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Yamaha 2008 Royal Star Venture S Owner's Manual

1. 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments PERIODIC MAINTENANCE AND MINOR REPAIR in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in EWA10520 It is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer Tire information This motorcycle is equipped with cast wheels and tubeless tires e The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the vehicle cannot be guaranteed EWA10460 7 22 e After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd Front tire Size 150 80 16M C 71H Manufacturer model DUNLOP D404F BRIDGESTONE G705G Rear tire Size 150 90B15M C 74H Manufacturer model DUNLOP D404 BRIDGESTONE G702G PERIODIC MAINTENANCE AND MINOR REPAIR EAU21992 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels
2. The wheel rims should be checked for cracks bends warpage or damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics e After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques 1 Valve stem locknut 2 Valve stem nut Tightening torques Valve stem nut 1 6 Nm 0 16 m kgf 1 16 ft Ibf Valve stem locknut 1 6 Nm 0 16 m kgf 1 16 ft Ibf 7 23 EAU22011 Accessories and replacement parts This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed specifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha
3. 7 18 Carburetors 0 eeeeeeeeeeeeeneeeeeeeees 7 20 Checking the engine idling SP6ed ii zee cadens 7 20 Checking the throttle cable free Playas peetass iniri inaa 7 20 Valve clearance seee 7 21 TGS pae aana ASE 7 21 Cast wheels sa eeeeeeeeeeeeeeeeeeene 7 23 Accessories and replacement oal a eE E EEE EEE 7 23 Clutch lever ossee 7 24 Adjusting the brake lever free play ina nan rae 7 24 Adjusting the rear brake light SWICK x2 anetra tea 7 25 TABLE OF CONTENTS Checking the front and rear brake pads 2s ena ced eee ke 7 25 Checking the brake and clutch fluid levels oo cece eeeeeeeeeeeereees 7 26 Changing the brake and clutch fds ig ga pana 7 27 Checking and lubricating the Caples iisipin aei srine aa 7 28 Checking and lubricating the throttle grip and cable 7 28 Checking and lubricating the brake and shift pedals 7 28 Checking and lubricating the brake and clutch levers 7 29 Checking and lubricating the sidestand aasien 7 29 Lubricating the swingarm pivots 7 30 Lubricating the rear suspension 7 30 Checking the front fork 0 0 7 30 Checking the steering 6 7 31 Checking the wheel bearings 7 32 Battery An ipanen oneei 7 32 Replacing the fuses 7 33 Replacing the headlight bulb 7 35 Replacing a turn signal light bulb or the tail brake light bulb 7 36 Supporting the motorcycle 7
4. EAU10041 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha Royal Star VENTURE This model is the result of Yamaha s vast ex perience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of crafts manship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS A INVOLVED Failure to
5. ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU20212 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 Remove panel A See page 7 8 NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 3 Check the coolant level in the cool ant reservoir NOTE The coolant should be between the minimum and maximum level marks PERIODIC MAINTENANCE AND MINOR REPAIR 1 Coolant reservoir 2 Maximum level mark 3 Minimum level mark 4 If the coolant is at or below the minimum level mark remove the rider seat See page 3 13 open the reservoir cap add coolant to the maximum level mark and then close the reservoir cap and install the rider seat 1 Coolant reservoir cap Coolant reservoir capacity up to the maximum level mark 0 35 L 0 37 US qt 0 31 Imp qt ECA10471 CAUTION e If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine e If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost an
6. ing the SELECT button and then push the RESET button If you do not reset the fuel reserve tripmeter manual ly it will reset itself automatically and the display will return to TRIP 1 after refueling and traveling 5 km 3 mi 3 4 NOTE After resetting the fuel reserve tripme ter the display will return to the prior mode Clock mode To change the display to the clock mode push the SELECT button for at least two seconds To change the display back to the odometer and tripmeter modes push the SELECT button To set the clock 1 Push both the SELECT and RE SET buttons for at least two sec onds 2 When the hour digits start flashing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button to start the clock INSTRUMENT AND CONTROL FUNCTIONS NOTE After setting the clock be sure to push the SELECT button before turning the key to OFF otherwise the clock will not be set Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear to wards E Empty as the fuel level decreases When only one segment is left near E Empty refuel as soon as possible When the key is turned to ON all of the display segments
7. panels windshields headlight lenses meter lenses etc Use only a soft clean cloth or sponge with mild detergent and water to clean plastic If the windshield is scratched use a quality plastic polishing com pound after washing e Do not use any harsh chemical products on plastic parts Make sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte 8 1 Before cleaning the motorcycle 1 Cover the muffler outlets to pre vent water entry with plastic bags and strong rubber bands 2 Make sure that the spark plugs and all caps and covers are prop erly installed 3 Apply Yamaha Mud and Grease Release or another high quality degreaser to the crankcase to re move any excessive grease witha paintbrush Do not apply degreas er to the wheel axles Cleaning the motorcycle 1 Rinse any dirt and degreaser off with a garden hose using only enough pressure to do the job ECA10940 CAUTION e Do not use high pressure wash ers since excessive high pres sure may cause water seepage and deterioration of wheel bear ings the front fork brakes transmission seals audio sys tem speakers saddlebags travel trunk and electrical parts MOTORCYCLE CARE AND STORAGE e Many expensive repair bills have resulted from improper high pressure washer applica
8. tions such as those available at coin operated car washers 2 Once the majority of the dirt has been hosed off wash all surfaces with warm water and a mild deter gent Use a toothbrush or bottle brush to get into those hard to reach places 3 Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth 4 Clean the seat with Yamaha Pro tectant or another high quality vi nyl upholstery cleaner to keep the cover pliable and glossy Cleaning the windshield Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a mild detergent and then wash it off thor oughly with water For additional clean ing use Yamaha Windshield Cleaner or another high quality windshield cleaner Some cleaning compounds for plastics may leave scratches on the windshield Before using such clean ers test an area of the windshield which does not affect your visibility and which cannot be easily recognized After cleaning the motorcycle Apply Yamaha Silicone Wax or another high quality automotive type wax on all painted and chrome plated surfaces Avoid combination cleaner waxes since many contain abrasives that may mar the paint or protective finish When finished start the engine and let it idle for several minutes 8 2 EAU26250 Storage Short term Always stor
9. 10 8 gt o Po p gt PP P Po WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner
10. and then pull the panel off as shown To install the panel 1 Place the panel in the original posi tion and then install the screw 2 Install the passenger footrest by installing the bolts 3 Install panel B 7 10 PERIODIC MAINTENANCE AND MINOR REPAIR EAU19544 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 1 Spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color NOTE If any spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 7 11 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary
11. 1 indicates that the current song will be played again NOTE The maximum number of songs that can be skipped in either direc tion is 9 To stop skipping songs push the up down switch in the opposite di rection that songs are being skipped Skipping a blank When there is a long blank portion of tape on the cassette BLS appears in the display and the cassette deck auto matically fast forwards the tape to the next song 4 10 Changing the tape play direction While the cassette tape is playing push either side of the up down switch for more than one second to reverse the play direction F appears in the dis play when the tape is played in the for ward direction R appears in the display when the tape is played in the reverse direction AUDIO SYSTEM AND CB RADIO Turning on off the Dolby noise re Ejecting the cassette tape Radi E EAU15533 duction system adio operation Aa 1 Eject amp button 3 co Ae 1 Radio antenna While the cassette tape is playing push Push the eject 4 button to eject the the eject 4 button for more than tape from the cassette deck EJCT two seconds to turn the Dolby B noise appears in the display and then reduction system on or off B NR ap CASS starts flashing pears in the display when the noise re duction system is turned on NOTE e The Dolby noise reduction system has been manufactur
12. 1 Repeatedly push the SELECT button for less than one second until BASS appears at the bottom of the display Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The bass level can be set between 6 and 6 Repeatedly push the SELECT button for less than one second until TREB appears at the bottom of the display Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The treble level can be set between 6 and 6 4 7 Make sure that the speakers are selected as the output source See the Selecting the output section Repeatedly push the SELECT button for less than one second until FAD appears at the bottom of the display Repeatedly push either side of the up down switch for less than one second until the desired level is displayed The fade level can be set between F9 front speakers only and R9 rear speakers only AUDIO SYSTEM AND CB RADIO NOTE When the fade level is set to 0 the front and rear speaker levels are the same Adjusting the intercom volume 1 Repeatedly push the SELECT button for less than one second until the intercom volume e g IC 10 appears in the display 2 Repeatedly push either side of the up down switch for less than one seco
13. The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it EWA10730 Recommended lubricant Lithium soap based grease all pur pose grease EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricant Lithium soap based grease Recommended lubricant PERIODIC MAINTENANCE AND MINOR REPAIR EAU23250 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart Lithium soap based grease 7 30 EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Securely support the vehicle so that there is no danger of it falling over EWA10750 Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresse
14. a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 6 Lubricate all control cables and the 8 pivoting points of all levers and pedals as well as of the side stand centerstand Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlets with plas tic bags to prevent moisture from entering them Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 8 3 SPECIFICATIONS Dimensions Overall length 2655 mm 104 5 in Overall width 900 mm 35 4 in Overall height 1565 mm 61 6 in Seat height 750 mm 29 5 in Wheelbase 1705 mm 67 1 in Ground clearance 155 mm 6 10 in Minimum turning radius 3500 mm 137 8 in Weight W
15. and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 EWA10710 Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart 7 28 EAU44270 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary PERIODIC MAINTENANCE AND MINOR REPAIR EAU43600 Recommended lubricant Checking and lubricating the Lithium soap based grease all pur brake and clutch levers pose grease EAU23200 Checking and lubricating the sidestand The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Silicone grease 7 29
16. approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for EWA10621 PERIODIC MAINTENANCE AND MINOR REPAIR EAU22072 EAU22092 any consequences caused by the y 7 y Adjusting the brake lever free use of items which have not been Clutch lever Since this model is equipped with a hy draulic clutch adjusting the clutch lever free play is not needed However it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride If the clutch lever free play does become excessive and shifting becomes rough or clutch slippage occurs causing poor acceler ation there may be air in the clutch sys tem If there is air in the hydraulic system have a Yamaha dealer bleed the system before operating the motor cycle 7 24 approved by Yamaha play i 3 1 2 Yy JA tis SS AKAOA a A 1 Clutch lever free play 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting screw in di rection a To decrease the brake lever
17. be no weight on the vehicle 2 Remove the air valve cap 3 17 1 Shock absorber assembly air valve cap 3 Check the air pressure with the air pressure gauge included in the owner s tool kit 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump To decrease the spring rate and thereby soften the suspen sion decrease the air pressure by pushing the valve stem down Spring rate Minimum soft Air pressure 0 kPa 0 psi 0 kgf cm Standard Air pressure 0 kPa 0 psi 0 kgf cm Maximum hard Air pressure 400 kPa 57 psi 4 0 kgf cm ECA11090 CAUTION Never exceed the maximum air pres sure otherwise the oil seal may be come damaged 5 Securely install the air valve cap INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha
18. follow WARNING instructions could result in severe injury or death to the A WARNING motorcycle operator a bystander or a person inspecting or repairing the motor cycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer CAUTION NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES EWA10010 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications are subject to change without no
19. free play turn the adjusting screw in direction b 3 Tighten the locknut PERIODIC MAINTENANCE AND MINOR REPAIR EWA10630 e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22280 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect Since the brake light switch is a compo nent of the cruise control system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience 7 25 EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22430 Front brake pads Wir 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove
20. fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the A mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover INSTRUMENT AND CONTROL FUNCTIONS NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding EWA10130 3 10 EAU13211 Fuel 1 Fuel tank filler tube 2 Fuel level Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown e Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands e Avoid spilling fuel on the hot en gine EWA10880 INSTRUMENT AND CONTROL FUNCTIONS ECA10070 CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13300 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 22 5 L 5 94 US gal 4 95 Imp gal Fuel reserve amount 3 5 L 0 92 US gal 0 77 Imp gal ECA11400 CAUTION Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as w
21. of the fuel meter will appear one after the oth er and then disappear in order to test the electrical circuit NOTE This fuel meter is equipped with a self diagnosis system If the electrical circuit is defective all the display segments will start flashing If this occurs have a Yamaha dealer check the electrical cir cuit EAU11840 Cruise control system 1 CRUISE switch This model is equipped with a cruise control system designed to maintain a set traveling speed Activating and setting the cruise control system The cruise control system can only be activated when riding in 4th or 5th gear at speeds between 50 km h 30 mish and 130 km h 80 mi h To activate and set the cruise control system 1 Push the CRUISE switch to the left The ON indicator light will come on 3 5 E SA a Ti b gt j 1 Cruise control switch 2 CANCEL switch 2 Press the SET DEC set deceler ate side of the cruise control switch to activate the cruise control system The SET indicator light comes on 3 Set the desired traveling speed as follows Press the RES ACC re sume accelerate side of the cruise control switch to increase the set speed or the SET DEC side to decrease the speed 1 SET indicator light 2 RES indicator light 3 ON indicator light NOTE Pressing the cruise control switch once will chang
22. oil with or J bo f the O ring of the new oil filter car without oil filter cartridge replace 1 tridge ment 1 Start the engine warm it up for several minutes and then turn it off 1 Engine oil drain bolt 7 13 PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil See page 9 1 Oil quantity Without oil filter cartridge replace ment 3 50 L 3 70 US qt 3 08 Imp qt With oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt NOTE 1 O ring 1 Torque wrench Be sure to wipe off spilled oil on any 2 Oil filter wrench parts after the engine and exhaust sys NOTE f tem have cooled down Make sure that the O ring is properly Tightening torque seated Oil filter cartridge Been ee 17 Nm 1 7 m kgf 12 ft lbf CAUTION e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not 6 Install the new oil filter cartridge 7 with an oil filter wrench and then 7 Install the engine oil drain bolt and tighten it to the specified torque then tighten it to the specified with a torque wrench torque mix any chemical additives Do f not use oils with a diesel speci e Groh Ele fication of CD or oils of a high 43 Nm 4 3 m kgf 31 ft Ibf er quality than specified In addition do not use oils labeled 8 Add the specified amount of the ENERGY CONSERVING II or recommended engine oil and then higher install and tighte
23. possible and be sure to turn the fuel cock lever back to ON 1 Pointed end positioned over ON 1 Starter choke knob x With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke RES 1 Pointed end positioned over RES 3 12 INSTRUMENT AND CONTROL FUNCTIONS EAU13780 Locking the steering with a padlock In addition to the main switch steering lock there are brackets on the right side of the steering head pipe for lock ing the steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable pad lock EAU14240 Rider seat To remove the rider seat Remove the nuts and then pull the rid er seat up 1 Projection 2 Seat holder NOTE Make sure that the rider seat is properly secured before riding 1 Nut To install the rider seat Insert the projection on the rear of the rider seat into the seat holder as shown place the seat in the original po sition and then tighten the nuts 3 13 EAU14360 Helmet holders 1 wee ee SEa 1 Helmet hold
24. possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals 7 33 PERIODIC MAINTENANCE AND MINOR REPAIR Fuse box 1 is located behind cowling A Fuse box 2 is located behind panel B Specified fuses See page 7 8 See page 7 8 Main fuse 30 0A Cruise control fuse 10 0A Carburetor heater fuse 10 0A Auxiliary DC connector fuse 5 0A Auxiliary DC jack fuse 5 0A Audio system fuse 10 0A 1 Cruise control fuse 1 Backup fuse for odometer and clock Ignition fuse 2 Carburetor heater fuse 2 Radiator fan fuse 10 0 A S 3 Auxiliary DC connector fuse 3 Headlight fuse Signaling system fuse a 15 0 A 4 Auxiliary DC jack fuse 4 Signaling system fuse F i E Headlight fuse 5 Audio system fuse 5 Ignition fuse 15 0 A 6 Spare fuse 6 Spare fuse Radiator fan fuse If a fuse is blown replace it as follows RR 1 Turn the key to OFF and turn off 100A the electri
25. radio is turned on and is selected See page 4 6 2 Repeatedly push either side of the up down switch for less than one second until the desired CB chan nel Ch 01 through Ch 40 is displayed NOTE All channels except channel 9 may be used for communications between sta tions operating under different licenses Channel 9 has been reserved by the F C C for emergency communications involving the immediate safety of indi viduals or immediate protection of prop erty Channel 9 may also be used to render assistance to a motorist This is an F C C rule and applies to all opera tors of CB radios AUDIO SYSTEM AND CB RADIO Adjusting the squelch level 4 The squelch is a noise suppresser de signed to reduce or eliminate back ground noise in the absence of an incoming signal The squelch level can be adjusted as follows 1 Push the CB button once for less than one second The squelch lev el appears in the display e g SQ 10 2 Repeatedly push either side of the up down switch for less than one second or turn the control knob un til the desired squelch level is dis played The squelch level can be set between 1 and 20 After the adjustment is made the CB radio returns to normal operation and the CB channel appears in the dis play For maximum reception sensitivity the squelch level should be set by turning the control knob fully counterclockwise and
26. s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfa ction at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warrnaty repair work Q Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective 10 9 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you ar
27. s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described EWA10240 3 18 below and have a Yamaha dealer re pair it if it does not function proper ly INSTRUMENT AND CONTROL FUNCTIONS EAU15312 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions t prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled t prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down Itcuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system be fore riding EWA10250 3 19 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off NOTE eee This check is most reliable if performed with 2 Make sure that the engine stop switch is turned on p 3 Turn the key on a warmed up engine 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch may be defect
28. the licensing authority in your area CONSUMER INFORMATION EAU26470 Model label 1 Model label The model label is affixed to the frame under the rider seat See page 3 13 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 10 2 CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http Awww safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 10 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The remov
29. volume is dis played e g Vo 10 The audio sys tem volume can be set between 0 and 30 After the adjustment is made the audio system returns to normal opera tion and the current audio mode ap pears in the display AUDIO SYSTEM AND CB RADIO Turning on off the CB radio 1 CB radio indicator light To turn the power on 1 Make sure that the key is in the ACC or ON position 2 Push the CB button once for less than one second The current CB channel appears in the display To turn the power off Push the CB button once for one sec ond or more The CB indicator light will go off Adjusting the CB reception volume Turn the control knob until the desired CB reception volume is displayed e g Vo 10 The CB reception volume can 4 5 be set between 0 and 20 After the adjustment is made the CB radio re turns to normal operation and the CB channel appears in the display AUDIO SYSTEM AND CB RADIO EAU15502 Making mode settings General procedure The following setting procedure applies to the audio system CB radio and op tional CD changer NOTE In order to make settings in any of the audio system modes make sure that the audio system is se lected If necessary push the AU DIO button for less than one second In order to make settings in the CB radio modes make sure that the CB radio is selected If necessary p
30. would alter the perfor mance of the transceiver s original F C C Type Acceptance or which would change the frequency deter mining method are strictly prohibit ed Replacement or substitution of Crystals Transistors IC Regulator Diodes or any other part of unique nature with parts other than those recommended may cause violation of the technical regulation of Part 95 of the F C C Rules or Violation of Type Acceptance requirements of Part 2 of the Rules Elimination of licensing The Federal Communications Com mission F C C has ruled that Citizens Band Radio Service Operators no long er are required to obtain an F C C li cense to operate their CB equipment In doing so the F C C also decided to permit CB station operation without sta tion identification Elimination of individ ual station license results in no AUDIO SYSTEM AND CB RADIO lessening of the operating privileges or responsibilities of CB users An opera tor of a CB radio station is still required to comply with the Communications Act and with the rules of CB Radio Service CB radio functions The CB radio is capable of the following functions which are further explained in the following sections Selecting a CB channel for trans mitting or receiving e Adjusting the squelch level Adjusting the receiving volume lev el Transmitting and receiving Selecting a CB channel 1 CB radio indicator light 4 17 1 Make sure that the CB
