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Yamaha 2009 Royal Star Tour Deluxe Owner's Manual

1. 4 19 Auxiliary DC connector 4 21 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 Pre operation check list 5 2 OPERATION AND IMPORTANT RIDING POINTS 6 1 Starting and warming up a cold NJIH nainen dia 6 1 Starting a warm engine 6 2 Shifting iiini iiaea 6 3 Engine break in cecce 6 4 Parking enne es 6 5 PERIODIC MAINTENANCE AND ADJUSTMENT 0 0 ee eeeeeeeeeee 7 1 Owner s tool kit 00 00 eeeeeeeeeeeeenees 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart sece 7 4 Removing and installing cowlings and panels ee eeseeeeeeeeeseeeees 7 8 Checking the spark plugs 7 11 Canister for California only 7 12 Engine oil and oil filter cartridge 7 12 Final gear oil niseni 7 15 Coolant sensi csaucat ected Suess 7 17 Cleaning the air filter elements 7 18 Carburetors ccceecceeeteeeeeeeeeeeeee 7 20 Checking the engine idling SPOOO eTA A ET 7 20 Checking the throttle cable free play cciscsceeasecceta detetigazediztagie cds 7 20 Valve clearance eseese 7 21 n EEA TES 7 21 Cast wheels cceeseeeeeeeetees 7 23 Clutch lever eeeeceeeeesereeeeeeees 7 23 Adjusting the brake lever free Play nck AO ie a s 7 24 Adjusting the rear brake light SWitCh drisse nno ansar 7 24 Checking the front and rear brake pad Se r e 7 25 Checking the brake and clu
2. TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap PERIODIC MAINTENANCE AND ADJUSTMENT EAU19672 Canister for California only CARB CARB N JN FROM OQO Q FUEL TAN LS a CANISTER TO ATMOSPHERE This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure the vent hose is not blocked Clean it if necessary 7 12 EAU19907 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase TIP The engine oil should be between the minimum and max
3. stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlets with plas tic bags to prevent moisture from entering them Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than O C 30 F or more than 30 8 3 TIP C 90 F For more information on storing the battery see page 7 31 Make any necessary repairs before storing the motorcycle SPECIFICATIONS Dimensions Engine oil Air filter Overall length Type Air filter element 2505 mm 98 6 in YAMALUBE 4 10W 40 or 20W 50 SAE Dry element Overall width 10W 40 or SAE 20W 50 Fuel 1010 mm 39 8 in Recommended fuel Overall height Unleaded gasoline only 1525 mm 60 0 in 10 sf t 70 4 Bie 130 F Fuel tank capacity 0 Seat height aren verre 20 0 L 5 28 US gal 4 40 Imp gal 740 mm 29 1 in ue or SAE 10W 40 eS a Fuel reserve amount Wheelbase be Pre BE athe She Gare aie ot 3 9 L 1 03 US gal 0 86 Imp gal 1715 mm 67 5 in 1 YAMALUBE 4 20W 50 Carburetor Ground clearance ie ci Sie OrSAE SONS a Manufacturer 139 mn 5 91 in 3 lt 2 to to 20 30 4 a C MIKUNI Minimum turning
4. tion circuit cut off system See page 4 19 INSTRUMENT AND CONTROL FUNCTIONS EAU12880 Shift pedal P n KJ 1 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever 1 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 4 8 EAU12941 Brake pedal 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal EAU13121 Fuel tank cap 1 Fuel tank cap lock cover 2 Unlock 3 A mark To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the A mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover INSTRUMENT AND CONTROL FUNCTIONS TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be remove
5. away from the battery and pro vide sufficient ventilation when charging it in an enclosed space PERIODIC MAINTENANCE AND ADJUSTMENT e KEEP THIS AND ALL BATTER 3 Fully charge the battery before in Replaci the f EAu23664 IES OUT OF THE REACH OF stallation ep acing the tuses CHILDREN 4 After installation make sure that The main fuse is located behind panel the battery leads are properly con See page 7 8 nected to the battery terminals ECA10631 To charge the battery Have a Yamaha dealer charge the bat INOTICE tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories e Always keep the battery charged Storing a discharged battery can cause permanent battery damage e To charge a VRLA Valve Regu lated Lead Acid battery a spe cial constant voltage battery 1 Main fuse charger is required Using a 2 Spare main fuse more than one month remove the conventional battery charger h it th Fuse box 1 is located behind cowling A PARATY TUY otal ge Wi and en will damage the battery If you g place it in a cool dry place See page 7 8 NOTICE When removing the do not have access to a con stant voltage battery charger battery be sure the key is turned to OFF then discon have a Yamaha dealer charge your battery nect the negative lead before disconnecting the posi
6. 2 Rear turn signal light 12 V 21 0 Wx2 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Overdrive indicator light LED Cruise control SET indicator light LED Cruise control ON indicator light LED Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A Carburetor heater fuse 15 0 A Cruise control fuse 10 0 A Auxiliary DC connector fuse 5 0 A Backup fuse 10 0 A 9 3 SPECIFICATIONS CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EAU26381 Key identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 EAU26400 Vehicle identification number 1 Vehicle identification number The vehicle identification number is stamped into the steeri
7. 2 Remove the air valve cap 1 Shock absorber assembly air valve cap 4 18 3 Check the air pressure with the air pressure gauge included in the owner s tool kit 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump To decrease the spring rate and thereby soften the suspen sion decrease the air pressure by pushing the valve stem down Spring rate Minimum soft Air pressure 0 kPa 0 kgf cm2 0 psi Standard Air pressure 0 kPa 0 kgf cm2 0 psi Maximum hard Air pressure 400 kPa 4 0 kgf cm 57 psi ECA11090 NOTICE Never exceed the maximum air pres sure otherwise the oil seal may be come damaged 5 Securely install the air valve cap EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in ful
8. Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control e The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle e The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs A SAFETY INFORMATION This motorcycle is designed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on
9. TIRE INFORMATION Cold tire normal pressure should be set as follows e Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf em 36 psi REAR 280 kPa 2 80 kgf cm 41 psi 4NK 21668 A0 J A SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your motorcycle Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should Obtain thorough instructions from a competent source on all aspects of motorcycle operation Observe the warnings and mainte nance requirements in this Own ers Manual Obtain qualified training in safe and proper riding techniques Obtain professional technical ser vice as indicated in this Owner s Manual and or when made neces sary by mechanical conditions Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to car
10. adjusting the spring rate ECA10091 NOTICE To avoid damaging the front fork oil seals do not exceed the maximum air pressure Adjust the spring rate as follows 1 Place the vehicle on the sidestand When checking and adjusting the air pressure there should be no weight on the vehicle 2 Remove the air valve cap from each fork leg 4 17 1 Front fork air valve cap 3 Check the air pressure in each fork leg using a low pressure air gauge A low pressure air gauge is available at a Yamaha dealer 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump To decrease the spring rate and thereby soften the suspen sion decrease the air pressure by pushing each valve stem down INSTRUMENT AND CONTROL FUNCTIONS Spring rate Minimum soft Air pressure 0 kPa 0 kgf cm2 0 psi Standard Air pressure 0 kPa 0 kgf cm2 0 psi Maximum hard Air pressure 50 kPa 0 5 kgf cm2 7 1 psi 4 5 Securely install the air valve caps EAU14801 Adjusting the shock absorber assembly This shock absorber assembly is equipped with an air valve for adjusting the spring rate ECA10101 NOTICE To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring rate as follows 1 Place the vehicle on the sidestand When checking and adjusting the air pressure there should be no weight on the vehicle
11. and operate spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs j 7 and check the electrodes g The engine does not start gt Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery ml The engine turns over The battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 7 37 PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 e Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled Place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the de tent to allow any residual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap Wait until the Check the coolant level in the engine has cooled reservoir and radiator TIP a The coolant level is low Check the cooling system for leakage There is Have a Yamaha dealer check leakage and repair the cooling system There is a A
