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Yamaha 2001 Royal Star Tour Deluxe Owner's Manual

1. Use your toes or heel to shift up and your toes to shift down 3 5 1 Brake lever Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 1 Brake pedal Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal INSTRUMENT AND CONTROL FUNCTIONS Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the AA mark facing forward 3 6 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked Make sure that the fuel tank cap is properly installed before riding INSTRUMENT AND CONTROL FUNCTIONS 1 Fuel tank filler tube 2 Fuel level Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoi
2. XVZ13LTN C OWNER S MANUAL 2000 by Yamaha Motor Corporation U S A 1st Edition August 2000 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 14 40 TABLE OF CONTENTS SAFETY INFORMATION DESCRIPTION INSTRUMENT AND CONTROL FUNCTIONS PRE OPERATION CHECKS OPERATION AND IMPORTANT RIDING POINTS PERIODIC MAINTENANCE AND MINOR REPAIR CLEANING AND STORAGE 8 SPECIFICATIONS UMER INFORMATION SAFETY INFORMATION Safe riding Protective apparel Modifications R Loading and accessories Gasoline and exhaust gas Location of important labels A SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DE PENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BE FORE RIDING THIS MOTORCYCLE HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENA
3. XVZISLT OWNER S MANUAL YAMAHA AWARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION Congratulations on your purchase of the Yamaha Royal Start Tour deluxeT This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of crafts manship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain thes standards it is important that you and your Yamaha dealer pay close ai recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations A The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WA
4. Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May I perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha motorcycle dealer Q Will the warranty be void or cancelled if I do not operate or maintain my new PO motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warr
5. An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics Bridgestone 150 80 16 71H G705 Tire air valve TR412 Valve core 9000A 6 20 PERIODIC MAINTENANCE AND MINOR BERAIR Accessories and replacement parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for this model and they must be securely mounted to main tain the inherent stability of the orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other com panies Yamaha cannot be held lia ble for any consequences caused by the use of items which have not been approved by Yamaha 6 21 Clutch lever free play Since this model is equipped with a hy draulic clutch adjusting the clutch lever free play is not needed However it is necessary to check the clutch fluid
6. helmet 2 Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abra sions or lacerations 4 Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding ac cessories to your motorcycle SAFETY INFORMATION Loading The total weight of the operator
7. high pres sure may cause water seepage and deterioration of wheel bear ings the front fork brakes transmission seals audio sys tem speakers saddlebags travel trunk and electrical parts Many expensive repair bills have resulted from improper high pressure washer applica tions such as those available at coin operated car washers Once the majority of the dirt has been hosed off wash all surfaces with warm water and a mild deter gent Use a toothbrush or bottle brush to get into those hard to reach places CLEANING AND STORAGE 3 Rinse the motorcycle off immedi After cleaning the motorcycle ately with clean water and dry all Apply Yamaha Silicone Wax or another surfaces with a chamois clean high quality automotive type wax on all towel or soft absorbent cloth painted and chrome plated surfaces 4 Clean the seat with Yamaha Pro Avoid combination cleaner waxes tectant or another high quality vi since many contain abrasives that may nyl upholstery cleaner to keep the mar the paint or protective finish When cover pliable and glossy finished start the engine and let it idle for several minutes Cleaning the windshield Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a mild detergent and then wash it off thoroughly with water For additional cleaning use Yamaha Windshield Cleaner or another high q
8. indicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift points shown in the table on page 5 6 close the throttle and at the same time quickly pull the clutch lever in NOTE Always shift gears at the recommend ed shift points gear Make sure not to shift the transmission into the neutral position Open the throttle part way and gradually release the clutch lever Follow the same procedure when shifting to the next higher gear 5 5 To decelerate 1 2 Apply both the front and the rear brakes to slow the motorcycle Shift the transmission into first gear when the motorcycle reaches 16 mi h 25 km h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Deceleration shift point mi h km h 25 16 25 16 25 16 25 16 Acceleration shift point mi h km h 20 13 30 19 40 25 50 31 OPERATION AND IMPORTANT RIDING POINTS Engine break in There is never a more important period in the life of your engine than the
9. is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is noted have a Yamaha dealer check the system before riding 3 18 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off NOTE i z 3 1 Move the sidestand down This check is most reliable if performed with 2 Make sure that the engine stop switch is set to OY a warmed up engine 3 Turn the key to ON 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start The neutral switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall The sidestand switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The clutch switch may be defective YES NO The motorcycle should not be ridden until checked by a Yamaha dealer The system is OK The motorcycle can be ridden 3 19 PRE OPERATION CHECKS Pre operation check list PRE OPERATION CHECKS The condition of a vehicle is the owner s responsibi
10. passenger accessories and cargo must not exceed the maximum load limit of 392 Ib 178 kg When loading within this weight limit keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme caution when select ing and installing any accessories Keep the following guidelines in mind as well as those provided under Loading when mounting acces sories 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clea
11. period between 0 and 600 mi 1 000 km For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 600 mi 1 000 km The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided 5 6 OPERATION AND IMPORTANT RIDING POINTS j 1 3 0 90 mi 0 150 km aw 1 2 90 300 mi 150 500 km 3 4 300 600 mi 500 1 000 km 1 600 mi 1 000 km av 0 90 mi 0 150 km Avoid prolonged operation above 1 3 throttle After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at one set throttle position 90 300 mi 150 500 km Avoid prolonged operation above 1 2 throttle Rev the engine freely through the gears but do not use full throttle at any time 300 600 mi 500 1 000 km Avoid prolonged operation above 3 4 throttle CAUTION After 600 mi 1 000 km of operation the engine oil and final gear oil must be changed and the oil filter car tridge replaced 600 mi 1 000 km and beyond Avoid prolonged full throttle operation Vary the speed occasionally CAUTION If any engine trouble should occur during the engine break in period immediatel
12. which arise solely as a result of owner abuse and or lack of proper main tenance are not covered by this warranty 9 7 YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CQRPORATION U S A Post Office Box 6555 Cypress CA 90630 PE PE gt PP P WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes ail costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas
13. with the bulb holder PERIODIC MAINTENANCE AND MINOR REPAIR 1 Do not touch this area CAUTION Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner 5 Install the bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 6 32 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw x 2 1 Screw x 3 Replacing a turn signal light CAUTION bulb or the tail brake light Do not overtighten the screws oth bulb erwise the lens may break 1 Remove the lens by removing the screws 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws 6 33 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for c