31. 000 mi 49000 km or 48 months 10 5 CONSUMER INFORMATION Maintenance interval Mileage Servicing dealer name and address Remarks 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 10 6 CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A ROYAL STAR VENTURE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Venture motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein subject to certain stated limita tions THE PERIOD OF WARRANTY for the Yamaha Royal Star Ven ture including windshield saddlebags and mounting hardware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workman ship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty peri od All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENER
32. 12000 mi 16000 mi 20000 mi No ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Check operation and for oil leak 18 Front fork age V V V V V e Replace if necessary 46 Shock absorber as oe operation and for oil leak J J F r J sembly e Replace if necessary Rear suspension e Apply lithium soap based grease 20 fatal V link pivots lightly gt F e Change warm engine before 21 Engine oil draining V V V V V V Engine oil filter car 22 tridge Replace V V V e Check hoses for cracks or dam age V V V V V 23 Cooling system e Replace if necessary e Change with ethylene glycol anti freeze coolant every 24 months Change e Check oil level and for oil leakage e Change at initial 600 mi 1000 24 Final gear oil km or 1 month and thereafter Change V V V Change V every 16000 mi 25000 km or 24 months 25 Front and rear brake Check operation V V V V V V switches 7 6 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi No ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Apply Yamaha chain and cable 26 Control cables lube or engine oil SAE 10W 30 V
33. 2 Front speaker 3 Rider headset jack 4 Cassette deck lid 5 Main switch steering lock 6 Eject button AUDIO SYSTEM AND CB RADIO 7 Cassette deck compartment 8 Auxiliary audio input jack 9 Rear speaker 10 Passenger volume control knob 11 Passenger TALK button 12 Passenger headset jack 4 1 EAU15440 EWA11370 audio system controls while riding Never take your hands off the handlebars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty ECA11750 CAUTION e Do not use the audio system or CB radio for a long period of time when the engine is not run ning as the battery may dis charge The control unit cassette deck and speakers are water resis tant however it is good prac tice to cover them with a plastic bag when washing the motor cycle When cleaning the control unit display use a neutral detergent Never use strong abrasive cleaning products fuel gaso line thinner etc AUDIO SYSTEM AND CB RADIO It is dangerous to operate the EAU15450 Headsets optional 1 1 Rider headset jack 1 Passenger headset jack For CB Citizens Band radio transmis sion a headset is necessary however CB reception is possible without a headset For intercom use two head sets are necessary Consult a Yamaha 4 2 dealer if you wish to obtain headsets Connect the headsets to the jacks shown in the ill
34. 37 Troubleshooting ecce 7 37 Troubleshooting charts 7 38 MOTORCYCLE CARE AND STORAGE c ccccssssseeeeessstseees 8 1 Matte color Caution sensns 8 1 Cl6aNING e naene eda nan 8 1 Storage iarsa ieie ieee 8 2 SPECIFICATIONS 000 cee 9 1 CONSUMER INFORMATION 10 1 Identification numbers 5 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 00000 10 5 YAMAHA MOTOR CORPORATION U S A ROYAL STAR VENTURE LIMITED WARRANTY 10 7 EAU10251 MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX PERTISE OF THE OPERATOR EV ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTOR CYCLE HE OR SHE SHOULD OBTAIN THOROUGH INSTRUC TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIRE MENTS IN THE OWNER S MAN UAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECH NICAL SERVICE AS INDICATED BY THE OWNER S MANUAL A SAFETY INFORMATION AND OR WHEN MADE NECES SARY BY MECHANICAL CONDI TIONS Safe riding e Always make _ pre operation checks Careful checks may help prevent an accident This motorcycle is designed to car ry the opera
35. 4 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil air spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil air spring oil damper Wheel travel 105 0 mm 4 13 in Electrical system Ignition system Transistorized coil ignition digital SPECIFICATIONS Charging system AC magneto Battery Model YTX20L BS Voltage capacity 12 V 18 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W x 1 Tail brake light 12 V 8 0 W 27 0 W x 1 Front turn signal position light 12 V 23 W 8 0W x2 Rear turn signal light 12V 21 0Wx2 Neutral indicator light 12V 1 7Wx1 High beam indicator light 12V 1 7Wx1 Oil level warning light 12V 1 7Wx1 Turn signal indicator light 12V 1 7Wx2 Fuel level warning light 14 V 3 0Wx1 Coolant temperature warning light 12V 1 7Wx1 Engine trouble warning light 12V 1 7Wx1 Overdrive indicator light 12V 1 7Wx1 Cruise control SET indicator light 12V 1 7Wx1 Cruise control RES indicator light 12V 1 7Wx1 Cruise control ON indicator light 12V 1 7Wx1 Audio system amplifier Sp
36. A PERIODIC MAINTENANCE AND MINOR REPAIR 1 Cowling B 2 Panel B 3 Panel C EAU35841 Cowling A To remove the cowling 1 Remove the bolts 2 Remove the quick fastener screw by turning it 1 4 turn counterclock wise and then take the cowling off 7 8 1 Cowling A 2 Bolt 3 Quick fastener screw 1 Bolt To install the cowling Place the cowling in the original posi tion and then install the quick fastener screw and the bolts PERIODIC MAINTENANCE AND MINOR REPAIR 1 Grommet 2 Projection 3 Cowling A NOTE Make sure that the projection fits into the grommet EAU35850 Cowling B To remove the cowling 1 Remove cowling A 2 Remove the bolts and then pull the cowling off as shown NOTE Make sure that the projection fits into the grommet 2 Install cowling A EAU35860 Panels A and B To remove one of the panels 1 Cowling B Remove the bolt and then pull the pan 2 Bolt el off as shown 1 Bolt 1 Panel A 2 Bolt To install the cowling 1 Place the cowling in the original position and then install the bolts 7 9 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Panel B 1 Panel C 2 Bolt FAU19933 2 Screw Panel C 3 Bolt To install the panel Place the panel in the original position and then install the bolt To remove the panel 1 Remove panel B 2 Remove the left passenger foot rest by removing the bolts 3 Remove the screw
37. AL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts c Abnormal strain neglect or abuse d Lack of proper maintenance or storage e Accident or collision damage f Modification to original parts g Damage due to improper transportation SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or normal wear and tear Examples include periodic oil changes and lu brication filter cleaning and replacement spark plugs tune ups coolant and brake and clutch adjustments 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Venture as specified in the appropriate Owner s Manual and Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of busi ness WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registrati
38. Adjust the spring rate as follows 1 Place the vehicle on the sidestand NOTE When checking and adjusting the air pressure there should be no weight on the vehicle 2 Remove the air valve cap from each fork leg MF mZ bon we La 1 Front fork air valve cap INSTRUMENT AND CONTROL FUNCTIONS 3 Check the air pressure in each fork leg using a low pressure air gauge A low pressure air gauge is available at a Yamaha dealer 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump To decrease the spring rate and thereby soften the suspen sion decrease the air pressure by pushing each valve stem down Spring rate Minimum soft Air pressure 0 kPa 0 psi 0 kgf cm Standard Air pressure 0 kPa 0 psi 0 kgf cm Maximum hard Air pressure 50 kPa 7 1 psi 0 5 kgf cm ECA10090 CAUTION Never exceed the maximum air pres sure otherwise the front fork oil seals may become damaged 5 Securely install the air valve caps EAU14800 Adjusting the shock absorber assembly This shock absorber assembly is equipped with an air valve for adjusting the spring rate ECA10100 CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring rate as follows 1 Place the vehicle on the sidestand NOTE When checking and adjusting the air pressure there should
39. NCE AND MINOR REPAIR EAU24281 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner screws 1 Do not touch the glass part of the bulb 4 Install the bulb cover and then 1 Screw connect the coupler 5 Have a Yamaha dealer adjust the headlight beam if necessary il 1 Screw 7 36 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the Screws ECA10680 CAUTION Do not overtighten the screws oth erwise the lens may break PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by us
40. REPAIR Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Recommended brake and clutch flu id DOT 4 brake fluid Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance e Be careful that water does not en ter the brake or clutch fluid reser voir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause 7 27 EAU22750 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart In addition have the oil seals of the brake and clutch master cylinders and cali pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals years e Brake and clutch hoses Replace every four years Replace every two EAU23091 Checking and lubricating the cables The operation of all control cables
41. Specified spark plug NGK DPR8EA 9 DENSO X24EPR U9 To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 7 ft lbf NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap PERIODIC MAINTENANCE AND MINOR REPAIR EAU19672 Canister for California only CARB CARB SG FUEL TANK a L CANISTER VENT This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure the vent hose is not blocked Clean it if necessary 7 12 EAU19903 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car
42. V V V V V thoroughly e Check operation and free play 3 e Adjust the throttle cable free play 27 EA Arp ona if necessary V V V V V g e Lubricate the throttle grip housing and cable Lights signals and Check operation 28 switches e Adjust headlight beam y y y y V y Since these items require special tools data and technical skills have a Yamaha dealer perform the service NOTE From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months NOTE EAU17660 The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake and clutch systems the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required cylinder every two years e Replace the brake and clutch hoses every four years or if cracked or damaged e After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change e Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release 7 7 EAU18712 Removing and installing cowl ings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a cowling or panel needs to be re moved and installed 1 Cowling A 2 Panel
43. age 3 12 Fuel tank cap page 3 10 Fuel cock page 3 11 Battery page 7 32 Coolant reservoir page 7 16 Fuse box 2 page 7 33 Sidecase page 3 14 9 Helmet holder page 3 14 10 Tail brake light page 7 36 11 Rear turn signal light page 7 36 DESCRIPTION EAU10410 10 11 DESCRIPTION Right view ANoOaRWD EAU10420 9 Muffler Owner s tool kit page 7 1 Helmet holder page 3 14 Travel trunk page 3 14 Passenger seat Shock absorber assembly air valve page 3 17 Rider seat page 3 13 Fuel tank page 3 10 9 Front fork air valve page 3 16 10 Headlight page 7 35 11 Front turn signal position lights page 7 36 12 Fuse box 1 page 7 33 13 Brake pedal page 3 9 14 Rider footrest 15 Passenger footrest Controls and instruments ANOaRWD Clutch lever page 3 8 Audio system CB radio control unit page 4 3 Left handlebar switches page 3 7 Rider headset jack page 4 2 Speedometer unit page 3 4 Main switch steering lock page 3 1 Right handlebar switches page 3 7 Throttle grip page 7 20 9 Brake lever page 3 9 DESCRIPTION EAU10430 INSTRUMENT AND CONTROL FUNCTIONS a P EAU10460 EAU10680 T l k th t i Main switch steering lock LOCK 2 umocr me sieenng The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Push The main switch stee