12. cartridge 7 12 Engine starting a Warm 6 2 Engine stop switch 3 Engine trouble warning light 0 4 3 F Final gear oil 7 15 Front and rear brake pads checking 7 25 Front fork adjusting 0 cee 4 17 Front fork checking seeeeeeeees 7 30 FUG ii ieaiai wi 4 9 AURS EEA EETA TT 4 11 Fuel tank cap seseeseserieerserrerinrreerrereene 4 9 Fuses replacing uu ee eee eee eee eee 7 32 H Handlebar switches eee 4 6 Headlight bulb replacing 7 34 Helmet holder cesessseesnesereseesees 4 14 High beam indicator light Horn switch ee l Identification numbers ee 10 1 Ignition circuit cut off system 4 19 Indicator and warning lights 4 2 K Key identification number 10 1 L Labels location cc cccccccccssssseeeeeeeeee 1 1 M Main switch steering lock ee 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance record cceeeesseeeeeeeees 10 5 Matte color caution 8 1 M ode l la bol srei nan 10 2 N Neutral indicator light 0 ee 4 2 Noise regulation 0 Oil level warning light 4 2 Overdrive indicator light 4 3 P Parking iin ia 6 5 Part locations vedo Passenger backrest 4 13 Pre operation check list ee 5 2 R Rear brake light switch adjusting 7 24 Rear suspension lu
13. cause loss of control and possibly an accident or personal injury See pages 1 1 and 7 21 for important loading and tire pressure informa tion EWA12520 Always securely close the side cases before riding Distribute weight evenly on each side of the motorcycle Do not exceed the load limit of 9 kg 20 Ib for each sidecase Do not exceed the maximum load of 201 kg 443 Ib for the ve hicle Do not exceed 120 km h 80 mi h when riding with luggage in the sidecases otherwise han dling could be affected Improp er loading poor tire or overall motorcycle conditions poor road surfaces or adverse weath er conditions may make it nec essary to further reduce the riding speed 4 16 To open a sidecase Insert the key into the lock turn it counterclockwise and then push it 1 1 Sidecase lock 2 Unlock 2 Fold the sidecase lid up 1 Storage compartment To close a sidecase 1 Fold the sidecase lid down 2 Turn the key clockwise and then remove it TIP Push both sides of the lid down so that both latches snap into place ECA13090 NOTICE To avoid locking the key in never lock either sidecase and remove the key from the lock before closing the lid INSTRUMENT AND CONTROL FUNCTIONS EAU14653 Adjusting the front fork Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result EWA10180 This front fork is equipped with air valves for
14. ignition circuit cut off system e If system is not working correctly have Yamaha dealer check vehicle 5 3 EAU15951 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWA10271 A WARNING Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU38002 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is in the neutral position e The transmission is in gear with the clutch lever pulled and the sid estand up See page 4 19 for more informa tion Turn the fuel cock lever to ON Turn the key to ON and make sure that the engine stop switch is set to O 3 Shift the transmission into the neu tral position See page 6 3 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 12 5 Start the engine by pushing the start switch N 6 1 If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do no
15. months TIP EAU17660 The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake and clutch systems e After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required e Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years e Replace the brake and clutch hoses every four years or if cracked or damaged EAU18712 Removing and installing cowl ings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a cowling or panel needs to be re moved and installed 1 Cowling A 2 Panel A PERIODIC MAINTENANCE AND ADJUSTMENT 1 Cowling B 2 Panel B 3 Panel C EAU35841 Cowling A To remove the cowling 1 Remove the bolts 2 Remove the quick fastener screw by turning it 1 4 turn counterclock wise and then take the cowling off 7 8 1 Cowling A 2 Bolt 3 Quick fastener screw 1 Bolt To install the cowling Place the cowling in the original posi tion and then install the quick fastener screw and the bolts PERIODIC MAINTENANCE AND ADJUSTMENT 1 Grommet 2 Projection 3 Cowling A TIP Ma
16. radius Type x quantity 3500 mm 137 8 in BDSR32 x 4 Weight g F Recommended engine oil grade Spark plug s Withiollang tuel API service SG type or higher JASO panyatur model 383 0 kg 844 Ib NGK DPR8EA 9 rae standard MA Engine Manufacturer model Engine oil quantity a le Lage 4 stroke DOHC Without oil filter cartridge replacement S ene A cis Since arrangement 90 L 970 uS qt 3 08 Imp qt panes ee 031 0 035 in V type 4 cylinder With oil filter cartridge replacement Clutch f Displacement 3 70 L 3 91 US qt 3 26 Imp qt g once Final gear oil Clutch type Bore x E Type EER A EEA 3 11 x 2 60 in eee APT OLA Hypold geatell Primary reduction system E Woe 0 20 L 0 21 US qt 0 18 Imp at ci Sass oe Starting system Cooling system eile a 776 Electric starter Coolant reservoir capacity up to the Ss ndar reducti System Lubrication system maximum level mark Shaft ate l Wet sump 0 35 L 0 37 US qt 0 31 Imp qt Secondary reduction ratio Radiator capacity including all routes 21 27 x 33 10 2 567 3 50 L 3 70 US qt 3 08 Imp qt 9 1 SPECIFICATIONS Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 43 17 2 529 2nd 31 19 1 632 3rd 30 25 1 200 4th 24 25 0 960 5th 22 28 0 786 Chassis Frame type Double cradle Caster angle 28 83 Trail 131 0 mm 5 16 in Front tire Type Tubeless Size Ea 150 80 16M C 71H Manufact
17. side of the cruise control switch to reactivate the system The traveling speed will return to the previously set speed Once the cruise control system is reactivated the SET indicator light will come on Push the CRUISE switch to the OFF position to completely cancel the cruise control system The ON indicator light will go off until the cruise control system is activated again TIP Even if the CRUISE switch is in the ON position turning the main switch to OFF when the vehicle is stopped will also completely cancel the cruise control system If the cruise control system is not working correctly the SET indica tor light will flash If this occurs turn the cruise control system off and have a Yamaha dealer check the electrical system EWA12551 4 6 EAU12347 Handlebar switches 1 Dimmer switch 20 20 2 Turn signal switch lt a q gt 3 Horn switch pe Right 1 Engine stop switch O R 2 Cruise control switches 3 Start switch EAU12400 Dimmer switch 0 2z0 Set this switch to 20 for the high beam and to zo for the low beam EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to c gt To signal a left hand turn push this switch to lt When re leased the switch returns to the center position Since this model is equipped with a self canc
18. sud denly have a Yamaha dealer check the cause PERIODIC MAINTENANCE AND ADJUSTMENT EAU22751 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake and clutch master cylinders and cali pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals years e Brake and clutch hoses Replace every four years Replace every two EAU23093 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or engine oil 7 27 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart PERIODIC MAINT
19. tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10381 PERIODIC MAINTENANCE AND ADJUSTMENT EAU35195 Cleaning the air filter elements The air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter elements more frequently if you are riding in unusually wet or dusty areas 1 Remove cowlings A and B See page 7 8 TIP Continue as follows for each air filter el ement 2 Remove the air filter case bolts 1 Air filter case 2 Bolt 7 18 3 Loosen the air filter case joint clamp screw and then pull the air filter case off 1 Air filter case joint clamp screw 4 Remove the air filter case cover by removing the screws 1 Screw 5 Remove the air filter element by removing the screws 1 Air filter element 2 Screw 6 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 1 Air filter element 7 10 11 TIP Install the air filter element by fit ting the projection on the air filter element into the holder in the air fil ter case then tightening the screws NOTICE Make sure that the air fi
20. the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 2 2 e A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels A SAFETY INFORMATION e Do not run engine in poorly venti lated or partially enclosed areas such as barns garages or car ports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Addi