14. 0 84 L CAUTION If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the engine may not be PERIODIC MAINTENANCE AND MINOR REPAIR sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced Never attempt to remove the radia tor cap when the engine is hot 5 Install the panel NOTE The radiator fan is automatically switched on or off according to the coolant temperature in the radiator If the engine overheats see page 6 35 for further instructions 6 16 Adjusting the carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and experience PERIODIC MAINTENANCE AND MINOR REPAIR a Throttle cable free play Adjusting the throttle cable free play The throttle cable free play should measure 0 16 0 24 in 4 6 mm at the throttle grip Periodically check the throttle cabl
15. 3 17 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the motorcycle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The motorcycle must not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up oth erwise the sidestand could contact the ground and distract the opera tor resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly INSTRUMENT AND CONTROL FUNCTIONS Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions e lt prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch lever is pulled but the sidestand is still down e lt cuts the running engine when the transmission is in gear and the sidestand
16. 3 400 mm 783 Ib 355 kg Liquid cooled 4 stroke DOHC V type 4 cylinder 1 294 cm 3 11 x 2 60 in 79 x 66 mm 10 1 Electric starter Wet sump Engine oil Type 0 10 30 50 70 90 110 ee EN YAMALUBE 4 1 oven jor SAE 10W30 YAMALUBE 4 Towo jor SAE 20W 40 20 10 0 10 20 30 40 50 C Recommended engine oil classification API Service SE SF SG type or higher Be sure to use motor oils that do not contain anti fric tion modifiers Passenger car motor oils often labeled ENERGY CONSERVING II contain anti friction addi tives which will cause clutch and or starter clutch slip page resulting in reduced component life and poor engine performance Quantity Without oil filter cartridge 8 1 replacement With oil filter cartridge replacement Total amount dry engine 3 7 US qt 3 1 Imp qt 3 5 L 3 9 US qt 3 3 Imp qt 3 7 L 4 6 US qt 3 8 Imp qt 4 3 L Cooling system capacity total amount Final gear oil Type Quantity Air filter Fuel Type Fuel tank capacity Fuel reserve amount Carburetor Manufacturer Model x quantity Spark plug Manufacturer model Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission type 3 07 US qt 2 55 Imp qt 2 9 L Hypoid gear oil SAE 80 API GL4 or multi grade hypoid gear oil SAE 80W 90 0 21 US qt 0 18
17. Check oil level and for leakage Replace every 16 000 mi 25 000 km or 24 months Hypoid gear oil SAE 80 API GL4 Replace Replace Control cables Apply chain lube thoroughly Yamaha chain and cable lube or SAE 10W30 motor oil PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Rear arm pivot bearing Brake and clutch lever pivot shaft Check bearing assembly for looseness Moderately repack every 16 000 mi 25 000 km or 24 months Apply chain lube lightly Medium weight wheel bearing grease Lithium soap based grease all purpose grease Repack Brake pedal and shift pedal shaft Sidestand pivot Lubricate Apply chain lube lightly Check operation and lubricate Apply chain lube lightly Lithium soap based grease all purpose grease Lithium soap based grease all purpose grease Sidestand switch Front fork Steering bearings Check and clean or replace if necessary Check operation and for leakage Check bearing assembly for looseness Moderately repack every 16 000 mi 25 000 km or 24 months Medium weight wheel bearing grease Wheel bearings Rea
18. ENT AND CONTROL FUNCTIONS Spring preload Minimum soft Distance A 1 91 in 48 5 mm Standard Distance A 1 79 in 45 5 mm Maximum hard e IN Distance A 1 59 in 40 5 mm A Diatance A 3 Tighten the locknut to the speci fied torque NOTE e The spring preload setting is de Tightening torque termined by measuring distance Locknut A shown in the illustration The 18 ft lb 2 5 m kg 25 Nm shorter distance A is the higher the spring preload the longer dis tance A is the lower the spring preload Always tighten the locknut against Use the special wrench includedin the adjusting nut and then tighten the owner s tool kit to make the the locknut to the specified torque adjustment 3 16 INSTRUMENT AND CONTROL FUNCTIONS This shock absorber contains high ly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling e Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure e Do not deform or damage the gas cylinder in any way as this will result in poor damping performance Always have a Yamaha dealer service the shock absorber
19. IC MAINTENANGE AND MINOR REPAIR Safety is an obligation of the owner Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable If you are not familiar with motor cycle maintenance work have a Yamaha dealer do it for you PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON 6 1 TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 1 Owner s tool kit Owners tool kit The owner s tool kit is located under the rider seat See page 3 10 for rider seat removal and installation proce dures The service information included in this manual and the tools prov
20. Imp qt 0 2 L Dry type element Unleaded fuel 4 8 US gal 4 0 Imp gal 18 L 0 9 US gal 0 8 Imp gal 3 5 L MIKUNI BDS28 x 4 NGK DPR7EA 9 or DENSO X22EPR U9 0 03 0 04 in 0 8 0 9 mm Wet multiple disc Spur gear 1 666 Shaft drive 2 566 Constant mesh 5 speed Operation Gear ratio 1st 2nd 3rd 4th 5th Chassis Frame type Caster angle Trail Tire Front Type Size Manufacturer model Rear Type Size Manufacturer model SPECIFICATIONS Left foot 2 437 1 578 1 160 0 906 0 750 Double cradle 30 5 0 in 126 mm Tubeless tire 150 80 16 71H Bridgestone G705 Dunlop D404F g Tubeless tire 150 90B 15 M C 74H Bridgestone G702 Dunlop D404 SPECIFICATIONS Maximum load Tire air pressure measured on cold tires Up to 198 Ib 90 kg 198 Ib 90 kg maximum Front Rear Front Rear 392 Ib 178 kg 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 41 psi 2 80 kgf cm 280 kPa Total weight of rider passenger cargo and accessories Wheels Front Rear g Brakes Front Type Size Type Size Type Operation Fluid Cast wheel 16 x MT 3 50 Cast wheel 15 M C x MT 4 00 Dual disc brake Right hand DOT 4 Rear Type Operation Fluid Suspension Front Rear Spring shock absorber Front Rear Wheel travel Front Rear Electrical system Ignition system Charging system Type Standard outp
21. NANCE AND MINOR REPAIR Recommended engine oil CAUTION See page 8 1 Oil quantity Without oil filter cartridge replacement 3 7 US qt 3 1 Imp at 3 5 L e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives with the oil or use oils of a higher grade than CD In addition do With oil filter cartridge replacement not use oils labeled ENERGY 3 9 US qt 3 3 Imp qt 3 7 L Total amount dry engine 4 6 US qt 3 8 Imp qt 4 3 L CONSERVING II or higher Make sure that no foreign mate 9 Start the engine and then let it idle rial enters the crankcase for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause NOTE SSS After the engine is started the engine oil level warning light should go off if the oil level is sufficient If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha deal er check the vehicle 6 13 PERIODIC MAINTENANCE AND MINOR REPAIR 10 Turn the engine off and then check the oil level and correct it if necessary 1 Final gear oil filler bolt 2 Final gear oil drain bolt Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the motorcycle In addition have a Y
22. NCE REQUIREMENTS IN THE OWNER S MANU AL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding Always make pre operation checks Careful checks may help prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when approaching and passing through intersections since intersections are the most likely places for motorcycle accidents to occur c Ride where other motorists can see you Avoid riding in another motorist s blind spot SAFETY INFORMATION Many motorcycle accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure that you are qualified and that you only lend your motorcycle to other qualified opera tors b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding y
23. Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has adequate ventilation A SAFETY INFORMATION 3 Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motorcycle note the following a The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground otherwise it may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION Location of important labels Please read the following important labels carefully bef
24. RNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE gt This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE
25. Remove the blown fuse and then 5 Odometer fuse tery charger have a Yamaha install a new fuse of the specified Spare fuse x 3 dealer charge your battery amperage Specified fuses Main fuse Ignition fuse Signaling system fuse Headlight fuse Radiator fan fuse Odometer fuse 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Main fuse 2 Spare main fuse CAUTION Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Screw x 2 Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 6 31 1 Headlight coupler 2 Headlight bulb cover 2 Disconnect the headlight coupler and then remove the headlight unit and bulb cover 1 Headlight bulb holder 3 Remove the headlight bulb holder by turning it counterclockwise and then remove the defective bulb Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new bulb into position and then secure it
26. To unlock the steering 1 2 Open the steering lock cover and then insert the key Turn the key counterclockwise 1 8 turn and release it so that it moves out Remove the key and then close the lock cover To install a padlock In addition to the steering lock there are brackets on the right side of the steering head pipe for locking the steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable padlock INSTRUMENT AND CONTROL FUNCTIONS Rider seat To remove the rider seat 1 Insert the key into the main switch and then turn it counterclockwise to OPEN NOTE Do not push inward when turning the key 2 Pull the rider seat off 3 10 To install the rider seat 1 Insert the projection on the rear of the rider seat into the seat holder and then push the front of the seat down to lock it in place 2 Remove the key from the main switch if the scooter will be left unattended NOTE Make sure that the rider seat is proper ly secured before riding INSTRUMENT AND CONTROL FUNCTIONS 1 Helmet holder x 2 1 Helmet holding cable To secure a helmet to a helmet Helmet holders holder The helmet holders are located under 1 Remove the rider seat See page Never ride with a helmet attached to the rider seat 3 10 for rider seat removal andin a helmet holder since the helmet sta
27. amaha dealer change the final gear oil at the intervals specified in the periodic maintenance and lubrication chart 6 14 PERIODIC MAINTENANCE AND MINOR REPAIR Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart If the engine overheats see page 6 35 for further instructions To check the coolant level 1 Place the motorcycle on a level surface and hold it in an upright position 2 Remove panel C See page 6 8 for panel removal and installation procedures NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the motorcycle is positioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 6 15 1 Coolant reservoir 2 Maximum level mark 3 Minimum level mark 3 Check the coolant level in the coolant reservoir NOTE gt The coolant should be between the minimum and maximum level marks 4 If the coolant is at or below the minimum level mark remove the rider seat See page 3 10 for rider seat removal and installation pro cedures remove the reservoir cap add coolant to the maximum level mark and then install the reservoir cap and the rider seat 1 Reservoir cap Coolant reservoir capacity 0 89 US qt 0 74 Imp qt
28. and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease 6 26 PERIODIC MAINTENANCE AND MINOR REPAIR Checking and lubricating the Checking and lubricating the brake and clutch levers sidestand The operation of the brake and clutch The operation of the sidestand should 6 levers should be checked before each be checked before each ride and the ride and the lever pivots should be lu sidestand pivot and metal to metal bricated if necessary contact surfaces should be lubricated if necessary Recommended lubricant Lithium soap based grease A WARNING all purpose grease If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricant Lithium soap based grease all purpose grease 6 27 PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Securely support the motorcycle so To check the operation that there is no danger of it falling 4 Place the motorcycle on a level over surface and hold it in an upright Check the inner tubes for scratches position damage and excessive oil leakage 2 While applying the front brake
29. anty requirements to your satisfa ction at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warrnaty repair work Q Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective 9 8 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete
30. are easy to check DPR7EA 9 NGK or Since heat and deposits will cause any X22EPR U9 DENSO To check the spark plugs spark plug to slowly erode the spark 4 Check that the porcelain insulator plugs should be removed and checked aroi d the senter el cti de on in accordance with the periodic mainte each spark plug is a medium to nance and lubrication chart In addition light tan the ideal color when the the condition of the spark plugs can re motorcycle is ridden normally veal the condition of the engine 2 Check that all spark plugs installed in the engine have the same color To remove a spark plug 1 Remove the spark plug cap 6 9 a Spark plug gap To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion Spark plug gap 0 03 0 04 in 0 8 0 9 mm 2 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads PERIODIC MAINTENANCE AND MINOR REPAIR 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 12 5 ft lb 1 75 m kg 17 5 Nm NOTE gt If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon a
31. bar switches Page 3 4 2 Left handlebar switches Page 3 3 5 Throttle grip Page 6 17 3 Speedometer unit Page 3 3 6 Brake lever Page 3 5 T AND CONTROL FUNCTIONS Main switch Indicator and warning lights Speedometer unit Handlebar switches Clutch lever Shift pedal Brake lever Brake pedal Fuel tank cap Fuel cock Starter choke knob Steering lock Rider seat Helmet holders Windshield Side cases Adjusting the front fork Adjusting the shock absorber assembly Sidestand Ignition circuit cut off system INSTRUMENT AND CONTROL FUNCTIONS Main switch The main switch controls the ignition and lighting systems The various main switch positions are described below ON All electrical systems are supplied with power and the headlight meter light ing taillight and position lights come on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be removed High beam indicator ligh Fuel level warning light Neutral indicator light N Tum signal indicator light lt 2 gt Oil level warning light 7 Coolant temperature warning light Overdrive indicator light Engine trouble warning light O D 5 DAS OQONDN Indicator and warning lights 1 High beam indicator light Z0 This indicator light comes on when the high beam of the headlight is switched on 2 Fuel level warni
32. brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicators have almost disappeared have a Yamaha dealer replace the brake pads as a set PERIODIC MAINTENANCE AND MINOR REPAIR 1 Rear brake pad wear indicator groove Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad for wear without having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost dis appeared have a Yamaha dealer re place the brake pads as a set 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Minimum level mark Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake or clutch systems possi bly causing them to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary low brake flu id level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for leakage 1 Minimum level mark Observe these precautions When checking the fluid level make sure that the top of the b