44. al or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system e Muffler e Exhaust pipe e Silencer Intake system e Air cleaner case e Air cleaner element e Intake duct 10 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer Remarks interval service name and address 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32
45. atch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exhaust system during or after operation They become very hot and can 1 2 cause burns Always wear protec tive clothing that covers your legs ankles and feet e Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the re moval of original equipment may ren der the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle Loading The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Maximum load 190 kg 419 Ib When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on
46. bearings e Check bearings for smooth oper ation e Replace if necessary ROUTINE INITIAL PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Swingarm pivot bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease Repack Steering bearings e Check bearing assemblies for looseness e Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months Chassis fasteners e Check all chassis fitting and fas teners e Correct if necessary Brake lever pivot shaft e Apply silicone grease lightly Brake pedal pivot shaft e Apply lithium soap based grease all purpose grease lightly Clutch lever pivot shaft e Apply silicone grease lightly Shift pedal pivot shaft e Apply lithium soap based grease all purpose grease lightly Sidestand pivot e Check operation e Apply lithium soap based grease all purpose grease lightly Sidestand switch e Check operation and replace if necessary PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi
47. both sides of the motorcycle to minimize imbal ance or instability e Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently e Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping A SAFETY INFORMATION bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be re sponsible for the proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories e Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerod
48. cal circuit in question 2 Remove the blown fuse and then EGATI install a new fuse of the specified CAUTION amperage Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 7 34 PERIODIC MAINTENANCE AND MINOR REPAIR 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 lf the fuse immediately blows again have a Yamaha dealer check the electrical system EAU23770 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Disconnect the headlight coupler and then remove the headlight bulb cover a 1 Headlight bulb cover 2 Headlight coupler 2 Remove the headlight bulb holder by turning it counterclockwise and then remove the defective bulb 7 35 1 Headlight bulb holder Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down EWA10790 3 Place a new bulb into position and then secure it with the bulb holder ECA10660 CAUTION Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt PERIODIC MAINTENA
49. ck while riding Nev er take your hands off the han dlebars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty ECA11760 CAUTION Keep the cassette deck lid closed at all times except when inserting or removing a cas sette Do not leave cassette tapes in direct sunlight for a long period of time Do not allow the inside of the cassette deck to get wet If this happens keep the cassette deck lid open and dry out the deck in the shade 4 9 ume all the way down to avoid speaker damage Playing a cassette tape 1 2 Make sure that the audio system is turned on See page 4 3 Insert a cassette tape into the cas sette compartment as shown LOAD then PLAY appears in the display If a cassette is already inserted push the AUDIO button until PLAY appears in the dis play The tape starts playing AUDIO SYSTEM AND CB RADIO Skipping songs 4 While a cassette tape is playing push either side of the up down switch once for less than one second for each song to be skipped Pushing wv skips songs in the forward direction Pushing A skips songs in the re verse direction APC auto program control and the number of songs to be skipped e g 3 appear in the display When skipping songs in reverse a mi nus sign appears in front of the number of songs to be skipped e g 2
50. clockwise and then push it in aS 1 Sidecase lock 2 Unlock 2 Fold the sidecase lid up 1 Storage compartment 2 Storage pouch To close a sidecase 1 Fold the sidecase lid down 2 Turn the key clockwise and then remove it NOTE Push both sides of the lid down so that both latches snap into place Travel trunk To open the travel trunk 1 Insert the key into the lock turn it counterclockwise and then push it in 3 15 1 Travel trunk lock 2 Unlock 2 Fold the travel trunk lid up and then release it so that it will rest in place as shown 1 Travel trunk lid resting in opened position 2 Storage pouch ECA10910 CAUTION Do not apply excessive pressure on the travel trunk lid when it is open To close the travel trunk 1 Fold the travel trunk lid up com pletely and then fold it down NOTE Push both sides of the lid down so that both latches snap into place INSTRUMENT AND CONTROL FUNCTIONS 2 Turn the key clockwise and then remove it ECA10921 CAUTION To avoid locking the key in never lock either sidecase or the travel trunk and remove the key from the lock before closing the lid 3 16 EAU14651 Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate EWA10180 A WARNING Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result
51. d corrosion 7 17 e If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced Never attempt to remove the radiator cap when the engine is hot EWA10380 5 Install the panel NOTE e The radiator fan is automatically switched on or off according to the coolant temperature in the radia tor e f the engine overheats see page 7 38 for further instructions EAU33030 Changing the coolant Never attempt to remove the radiator cap when the engine is hot EWA10380 The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant EAU35193 Cleaning the air filter elements The air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter elements more frequently if you are riding in unusually wet or dusty areas 1 Remove cowlings A and B See page 7 8 NOTE Continue as follows for each air filter el ement 2 Remove the air filter case bolts 1 Air filter case 2 Bolt 7 18 PERIODIC MAINTENANCE AND MINOR REPAIR 3 Loosen the air filter case joint clamp screw and then pull the air filter case off 1 Air filter case joint clamp screw 4 Remove the air filter case cover by removing the scr
52. dealer to install the genuine Clarion CDC635 model NOTE 6 3 indicates track no 3 on CD no 6 a Playing a CD Repeatedly push either side of the up down switch for one second or more until the number for the desired CD ap pears in the display 4 15 AUDIO SYSTEM AND CB RADIO Selecting a CD track Repeatedly push either side of the up down switch for less than one sec ond until the number for the desired CD track appears in the display CB radio operation 1 CB antenna 1 Antenna sleeve 4 16 EAU15550 EWA11410 Itis dangerous to change CB ra dio channels or adjust the vol ume while riding Never take your hands off the handlebars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty e Never ride the motorcycle with the CB antenna folded down NOTE The antenna can be folded down after lifting the sleeve This CB radio will operate on any of the 40 frequencies designated as Citizens band channels by the Federal Commu nications Commission F C C This model features a frequency synthesiz ing circuit with PHASE LOCK LOOP technology to assure ultra precise fre quency control This radio has been Type Accepted and Type Certified by the F C C The Citizens Band Radio Service is under the jurisdiction of the Federal Communications Commission F C C Any adjustments or modifi cations which
53. dge and experience PERIODIC MAINTENANCE AND MINOR REPAIR EAU21311 Checking the engine idling speed The engine idling speed must be checked as follows and if necessary adjusted by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart Start the engine and warm it up for sev eral minutes at 1000 2000 r min while occasionally revving it to 4000 5000 r min NOTE The engine is warm when it quickly re sponds to the throttle Engine idling speed 950 1050 r min 7 20 EAU21382 Checking the throttle cable free play 1 Throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU32541 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride e The tire air pressure must be check
54. e right of CH start tion you must have previously pro grammed at least one See the following sections frequency appears in the display 3 Push either side of the up down switch for less than one second until the desired frequency is dis flashing 4 13 AUDIO SYSTEM AND CB RADIO 3 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played NOTE Selecting A will automatically pro gram the preset stations See the fol lowing section 4 Push the SELECT button once for less than one second to store the radio station selected in step 1 under the preset number selected in step 3 5 Repeat this procedure to preset other radio stations Using automatic tuning 1 Select a frequency band See the Selecting a frequency band sec tion 2 Push the SELECT button once for two seconds or more The radio frequency and preset station num ber 1 to the right of CH start flashing 3 Push either side of the up down switch once for one second or more to tune in a station automati cally 4 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played 5 Push the SELECT button once for less than one second to store the radio station selected in step 3 under the preset numbe
55. e still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law INDEX A Accessories and replacement parts 7 23 Air filter elements cleaning Audio settings basic Audio settings modes eee Audio System 00 0 cceeseceseeeeeeseess
56. e the speed in increments of 1 6 km h 1 mi h Holding the cruise control switch down will increase or de crease the speed continuously until the switch is released The traveling speed can be set to a maximum of 130 km h 80 mi h and a minimum of 50 km h 30 mish When the cruise control system is acti vated and the throttle grip is turned to increase the speed by up to 8 km h 5 mi h the cruise control system will re turn to the set speed after the throttle INSTRUMENT AND CONTROL FUNCTIONS grip is released However if the speed is increased by more than 8 km h 5 mi h the cruise control system will be deactivated until the traveling speed is within 8 km h 5 mi h of the set speed Deactivating the cruise control sys tem Applying the front or rear brake or dis engaging the clutch will automatically deactivate the cruise control system Push the CANCEL switch to manually deactivate cruise control NOTE When the cruise control system is deactivated the RES resume indicator light will come on Traveling speed decreases as soon as the cruise control system is deactivated unless the throttle grip is turned Push the RES ACC side of the cruise control switch to reactivate the system The traveling speed will return to the previously set speed The RES indi cator light will flash during this time and 3 6 then go off Once the cruise control sys tem is reacti
57. e your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA10810 CAUTION e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFP MOTORCYCLE CARE AND STORAGE To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10950 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel C 90 F For more information on storing the battery see page 7 32 NOTE Make any necessary repairs before storing the motorcycle stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour
58. eaker output 14Wx4 Headset output 1Wx2 Auto volume range 5 steps Speaker impedance 4Q Headset impedance 8 16 Q Fuses Main fuse 30 0A Headlight fuse 15 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A Carburetor heater fuse 10 0 A Cruise control fuse 10 0 A 9 3 Audio system fuse 10 0 A Auxiliary DC connector fuse 5 0 A Auxiliary DC jack fuse 5 0 A Backup fuse 10 0 A EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER Ee VEHICLE IDENTIFICATION NUMBER oo MODEL LABEL INFORMATION CONSUMER INFORMATION EAU26381 Key identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 10 1 EAU26400 Vehicle identification number ka NA 4 mis Sa lt 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with