21. your doctor immedi EWA15151 ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13301 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 20 0 L 5 28 US gal 4 40 Imp gal Fuel reserve amount 3 9 L 1 03 US gal 0 86 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi 4 10 um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU13550 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrations OFF 1 Pointed end posi
22. 0 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months name and address 10 5 CONSUMER INFORMATION Maintenance Servicing dealer Mileage Remarks interval g name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 10 6 CONSUMER INFORMATION EAU26693 YAMAHA MOTOR CORPORATION U S A ROYAL STAR SERIES LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Series motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or work manship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for the Yamaha Royal Star Series including windshield saddlebags and mounting hard ware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes DURING THE PERIOD OF WARRANTY any authorized Ya maha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty work manship or material from the f
23. 000 mi and beyond The vehicle can now be operated nor mally ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17171 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF EWA10311 A WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned e Do not park ona slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire OPERATION AND IMPORTANT RIDING POINTS 6 5 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service Turn off the engine when performing maintenance unless ot
24. 12 EAU35170 Rider seat To remove the rider seat Remove the bolts and then pull the rid er seat up 1 Bolt To install the rider seat Insert the projection on the rear of the rider seat into the seat holder as shown place the seat in the original po sition and then tighten the bolts 1 Projection 2 Seat holder TIP Make sure that the rider seat is properly secured before riding INSTRUMENT AND CONTROL FUNCTIONS EAU35791 Passenger backrest To remove the backrest 1 Push the lever on each side of the backrest downward 1 Backrest lever 2 Push the backrest forward until it stops then lift it upward and re move it by pulling it to the rear as shown 4 13 To install the backrest Place the backrest in the original posi tion then pull it backward until it stops and the levers snap locking it into place INSTRUMENT AND CONTROL FUNCTIONS yr 1 Locked position A loose backrest could cause an ac cident After installing the backrest check that both levers are fully locked into place EWA12561 EAU35181 Helmet holder A helmet holding cable is provided in the left sidecase to secure a helmet to the helmet holder To secure a helmet to the helmet holder 1 To open the helmet holder insert the key into the helmet holder lock and then turn the key as shown ee eee 1 Helmet holder 2 Unlock 2 Remove the helmet holding cable from the left
25. 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 13 mi h 2nd gt 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th gt 5th 50 km h 31 mi h Shift down points 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 3rd 2nd 25 km h 16 mi h 2nd gt 1st 25 km h 16 mi h EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17042 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10332 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 6 4 1600 km 1
26. ATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty identif
27. ENANCE AND ADJUSTMENT Checking and lubricating the Checking and lubricating the brake and shift pedals brake and clutch levers Or my The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Silicone grease The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary 7 28 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand O The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease EWA10731 EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricant Lithium soap based grease 7 29 EAU23250 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart
28. G AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAM AGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630 PO PO gt oro a PO PO WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty
29. LABELS EAU10383 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 Improper loading can adversely affect handling Do not exceed maximum load limit 9 kg 20lb each saddlebag e Distribute weight evenly from side to side Read the Owner s manual for important loading and tire pressure information Total weight of rider passenger accessories and cargo must not exceed the motorcycle load capacity shown in the Owner s Manual Never ride above 120km h 80 mph with saddlebags because handling could be affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions TD6 28446 00 CALIFORNIA ONLY EMISSION HOSE ROUTING CARB CARB EROM FUEL TANK CANISTER TO ATMOSPHERE 1 2 LOCATION OF IMPORTANT LABELS A WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing
30. Recommended lubricant Lithium soap based grease EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewai0751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly PERIODIC MAINTENANCE AND ADJUSTMENT ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it 7 30 EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 35 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over ewaio751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt hav
31. SUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system e Muffler e Exhaust pipe e Silencer Intake system e Air cleaner case e Air cleaner element e Intake duct 10 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer interval service Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 1200
32. YAMAHA EAU10042 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 A Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha Royal Star Series This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most
33. abil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics e After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques 1 Valve stem nut 2 Valve stem locknut Tightening torques Valve stem nut 1 6 Nm 0 16 m kgf 1 2 ft lbf Valve stem locknut 1 6 Nm 0 16 m kgf 1 2 ft lbf 7 23 EAU22073 Clutch lever lt 90 ms 1 Clutch lever free play Since this model is equipped with a hy draulic clutch adjusting the clutch lever free play is not needed However it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride See page 7 25 If the clutch lever free play does become excessive and shifting be comes rough or clutch slippage occurs causing poor acc
34. actory Parts used in warranty repairs will be warranted for the balance of the product s war ranty period All parts replaced under warranty become prop erty of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance or storage Accident or collision damage Modification to original parts Damage due to improper transportation aQagroano SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or nor mal wear and tear Examples include periodic oil changes and lubrication filter cleaning and replacement spark plugs tuneups coolant and brake and clutch adjustment 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Series as specified in the appropriate Owner s Manual and Give notice to an autho rized Yamaha motorcycle dealer of any and all apparent de fects within ten 10 days after discovery and make the ma chine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequ
35. aintenance procedures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points 5 1 FOR YOUR SAFETY PRE OPERATION CHECKS Pre operation check list CHECKS EAU15605 e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage Engine oil e Check oil level in engine e If necessary add recommended oil to specified level e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage Coolant e Check coolant level in reservoir e If necessary add recommended coolant to specified level e Check cooling system for leakage Front brake e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play e Adjust if necessary e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 7 24 7 25 7 25 Rear brake e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check brake pads for wear e R
36. bricating 7 29 Rider S ate eee ceeeeeeeseeeeeeees 4 12 S Safety defects reporting Safety information 0 SHIfING arinn s Shift padal siteminin iniri Shock absorber assembly adjusting 4 18 Sidecases Sidestand Sidestand checking and lubricating 7 29 Spark plugs checking eee 7 11 Specifications Speedometer Unit ceeeeeeeeeeees 4 3 Starter choke KNOD ssesseeeseeeereeee 4 12 Starting and warming up a cold engine 6 1 Start switch Steering checking on Steering locking with a padlock 4 12 Swingarm pivots lubricating 7 29 T Throttle cable free play checking 7 20 Throttle grip and cable checking and lubricating ooo eee cece aa 7 27 TOS vccsiececescinceresvecvecrerstenecesssbecvecvecneas 7 21 Tool kit 7 2 Troubleshooting 7 36 Troubleshooting charts 7 37 Turn signal indicator light 4 2 Turn signal light bulb or tail brake light bulb replacing eee eee 7 35 Turn signal SWitCh eee 4 7 V Valve clearance ooo eee cece eens 7 21 Vehicle identification number 10 1 W Warranty limited Wheel bearings checking 3 Whe el nincsen eisnisinininnyarii ir Windshield serana ate INDEX See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2008 05 0 3x1 CR E
37. circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit TIP Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function EAU11380 Cruise control indicator lights See page 4 5 for an explanation of these indicator lights EAU11442 Coolant temperature warning light This warning light comes on if the en gine overheats If this occurs stop the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit ECA10021 NOTICE Do not continue to operate the en gine if it is overheating TIP e For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator e f the engine overheats see page 7 37 for further instructions INSTRUMENT AND CONTROL FUNCTIONS EAU11450 Overdrive indicator light O D This indicator light comes on when the transmission is in overdrive 5th gear EAU11482 Engine trouble warning light This warning light comes on i
38. cle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16681 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 6 3 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle OPERATION AND IMPORTANT RIDING POINTS
39. cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer Please read this manual and the YOU AND YOUR MOTORCYCLE RIDING TIPS booklet carefully before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con trols and operating features Regular inspections and careful maintenance along with good operating techniques will help ensure that you safely enjoy the capabilities and reliability of this motorcycle EWA10011 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations NOTICE TIP This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer IMPORTANT MANUAL INFORMATION EAU10193 XVZ13CTY C XVZ13CTSY C OWNER S MANUAL 2008 by Yamaha Motor Corporation U S A 1st edition May 2008 All rights reserved Any re
40. d if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard EWA10131 4 9 EAU13212 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank filler tube 2 Fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see
41. dd coolant See TIP no leakage The coolant level is OK Start the engine If the engine overheats again have a Yamaha dealer check and repair the cooling system If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible 7 38 MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts EAU38012 Cleaning Frequent thorough cleaning of your motorcycle not only enhances its ap pearance but also improves its perfor mance and extends its life ECA10731 NOTICE e Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc Use only a soft clean cloth or sponge with mild detergent and water to clean plastic If the windshield is scratched use a quality plastic polishing com pound after washing e Do not use any harsh chemical products on plastic parts Make sure to avoid using cloths or sponges which have been in contact with strong or abrasive c
42. e 5 Install the oil filler bolt and then Final gear oil filler bolt tighten it to the specified torque 23 Nm 2 3 m kgf 17 ft lbf Tightening torque Final gear oil filler bolt To change the final gear oil 23 Nm 2 3 m kgf 17 ft lbf 1 Place an oil pan under the final gear case to collect the used oil 6 Check the final gear case for oil 2 Remove the oil filler bolt and drain leakage If oil is leaking check for bolt to drain the oil from the final the cause gear case 3 Install the final gear oil drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft Ibf 4 Refill with the recommended final gear oil to the brim of the filler hole Recommended final gear oil SAE80 API GL 4 Hypoid gear oil Oil quantity 0 20 L 0 21 US qt 0 18 Imp qt TIP GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 7 16 PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 used instead of coolant replace it with coolant as soon as possi ble otherwise the cooling sys tem will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubr
43. e a Yamaha dealer check or repair the steering A Y ey Bi 4 f m 4 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU23373 Battery 1 Battery 2 Negative battery lead black 3 Positive battery lead red This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened ECA10620 NOTICE Never attempt to remove the battery cell seals as this would permanent ly damage the battery 7 31 EWA10760 e Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc
44. ebar front fork or front fender These 2 3 items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse e This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you may find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death Y
45. eleration there may be air in the clutch system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle EAU22093 Adjusting the brake lever free 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b PERIODIC MAINTENANCE AND ADJUSTMENT 3 Tighten the locknut e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EWA10630 7 24 EAU22280 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect Since
46. eling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen ter position TIP The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion INSTRUMENT AND CONTROL FUNCTIONS EAU12500 Horn switch gt Press this switch to sound the horn EAU12660 Engine stop switch 2 3 Set this switch to CQ before starting the engine Set this switch to sy to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU12780 Cruise control switches See page 4 5 for an explanation of the cruise control system 4 7 EAU12820 Clutch lever 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni
47. en turn it clock wise until it stops Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break tecaioss1 7 35 EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm PERIODIC MAINTENANCE AND ADJUSTMENT EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshoo
48. ent purchaser it is imperative that the machine be in spected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in ef fect this inspection and registration must take place within ten 10 days after transfer of ownership to the subsequent pur chaser A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal Star Series that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resulting from de fects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 10 7 YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IM PLIED ALL IMPLIED WARRANTIES OF MERCHANTABILI TY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YA MAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LON
49. eplace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 5 2 FOR YOUR SAFETY PRE OPERATION CHECKS CHECKS Clutch e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check fluid level in reservoir e If necessary add recommended fluid to specified level e Check hydraulic system for leakage 7 23 7 25 Throttle grip e Make sure that operation is smooth e Check cable free play e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing Control cables e Make sure that operation is smooth e Lubricate if necessary Wheels and tires e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary 7 21 7 23 Brake and shift pedals e Make sure that operation is smooth e Lubricate pedal pivoting points if necessary Brake and clutch levers e Make sure that operation is smooth e Lubricate lever pivoting points if necessary Sidestand e Make sure that operation is smooth e Lubricate pivot if necessary Chassis fasteners e Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals and switches e Check operation e Correct if necessary Sidestand switch e Check operation of
50. er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden 4 20 If a malfunction is noted have a Yamaha dealer check the system before riding The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer INSTRUMENT AND CONTROL FUNCTIONS EAU35202 Auxiliary DC connector 1 Auxiliary DC connector ECA13101 NOTICE The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 5 A or 60 W otherwise the battery may discharge To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC con nector is not being used EWA12531 A 12 V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the ACC or ON position 4 21 FOR YOUR SAFETY PRE OPERATION CHECKS EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and m