33. cap Fuses replacing H Handlebar switches Headlight bulb replacing Helmet holders High beam indicator light Horn switch I Identification numbers Ignition circuit cut off system Indicator and warning lights K Key identification number L Labels location M N Neutral indicator light Noise regulation o Oil level warning light Overdrive indicator light Engine trouble warning light P Panels removing and installing Parking Par locations Pre operation check list R Rider seat sS Safety defects reporting Safety information Shifting Decelerating Shift points Starting out and accelerating Shift pedal Shock absorber assembly adjusting Side cases Sidestand Sidestand checking and lubricating Spark plugs checking Specifications Speedometer unit Starter choke knob Starting and warming up a cold engine 5 1 Starting a warm engine Start switch Steering lock Storage T Troubleshooting Troubleshooting charts Turn signal indicator light Turn signal light or tail brake light bulb replacing Turn signal switch V Valve clearance adjusting Vehicle identification number Ww Warranty Wheels PROTECT YOUR INVESTMENT Use Genuine YAMAHA Parts And Accessories See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual YAMAHA PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD LIT 11626 14 40 4YE 28199 14 PRINTED IN JAPAN 2000 8 0 1x1 CR iE
34. cause handling could be affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions CAUTION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent YAMAHA ANL F835Y 00 4YE 28466 61 DESCRIPTION Left view Right view Controls and instruments DESCRIPTION Left view 5 8 9 oT r 4 A A FA f 3 I y gt Pauls IL ga ENG 10 F gt J NS A Noe DP 1 Ka DS gt dr 1 Shift pedal Page 3 5 6 Seat lock Page 3 10 2 Main switch Page 3 1 7 Owner s tool kit Page 6 2 3 Fuel cock Page 3 8 8 Side cases Page 3 13 4 Steering lock Page 3 9 9 Rear turn signal lights 5 Starter choke knob Page 3 9 10 Tail brake light DESCRIPTION Right view 11 1213 14 15 16 18 e S lt APL j ZB AE EN IA ted WY IQ 19 21 11 Passenger seat 16 Fuel tank cap Page 3 6 12 Rider seat Page 3 10 17 Headlight Page 6 31 13 Helmet holders Page 3 11 18 Front turn signal position light 14 Fuel tank Page 3 7 19 Brake pedal Page 3 6 15 Windshield Page 3 12 20 Rider footrest 21 Shock absorber spring preload adjusting nut Page 3 15 2 2 DESCRIPTION Controls and instruments 1 Clutch lever Page 3 5 4 Right handle
35. ce record Copies of work orders and or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi 37 000 km or 36 months 9 5 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28 000 mi 43 000 km or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months 9 6 CONSUMER INFORMATION ROYAL STAR ROYAL STAR TOUR CLASSIC WARRANTY GUIDE Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Series motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein subject to certain stated limita tions THE PERIOD OF WARRANTY for t
36. cen ter position NOTE The self canceling system only oper ates when the motorcycle is moving so that the turn signal lights will not self cancel while you are stopped at an in tersection 3 Horn switch fo Press this switch to sound the horn INSTRUMENT AND CONTROL FUNCTIONS 4 Engine stop switch 5 Start switch 4 Engine stop switch Set this switch to gj to stop the en gine in case of an emergency such as when the motorcycle overturns or when the throttle cable is stuck 5 Start switch Push this switch to crank the engine with the starter 3 4 CAUTION See page 5 1 for starting instruc tions prior to starting the engine INSTRUMENT AND CONTROL FUNCTIONS 1 Clutch lever Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the ignition circuit cut off system See page 3 18 for an explanation of the ignition circuit cut off system 1 Shift pedal Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE
37. d spilling fuel on the hot engine CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts Recommended fuel UNLEADED FUEL Fuel tank capacity Total amount 4 8 US gal 4 0 Imp gal 18 L Reserve amount 0 9 US gal 0 8 Imp gal 3 5 L 3 7 Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs If unleaded gaso line is not available then leaded regu lar gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems OFF closed position 1 Pointed end positioned over OFF Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the illustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel c
38. e brake pedal position The top of the brake pedal should be po sitioned approximately 3 9 in 100 mm above the top of the footrest as shown Periodically check the brake pedal posi tion and if necessary have a Yamaha dealer adjust it PERIODIC MAINTENANCE AND MINOR REPAIR soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle Air in the hydraulic system will diminish the braking performance which may result in loss of control and an accident 1 Rear brake light switch 2 Rear brake light switch adjusting nut Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction To make the brake light come on later turn the adjusting nut in direction 6 23 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart 1 Front brake pad wear indicator groove x 2 Front brake pads Each front
39. e free play and if neces sary have a Yamaha dealer adjust it Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 6 17 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories cowling side cases etc Tire air pressure measured on cold tires Load Front Rear 36 psi 36 psi 2 50 kgf cm 2 50 kgf cm 250 kPa 250 kPa 36 psi 41 psi 2 50 kgf cm 2 80 kgf cm 250 kPa 280 kPa Maximum load 392 Ib 178 kg Total weight of rider passenger cargo and accessories Up to 198 Ib 90 kg 198 Ib 90 kg maximum PERIODIC MAINTENANCE AND MINOR REPAIR Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry
40. em Check for leakage Retighten if necessary Replace gasket s if necessary Carburetor synchronization Idle speed Adjust synchronization of carburetors Adjust cable free play e Check and adjust engine idle speed Evaporative Emission control system for California only Check control system for damage Replace if necessary 6 3 Since these items require special tools data and technical skills have a Yamaha dealer perform the service Engine oil PERIODIC MAINTENANCE AND MINOR REPAIR General maintenance and lubrication chart ROUTINE Replace See page 6 11 INITIAL ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 13 000 km 8 000 mi 12 000 mi 16 000 mi 19 000 km 25 000 km or or or 12 months 18 months 24 months 20 000 mi 31 000 km or 30 months Engine oil filter cartridge Air filter See NOTE page 6 6 Replace Clean with compressed air Replace if necessary Cooling system e Check hoses for cracks or damage replace if necessary Replace coolant every 24 months Ethylene glycol antifreeze coolant Replace Brake system Adjust free play Check and replace pads if necessary Replace brake fluid Clutch Final gear oil Check operation and fluid leakage See NOTE page 6 6 Correct if necessary e
41. enance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Series as specified in the appropriate Owner s Manual and Give notice to an authorized Yamaha motorcycle deaier of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of busi ness WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the inspec tion EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal Star Series that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free trom defects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resulting from defects in materia or workman ship
42. ere should be no weight on the motorcycle INSTRUMENT AND CONTROL FUNCTIONS 1 Air pressure gauge 2 3 4 Remove the air valve cap from each fork leg Check the air pressure in each fork leg with the air pressure gauge included in the owners tool kit To increase the spring rate and thereby harden the suspension increase the air pressure with an air pump To decrease the spring rate and thereby soften the sus pension decrease the air pres sure by pushing each valve stem down 3 14 Spring rate Minimum soft Air pressure zero Standard Air pressure zero Maximum hard Air pressure 7 1 psi 0 5 kgf cm 50 kPa CAUTION Never exceed the maximum air pres sure otherwise the front fork oil seals may become damaged 5 Securely install the air valve caps INSTRUMENT AND CONTROL FUNCTIONS 1 Special wrench Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing nut Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings 1 Locknut 2 Spring preload adjusting nut Adjust the spring preload as follows 1 Loosen the locknut 3 15 To increase the spring preload and thereby harden the suspen sion turn the adjusting nut in di rection To decrease the spring preload and thereby soften the suspension turn the adjusting nut in direction INSTRUM
43. gation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION Maintenan