59. ed and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10500 7 21 Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm 90 190 kg 198 419 Ib Front 250 kPa 36 psi 2 50 kgf cm Rear 280 kPa 41 psi 2 80 kgf cm Maximum load 190 kg 419 Ib Total weight of rider passenger car go and accessories Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER EWA10510 LOAD YOUR VEHICLE Make sure that the total weight of the cargo rid er passenger and accessories cowling saddlebags etc if ap proved for this model does not ex ceed the maximum load of the vehicle Operation of an overloaded vehicle could cause tire damage an accident or even injury Tire inspection 3 rv Te i
60. ed under li cense from Dolby Laboratories Li censing Corporation e Dolby and the double D symbol are registered trademarks of Dolby Laboratories Licensing Corpora tion 1 Antenna sleeve 4 11 AUDIO SYSTEM AND CB RADIO NOTE EWA11390 It is dangerous to operate the ra dio while riding Never take your hands off the handlebars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty Never ride the motorcycle with the radio antenna folded down The antenna can be folded down after lifting the sleeve Be sure to tighten the antenna nut securely when putting the antenna back to the original position Selecting a frequency band 1 Frequency band This radio offers three FM bands and one AM band Since all three FM bands cover the whole FM frequency range any one of them can be selected for tuning in an FM station These three FM bands are useful for categorizing FM preset stations Repeatedly push the AUDIO button for less than one second until the desired frequency band appears in the display 4 12 gt FM1 FM2 gt FM3 gt AM Tape AUX lt Auxiliary CD changer audio source The CD mode appears in the display only when the optional CD changer is installed Tuning in a radio station automati cally Select a frequency band See the Selecting a frequency band sec ti
61. eeseeesseessees 3 13 S Safety defects reporting 10 3 Safety information cece eee 1 1 SHIPING vcs civesrocrscaveareececenocceeseereverdeesce 6 3 Shift pedal asarsaran 3 9 Shock absorber assembly adjusting 3 17 Sidecases and travel trunk 008 3 14 Sidestand s ia eei ia 3 18 Sidestand checking and lubricating 7 29 Sound control Unit eee eeeeeeeeeeeeeeeee 4 3 Spark plugs checking Specifications Speedometer unit wee 3 4 Starter choke Knob eee eee 3 12 Starting and warming up a cold VIGING consestecvenectoncessngeerscurceduedteitiet vader 6 1 Start switch TALK SWIICI inisinia aas 3 7 Throttle cable free play checking 7 20 Throttle grip and cable checking and lubricating ai Troubleshooting Troubleshooting charts Turn signal indicator lights Turn signal light bulb or tail brake light bulb replacing eee 7 36 Turn signal SWitCh n se 3 7 V Valve clearance 7 21 Vehicle identification number 10 1 Ww Warranty limited 10 7 Wheel bearings checking Wheels INDEX See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2007 06 0 5x1 CR E
62. eesseeeesees Auxiliary audio source 0 Auxiliary DC jack and connector B EELA AEEA AE TT 7 32 Brake and clutch fluid levels checking enni 7 26 Brake and clutch fluids changing 7 27 Brake and clutch levers checking and lubricating 0 eee eee ree eterna 7 29 Brake and shift pedals checking and lubricating Ss er seecedceenst caczedisvanntssursdvzcnses 7 28 Brake lever 3 9 Brake lever free play adjusting 7 24 Brake pedal ceecsecsecessseeseeseeseees 3 9 Cc Cables checking and lubricating 7 28 Canister for California only 0 7 12 Carburetors eee 7 20 Cassette deck operation 4 9 CB radio operation ee eee 4 16 CD changer operation 4 15 Cleaning ripiani ranan eeraa S e 8 1 Clutch lever 3 8 7 24 Colantes enyana cei a a 7 16 Coolant temperature warning light 3 3 Cowlings and panels removing and INSTANING nsina 7 8 Cruise control indicator lights 3 3 Cruise control Switches cee 3 8 Cruise control system eee 3 5 D Dimmer SWitCh 00 eee ee eee 3 7 E Engine break in oo eee eeeeeeeeeeees 6 4 Engine idling speed checking 7 20 Engine oil and oil filter cartridge 7 12 Engine starting a warm w 6 3 Engine stop SWitCh 0c eee 3 8 Engine trouble warning light 0 3 3 F Final gear Oil sceessssssreseeeeeeesees 7 15 Front and rear b
63. ell as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems 3 11 EAU13550 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrations OFF eT es Lyd aS a 1 Pointed end positioned over OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS EAU13600 ON This indicates reserve With the fuel Starter choke knob y cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as
64. er MIKUNI Type x quantity BDSR32 x 4 Spark plug s Manufacturer model NGK DPR8EA 9 Manufacturer model DENSO X24EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 87 49 1 776 Secondary reduction system Shaft drive Secondary reduction ratio 21 27 x 33 10 2 567 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 43 17 2 529 2nd 31 19 1 632 3rd 30 25 1 200 Ath 24 25 0 960 5th 22 28 0 786 Chassis Frame type Double cradle Caster angle 29 10 Trail 152 0 mm 5 98 in Front tire Type Tubeless Size 150 80 16M C 71H Manufacturer model DUNLOP D404F Manufacturer model BRIDGESTONE G705G Rear tire Type Tubeless Size 150 90B15M C 74H Manufacturer model DUNLOP D404 Manufacturer model BRIDGESTONE G702G Loading Maximum load 190 kg 419 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Loading condition 90 190 kg 198 419 Ib Front 250 kPa 36 psi 2 50 kgf cm Rear 280 kPa 41 psi 2 80 kgf cm Front wheel Wheel type Cast wheel Rim size 16M C x MT3 50 Rear wheel Wheel type Cast wheel SPECIFICATIONS Rim size 15M C x MT
65. er right 2 Unlock 1 Helmet holder left 2 Unlock To open a helmet holder Insert the key into the helmet holder lock and then turn it as shown INSTRUMENT AND CONTROL FUNCTIONS To close a helmet holder Place the helmet holder in the original position and then remove the key EWA11040 A WARNING Never ride with a helmet attached to a helmet holder since the helmet may hit objects causing loss of con trol and possibly an accident 3 14 EAU14631 Sidecases and travel trunk EWA11081 A WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury See pages 1 5 and 7 21 for important loading and tire pressure informa tion e Always securely close the side cases and travel trunk before riding e Distribute weight evenly on each side of the motorcycle Do not exceed the load limit of 9 kg 20 Ib for each sidecase and the travel trunk e Do not exceed the maximum load of 190 kg 419 Ib for the ve hicle e Do not exceed 120 km h 80 mi h when riding with the travel trunk sidecases or both in stalled otherwise handling could be affected Improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weath INSTRUMENT AND CONTROL FUNCTIONS er conditions may make it nec essary to further reduce the riding speed Sidecases To open a sidecase 1 Insert the key into the lock turn it counter
66. ery cell seals as this would permanent ly damage the battery 7 32 EWA10760 e Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space PERIODIC MAINTENANCE AND MINOR REPAIR e KEEP THIS AND ALL BATTER ECA10630 3 EAU23663 IES OUT OF THE REACH oF CAUTION Replacing the fuses CHILDREN e Always keep the battery The main fuse is located behind panel charged Storing a discharged See page 7 8 battery can cause permanent battery damage e To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer 1 Main fuse charge your battery 2 Spare main fuse To charge the battery Have a Yamaha dealer charge the bat tery as soon as
67. ews 1 Screw 5 Remove the air filter element by removing the screws PERIODIC MAINTENANCE AND MINOR REPAIR 7 Install the air filter element by fit ting the projection on the air filter element into the holder in the air fil ter case then tightening the screws ECA10480 CAUTION Make sure that the air filter ele ment is properly seated in the air filter case 1 Air filter element 2 Screw The engine should never be op erated without the air filter ele 6 Lightly tap the air filter element to ment installed otherwise the remove most of the dust and dirt piston s and or cylinder s may and then blow the remaining dirt become excessively worn out with compressed air as shown _ _ _ _____ _ _ If the air filter element is damaged 8 Install the air filter case cover by in replace it stalling the screws 9 Push the air filter case onto the air filter case joint and then tighten the clamp screw 10 Install the air filter case bolts 11 Install the cowlings NOTE Make sure that the carburetor air vent hose is routed as shown 1 Air filter element 7 19 1 Carburetor air vent hose EAU21271 Carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowle
68. h is set to O 6 1 ECA16060 CAUTION e The engine trouble warning light should come on for a few seconds then go off If a warn ing light does not go off see page 3 2 for the corresponding warning light circuit check If the fuel level warning light comes on check the fuel level and if necessary refuel as soon as possible 3 Shift the transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 4 Turn the starter choke on and completely close the throttle See page 3 12 5 Start the engine by pushing the start switch OPERATION AND IMPORTANT RIDING POINTS NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt ECA11350 CAUTION e The oil level warning light and coolant temperature warning light should come on when the start switch is pushed and they should go off when the start switch is released If the oil level warning light flick ers or remains on after starting immediately stop the engine and then check the engine oil level and the vehicle for oil leak age If necessary add engine oil and then check the warning lig
69. haust system e Check for leakage e Tighten if necessary e Replace gasket s if necessary Evaporative emis sion control system For California only e Check control system for dam age e Replace if necessary 7 3 Since these items require special tools data and technical skills have a Yamaha dealer perform the service General maintenance and lubrication chart PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READINGS EAU32185 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter elements e Clean with compressed air e Replace if necessary Ni Ni Ni Ni Ni Clutch e Check operation and fluid leak age e Correct if necessary Front brake e Check operation fluid level and for fluid leakage e Adjust brake lever free play and replace brake pads if necessary Rear brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Ni Brake hoses e Check for cracks or damage Ni Ni e Replace Every 4 years Wheels e Check runout and for damage e Replace if necessary Ni Ni e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary Wheel
70. hecked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit EAU36400 Speedometer unit 1 5 s U 43 1 Speedometer N Odometer tripmeter fuel reserve tripme ter clock 3 RESET button 4 SELECT button 5 Fuel meter The speedometer unit is equipped with the following a digital speedometer shows riding speed an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve which INSTRUMENT AND CONTROL FUNCTIONS aclock e a fuel meter Odometer and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO TRIP 1 gt TRIP 2 gt ODO If the fuel level warning light comes on see page 3 2 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button switches the dis play between the various tripmeter and odometer modes in the following order TRIP F gt TRIP 1 gt TRIP 2 gt ODO gt TRIP F To reset a tripmeter select it by push
71. ht again If the warning light does not come on when push ing the start switch or if it does not go off after starting with suf ficient engine oil have a Yamaha dealer check the elec trical circuit e If the coolant temperature warn ing light remains on after start ing immediately stop the engine and allow it to cool If the warning light does not come on when pushing the start switch or if it does not go off af ter starting the engine have a Yamaha dealer check the elec trical circuit 6 After starting the engine move the starter choke back halfway ECA11130 CAUTION For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi 6 2 bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 10 C 50 F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold e