51. erloaded vehicle could cause an accident EWA10511 1 EE MAINTENANCE AND ADU OUMENT Tire inspection 3 1 j 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in EWA10520 It is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer Tire information This motorcycle is equipped with cast wheels and tubeless tires The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident EWA10461 After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd 7 22 Front tire Size 150 80 16M C 71H Manufacturer model BRIDGESTONE G705G Rear tire Size 150 90B15M C 74H Manufacturer model BRIDGESTONE G702G PERIODIC MAINTENANCE AND ADJUSTMENT EAU21992 Cast wheels To maximize the performance dur
52. erm Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the MOTORCYCLE CARE AND STORAGE spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side
53. f a prob lem is detected in the electrical circuit monitoring the engine If this occurs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit 4 3 EAU35152 Speedometer unit 1 5 u i 1 Speedometer 2 Odometer tripmeter fuel reserve tripme ter clock 3 RESET button 4 SELECT button 5 Fuel meter The speedometer unit is equipped with the following a_ digital speedometer shows riding speed an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve which INSTRUMENT AND CONTROL FUNCTIONS aclock e a fuel meter Odometer and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO gt TRIP 1 gt TRIP 2 gt ODO If the fuel level warning light comes on see page 4 2 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start counting the distance traveled from that po
54. filling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described EWA10240 INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re pair it if it does not function proper ly 4 19 EAU15313 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions t prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down Itcuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure TIP This check is most reliable if performed with a warmed up engine INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is turned on 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall Aft
55. herwise specified EWA10321 EWA15121 e A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires e Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide 7 1 EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replacement or repair of the emission control devic es and systems may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU35801 Owner s tool kit 1 Owner s tool kit The owner s tool kit is located inside the right sidecase See page 4 16 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence requ
56. his model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows ECA10660 NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Do not touch the glass part of the bulb 1 Remove the headlight unit by re moving the screws PERIODIC MAINTENANCE AND ADJUSTMENT 1 Screw 2 Disconnect the headlight coupler and then remove the bulb cover 1 Headlight coupler 2 Headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 7 34 1 Headlight bulb holder 4 Place a new headlight bulb into po sition and then secure it with the bulb holder 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary PERIODIC MAINTENANCE AND ADJUSTMENT EAU24283 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the Screws 1 Screw 1 Screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise Insert a new bulb into the socket push it in and th
57. holstery cleaner to keep the cover pliable and glossy Cleaning the windshield Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a mild MOTORCYCLE CARE AND STORAGE detergent and then wash it off thor oughly with water For additional clean ing use Yamaha Windshield Cleaner or another high quality windshield cleaner Some cleaning compounds for plastics may leave scratches on the windshield Before using such clean ers test an area of the windshield which does not affect your visibility and which cannot be easily recognized After cleaning the motorcycle Apply Yamaha Silicone Wax or another high quality automotive type wax on all painted and chrome plated surfaces Avoid combination cleaner waxes since many contain abrasives that may mar the paint or protective finish When finished start the engine and let it idle for several minutes 8 2 EAU26231 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA10810 NOTICE e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long t
58. ication your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law INDEX A Air filter elements cleaning 7 18 Auxiliary DC connector B Battery cee EEA AE AE 7 31 Brake and clutch fluid levels checking annan nin 7 25 Brake and clutch fluids changing 7 27 Brake and clutch levers checking and lubricating oo ee eee eee eect tree eeeeeee 7 28 Brake and shift pedals checking and lubricating snini ia 7 28 Brake l V f seescreserrresriree 48 Brake lever free play adjusting 7 24 Brake pedal eee eee cee eeeeeeeneeeeee 4 8 Cc Cables checking and lubricating 7 27 Canister for California only 00 7 12 Carburetors Cleaning rennan Clutch lever assseseessserrseeerirrrrrrree Coolant eee eee eee ecseeeeneeeeeeeeaes Coolant temperature warning light Cowlings and panels removing and INSTA ING s ccccvsccnseavscrenesaneteevenscenestenseees 7 8 Cruise control indicator lights 0 4 2 Cruise control switches A Cruise control system n D Dimmer SWitCH sssesssesseseeseerierrerreerrnrreens 4 7 E Engine break in eee cece erie 6 4 Engine idling speed checking 7 20 Engine oil and oil filter
59. ication chart EAU20213 To check the coolant level 1 Place the vehicle on a level sur 4 Coolant reservoir otherwise the effectiveness of face and hold it in an upright posi 2 Maximum level mark the coolant will be reduced tion 3 Minimum level mark ECA10472 2 Remove panel A See page 7 8 4 lf the coolant is at or below the TIP minimum level mark remove the e The coolant level must be checked rider seat See page 4 12 open on a cold engine since the level the reservoir cap add coolant to varies with engine temperature the maximum level mark and then Make sure that the vehicle is posi close the reservoir cap and install tioned straight up when checking the rider seat WARNING Re the coolant level A slight tilt to the move only the coolant reservoir side can result in a false reading cap Never attempt to remove the radiator cap when the en 1 Coolant reservoir cap gine is hot wasi NOTICE If coolant is not available use dis 3 Check the coolant level in the cool ant reservoir Coolant reservoir capacity up to the maximum level mark TIP tilled water or soft tap water in 0 35 L 0 37 US qt 0 31 Imp qt The coolant should be between the stead Do not use hard water or minimum and maximum level marks salt water since it is harmful to 5 Install the panel the engine If water has been 7 17 EAU33031 Changing the coolant The coolant must be changed at the in
60. imum level marks PERIODIC MAINTENANCE AND ADJUSTMENT 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Start the engine warm it up for several minutes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap 5 Remove the oil filter cartridge with and drain bolt to drain the oil from an oil filter wrench the crankcase 1 Oil filter wrench TIP An oil filter wrench is available at a nc ee Yamaha dealer r K_ 6 Apply a thin coat of clean engine aa oil to the O ring of the new oil filter wi cartridge 1 Engine oil drain bolt TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 7 13 PERIODIC MAINTENANCE AND ADJUSTMENT 1 O ring TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Torque wrench 2 Oil filter wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf 8 Install the engine oil drain bolt and then tighten it to the specified to
61. int In that case pushing the SELECT button switches the dis play between the various tripmeter and odometer modes in the following order TRIP F gt TRIP 1 TRIP 2 ODO gt TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button If you do not reset the fuel reserve tripmeter manual ly it will reset itself automatically and the display will return to TRIP 1 after refueling and traveling 5 km 3 mi TIP After resetting the fuel reserve tripme ter the display will return to the prior mode Clock mode To change the display to the clock mode push the SELECT button for at least two seconds To change the display back to the odometer and tripmeter modes push the SELECT button To set the clock 1 Push both the SELECT and RE SET buttons for at least two sec onds 2 When the hour digits start flashing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button to start the clock 4 4 TIP After setting the clock be sure to push the SELECT button before turning the key to OFF otherwise the clock will not be set Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear to wa