44. ged to the recommended coolant as soon as possible 6 35 CLEANING AND STORAGE Cleaning Storage CLEANING AND STORAGE Do not use any harsh chemical Cleaning the motorcycle products on plastic parts Make 1 Rinse any dirt and degreaser off sure to avoid using cloths or with a garden hose using only sponges which have been in enough pressure to do the job contact with strong or abrasive cleaning products solvent or CAUTION thinner fuel gasoline rust re Do not use high pressure wash Cleaning Frequent thorough cleaning of your motorcycle not only enhances its ap pearance but also improves its perfor mance and extends its life e Improper cleaning can damage the windshield cowlings pan els and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic If the windshield is scratched use a quality plastic polishing com pound after washing movers or inhibitors brake flu id antifreeze or electrolyte Before cleaning the motorcycle 1 Cover the muffler outlets to pre vent water entry with plastic bags and strong rubber bands Make sure that the spark plugs and all caps and covers are prop erly installed Apply Yamaha Mud and Grease Release or another high quality degreaser to the crankcase to re move any excessive grease with a paintbrush Do not apply de greaser to the wheel axles ers since excessive
45. he Yamaha Royal Star Se ries including windshield saddlebags and mounting hardware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workman ship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty peri od All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts c Abnormal strain neglect or abuse d Lack of proper maintenance or storage e Accident or collision damage f Modification to original parts g Damage due to improper transportation SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or normal wear and tear Examples include periodic oil changes and lu brication filter cleaning and replacement spark plugs tune ups coolant and brake and clutch adjustments 2 Battery deterioration caused by improper maint
46. hecking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting charts Starting problems or poor engine performance Keep away open flames and do not smoke while checking or working on the fuel system 1 Fuel There is enough fuel Check the compression Check the fuel level in the fuel tank Th ine di t start Se e engine does not start There is no fue Supply fuel Check the compression 2 Compression There is compression Check the ignition Operate the electric starter Th Have a Yamaha dealer ere is no compression check the vehicle 3 Ignition Wet Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs and check the electrodes mme The engine does not start Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery e ee The engine
47. ided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correcily PERIODIC MAINTENANCE AND MINOR REPAIR NOTE Ss EE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes 6 2 Valve clearance Periodic maintenance chart for the emission control system ROUTINE Check and adjust valve clearance when engine is cold INITIAL PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months Every 26 600 mi 42 000 km 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Spark plug Crankcase ventilation system Check condition Adjust gap and clean e Check ventilation hose for cracks or damage Replace if necessary Replace Ni Replace Fuel line Fuel filter Check fuel hose for cracks or damage Replace if necessary Replace every 20 000 mi 31 000 km Replace Exhaust syst
48. ind that the battery tends to discharge more quickly if the motorcycle is equipped with op tional electrical accessories To store the battery 1 If the motorcycle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before installation 4 After installation make sure that the battery leads are properly con nected to the battery terminals PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION Replacing the fuses Always keep the battery The main fuse box is located behind charged Storing a discharged panel B See page 6 8 for panel re battery can cause permanent moval and installation procedures battery damage The fuse box which contains the fuses To charge a sealed type MF for the individual circuits is located be battery a special constant hind panel A See page 6 7 for panel voltage battery charger is re removal and installation procedures quired Using a conventional fa fuse is blown replace it as follows 1 kN fuse amp E Signaling system fuse battery charger will damage the 1 Turn the key to OFF and turn off Headlight fuse battery If you do not have ac the electrical circuit in question Radiator fan fuse cess to a sealed type MF bat 2
49. inimum and maximum level marks 4 Ifthe engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 6 11 1 Engine oil filler cap To change the engine oil with or without oil filter cartridge replacement 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil PERIODIC MAINTENANCE AND MINOR REPAIR 6 Install the new oil filter cartridge and then tighten it to the specified torque with a torque wrench Tightening torque Oil filter cartridge 12 ft lb 1 7 m kg 17 Nm 7 Install the engine oil drain bolt and 1 Engine oil drain bolt 1 Oil filter cartridge then tighten it to the specified 3 Remove the engine oil filler cap 4 Remove the oil filter cartridge with torque and drain bolt to drain the oil from an oil filter wrench the crankcase Tightening torque NOTE Engine oil drain bolt NOTE An oil filter wrench is available at a 31 ftlb 4 3 m kg 43 Nm Skip steps 4 6 if the oil filter cartridge is Yamaha dealer not being replaced 8 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap 5 Apply a thin coat of engine oil to the O ring of the new oil filter cartridge NOTE Make sure that the O ring is properly seated 6 12 PERIODIC MAINTE
50. ion This motorcycle is equipped with tube less tires tire air valves and cast wheels 6 19 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motor cycle cannot be guaranteed e After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd Always make sure that the valve caps are securely installed to prevent air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a ride PERIODIC MAINTENANCE AND MINOR REPAIR e After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques FRONT Cast wheels EE To maximize the performance durabil 150 80 16 71H D404F ity and safe operation of your motorcy cle note the following points regarding the specified wheels Tightening torques The wheel rims should be checked Valve stem nut REAR for cracks bends warpage or 1 16 ft lb 0 16 m kg 1 6 Nm Manufacturer Size Model e damage before each ride If any Valve stenilseknut damage is found have a Yamaha 1 16 ft lb 0 16 m kg 1 6 Nm dealer replace the wheel Do not Tire air valve PVR59A attempt even the smallest repair to Valve core 9000 the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced
51. lev el and check the hydraulic system for leakage before each ride If the clutch lever free play does become exces sive and shifting becomes rough or clutch slippage occurs causing poor acceleration there may be air in the clutch system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle PERIODIC MAINTENANCE AND MINOR REPAIR 3 Tighten the locknut After adjusting the brake lever free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the 1 Locknut 2 Brake lever free play adjusting bolt presence of air in the hydraulic c Brake lever free play system If there is air in the hy draulic system have a Yamaha Adjusting the brake lever free dealer bleed the system before play operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident The brake lever free play should mea sure 0 08 0 2 in 2 5 mm as shown Periodically check the brake lever free play and if necessary adjust it as follows 1 Loosen the locknut at the brake lever 2 To increase the brake lever free play turn the adjusting bolt in di rection To decrease the brake lever free play turn the adjusting bolt in direction 6 22 a Distance between brake pedal and footrest Adjusting th
52. lity Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride Pre operation check list CHECKS e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage e Check oil level in engine Engine oil If necessary add recommended oil to specified level Check vehicle for oil leakage Final gear oil e Check vehicle for oil leakage Check coolant level in reservoir Coolant If necessary add recommended coolant to specified level Check cooling system for leakage Check operation If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play Front brake Adjust if necessary e Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Rear brake e Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 4 1 Clutch Throttle grip PRE OPERATION CHECKS CHECKS Check operation If soft or spo