72. hydraulic system e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 5 2 PRE OPERATION CHECKS CHECKS Clutch e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check fluid level in reservoir e If necessary add recommended fluid to specified level e Check hydraulic system for leakage 7 24 7 26 Throttle grip e Make sure that operation is smooth e Check cable free play e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing Control cables e Make sure that operation is smooth e Lubricate if necessary Wheels and tires e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary 7 21 7 23 Brake and shift pedals e Make sure that operation is smooth e Lubricate pedal pivoting points if necessary Brake and clutch levers e Make sure that operation is smooth e Lubricate lever pivoting points if necessary Sidestand e Make sure that operation is smooth e Lubricate pivot if necessary Chassis fasteners e Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals and switches e Check operation e Correct if necessary Sidestand
73. ickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear NOTE Always shift gears at the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 13 mi h 2nd gt 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th gt 5th 50 km h 31 mi h Shift down points 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 3rd 2nd 25 km h 16 mi h 2nd gt 1st 25 km h 16 mi h 6 4 EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing materia
74. ight lt a 3 Neutral indicator light N 2 High beam indicator light 50 4 Coolant temperature warning light 3 Oil level warning light w 4 Overdrive indicator light O D EAU11030 5 Engine trouble warning light Turn signal indicator lights lt 4 6 Fuel level warning light md and gt gt The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 3 2 INSTRUMENT AND CONTROL FUNCTIONS EAU11080 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on EAU11140 Oil level warning light This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked according to the follow ing procedure 1 Set the engine stop switch to Q and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal functi
75. ing a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm 7 37 EAU25870 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting charts Starting problems or poor engine performance Keep away open flames and do not smoke while checking or working on the fuel system 1 Fuel m gt There is enough fue
76. ion will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable EWA10320 A WARNING If you are not familiar with mainte nance work have a Yamaha dealer do it for you EAU17301 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ESPECIALLY IMPORTANT ARE THE MAINTE NANCE SERVICES RELATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER VICES 7 1 EAU17401 Owner s tool kit 1 Owner s tool kit The owner s tool kit is located inside the right sidecase See page 3 14 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional too
77. ith oil and fuel 394 0 kg 869 Ib Engine Engine type Liquid cooled 4 stroke DOHC Cylinder arrangement V type 4 cylinder Displacement 1294 0 cms Bore x stroke 79 0 x 66 0 mm 3 11 x 2 60 in Compression ratio 10 00 1 Starting system Electric starter Lubrication system Wet sump Engine oil Type YAMALUBE 4 SAE10W30 or SAE20W40 ine 30 50 70 90 11051905F tH HH I YAMALUBE 4 10W30 or SAE 10W30 i i iodo Gt _1 _1 _ gt YAMALUBE 4 20W40 or SAE 20W40 1 1 1 Ne ES OIC ES d l i i i i i i i i i i i i i hoot i i 0 i i i i i i BE L alee att 20 10 0 10 20 30 40 50 C Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 3 50 L 3 70 US qt 3 08 Imp qt With oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt Final gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 35 L 0 37 US qt 0 31 Imp qt Radiator capacity including all routes 3 50 L 3 70 US qt 3 08 Imp qt 9 1 Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 22 5 L 5 94 US gal 4 95 Imp gal Fuel reserve amount 3 5 L 0 92 US gal 0 77 Imp gal Carburetor Manufactur
78. ive The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 20 INSTRUMENT AND CONTROL FUNCTIONS EAU15412 Auxiliary DC jack and connec tor 1 Auxiliary DC connector 12 V accessories connected to the auxiliary DC jack at the front and auxil iary DC connector under the rider seat can be used when the key is in the ACC or ON position ECA11031 CAUTION The accessories connected to the auxiliary DC jack and connector should not be used with the engine turned off and their combined load must never exceed 5 A or 60 W oth erwise the battery may discharge To prevent electrical shock or short circuiting make sure that the caps are installed when the auxiliary DC jack and connector are not being used EWA11051 3 21 Location of parts 1 Audio system CB radio control unit
79. l t Check the compression Check the fuel level in the fuel tank a Hed Ten F e engine does not start There is no fuel c Supply fuel Check the compression 2 Compression There is compression Check the ignition Operate the electric starter gt s i Have a Yamaha dealer There is no compression gt check the vehicle 3 Ignition Wet ma Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs 1 and check the electrodes The engine does not start Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery TE engine tums over The battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer gt The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 7 38 EAU42310 EWA10840 PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating e Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled Place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the de tent to allow any residual pressure to escape When the hissing sound ha
80. l 40 chan nels The PLL circuitry assures ultra precise frequency control and is designed to meet the Federal Communications Com mission requirements applicable to equipment operating in the Citizens Radio Service it is not to be used for any other purpose AUDIO SYSTEM AND CB RADIO Transmitting and receiving Transmission Push the rider TALK switch or the passenger TALK button to transmit TX appears in the display 1 TALK switch TALK 1 Passenger TALK button Reception RX appears in the display when the CB radio is receiving a signal 4 20 EAU15570 Auxiliary audio source opera tion Auxiliary audio equipment can be con nected to and played through the au dio system 1 Insert the output plug of the auxil iary equipment into the jack locat ed at the right of the cassette deck 1 Auxiliary audio input jack 2 Repeatedly push the AUDIO but ton for less than one second until AUX appears in the display The auxiliary equipment can now be played through the audio system AUDIO SYSTEM AND CB RADIO PRE OPERATION CHECKS EAU15593 The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have seri
81. l carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17041 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle ECA10331 CAUTION After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter car tridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10270 CAUTION If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF EWA10310 A WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them e Do not park ona slope or on soft ground otherwise the vehicle may overturn 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 Safety is an obligation of the owner Pe riodic inspection adjustment and lubri cat
82. ls such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes PERIODIC MAINTENANCE AND MINOR REPAIR 7 2 ROUTINE INITIAL Periodic maintenance chart for the emission control system PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS EAU17600 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line e Check fuel hoses for cracks or damage e Replace if necessary Fuel filter e Replace Replace Spark plugs e Check condition e Adjust gap and clean e Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance e Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km Crankcase breather system e Check breather hose for cracks or damage e Replace if necessary Carburetor synchro nization e Adjust synchronization of carbu retors Idle speed e Check and adjust engine idle speed Ex
83. m Selection button SELECT This button is used to perform the fol lowing operations Short push less than two seconds Changing modes in the following sequence AUDIO SYSTEM AND CB RADIO Audio system Long push one second or more Turning off the CB radio EAU15480 Making basic settings SP HS gt BASS gt TREB gt FAD Output Treble Fade Turning on off the audio system Radio lt AV lt ___IC frequency Auto Intercom volume volume 1 This mode does not appear in the display when zne headsets are selected as the output 2 This mode appears in the display only when one of the radio frequency bands is selected as the au 4 dio source CB Radio SP HS IC Intercom volume Output To turn the power on RB on oF Roger beep 1 Make sure that the key is in the ACC or ON position 2 Push the AUDIO button once for Programming preset radio stations less than one second Long push two seconds or more Selecting the preset radio station To turn the power off programming mode Push the AUDIO button once for one CB radio button CB Seon AIUI This button is used to perform the fol lowing operations Short push less than one second Turning on the CB radio Selecting the squelch level mode 4 4 Adjusting the audio system volume Turn the volume control knob until the desired audio system
84. n the oil filler cap Make sure that no foreign mate rial enters the crankcase 7 14 PERIODIC MAINTENANCE AND MINOR REPAIR 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient ECA10400 CAUTION If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 10 Turn the engine off and then check the oil level and correct it if necessary EAU20022 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EWA10370 A WARNING Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE The final gear oil level must be checked on a cold engine Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the
85. nd until the desired volume is displayed The intercom volume can be set between 0 and 20 Adjusting the auto volume Turning on off the CB roger beep When riding the vehicle external noise may override the audio system output volume The audio system features an automatic volume control function which compensates for external noise 1 Repeatedly push the SELECT button for less than one second until the auto volume e g AV 3 appears in the display 2 Repeatedly push either side of the up down switch for less than one second until the desired volume is displayed The auto volume can be set between 0 and 5 4 8 1 Repeatedly push the SELECT button for less than one second until either RB on roger beep on or RB oF roger beep off ap pears in the display 2 Repeatedly push either side of the up down switch for less than one second to change the setting Intercom operation Provided both the rider and passenger are wearing headsets they can talk to each other through the intercom at any time See the Adjusting the intercom volume section AUDIO SYSTEM AND CB RADIO Eau ISa EWATISEO e To clean the tape head use a A WARNING de magnetizing cleaning cas e It is dangerous to operate the sette but be sure to turn the vol Cassette deck operation 1 Cassette deck compartment 2 Eject 4 button 3 Cassette deck lid cassette de
86. ngine with the exception that the starter choke is not required when the engine is warm OPERATION AND IMPORTANT RIDING POINTS EAU16671 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 6 3 ECA10260 CAUTION e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16680 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly OPERATION AND IMPORTANT RIDING POINTS 4 At the recommended shift points shown in the following table close the throttle and at the same time qu