62. ired for a particular job have a Yamaha dealer perform it for you PERIODIC MAINTENANCE AND ADJUSTMENT 7 2 ROUTINE INITIAL Periodic maintenance chart for the emission control system PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READINGS EAU17600 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line e Check fuel hoses for cracks or damage e Replace if necessary Fuel filter e Replace Replace Spark plugs e Check condition e Adjust gap and clean e Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance e Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km Crankcase breather system e Check breather hose for cracks or damage e Replace if necessary Carburetor synchro nization e Adjust synchronization of carbu retors Idle speed e Check and adjust engine idle speed Exhaust system e Check for leakage e Tighten if necessary e Replace gasket s if necessary Evaporative emis sion control system For California only e Check control system for dam age e Replace if necessary 7 3 Since these items require special tools data and technical skills have a Yamaha dealer perform the se
63. is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective 10 8 CONSUMER INFORM
64. itch to increase the set speed or the SET DEC side to decrease the speed 4 5 _ ag ane ati oe ea o T BO A e 20 40 80 100 20 KO w 180 J O a 1 ON indicator light 2 SET indicator light TIP Pressing the cruise control switch once will change the speed in increments of 1 6 km h 1 mi h Holding the cruise control switch down will increase or de crease the speed continuously until the switch is released The traveling speed can be set to a maximum of 130 km h 80 mi h and a minimum of 50 km h 30 mi h When the cruise control system is acti vated and the throttle grip is turned to increase the speed by up to 8 km h 5 mi h the cruise control system will re turn to the set speed after the throttle grip is released However if the speed INSTRUMENT AND CONTROL FUNCTIONS is increased by more than 8 km h 5 mi h the cruise control system will be deactivated until the traveling speed is within 8 km h 5 mi h of the set speed Deactivating the cruise control sys tem Applying the front or rear brake or dis engaging the clutch will automatically deactivate the cruise control system Push the CANCEL switch to manually deactivate the cruise control system The SET indicator light will go off TIP Traveling speed decreases as soon as the cruise control system is deactivat ed unless the throttle grip is turned Push the RES ACC
65. k page 4 9 15 Passenger footrest 8 Front fork air valve page 4 17 3 2 EAU10420 DESCRIPTION EAU10430 Controls and instruments 1 of 3 4 5 6 7 Clutch lever page 4 7 Left handlebar switches page 4 6 Speedometer unit page 4 3 Main switch steering lock page 4 1 Right handlebar switches page 4 6 Throttle grip page 7 20 Brake lever page 4 8 NOOR WD 3 3 EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10510 ON All electrical systems are supplied with power and the headlight meter light ing taillight and position lights come on and the engine can be started The key cannot be removed EAU10661 OFF All electrical systems are off The key can be removed INSTRUMENT AND CONTROL FUNCTIONS EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10691 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left or right 4 1 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remo
66. ke sure that the projection fits into the grommet EAU35850 Cowling B To remove the cowling 1 Remove cowling A 2 Remove the bolts and then pull the cowling off as shown TIP Make sure that the projection fits into the grommet 2 Install cowling A EAU35860 Panels A and B To remove one of the panels 1 Cowling B Remove the bolt and then pull the pan 2 Bolt el off as shown 1 Bolt 1 Panel A 2 Bolt To install the cowling 1 Place the cowling in the original position and then install the bolts 7 9 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Panel B 1 Panel C 2 Bolt FAU19933 2 Screw Panel C 3 Bolt To install the panel Place the panel in the original position and then install the bolt To remove the panel 1 Remove panel B 2 Remove the left passenger foot rest by removing the bolts 3 Remove the screw and then pull the panel off as shown To install the panel 1 Place the panel in the original posi tion and then install the screw 2 Install the passenger footrest by installing the bolts 3 Install panel B 7 10 PERIODIC MAINTENANCE AND ADJUSTMENT EAU19544 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart I
67. leaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte 8 1 Before cleaning the motorcycle 1 Cover the muffler outlets to pre vent water entry with plastic bags and strong rubber bands 2 Make sure that the spark plugs and all caps and covers are prop erly installed 3 Apply Yamaha Mud and Grease Release or another high quality degreaser to the crankcase to re move any excessive grease witha paintbrush Do not apply degreas er to the wheel axles Cleaning the motorcycle ECA15250 NOTICE e Do not use high pressure wash ers since excessive high pres sure may cause water seepage and deterioration of wheel bear ings the front fork brakes transmission seals sidecases and electrical parts e Many expensive repair bills have resulted from improper high pressure washer applica tions such as those available at coin operated car washers 1 Rinse any dirt and degreaser off with a garden hose using only enough pressure to do the job 2 Once the majority of the dirt has been hosed off wash all surfaces with warm water and a mild deter gent Use a toothbrush or bottle brush to get into those hard to reach places 3 Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth 4 Clean the seat with Yamaha Pro tectant or another high quality vi nyl up
68. lter element is properly seated in the air filter case The engine should never be operat ed without the air filter element installed otherwise the pis ton s and or cylinder s may become excessively worn ECA10481 Install the air filter case cover by in stalling the screws Push the air filter case onto the air filter case joint and then tighten the clamp screw Install the air filter case bolts Install the cowlings Make sure that the carburetor air vent hose is routed as shown 7 19 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Carburetor air vent hose EAU21271 Carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience PERIODIC MAINTENANCE AND ADJUSTMENT EAU44732 Checking the engine idling speed Check the engine idling speed and if necessary have it adjusted by a Yamaha dealer at the intervals speci fied in the periodic maintenance and lu brication chart Engine idling speed 950 1050 r min 7 20 EAU21382 Checking the throttle cable free play 1 Throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adju
69. n addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 1 Spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color TIP If any spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 7 11 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary Specified spark plug NGK DPR8EA 9 DENSO X24EPR U9 To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 7 ft lbf
70. n the engine is cold tecai1131 7 When the engine is warm turn the starter choke off TIP The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position 6 2 EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm EAU16671 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it OPERATION AND IMPORTANT RIDING POINTS ECA10260 NOTICE e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcy
71. ng accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load 201 kg 443 Ib When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently e Properly adjust the suspension for your load Suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handl
72. ng head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area CONSUMER INFORMATION EAU26470 Model label 1 Model label The model label is affixed to the frame under the rider seat See page 4 12 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 10 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 10 3 CON
73. or 24 months 20000 mi 31000 km or 30 months Swingarm pivot bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease Repack Steering bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months Chassis fasteners e Check all chassis fitting and fas teners e Correct if necessary Brake lever pivot shaft e Apply silicone grease lightly Brake pedal pivot shaft e Apply lithium soap based grease lightly Clutch lever pivot shaft e Apply silicone grease lightly Shift pedal pivot shaft e Apply lithium soap based grease lightly Sidestand pivot e Check operation e Apply lithium soap based grease lightly Sidestand switch e Check operation and replace if necessary 7 5 PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Front fork e Check operation and for oil leak age e Replace if necessary Shock absorber as sembly e Check operation and for oil leak age e Replace if necessary Rear suspension link pivots e Apply lithi