53. llation procedures may hit objects causing loss of 2 To secure a helmet to the right control and possibly an accident side helmet holder simply hook 70 the buckle of the helmet strap over To release a helmet trom a helmet the holder and close the seat se holder curely To secure a helmet to the left side helmet holder pass the helmet holding cable through the buckle on the helmet strap and then at tach both cable loops to the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat 3 11 1 Windshield 2 Bolt x 4 Windshield To suit the rider s preference the wind shield angle can be adjusted and the height can be changed to one of two positions To adjust the windshield angle 1 Loosen the bolts on each side of the windshield 2 Move the windshield to the desired angle 3 Tighten the bolts to the specified torque INSTRUMENT AND CONTROL FUNCTIONS 1 Headlight cover 2 Screw x 4 To change the windshield height 1 Remove the bolts on each side of the windshield 2 Move the windshield to the other position Install the bolts and tighten them to the specified torque Tightening torque Windshield bolt 12 ft lb 1 6 m kg 16 Nm 3 12 4 Loosen the screws holding the windshield cover located above the headlight position the cover close to the headlight without touching it and then tighten the screws Afte
54. loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure the total weight of the cargo rider passenger and accessories cowling side cases etc if approved for this model does not exceed the maximum load of the motorcycle Operation of an over loaded motorcycle could cause tire damage an accident or even injury 6 18 i Ha 1 Tire sidewall 2 Wear indicator a Tire tread depth Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth 3 front and rear ed dd komm PERIODIC MAINTENANCE AND MINOR REPAIR It is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer 1 2 3 fi i 1 Tire air valve 2 Tire valve core 3 Tire valve cap with seal Tire informat
55. ng light mm This warning light comes on when the fuel level drops below approximately 0 9 US gal 0 8 Imp gal 3 5 L When this occurs turn the fuel cock lever to the RES position and refuel as soon as possible 3 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position 4 Turn signal indicator light yy This indicator light flashes when the turn signal switch is pushed to the left or right 5 Oil level warning light This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Set the engine stop switch to O and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function INSTRUMENT AND CONTROL FUNCTIONS High beam indicator light Fuel level warning light mt Neutral indicator light N Turn signal indicator light lt 2 gt Oil level warning light Coolant temperature warning light Overdrive indica
56. ngy have Yamaha dealer bleed hydraulic system e Check fluid level in reservoir If necessary add recommended fluid to specified level Check hydraulic system for leakage e Make sure that operation is smooth Lubricate throttle grip housing and cables if necessary Check free play If necessary have Yamaha dealer make adjustment Control cables Make sure that operation is smooth Lubricate if necessary Wheels and tires Brake and shift pedals e Check for damage e Check tire condition and tread depth e Check air pressure Correct if necessary e Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 17 6 20 Brake and clutch levers Sidestand Make sure that operation is smooth Lubricate lever pivoting points if necessary e Make sure that operation is smooth Lubricate pivot if necessary Chassis fasteners Instruments lights signals and switches Sidestand switch Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Check operation Correct if necessary e Check operation of ignition circuit cut off system If system is defective have Yamaha dealer check vehicle 3 17 3 18 PRE OPERATION CHECKS NOTE EEE EE Pre operation checks should be made each time the motorcycle is used Such an inspection can be accomplished in a very short time and the added safety it as
57. ock lever to this position when the en gine is not running INSTRUMENT AND CONTROL FUNCTIONS ON normal position 1 Pointed end positioned over ON ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding 3 8 RES reserve position 1 Pointed end positioned over RES RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON INSTRUMENT AND CONTROL FUNCTIONS Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction to turn on the starter choke Move the knob in direction to turn off the starter choke 1 Steering lock Steering lock The steering lock is located on the left side of the steering head pipe To lock the steering 1 Turn the handlebar all the way to the right 2 Open the steering lock cover and then insert the key 3 Turn the key 1 8 turn counter clockwise push it in and then turn it 1 8 turn clockwise 4 Check that the steering is locked remove the key and then close the lock cover 3 9
58. ore operating this motorcycle N O Y N Re GO 3 G AN N N 1 7 A SAFETY INFORMATION California only 4 A WARNING This unit contains high pressure nitrogen gas EMISSION HOSE ROUTING CARB CARB Mishandling can cause explosion Read owner s manual for instructions FROM Do not incinerate puncture or open FUEL TANK YAMAHA AAA 22259 00 CANISTER TO ATMOSPHERE 5 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR _ 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 280 kPa 2 80 kgf cm 41 psi 4NK 21668 A0 4LE 21686 A0 A WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3MX 2118K A0 4 WARNING Improper loading can adversely affect handling Do not exceed maximum load limit 5 kg 11 Ib each saddlebag Distribute weight evenly from side to side Read the Owner s manual for important loading and tire pressure information Total weight of rider passenger accessories and cargo must not exceed the motor cycle load capacity shown in the Owner s Manual Never ride above 120 km h 80mph with saddlebags be
59. ot to put anything near the battery and its termi nals otherwise electrical failure and acid corrosion may result 5 1 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 19 e Never ride with the sidestand down Turn the fuel cock lever to ON Turn the key to ON and make sure that the engine stop switch is set to OY no If the fuel level warning light comes on check the fuel level and if nec essary refuel as soon as possible 3 Shift the transmission into the neu tral position OPERATION AND IMPORTANT RIDING POINTS NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 4 Turn the starter choke on and completely close the throttle See page 3 9 for starter choke operation 5 Start the engine by pushing the start switch 5 2 NOTE gt If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt OPERATION AND IMPORTANT RIDING POINTS CAUTION The oil level warning light and engine overheat warning light should come on when the start switch is pushed and the
60. our motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls Many motorcycle accidents have been caused by error of the motorcycle operator A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold onto the operator seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only therefore it is not suitable for off road use SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved
61. parts from a Yamaha dealer or for reference in case the vehi cle is stolen 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER g 3 MODEL LABEL INFORMATION 1 Key identification number Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 1 Vehicle identification number Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space provided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area 1 Model label Model label The model label is affixed to the frame under the rider seat See page 3 10 for rider seat removal and installation pro cedures Record the information on this label in the space provided This in formation will be needed when ordering spare parts from a Yamaha dealer 9 2 CONSUMER INFORMATION CONSUMER INFORMATION Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investi
