubeless Size 130 90 16M C 67H Manufacturer model DUNLOP D404F X Manufacturer model BRIDGESTONE EXEDRA G721 Rear tire Type Tubeless Size 170 70B 16M C 75H Manufacturer model DUNLOP K555 Manufacturer model BRIDGESTONE EXEDRA G722 G Loading Maximum load 190 kg 419 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Loading condition 90 190 kg 198 419 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type Cast wheel Rim size 16M C x MT3 00 Rear wheel Wheel type Cast wheel Rim size 16M C x MT4 50 Front brake Type Dual disc brake Operation Right hand operation 9 2 Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recom
65. lure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 17 for tire specifications and more information on replacing your tires Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle e Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks e Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement e Shift the transmission in gear for models with a manual transmis sion Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport e The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transpo
66. m 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it 7 16 EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT EAU42713 Tires To ensure maximum performance long service and safe operation note the following Tire air pressure Always check and adjust the tire pres sure before operating the motorcycle EWA14651 A WARNING Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control Tire inflation pressure should be checked and adjusted when the tem perature of the tire equals the ambi ent air temperature Tire inflation pressure must be adjusted accord ing to total weight of cargo rider passenger and accessories wind shield sidebags etc if approved for this model Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi 90 190 kg 198 419 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Maximum load 190 kg 419 Ib Total weight of rider passenge
67. maha dealer for ad vice on what products to use e Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26282 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover Be sure the engine and the exhaust sys tem are cool before covering the motor cycle ECA10810 NOTICE e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter MOTORCYCLE CARE AND STORAGE 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Poura teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded
68. mended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 135 0 mm 5 31 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 110 0 mm 4 33 in Electrical system Ignition system TCI Charging system AC magneto Battery Model YTX20L BS Voltage capacity 12 V 18 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 W x 1 Tail brake light 12 V 5 0 W 21 0 W x 1 Front turn signal position light 12V 21W 5 0W x2 Rear turn signal light 12V 21 0W x2 License plate light 12V 5 0W x 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 50 0A Headlight fuse 20 0A Taillight fuse 10 0A Signaling system fuse 10 0A Ignition fuse 15 0A Radiator fan fuse 20 0A Fuel injection system fuse 10 0A Backup fuse 10 0A SPECIFICATIONS CONSUMER INFORMATION EAU26352 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for refere
69. mp qt 5 Install the panel TIP Make sure that the coolant reservoir breather hose is properly routed through the guide 1 Guide 2 Coolant reservoir breather hose EAU33031 Changing the coolant The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10381 7 15 EAU42442 Replacing the air filter element The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas 1 Remove the air filter case cover by removing the bolts 1 Air filter case cover 2 Bolt 2 Pull the air filter element out 3 Insert a new air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 Install the air filter case cover by in stalling the bolts PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play 1 Throttle grip free play The throttle grip free play should mea sure 4 0 6 0 m
70. n t forget to include any important information such as names addresses model V l N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months o
71. n warrant ed by road and traffic conditions Always signal before turning or changing lanes Make sure that other motorists can see you e The posture of the operator and passenger is important for proper control The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests e Never ride under the influence of alcohol or other drugs e This motorcycle is designed for on road use only It is not suitable for off road use Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries e Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident
72. nce in case the vehi cle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EAU26381 Key identification number EAU26400 Vehicle identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26470 Model label 1 Model label The model label is affixed to the frame under the rider seat See page 4 13 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer CONSUMER INFORMATION EAU48270 Vehicle Emission Control Informa tion label O 1 Vehicle Emission Control Information label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 10 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe tha
73. ndling Do not exceed maximum load limit 5kg 11lb each saddlebag Distribute weight evenly from side to side Read the Owner s manual for important loading and tire pressure information Total weight of rider passenger accessories and cargo must not exceed the motorcycle load capacity shown in the Owner s Manual Never ride above 120km h 80mph with saddlebags because handling could be affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions AVERTISSEMENT Un mauvais chargement peut affecter d favorablement la maniabilit Ne pas d passer la charge maximum 5kg 11lb par sacoche R partir le poids de facon gale de chaque c t de la motocyclette Lire les paragraphes concernant le chargement et les pneus indiqu s dans le Manuel du propri taire S assurer que le poids total des bagages du pilote du passager et des accessoires ne d passe pas la charge maximum de la motocyclette telle qu elle est indiqu e dans le Manuel du propri taire Ne pas rouler une vitesse sup rieure 120km h 80mph la maniabilit d une motocyclette charg e tant r duite la vitesse maximale est moindre si les conditions de charge ne sont pas respect es si la motocyclette ou les pneus ne sont pas en bon tat ou lors de la conduite par mauvais temps ou sur mauvaise route 55 346 00 J