74. ou are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories e Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance A SAFETY INFORMATION limit suspension travel steering travel or control operation or ob scure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera 2 4 tor and may limit control ability therefore such accessories are not recommended e Use caution when adding electri cal accessories If electrical acce
75. printing or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 31 TABLE OF CONTENTS LOCATION OF IMPORTANT LABEL Sesicceci eect dicate tivo 1 1 SAFETY INFORMATION 2 1 DESCRIPTION o 3 1 Left VieW icici aiiaales 3 1 Right ViOw cccseeeesseeeesereeeeeees 3 2 Controls and instruments 3 3 INSTRUMENT AND CONTROL FUNCTIONS 0000 aaaeeeaa 4 1 Main switch steering lock 4 1 Indicator and warning lights 4 2 Speedometer unit eee 4 3 Cruise control system eeee 4 5 Handlebar switches seee 4 6 Clutch lever sassoc 4 7 Shift pedal 0 0 eeeeeeseeeeeeeeeeeenees 4 8 Brake lever ceeccceeeeseeeeeeereees 4 8 Brake pedal eeeeeeeeeeeeeeeneeeeeees 4 8 Fuel tank Cap neeese 4 9 Fue EEE E A testing den 4 9 Fuel Cock iiey naira 4 11 Starter choke knob n se 4 12 Locking the steering with a padlock 0 eeeeeeseeeeesteeeeeees 4 12 Rid r S at scccevecssestes eatin net eeveeet 4 12 Passenger backrest iee 4 13 Helmet holder eeeeeeeeesneeeeees 4 14 Windshield 0 0 eeeeeeeeseeeeeeseeeeeees 4 15 SIdECASES onaniar 4 16 Adjusting the front fork 4 17 Adjusting the shock absorber assembly eeeeeeeeseeeeeeeeeeeseeees 4 18 Sidestand c cceesceeesseeeesseeeees 4 19 Ignition circuit cut off system
76. rds E Empty as the fuel level decreases When the last segment on the right starts flashing refuel as soon as possible When the key is turned to ON all of the display segments of the fuel meter will appear one after the oth er and then disappear in order to test the electrical circuit TIP This fuel meter is equipped with a self diagnosis system If a problem is de tected in the electrical circuit all the dis play segments will start flashing If this occurs have a Yamaha dealer check the electrical circuit EAU35162 Cruise control system This model is equipped with a cruise control system designed to maintain a set traveling speed Activating and setting the cruise control system The cruise control system can only be activated when riding in 4th or 5th gear at speeds between 50 km h 30 mi h and 130 km h 80 mi h To activate and set the cruise control system 1 Push the CRUISE switch to the ACT activate position and then release the switch The ON indi cator light will come on INSTRUMENT AND CONTROL FUNCTIONS 1 CRUISE switch 2 Cruise control switch 3 CANCEL switch 2 Press the SET DEC set deceler ate side of the cruise control switch to activate the cruise control system The SET indicator light comes on 3 Set the desired traveling speed as follows Press the RES ACC re sume accelerate side of the cruise control sw
77. rque Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft Ibf 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 7 14 Recommended engine oil See page 9 1 Oil quantity Without oil filter cartridge replace ment 3 50 L 3 70 US qt 3 08 Imp qt With oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down ECA11620 NOTICE e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase PERIODIC MAINTENANCE AND ADJUSTMENT 11 Turn the engine off and then Final il EAU20024 check the oil level and correct it it Ina gear ol necessary The final gear case must be checked 1 CD specification 2 ENERGY CONSERVING II 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil le
78. rvice General maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS EAU32185 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter elements e Clean with compressed air e Replace if necessary Ni Ni Ni Ni Ni Clutch e Check operation and fluid leak age e Correct if necessary Front brake e Check operation fluid level and for fluid leakage e Adjust brake lever free play and replace brake pads if necessary Rear brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Ni Brake hoses e Check for cracks or damage Ni Ni e Replace Every 4 years Wheels e Check runout and for damage e Replace if necessary Ni Ni e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary Wheel bearings e Check bearings for smooth oper ation e Replace if necessary ROUTINE INITIAL PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km
79. ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when you are approaching and _ passing through intersections since in tersections are the most likely places for motorcycle accidents to occur 2 1 e Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license e Make sure that you are qualified and that you only lend your motorcycle to other qualified op erators e Know your skills and limits Staying within your limits may help you to avoid an accident e We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn due to excessive speed or under cornering insufficient lean angle for the speed e
80. s sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 21 for tire specifications and more information on replacing your tires DESCRIPTION EAU10410 Left view 6 8 9 10 Se 7 Wa a 2 A gt LI AIG 11 d am ns 1 ees O y ry S lt RO 1 Shift pedal page 4 8 9 Sidecase page 4 16 2 Starter choke knob page 4 12 10 Tail brake light page 7 35 3 Fuel cock page 4 11 11 Rear turn signal light page 7 35 4 Fuel tank cap page 4 9 5 Battery page 7 31 6 Coolant reservoir page 7 17 7 Fuse box 2 page 7 32 8 Helmet holder page 4 14 3 1 DESCRIPTION Right view 23 4 5 6 7 8 9 1 14 13 1 Muffler 9 Windshield page 4 15 4 6 2 Owner s tool kit page 7 2 10 Headlight page 7 34 3 Passenger backrest page 4 13 11 Front turn signal position lights page 7 35 4 Passenger seat page 4 12 12 Fuse box 1 page 7 32 5 Shock absorber assembly air valve page 4 18 13 Brake pedal page 4 8 6 Rider seat page 4 12 14 Rider footrest 7 Fuel tan
81. sidecase See page 4 16 4 14 1 Helmet holding cable 3 Pass the helmet holding cable through the buckle on the helmet strap and then hook the cable loops over the helmet holder 4 Place the helmet holder in the orig inal position and then remove the key WARNING Never ride with a helmet attached to a helmet holder since the helmet may hit objects causing loss of control and possibly an accident ewas1041 INSTRUMENT AND CONTROL FUNCTIONS auss222 To install the windshield 1 Place the windshield in the original position as shown Windshield To remove the windshield 1 Push the lever on each side of the windshield forward 1 Helmet holding cable 2 Helmet To release the helmet from the hel met holder 1 Open the helmet holder remove the helmet holding cable from the 1 Windshield lever helmet holder and the helmet and 2 To remove the windshield pull it then close the helmet holder upward as shown 2 Place the helmet holding cable in the left sidecase 2 Push the lever on each side of the windshield backward onto its fas tener to lock it into place WARNING A loose windshield could cause an accident Be sure the slot in each lever is se curely fitted onto its fastener Be sure to pull both levers fully backward to lock the windshield into place EWA12542 S TAR 4 15 INSTRUMENT AND CONTROL FUNCTIONS EAU35210 Sidecases Improper loading or overloading can
82. st it PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU32542 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10501 7 21 Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm2 36 psi Rear 250 kPa 2 50 kgf cm2 36 psi 90 201 kg 198 443 Ib Front 250 kPa 2 50 kgf cm2 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Maximum load 201 kg 443 Ib Total weight of rider passenger car go and accessories Never overload your vehicle Opera tion of an ov
83. sufficient brake or clutch fluid may al low air to enter the brake or clutch sys tems possibly causing them to become ineffective Before riding check that the brake and clutch fluids are above the minimum level marks and replenish if necessary A low brake or clutch fluid level may in dicate brake or clutch system leakage and or worn brake pads If the brake or clutch levels are low be sure to check the brake or clutch systems for leakage and the brake pads for wear Observe these precautions When checking the brake and clutch fluid levels make sure that the top of each reservoir is level PERIODIC MAINTENANCE AND ADJUSTMENT Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Recommended brake and clutch flu DOT 4 brake fluid e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance Be careful that water does not en ter the brake or clutch fluid reser voir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the 7 26 brake fluid level goes down