87. nition circuit cut off system 3 19 Auxiliary DC jack and COMMECIOL secs eee ceceencecene 3 21 AUDIO SYSTEM AND CB RADIO 4 1 Location of parts neccen 4 1 Headsets optional 0 00 4 2 Control Unit 2 seated esks 4 3 Making basic settings 0 4 4 Making mode settings 0 4 6 Cassette deck operation 4 9 Radio operation ecce 4 11 Optional CD changer operation 4 15 CB radio operation eeeee 4 16 Auxiliary audio source operation eseceeeeeeeeesseeeeeeees 4 20 PRE OPERATION CHECKS 5 1 Pre operation check list 5 2 OPERATION AND IMPORTANT RIDING POINTS 0 eee 6 1 Starting and warming up a cold ONGING inro e iE 6 1 Starting a warm engine 00 6 3 Shifting vests echt eioi 6 3 Engine break in eee 6 4 Parking isanne aa 6 5 TABLE OF CONTENTS PERIODIC MAINTENANCE AND MINOR REPAIR cceeeeeeeees 7 1 PERIODIC MAINTENANCE 7 1 Owner s tool kit eeeeeeeeeeeeeeeeeeeee 7 1 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication Chart esses 7 4 Removing and installing cowlings and panels isece 7 8 Checking the spark plugs 7 11 Canister for California only 7 12 Engine oil and oil filter cartridge 7 12 Final gear Oil neee 7 15 Coolant sivevk weited bends 7 16 Cleaning the air filter elements
88. olvent will che e ALWAYS WEAR AN APPROVED MOTORCYCLE windshield 3 HELMET eye protection and protective clothing e Use neutral detergent 5GK 2118K 00 X 5JW 00 5JW 2835Y 00 A WARNING 4 CALIFORNIA ONLY improper leading can adversely affect handling Do not exceed maximum load limit 9 kg 20 Ib each saddlebag 9 kg 20 Ib travel trunk EMISSION HOSE ROUTING 9 kg 20 Ib travel trunk bracket without travel trunk Distribute weight evenly from side to side Read the Owner s manual for important loading and tire pressure information Total weight of rider passenger accessories and cargo must not exceed the motorcycle load capacity shown in the Owner s Manual Never ride above 120 km h 80 mph with travel trunk and or saddlebags because handling could be affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions FROM FUEL TANK CANISTER TO ATMOSPHERE 4LE 21686 A0 TIRE INFORMATION Cold tire normal pressure should be set as follows e Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi e 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 280 kPa 2 80 kgf cm 41 psi 4NK 21668 A0 Left view ANOaABRWNDN Shift pedal page 3 9 Starter choke knob p
89. on EAU11270 Fuel level warning light m This warning light comes on when the fuel level drops below approximately 3 5 L 0 92 US gal 0 77 Imp gal When this occurs turn the fuel cock le ver to the RES position and refuel as soon as possible EAU11380 Cruise control indicator lights See page 3 5 for an explanation of these indicator lights EAU11410 Coolant temperature warning light This warning light comes on when the engine overheats When this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the warning light can be checked according to the follow ing procedure 1 Set the engine stop switch to Q and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 3 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit ECA10020 CAUTION Do not operate the engine if it is overheated EAU11450 Overdrive indicator light O D This indicator light comes on when the transmission is in overdrive 5th gear EAU11500 Engine trouble warning light This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be c
90. on Push either side of the up down switch once for one second or more The radio automatically AUDIO SYSTEM AND CB RADIO tunes in the first station that has a played The frequency changes in Programming preset radio stations strong enough signal to be re 0 2 MHz steps for FM and in 10 manually ceived kHz steps for AM Tuning in a radio station manually Tuning in a preset radio station Up to six stations can be programmed for each frequency band FM1 FM2 FM3 and AM using either manual or automatic tuning 1 Preset station number In order to tune in a particular radio sta tion e g when the signal is too weak 1 Select a frequency band See the for automatic tuning the radio frequen Selecting a frequency band sec Using manual tuning cy can be selected manually as follows tion 1 Manually tune in a radio station 1 Select a frequency band See the Selecting a frequency band sec tion 2 Repeatedly push the SELECT button for less than one second until the currently selected radio NOTE Repeatedly push either side of the up down switch for less than one second until the desired preset station number is displayed that you wish to preset See the Tuning in a preset radio station section 2 Push the SELECT button once for two seconds or more The radio frequency and preset station num To be able to tune ina preset radio sta ber 1 to th
91. on must take place within ten 10 days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the inspec tion AUDIO WARRANTY Yamaha Motor Corporation U S A warrants that factory in stalled audio components which prove defective due to improper workmanship or material will be repaired or replaced at Yamaha s option without charge for parts or labor for a period of five 5 years from the date of purchase of the motorcycle sub ject to certain stated limitations This warranty excludes audio components damaged or affected by 10 7 EAU26703 1 Accident or collision 2 Misuse or neglect 3 Alteration improper installation or connection 4 Unauthorized adjustment or repairs 5 Use in an application for which the audio component was not designed In addition any audio component which has had the serial num ber in any way tampered with or removed will be excluded from warranty This warranty does not cover the elimination of static or other electrical interference Audio components and parts repaired or replaced under this warranty will be warranted for the balance of the audio warranty period All defective components or parts replaced under the warranty become the property of Yamaha Motor Corporation U S A EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal S
92. ous consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the vehicle EWA11150 5 1 PRE OPERATION CHECKS Pre operation check list CHECKS EAU15605 e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage Engine oil e Check oil level in engine e If necessary add recommended oil to specified level e Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage Coolant e Check coolant level in reservoir e If necessary add recommended coolant to specified level e Check cooling system for leakage Front brake e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play e Adjust if necessary e Check brake pads for wear e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage 7 24 7 25 7 26 Rear brake e Check operation e If soft or spongy have Yamaha dealer bleed
93. r it has returned to the cen ter position NOTE The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion EAU12500 Horn switch pe Press this switch to sound the horn EAU12660 Engine stop switch O R Set this switch to CQ before starting the engine Set this switch to g to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter ECA10050 CAUTION See page 6 1 for starting instruc tions prior to starting the engine EAU42390 The oil level warning light and coolant temperature warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU12765 Hazard switch A With the key in the ON position use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights INSTRUMENT AND CONTROL FUNCTIONS The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard ECA10061 CAUTION Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12780 Cruise cont
94. r selected in step 4 6 Repeat this procedure to preset other radio stations Programming preset radio stations automatically 4 14 Up to six stations can be programmed automatically for each frequency band FM1 FM2 FM3 and AM as follows NOTE This function works best in areas with strong radio signals 1 Select a frequency band See the Selecting a frequency band sec tion 2 Push the SELECT button once for two seconds or more The radio frequency and preset station num ber 1 to the right of CH start flashing 3 Repeatedly push either side of the up down switch for less than one second until A automatic ap pears in the display AUDIO SYSTEM AND CB RADIO 4 Push the SELECT button once i a 1 Insert up to six CDs into the CD for less than one second to pro Optional CD changer opera changer Follow the manufactur gram preset radio stations auto tion er s directions matically Bwana 2 Push the AUDIO button until as well as the CD num e It is dangerous to operate the ber and track number e g 6 3 CD changer while riding Never appear in the display The CD take your hands off the handle starts playing bars while riding Keep the volume at a low enough level to be aware of traf fic conditions and ensure safe ty Selecting a CD An optional six disc CD changer can be mounted in the travel trunk Ask a Yamaha
95. r the speed e Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests e Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only therefore it is not suitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could c
96. rake pads checking 7 25 Front fork adjusting 3 16 Front fork checking 7 30 UC E A A A ET 3 10 Fuel COCK aa aana aaa a ieaiaia 3 11 Fuel level warning light 4 Fuel tank Cap ue cece eee eeeeeeeeereeeees Fuses replacing uu eee eee eee cree H Handlebar switches 0 eee Hazard switch Headlight bulb replacing Headsets ee ia Helmet holders ssseseseesereerrerrernneen High beam indicator light HOF SWItCH oo eee cee ceeeeteeeeeeeeeee 3 7 l Identification numbers sses 10 1 Ignition circuit cut off system 3 19 Indicator and warning lights 3 2 K Key identification number 00 10 1 L Labels location Of ccccsceceeeeeesteeees 1 5 M Main switch steering lock 3 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance periodic ceeeee 7 1 Maintenance record 10 5 Matte color caution ccececeeeeeeeeeee 8 1 Model label 10 2 N Neutral indicator light 0 0 ee 3 2 Noise regulation eee eee 10 4 o Oil level warning light s es Overdrive indicator light P Parking iinn iniia ieiet 6 5 Part locations 2 1 Parts location of 4 1 Pre operation check list ee 5 2 R Radio operation eee 4 11 Rear brake light switch adjusting 7 25 Rear suspension lubricating 7 30 Rider Sat eee sessestevesess
97. ring lock controls 2 Turn the ignition and lighting systems and is used to lock the steering The various positions are described below Push the key in and then turn it to OFF while still pushing it T 2 WARNING EWA10060 EAU10510 ON 2 Turn Never turn the key to OFF or All electrical systems are supplied with 4 Turn the handlebars all the way to LOCK while the vehicle is moving power and the headlight meter light i the left otherwise the electrical systems will ing taillight and position lights come gt Push the key in from the OFF po be switched off which may result in on and the engine can be started The sition and then tum it to LOCK loss of control or an accident Make key cannot be removed i sure that the vehicle is stopped be fore turning the key to OFF or LOCK while still pushing it 3 Remove the key EAU10660 OFF All electrical systems are off The key can be removed 3 1 INSTRUMENT AND CONTROL FUNCTIONS EAU10951 EAU11003 ACC Accessory Indicator and warning lights The audio system and the auxiliary DC jack and connector can be used in this position Do not use the accessory po p sition for an extended period of time otherwise the battery may discharge p u The key cannot be removed p Re _ 1 Cruise control indicator lights 2 Right turn signal indicator light 5 gt 1 Left turn signal indicator l
98. rol switches See page 3 5 for an explanation of the cruise control system 3 8 EAU12820 Clutch lever ee a i n 1 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 19 INSTRUMENT AND CONTROL FUNCTIONS EAU12880 Shift pedal EAU12890 Brake lever EAU12941 Brake pedal 1 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE Use your toes or heel to shift up and your toes to shift down 1 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 3 9 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal EAU13120 Fuel tank cap 1 Fuel tank cap lock cover 2 Unlock To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the
99. s If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22470 Rear brake pads 1 Brake pad wear indicator groove Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set PERIODIC MAINTENANCE AND MINOR REPAIR EAU22660 Checking the brake and clutch fluid levels Front brake 1 Minimum level mark Rear brake 1 Minimum level mark 7 26 Clutch 1 Minimum level mark Insufficient brake or clutch fluid may al low air to enter the brake or clutch sys tems possibly causing them to become ineffective Before riding check that the brake and clutch fluids are above the minimum level marks and replenish if necessary A low brake or clutch fluid level may in dicate brake or clutch system leakage and or worn brake pads If the brake or clutch levels are low be sure to check the brake or clutch systems for leakage and the brake pads for wear Observe these precautions When checking the brake and clutch fluid levels make sure that the top of each reservoir is level PERIODIC MAINTENANCE AND MINOR