74. ng and lubricating the throttle grip and cable 7 24 Checking and lubricating the brake and shift pedals 7 24 Checking and lubricating the brake and clutch levers 7 25 Checking and lubricating the sidestand 7 26 Lubricating the swingarm PIVOUS esc re iaaa a eie 7 26 Lubricating the rear suspension 7 26 Checking the front fork 7 27 Checking the steering 7 27 Checking the wheel bearings 7 28 erri 7 28 Replacing the fuses 7 29 Replacing the headlight bulb 7 31 Replacing the tail brake light emet 7 32 Replacing a front turn signal light 7 33 Replacing a rear turn signal light bulb TES 7 33 Replacing the license plate light DUID 254 testes ne tee oen 7 34 Supporting the motorcycle 7 35 Troubleshooting 7 35 Troubleshooting charts 7 37 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Cale iunxit cuui 8 1 Storage acer iens 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record
75. of the SELECT switch to set the hours 4 Push the RESET switch and the minute digits will start flashing 5 Push the A or w side of the SELECT switch to set the min utes 6 Push the RESET switch and then release it to start the clock Self diagnosis device 1 Error code display This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the odometer tripme ter clock display will indicate an error code 4 6 If the odometer tripmeter clock display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle ECA11590 NOTICE If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage Brightness control mode 1 Speedometer panel 2 Brightness level display This function allows you to adjust the brightness of the speedometer panel to suit the outside lighting conditions To set the brightness 1 Turn the key to OFF 2 Push and hold the side of the SELECT switch 3 Turn the key to ON and then re lease the SELECT switch after five seconds or more 4 Push the 4 or w side of the SELECT switch to select the de sired brightness level 5 Push the RESET switch to con firm the s
76. otorcycle 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 12 mi h 2nd 3rd 30 km h 19 mi h 4th 40 km h 25 mi h 4th 5th 50 km h 31 mi h Shift down points 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 2nd 25 km h 16 mi h 2nd 1st 25 km h 16 mi h 6 3 EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17023 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filter car tridge or element replaced 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi
77. oved for this model by Yamaha Motor Co Ltd Front tire Size 130 90 16M C 67H Manufacturer model DUNLOP D404F X BRIDGESTONE EXEDRA G721 Rear tire Size 170 70B 16M C 75H Manufacturer model DUNLOP K555 BRIDGESTONE EXEDRA G722 G 7 18 EAU21962 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels e The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced e The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life PERIODIC MAINTENANCE AND ADJUSTMENT Adi ina the clutch I decrease the clutch lever free play 6 To increase the clutch lever free justing the clutch lever free turn the adjusting bolt in direction play turn the clutch lever free play play b adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in direction b 7 Tighten the locknut at the clutch cable and then slide the rubber TIP If the specified clutch lever free play could be obtained as described above skip steps 4 7 4 Fu
78. r car go and accessories EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident 7 17 Tire inspection 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise line minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in EWA10581 e It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately e The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so e Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This motorcycle is equipped with cast wheels and tubeless tires PERIODIC MAINTENANCE AND ADJUSTMENT EWA10461 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been appr
79. r on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 10 9 e In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only
80. ranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by a Yamaha motorcycle dealer Q Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual A No The warranty on a new motorcycle cannot be voided or cancelled However PO ro if a particular failure is caused by operation or maintenance other than as described in the Owner s Manual
81. rt 2 5 A SAFETY INFORMATION DESCRIPTION EAU10410 Left view 1 Front turn signal position lights page 7 33 9 Rear turn signal light page 7 33 2 Headlight page 7 31 10 Tail brake light page 7 32 3 Seat lock page 4 13 11 Engine oil level check window page 7 11 4 Fuel injection system fuse page 7 29 12 Shift pedal page 4 9 5 Fuse box page 7 29 13 Engine oil filler cap page 7 11 6 Main fuse page 7 29 7 Helmet holder page 4 13 8 License plate light page 7 34 DESCRIPTION Right view Sidebag page 4 14 Rear brake fluid reservoir page 7 21 Owner s tool kit page 7 2 Battery page 7 28 Air filter element page 7 15 Fuel tank cap page 4 10 Front brake fluid reservoir page 7 21 Brake pedal page 4 9 EAU10420 9 Rear brake light switch page 7 20 10 Engine oil filter cartridge page 7 11 11 Engine oil drain bolt page 7 11 12 Coolant reservoir page 7 14 13 Shock absorber assembly spring preload adjusting ring page 4 15 DESCRIPTION Controls and instruments NO oP 1 2 3 4 5 6 7 c Clutch lever page 4 8 Left handlebar switches page 4 7 Multi function meter unit page 4 4 Main switch steering lock page 4 1 Right handlebar switches page 4 7 Throttle grip page 7 16 Brake lever page 4 9 3 3 EAU10430
82. se plate light bulb 1 License plate light unit 5 Insert a new bulb into the socket 7 34 PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems
83. sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer A SAFETY INFORMATION Aftermarket Parts Accessories and Modifications While you may find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the
84. ss steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar the paint or protective finish 7 Let the motorcycle dry completely before storing or covering it EWA11131 A WARNING Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher 8 3 speeds test the motorcycle s braking performance and cor nering behavior ECA10950 NOTICE e Apply spray oil and wax spar ingly and make sure to wipe off any excess e Never apply oil or wax to the drive belt e Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Ya
85. ssure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield MOTORCYCLE CARE AND STORAGE Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads 8 2 TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergen
86. system fuse 10 0A Backup fuse 10 0A Turn the key to ON and turn on the electrical circuit in question to check if the device operates If the fuse immediately blows again have a Yamaha dealer check the electrical system PERIODIC MAINTENANCE AND ADJUSTMENT EAU42473 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows ECA10650 NOTICE Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep itfree 1 Remove the turn signal position Disconnect the headlight coupler from oil otherwise the transpar light bracket cover by removing the and then remove the bulb cover ency of the glass the luminosity bolts of the bulb and the bulb life will f be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight 1 Do not touch the glass part of the bulb 1 Bolt 1 Headlight bulb cover lens CIE Do not use a headlight bulb of a s signal position light bracket cover 2 Headlight coupler wattage higher than specified 4 Unhook the headlight bulb holder MM M 2 Remove the headlight unit by re and then remove the burnt out moving
87. t after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt tecaio791 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion Special care is needed for cleaning the windshield and sidebags on this model Be sure to follow the instruc tions below Cleaning the windshield Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a neutral detergent and after cleaning thoroughly wash it off with water For additional cleaning use Yamaha Wind shield Cleaner or other quality cleaner MOTORCYCLE CARE AND STORAGE Some cleaning compounds for plastics may leave scratches on surfaces of the windshield Before using them make a test by polishing an area which does not affect your visibility Cleaning the sidebags Water can be harmful to untreated leather Use Yamaha Saddle Soap or another quality brand according to the manufacturer s directions to clean the leather on the sidebags Polish the dry leather with a soft cloth and then treat with Yamaha Mink Oil or another high quality leather protectant for increased water resistance After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth Use a chrome polish to shine chrome aluminum and stainle
88. t tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16681 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly OPERATION AND IMPORTANT RIDING POINTS 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the m
89. t your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED
90. tch to switch the display in the reverse order 4 5 Push the RESET switch for less than one second to display the clock for five seconds regardless of the currently selected display mode If the fuel level warning light comes on see page 4 2 the display will auto matically change to the fuel reserve tripmeter mode Trip F and start count ing the distance traveled from that point In that case push the 4 side of the SELECT switch to switch the display between the various tripmeter odometer and clock modes in the fol lowing order Trip F gt Trip 1 Trip 2 Clock gt Odo Trip F TIP Push the w side of the SELECT Switch to switch the display in the re verse order To reset a tripmeter select it by push ing the or w side of the SE LECT switch and then push the RESET switch for at least one sec ond If you do not reset the fuel reserve tripmeter manually it will reset itself au INSTRUMENT AND CONTROL FUNCTIONS tomatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi To set the clock 1 Clock 1 Push the A or w side of the SELECT switch to change the display to the clock mode 2 Push side of the SE LECT switch and the RESET switch together for at least two seconds 3 When the hour digits start flashing push the 4 or w side
91. tion circuit cut off system according to the following procedure INSTRUMENT AND CONTROL FUNCTIONS 4 17 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is set to OY 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden 4 18 If a malfunction is noted have a Yamaha dealer check the system before riding The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer FOR YOUR SAFETY PRE OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules des
92. tly Clutch lever pivot shaft Apply lithium soap based grease lightly Shift pedal pivot shaft Apply lithium soap based grease lightly Sidestand pivot Check operation Apply lithium soap based grease lightly ROUTINE INITIAL PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Sidestand switch Check operation and replace if necessary EI EI EI EI EI EI Front fork Check operation and for oil leak age Replace if necessary Shock absorber as sembly Check operation and for oil leak age Replace if necessary Rear suspension link pivots Apply lithium soap based grease lightly Engine oil Change warm engine before draining Engine oil filter car tridge Replace Cooling system Check hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Front and rear brake Switches Check operation Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 7 7 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER
93. ut off system See page 4 17 EAU12881 Shift pedal 1 Shift pedal 2 Neutral position The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up and your toes to shift down INSTRUMENT AND CONTROL FUNCTIONS EAU12890 Brake lever 1 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 4 9 EAU12941 Brake pedal 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal INSTRUMENT AND CONTROL FUNCTIONS EAU13091 EET Fuel tank cap 1 E 1 Fuel tank cap lock cover 2 Unlock To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 8 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed an
94. vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera 2 4 tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric fai
95. warranty 10 7 Engine Displacement Period Under 50cc 6 000 km 3 750 miles or five years whichever occurs first 50cc to 169cc 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc and over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 PO PO gt O gt WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non war
96. y and pro vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN ECA10620 NOTICE Never attempt to remove the battery cell seals as this would permanent ly damage the battery PERIODIC MAINTENANCE AND ADJUSTMENT To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16521 NOTICE To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the batt
97. your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage PERIODIC MAINTENANCE AND ADJUSTMENT EAU42502 Troubleshooting charts Starting problems or poor engine performance 1 Fuel There is enough fuel Check the compression Check the fuel level in the fuel tank med mum There i fuel e engine does not start apo a URBI Tus ce Check the compression 2 Compression There is compression I Check the ignition Operate the electric starter Have a Yamaha dealer There is no compression check the vehicle 3 Ignition 9 Wet gt Wipe off with a dry cloth and correct the Operate the el

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