84. t crank the engine more than 10 seconds on any one at tempt ECA15240 NOTICE The oil level warning light should come on when the key is turned to ON and then go off after two to three seconds If the oil level warning light flickers or remains on after starting imme diately stop the engine and then check the engine oil level and the vehicle for oil leakage If necessary add engine oil and then check the warning light again If the warning light does not come on when turning the key to ON or if it does not go off after starting the engine with sufficient engine oil have a Yamaha dealer check the elec trical circuit OPERATION AND IMPORTANT RIDING POINTS e The coolant temperature warn ing light should come on when the key is turned to ON and then go off after two to three seconds If the coolant tempera ture warning light flickers or re mains on after starting immediately stop the engine and have a Yamaha dealer check the electrical circuit e The engine trouble warning light should also come on when the key is turned to ON If the warning light does not come on when the key is turned to ON flashes or remains on after starting the engine have a Yamaha dealer check the elec trical circuit 6 After starting the engine move the starter choke back halfway NOTICE For maximum engine life always warm the engine up before starting off Never accel erate hard whe
85. tch fluid levels 0 eeeeeeeeneeeeeees 7 25 Changing the brake and clutch TWAS ae e eeaeee 7 27 Checking and lubricating the Cables i deiina es 7 27 Checking and lubricating the throttle grip and cable 7 27 Checking and lubricating the brake and shift pedals 7 28 Checking and lubricating the brake and clutch levers 7 28 Checking and lubricating the sidestand eee 7 29 Lubricating the swingarm pivots 7 29 Lubricating the rear suspension 7 29 Checking the front fork 7 30 Checking the steering 7 30 Checking the wheel bearings 7 31 BANOV ieina aa a aaas 7 31 Replacing the fuses 0 0 7 32 Replacing the headlight bulb 7 34 Replacing a turn signal light bulb or the tail brake light bulb 7 35 Supporting the motorcycle 7 35 Troubleshooting scenen 7 36 Troubleshooting charts 7 37 MOTORCYCLE CARE AND STORAGE cpa era aditign de 8 1 Matte color caution eee 8 1 Cleaning enian a oaa 8 1 Storage e aoaia e veut 8 2 SPECIFICATIONS eeeeeeee 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A ROYAL STAR SERIES LIMITED WARRANTY TABLE OF CONTENTS LOCATION OF IMPORTANT
86. the brake light switch is a compo nent of the cruise control system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience PERIODIC MAINTENANCE AND ADJUSTMENT EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22430 Front brake pads 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22470 Rear brake pads 1 Brake pad wear indicator groove Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set 7 25 EAU22660 Checking the brake and clutch fluid levels Front brake 1 Minimum level mark Rear brake 1 Minimum level mark Clutch 1 Minimum level mark In
87. ting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water EWA15141 7 36 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage PERIODIC MAINTENANCE AND ADJUSTMENT EAU42311 Troubleshooting charts Starting problems or poor engine performance 1 Fuel j There is enough fuel Check the compression Check the fuel level in the fuel tank T ned isan There i fuel e engine does not start i rete p Supply Tuel p Check the compression 2 Compression m There is compression Check the ignition Operate the electric starter gt A Have a Yamaha dealer There is no compression gt check the vehicle 3 Ignition Wet Wipe off with a dry cloth and correct the Open the throttle halfway
88. tioned over OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS ON 1 Pointed end positioned over ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES 1 Pointed end positioned over RES 4 11 This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON INSTRUMENT AND CONTROL FUNCTIONS EAU13600 Starter choke knob w KJ 1 Starter choke knob jx Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke EAU13780 Locking the steering with a padlock In addition to the main switch steering lock there are brackets on the right side of the steering head pipe for lock ing the steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable pad lock 4
89. tive lead ECA16302 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary To store the battery 1 If the vehicle will not be used for 7 32 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Cruise control fuse 1 Backup fuse for odometer and clock 2 Carburetor heater fuse 2 Radiator fan fuse 3 Auxiliary DC connector fuse 3 Headlight fuse 4 Spare fuse 4 Signaling system fuse i 5 Ignition fuse Fuse box 2 is located behind panel B Spare fuse See page 7 8 If a fuse is blown replace it as follows 1 2 Turn the key to OFF and turn off the electrical circuit in question Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire jewaisisy 7 33 Specified fuses 4 Main fuse 30 0A Cruise control fuse 10 0A Carburetor heater fuse 15 0 A Auxiliary DC connector fuse 5 0 A Ignition fuse 10 0 A Signaling system fuse 15 0 A Headlight fuse 15 0 A Radiator fan fuse 10 0 A Backup fuse 10 0 A Turn the key to ON and turn on the electrical circuit in question to check if the device operates If the fuse immediately blows again have a Yamaha dealer check the electrical system EAU23794 Replacing the headlight bulb T
90. um soap based grease lightly Engine oil e Change warm engine before draining Engine oil filter car tridge e Replace Cooling system e Check hoses for cracks or dam age e Replace if necessary e Change with ethylene glycol anti freeze coolant every 24 months Final gear oil e Check oil level and for oil leakage e Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Front and rear brake switches e Check operation Control cables e Apply Yamaha chain and cable lube or engine oil thoroughly PERIODIC MAINTENANCE AND ADJUSTMENT ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Throttle grip hous ing and cable e Check operation and free play e Adjust the throttle cable free play if necessary e Lubricate the throttle grip housing and cable Since these items require special tools data and technical skills have a Yamaha dealer perform the service TIP Lights signals and switches e Check operation e Adjust headlight beam From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12
91. urer model BRIDGESTONE G705G Rear tire Type Tubeless Size 150 90B15M C 74H Manufacturer model BRIDGESTONE G702G Loading Maximum load 201 kg 443 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi Loading condition 90 201 kg 198 443 Ib Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type Cast wheel Rim size 16M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 15M C x MT4 00 Front brake Type Dual disc brake 9 2 Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil air spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil air spring oil damper Wheel travel 105 0 mm 4 13 in Electrical system Ignition system TCI digital Charging system AC magneto Battery Model YTX20L BS Voltage capacity 12 V 18 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W x 1 Tail orake light 12 V 8 0 W 27 0 W x 1 Front turn signal position light 12 V 23 W 8 0 W x
92. ve the key To unlock the steering 1 Push 2 Turn Push the key into the main switch and then turn it to OFF while still pushing it EAU35141 ACC Accessory The auxiliary DC connector can be used in this position Do not use the ac cessory position for an extended period of time otherwise the battery may dis charge INSTRUMENT AND CONTROL FUNCTIONS The key cannot be removed z 7 2 EAU11003 Indicator and warning lights ee A S EREEREER 0a m D D cee aa ae 8 8 8 we wy eseeeccc0 fesse sees P ewer A ae beam indicator Sars 20 Cruise control indicator lights Oil level warning light Turn signal indicator light lt a gt Engine trouble warning light 1 Overdrive indicator light O D Coolant temperature warning light E Neutral indicator light N 0937298 EAU11020 Turn signal indicator light lt gt This indicator light flashes when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 2 EAU11080 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on EAU11121 Oil level warning light This warning light comes on if the en gine oil level is low The electrical
93. vel is sufficient ECA10400 NOTICE If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 7 15 for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EWA10370 A WARNING Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP e The final gear oil level must be checked on a cold engine e Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the oil filler bolt and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 1 Final gear oil filler bolt 2 Final gear oil drain bolt 3 Correct oil level 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Install the oil filler bolt and then tighten it to the specified torque PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torqu

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