62. push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or repair it 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Battery Battery This motorcycle is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the electrolyte or to add distilled water ever attempt to remove the battery cell seals as this would permanent ly damage the battery Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID e EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space 6 29 KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in m
63. r adjusting the windshield Securely tighten the windshield bolts Turn the handlebar to the left and right to make sure that the handlebar is not obstructed and that the windshield does not contact any other parts Open the throttle and make sure that the throttle grip returns properly when released other wise an accident or injury could result INSTRUMENT AND CONTROL FUNCTIONS 1 Side case lock 2 Open Side cases Improper loading or overloading can cause loss of control and possi bly an accident or personal injury Always securely close each side case before riding Distribute weight evenly on each side of the motorcycle Do not exceed the load limit of 11 Ib 5 kg for each side case Do not exceed the maximum load of 392 Ib 178 kg for the vehicle 1 Compartment 2 Storage pouch To open a side case 1 Insert the key into the lock and then turn it counterclockwise 2 Push the button and then open the side case lid To close a side case Close the side case lid turn the key clockwise and then remove it 3 13 1 Air valve Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Adjust the spring rate as follows 1 Place the motorcycle on the side stand NOTE When checking and adjusting the air pressure th
64. r suspen sion link pivots Check bearings for smooth rotation Apply grease lightly Molybdenum disulfide grease Since these items require special tools data and technical skills have a Yamaha dealer perform the service 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months follow the maintenance require ments listed in the maintenance chart under the 4 000 mi 7 000 km or 6 month interval NOTE The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake and clutch systems After disassembling the master cylinder caliper cylinder or clutch release cylinder always replace the brake fluid Check the brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required e Replace the oil seals on the inner parts of the master cylinder caliper cylinder and clutch release cylinder every two years e Replace the brake and clutch hoses every four years or if cracked or damaged 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Panel A 1 Panel C 1 Screw 2 Panel B Panel A Removing and installing To remove the panel panels Remove the screw and then pull the The panels shown above need to be panel off as shown removed to perform some of the main tenance jobs described in this chapter To ins
65. rake fluid reservoir is level by turning the handlebars amp Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch performance 6 25 1 Minimum level mark Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica tion chart In addition have the oil seals of the master cylinder and caliper as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years e Brake hoses Replace every four years PERIODIC MAINTENANCE AND MINOR REPAIR Checking and lubricating the brake and shift pedals The operation of the brake
66. rance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when passing or being passed by large ve hicles c Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of the operator and may limit control ability therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2
67. ratures below 50 F 10 C re quire about 35 seconds with the starter choke turned on then about 2 5 minutes with the starter choke in the halfway position Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm OPERATION AND IMPORTANT RIDING POINTS Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the illustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 5 4 CAUTION Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid dam aging the engine transmission and drive train which are not designed to withstand the shock of forced shifting OPERATION AND IMPORTANT RIDING POINTS 5 Shift the transmission into second To start out and accelerate 1 2 Pull the clutch lever to disengage the clutch Shift the transmission into first gear The neutral
68. s possible 4 Install the spark plug cap 6 10 From fuel tank To carburetors I I I Canister Breather Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this motorcycle make sure to check the following Check each hose connection Check each hose and canister for cracks or damage Replace if damaged Make sure that the canister breather is not blocked and if nec essary clean it PERIODIC MAINTENANCE AND MINOR REPAIR Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase NOTE o The engine oil should be between the m
69. sures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle IMPORTANT RIDING POINTS Starting and warming up a cold engine Starting a warm engine Shifting Engine break in Parking OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up Before starting out make sure that the sidestand is up If the sid estand is not raised completely it lar e Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand Never start the engine or operate it in a closed area for any length of time Exhaust fumes are poi sonous and inhaling them can cause loss of consciousness and death within a short time Al ways make sure that there is ad equate ventilation could contact the ground and distract the operator resulting in a possible loss of control Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer Make sure n
70. tall the panel Refer to this section each time a panel Place the panel in the original position needs to be removed and installed and then install the screw 6 7 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Bot x2 4 Serew 2 Screw Panel C Panel B To remove the panel To remove the panel Remove the screw and then pull the 1 Remove panel A See page 6 7 panel off as shown for panel removal and installation procedures To install the panel 2 Remove the left passenger foot Place the panel in the original position rest by removing the bolts and then install the screw 3 Remove the screw and then pull the panel off as shown To install the panel 1 Place the panel in the original po sition and then install the screw 2 Install the passenger footrest by installing the bolts 3 Install panel A 6 8 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE gt If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the motorcycle 3 Check each spark plug for elec B trode erosion and excessive car 1 Spark plug cap ai or other deposits and replace it if necessary 2 Remove the spark plug as shown Checking the spark plugs with the spark plug wrench includ m 2 The spark plugs are important engine ed in the owner s tool kit Specified spark plug components which
71. te all control cables NOTE Use a Yamaha Power Cable Luber and Yamaha Lube Zall or another high quality equivalent to pressure lubricate the cables and to purge out any mois ture between the inner and outer ca bles 4 Block the frame up so that both of its wheels are off the ground 5 Cover the exhaust pipes with plas tic bags to prevent moisture from entering them 6 If storing in a humid or salt air at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover CLEANING AND STORAGE 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 30 F 0 C or more than 90 F 30 C For more informa tion on storing the battery see page 6 29 NOTE If necessary make repairs before stor ing the motorcycle 7 4 SPECIFICATIONS Specifications SPECIFICATIONS Specifications Model Dimensions Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius Basic weight with oil and full fuel tank Engine Engine type Cylinder arrangement Displacement Bore x Stroke Compression ratio Starting system Lubrication system XVZ13LT C 97 8 in 2 485 mm 37 4 in 950 mm 58 1 in 1 475 mm 28 5 in 725 mm 66 7 in 1 695 mm 5 7 in 145 mm 134 in