100. s and rebounds smoothly PERIODIC MAINTENANCE AND MINOR REPAIR ECA10590 CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the vehicle so that there is no danger of it falling over EWA10750 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering 7 31 Bs wy EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings PERIODIC MAINTENANCE AND MINOR REPAIR EAU23370 Battery 1 Battery 2 Negative battery lead 3 Positive battery lead red This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the electrolyte or to add distilled water ECA10620 CAUTION Never attempt to remove the batt
101. s stopped press down on the cap while turning it counterclockwise and then remove the cap EWAT1040 There is Have a Yamaha dealer check The coolant level is low leakage and repair the cooling system m Check the cooling system for leakage h There is Wait until the Check the coolant level in the FE no leakage P Add coolant See NOTE engine has cooled reservoir and radiator The coolant level Start the engine If the engine overheats again have a is OK Yamaha dealer check and repair the cooling system NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible 7 39 EAU37833 Matte color caution ECA15192 CAUTION Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin ished parts MOTORCYCLE CARE AND STORAGE EAU26121 Cleaning Frequent thorough cleaning of your motorcycle not only enhances its ap pearance but also improves its perfor mance and extends its life ECA10731 CAUTION Improper cleaning can damage plastic parts such as cowlings
102. side can result in a false reading 7 15 2 Remove the oil filler bolt and then check the oil level in the final gear case NOTE The oil level should be at the brim of the filler hole 1 Final gear oil filler bolt 2 Final gear oil drain bolt 3 Correct oil level 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the oil filler bolt and drain bolt to drain the oil from the final gear case 3 Install the final gear oil drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 4 Add the recommended final gear oil to the brim of the filler hole Recommended final gear oil SAE80 API GL 4 Hypoid gear oil Oil quantity 0 20 L 0 21 US qt 0 18 Imp qt NOTE GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft lbf 6 Check the final gear case for oil leakage If oil is leaking check for the cause 7 16 PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Coolant The coolant level should be checked before each ride In addition the cool
103. switch e Check operation of ignition circuit cut off system e If system is defective have Yamaha dealer check vehicle 5 3 OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 e Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or oper ate it in a closed area for any length of time Exhaust fumes are poisonous and inhaling them can cause loss of con sciousness and death within a short time Always make sure that there is adequate ventila tion e Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control EAU44740 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up e Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 19 e Never ride with the sidestand down EWA10290 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switc
104. tar Venture that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards ap plicable at the time of manufacture and that it is free from de fects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty CONSUMER INFORMATION YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MO TOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630
105. then slowly turning it clockwise un til the background noise has been suffi ciently reduced In order for an incoming CB signal to be heard it must be stronger than the noise received Turning the control further clockwise will increase the threshold level that a signal must overcome in order to be heard Only strong signals will be heard at the maximum setting 4 18 Adjusting the receiving volume Turn the volume control knob to change the receiving volume level of the CB radio After setting the level the display will automatically change back to the CB mode and the channel will appear The volume level can be set between 0 and 20 AUDIO SYSTEM AND CB RADIO Channel information Channel Channel Frequency in MHz Channel Channel Frequency in MHz 26 965 21 27 215 26 975 22 27 225 36 985 23 27 235 27 005 24 27 245 27 015 25 27 255 27 025 26 27 265 27 035 27 27 275 27 055 28 27 285 27 065 29 27 295 27 075 30 27 305 27 085 31 27 315 27 105 32 27 325 27 115 33 27 335 27 125 34 27 345 27 135 35 27 355 27 155 36 27 365 27 165 37 27 375 27 175 38 27 385 27 185 39 27 395 27 205 40 27 405 NOTE This radio has been designed for operation in the 11 meter Citizens Band Radio Service It uses a frequency synthesizing circuit with Phase Locked Loop PLL technology to provide crystal controlled transmit and receive operation on al
106. tice IMPORTANT MANUAL INFORMATION EAU10192 LABEL HERE o AFFIX DEALER _ IE XVZ13TFX C XVZ13TFSX C OWNER S MANUAL 2007 by Yamaha Motor Corporation U S A 1st edition May 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 21 42 SAFETY INFORMATION 1 1 Location of important labels 1 5 DESCRIPTION o ae 2 1 Left ViOW corpose ogoogo geniin 2 1 Right ViOW eeeereerenn 2 2 Controls and instruments 2 3 INSTRUMENT AND CONTROL FUNCTIONS 3 1 Main switch steering lock 45 3 1 Indicator and warning lights 3 2 Speedometer unit 0 0 3 4 Cruise control system ceeeeees 3 5 Handlebar switches eee 3 7 Clutch lever eeeeeeeeeeeseeeeeeeeneees 3 8 Shift pedal ooo eee eeeeeeeeeseeesees 3 9 Brake lever siini 3 9 Brake pedal eeeeeeseeeeeereeesees 3 9 Fuel tank cap ecer 3 10 FUG eiie aea ni a 3 10 Fuel COCK vinoni ioari 3 11 Starter choke knob ssns 3 12 Locking the steering with padlock iisip iiinis 3 13 Rider seat cseceessseceessereeeeeees 3 13 Helmet holders 3 14 Sidecases and travel trunk 3 14 Adjusting the front fork 0 0 0 3 16 Adjusting the shock absorber assembly siririna renee 3 17 Sidestand cecceseeeeeeeeeeeeees 3 18 Ig
107. tion A SAFETY INFORMATION Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near a flammable source e g a kero sene heater or near an open flame otherwise it could catch fire When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gaso line may leak out of the carburetor or fuel tank If you should swallow any gaso line inhale a lot of gasoline vapor or allow gasoline to get into your 1 4 eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle A SAFETY INFORMATION CAUTION i i i BEFORE YOU OPERATE THIS VEHICLE READ e et Seanad Feelin oF THE OWNER S MANUAL AND ALL LABELS s
108. tor and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc cur e Ride where other motorists can see you Avoid riding in another motorist s blind spot Many motorcycle accidents in volve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle li cense Make sure that you are qualified and that you only lend your motorcycle to other qualified op erators Know your skills and limits Staying within your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many motorcycle accidents have been caused by error of the motor cycle operator A typical error made by the operator is veering A SAFETY INFORMATION wide on a turn due to EXCESSIVE SPEED or undercornering insuffi cient lean angle fo
109. tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase PERIODIC MAINTENANCE AND MINOR REPAIR 2 Place an oil pan under the engine NOTE 1O golear the used ol TE Skip steps 4 6 if the oil filter cartridge is Remove the engine oil filler cap not being replaced and drain bolt to drain the oil from NOTE The engine oil should be between the 3 minimum and maximum level marks the crankcase 4 Remove the oil filter cartridge with an oil filter wrench 1 Engine oil level check window 2 Maximum level mark 1 Engine oil filler cap 3 Minimum level mark 1 Oil filter wrench 4 If the engine oil is below the mini NTE mum level mark add sufficient oil Ss OJ sio of the recommended type to raise Yes An oil filter wrench is available at a it to the correct level Yamaha dealer j Nt 7 A 5 Apply a thin coat of engine oil to To change the engine
110. ush the CB button for less than one second 1 Repeatedly push the SELECT button for less than one second until the desired mode appears in the display With each press of the button the mode changes in the following sequence Audio system SP HS gt BASS gt TREB gt FAD Output Treble Fade adio lt AV lt _ __ IC frequency Auto Intercom volume volume 1 This mode does not appear in the display when Piba headsets are selected as the output 2 This mode appears in the display only when one of the radio frequency bands is selected as the au dio source CB Radio SP HS IC Intercom volume Output t___pp on oF Roger beep 2 While the selected mode is dis played for about five seconds re peatedly push either side of the up down switch for less than one second until the desired setting is displayed 4 6 Selecting the output speakers or headsets 1 Repeatedly push the SELECT button for less than one second until either SP Speakers or HS and p headsets appears in the display 2 Push either side of the up down switch for less than one second to change the setting NOTE The speakers and headsets cannot be used at the same time AUDIO SYSTEM AND CB RADIO Adjusting the fade level balance be tween front and rear speakers Adjusting the bass level Adjusting the treble level
111. ustrations and make sure that the headsets are selected as the output See page 4 6 EAU15462 Control unit 1 Volume control knob 2 Up down 6 switch 3 Audio system button AUDIO 4 Selection button SELECT 5 CB radio button CB Volume control knob This knob adjusts the audio system vol ume the CB radio reception volume and the CB squelch level Up down 4 switch This switch is used to perform the fol lowing operations Short push less than one second e Skipping songs on the cassette tape e Selecting a preset radio station AUDIO SYSTEM AND CB RADIO Selecting a track on the optional CD changer Selecting a CB channel Adjusting the CB squelch level Tuning in a radio station manually Adjusting the intercom volume e Changing the settings in a mode Long push one second or more Changing the cassette deck play direction Tuning in a radio station automati cally Selecting a CD in the optional CD changer Audio system button AUDIO This button is used to perform the fol lowing operations Short push less than one second Turning on the audio system Changing the audio source in the following sequence 4 3 FM1 FM2 FM3 gt AM Tape AUX lt Auxiliary CD changer audio source The CD mode appears in the display only when the optional CD changer is installed Long push one second or more Turning off the audio syste
112. vated the SET indicator light will come on Push the CRUISE switch to the right to turn the cruise control system off completely If the cruise control system is defec tive the SET and RES indicator lights will flash simultaneously If this occurs turn the cruise control system off and have a Yamaha deal er check it EWA11070 INSTRUMENT AND CONTROL FUNCTIONS Handlebar switches Left RON i al B O Wy x gma so TALK switch Dimmer switch 20 20 Turn signal switch lt gt Horn switch pes EAU12347 i Right F E A 1 Engine stop switch O R 2 Hazard switch A 3 Cruise control switch 4 Start switch EAU12390 TALK switch See page 4 16 for an explanation of the CB radio EAU12400 Dimmer switch 20 20 Set this switch to o for the high beam and to zo for t the low beam 3 7 EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to c gt To signal a left hand turn push this switch to lt When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in afte
113. y namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control ability therefore such accessories are not recommended e Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas GASOLINE IS HIGHLY FLAMMA BLE e Always turn the engine off when refueling Take care not to spill any gaso line on the engine or exhaust system when refueling Never refuel while smoking or in the vicinity of an open flame Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has ad equate ventila

Yamaha 2008 Royal Star Venture S Owner's Manual

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