72. the TRIP button switches the display between the odometer mode ODO and the tripmeter mode TRIP To reset the tripmeter select it by pushing the TRIP button and then push the TRIP button again and hold it down for at least one second The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE This motorcycle is not equipped with a tachometer however it has a built in speed limiter which prevents the en gine speed from exceeding approxi mately 6 000 r min and the vehicle speed from exceeding approximately 112 mi h 180 km h 3 3 3z 1 Dimmer switch 2 Turn signal switch lt a gt gt 3 Horn switch fe Handlebar switches 1 Dimmer switch Set this switch to ZO for the high beam and to ZO for the low beam 2 Turn signal switch lt gt gt To signal a right hand turn push this switch to the right To signal a left hand turn push this switch to the left When released the switch returns to the cen ter position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the motorcycle has traveled both about 490 ft 150 m and for approximately 15 seconds Howev er the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the
73. tor light Engine trouble warning light O D 3 NOOR WND 6 Coolant temperature warning light LE This warning light comes on when the engine overheats When this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the warning light can be checked according to the fol lowing procedure 3 2 1 Set the engine stop switch to O and turn the key to ON 2 Shift the transmission into the neu tral position or pull the clutch lever 3 Push the start switch If the warn ing light does not come on while pushing the start switch have a Yamaha dealer check the electri cal circuit CAUTION Do not operate the engine if it is overheated 7 Overdrive indicator light Engine trouble warning light O D 3 This indicator warning light will come on when the transmission is in overdrive 5th gear This indicator warning light will also come on or flash if trouble oc curs in an engine monitoring cir cuit In such a case take the motorcycle to a Yamaha dealer to have the self diagnostic systems checked INSTRUMENT AND CONTROL FUNCTIONS 1 TRIP button 2 Odometer tripmeter Speedometer unit The speedometer unit is equipped with a digital odometer and a tripmeter The speedometer shows riding speed The odometer shows the total distance trav eled The tripmeter shows the distance traveled since it was last set to zero Pushing
74. turns over s i The battery is good quickly The engine does not start Operate the electric starter Have a Yamaha dealer The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 6 34 PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled e After removing the radiator cap retaining bolt place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape When the hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap There is Have a Yamaha dealer check leakage and repair the cooling system The coolant level is low Check the cooling system for leakage There is no leakage Add coolant See NOTE Start the engine If the engine overheats again have a Yamaha dealer check and repair the cooling system Check the coolant level in the reservoir and radiator Wait until the engine has cooled The coolant level is OK NOTE gt If coolant is not available tap water can be temporarily used instead provided that it is chan
75. uality wind shield cleaner Some cleaning com pounds for plastics may leave scratches on the windshield Before us ing such cleaners test an area of the windshield which does not affect your visibility and which cannot be easily recognized 7 2 7 CLEANING AND STORAGE Storage Long term storage 60 days or more of your motorcycle will require some pre ventive measures to guard against de terioration After the motorcycle has been thoroughly cleaned prepare it for storage as follows 1 Fill the fuel tank with fresh fuel and add the following amount of Yamaha Fuel Conditioner and Stabilizer or another high quality fuel stabilizer 1 fluid oz per gallon or 7 5 ml per li ter Operate the engine for several minutes to insure the newly condi tioned fuel enters the entire fuel system and carburetors NOTE gt Use of Yamaha Fuel Conditioner and Stabilizer eliminates the need to drain the fuel system If necessary have a Yamaha dealer drain the fuel system 2 Remove the spark plugs and pour about one tablespoon of SAE 10W 30 or SAE 20W 40 engine oil in each spark plug bore Install the spark plugs and ground the spark plug leads to prevent sparking while turning the engine over sev eral times to coat the cylinder walls with oil To prevent sparking make sure to remove the spark plug leads and ground them before using the start er motor to crank the engine 7 3 3 Lubrica
76. up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law INDEX A Brake and clutch levers checking and lubricating Brake and shift pedals checking and lubricating Brake fluid level checking Brake fluid changing Brake lever Brake lever free play adjusting Brake light switch rear adjusting Brake pads checking Brake pedal Brake pedal position adjusting Cc Canister for California only Carburetors adjusting Cleaning Clutch lever Clutch lever free play Coolant Coolant temperature warning light D Dimmer switch E Engine break in Engine oil and oil filter cartridge Engine stop switch F Final gear oil Front fork adjusting Fuel level warning light Fuel tank
77. ut Battery Model Voltage capacity Headlight type Single disc brake Right foot DOT 4 Telescopic fork Swingarm link suspension Coil air spring oil damper Coil spring gas oil damper 5 5 in 140 mm 3 7 in 95 mm T C I digital A C magneto 14 V 23 A 5 000 r min YTX20L BS 12 V 18 Ah Quartz bulb halogen SPECIFICATIONS Bulb voltage wattage x quantity Headlight 12 V 60 55 W x 1 Tail brake light 12 V 8 27 W x 1 Front turn signal position light 12 V 278 Wx2 Rear turn signal light 12V 27Wx2 Meter lighting 14V 1 4Wx2 Neutral indicator light 12V 1 7Wx1 High beam indicator light 12V 1 7Wx1 Turn signal indicator light 12V 1 7Wx1 Fuel level warning light 14V 3Wx1 Coolant temperature warning 12V 1 7Wx1 light Oil level warning light 12V 1 7Wx1 Overdrive indicator light Engine trouble warning light 12V 1 7Wx1 Fuses Main fuse 30 A Ignition fuse 10A Signaling system fuse 20 A Headlight fuse 20A Radiator fan fuse 10A Odometer fuse 5A CONSUMER INFORMATION Identification numbers Key identification number Vehicle identification number Model label Reporting safety defects Motorcycle noise regulation Maintenance record Royal star royal star tour classic warranty guide CONSUMER INFORMATION Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare
78. y should go off when the start switch is released If the oil level warning light flick ers or remains on after starting immediately stop the engine and then check the engine oil level and the vehicle for oil leak age If necessary add engine oil and then check the warning light again If the warning light does not come on when push ing the start switch or if it does not go off after starting with suf ficient engine oil have a Yamaha dealer check the elec trical circuit If the engine overheat warning light remains on after starting immediately stop the engine and allow it to cool If the warn ing light does not come on when pushing the start switch or if it does not go off after start ing the engine have a Yamaha dealer check the electrical circuit 6 After starting the engine move the starter choke knob back halfway For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 5 3 7 When the engine is warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient temperature Tempera tures above 50 F 10 C require about 7 seconds of starter choke use and tempe
79. y have a Yamaha dealer check the vehicle 5 7 Parking When parking stop the engine re move the key from the main switch and then turn the fuel cock lever to OFP Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the mo torcycle may overturn Periodic maintenance Owner s tool kit Periodic maintenance chart for the emission control system General maintenance and lubrication chart Removing and installing panels Checking the spark plugs Canister for California only Engine oil and oil filter cartridge Final gear oil Coolant Adjusting the carburetors Adjusting the throttle cable free play Adjusting the valve clearance Accessories and replacement parts Clutch lever free play Adjusting the brake lever free play ENANCE AND MINOR REPAIR Adjusting the brake pedal position Adjusting the rear brake light switch Checking the front and rear brake pads Checking the brake fluid level Changing the brake fluid Checking and lubricating the brake and shift pedals Checking and lubricating the brake and clutch levers Checking and lubricating the sidestand Checking the front fork Battery Replacing the fuses Replacing the headlight bulb Replacing a turn signal light bulb or the tail brake light bulb Troubleshooting Troubleshooting charts PERIOD

Yamaha 2001 Royal Star Tour Deluxe Owner's Manual

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