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Yamaha 2000 Royal Star Tour Deluxe Owner's Manual

1. 3 6 Rear brake pedal height adjustment 6 19 Recommended shift points 5 6 Reporting safety defects 9 3 SOA e 3 10 RIONE VOW oss 2 2 Royal star Royal star tour classic warranty 9 7 S Saddlebags 3 12 Safo secs cars 1 1 ese 5 4 Shift Deal 3 5 Sidestalid 3 15 Sidestand clutch switch operation COCK ac sei 3 16 Sidestand lubrication 6 23 Spark DIGS oai endet 6 7 Specifications 8 1 Speedometer 2 3 3 Starter choke 3 9 Starting and warming up cold engine 5 1 Starting warm engine 5 4 SWIG esc 3 4 Steering 3 9 7 3 Throttle cable free play inspection 6 13 ius divers rater racc D clone EE 6 14 To decelerate 5 5 etat 6 2 To start out and accelerate 5 5 Troubleshooting 6 29 Troubleshooting chart 6 30 Turn indicator light sesssssse 3 1 Tu
2. 3 5 Clutch lever free play adjustment 6 17 Controls Instruments EI 2 3 COCA ss tices RE PU NS NERIS 6 12 D Dimmer switch esee 3 3 E Engine 5 6 6 9 Engine overheat indicator light 3 2 Engine stop switch 3 4 F Final gear olli 6 11 Front brake 3 5 Front brake lever free play adjustment 6 18 Front fork inspection 6 24 L eee 3 7 FUS COCK EDT 3 8 Fuel level indicator light 3 1 Fuel tank 3 6 Fuse 6 26 G Gasoline and exhaust gas 1 5 General maintenance and lubrication CMe o E 6 4 H Handlebar switches 3 3 Dimmer switch ssss 3 3 Engine stop switch 3 4 FOIRYSWIC 3 4 Start switch 3 4 Turn signal switch 3 3 Headlight bulb replacement 6 27 Helmet holders 3 10 High beam indicator light 3 1 FIOI SWITOIG oiov cob Lov
3. Hard water or salt water is harmful to the engine You may use distilled water if you can t get soft water 1 Reservoir tank cap NOTE n e water is added have a Yamaha dealer check the antifreeze con tent of the coolant as soon as pos sible Have a Yamaha dealer change the coolant every two years The radiator fan operation is com pletely automatic It is switched on or off according to the coolant tem perature in the radiator Carburetor adjustment The carburetors are important parts of engine and emission control sys ter Adjusting should be left to a Yamaha dealer with the professional knowledge specialized data and equipment to do so properly a Free play Throttle cable free play inspection There should be a free play of 0 16 0 24 in 4 6 mm at the throttle grip If the free play is incorrect ask a Yamaha dealer to make this adjustment 6 13 Valve clearance adjustment The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clearance must be adjusted regularly This adjustment however should be left to professional Yamaha service technician PERIODIC MAINTENANCE AND MINOR REPAIR Tires To ensure maximum performance long service and safe operation note the following Tire air pressure Always check and adjust the tire pres sure before operating the motorcycle Tire infla
4. Front fork inspection Visual check Securely support the motorcycle so there is no danger of it falling over Check for scratches or damage on the inner tube and excessive oil leakage from the front fork Operation check 1 Place the motorcycle on a level place 2 Hold the motorcycle in an upright position and apply the front brake 3 Push down hard on the handle bars several times and check if the fork rebounds smoothly If any damage or unsmooth move ment is found with the front fork consult a Yamaha dealer 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Battery Battery This motorcycle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or fill the battery with distilled water e if the battery seems to have dis charged consult a Yamaha dealer e if the motorcycle is equipped with optional electrical accessories the battery tends to discharge more quickly so be sure to recharge it periodically Never to remove the sealing caps of the battery cells The battery will be damaged Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing ANTIDOTE e EXTERNAL Fiush with water e INTERNAL Drink large quanti ties of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physi cian immediately e EYES Flush with water for 15
5. strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that fadure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up
6. L Dear Yamaha ATV Owner Please Review this IMPORTANT SAFETY CARD before operating your ATV If card is not attached call 1 800 344 6418 Dear New Yamaha ATV Owner CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV You have purchased a quality Yamaha product that with proper use and care will provide hours of riding pleasure BEFORE YOU OPERATE YOUR NEW ATV Yamaha recommends these important points READ YOUR OWNER S MANUAL A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR GREATER A CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATER THAN 90CC TAKE THE FREE HANDS ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALER FOR DETAILS OR CALL 1 800 887 2887 If you have any questions about these points or if you purchased your ATV from an authorized Yamaha dealership and were not informed of the age recommendation for your ATV by the dealership please fill out the information below and mail this card to Yamaha today Name ATV Model Purchase Date Address Dealer Name amp Address READ CAREFULLY Teleph BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 4 CYPRESS CA POSTAGE WILL BE PAID BY ADDRESSEE YAMAHA MOTOR CORPORATION U S A P O BOX 6555 CYPRESS CALIFORNIA 90630 9989 SALES ADMINISTRATION NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES INTRODUCTION Congratulations on your purchas model is the result of Yama
7. See Lp es aeu 9 5 CONSUMER INFORMATION identification number records Record the key identification number vehicie identification number and mod el abel information in the spaces pro vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto len 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION 1 Key identification number Key identification number The key identification number is stamped on the key tag Record this number in the space provided and use it for reference when obtaining a new key 9 1 1 Vehicle identification number Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE E ___ The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your state 1 Model label Model label The model label is affixed to the frame under the seat See page 3 10 for seat removal procedures Record the infor mation on this label in the space pro vided This information will be needed to order spare parts from your Yamaha dealer 9 2 CONSUMER INFORMATION CONSUMER INFORMATION Reporting safety defects If you believe that your vehicle has a defect which could cause a crash
8. The starter motor cranks the engine when pushing the start switch 3 4 See starting instructions prior to starting the engine INSTRUMENT AND CONTROL FUNCTIONS 1 Clutch lever Clutch lever The clutch lever is located on the left handlebar and the ignition circuit cut off system is incorporated in the clutch lever hoider Pull the clutch lever to the handlebar to disengage the clutch and release the lever to engage the clutch The lever should be pulled rapidly and released slowly for smooth clutch oper ation Refer to the engine starting pro cedures for a description of the ignition circuit cut off system 1 Shift pedal Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch when shifting Use your toe or heel to shift up and your toe to shift down 3 5 1 Front brake lever Front brake lever The front brake lever is located on the right handlebar Pull it toward the han dlebar to apply the front brake INSTRUMENT AND CONTROL FUNCTIONS Rear brake pedal The rear brake pedal is on the right side of the motorcycle Press down on the brake pedal to apply the rear brake Fuel tank cap To remove Slide the lock cover open insert the key and turn it 1 4 turn clockwise The lock will be released and the cap can be removed To install Make sure the arrow mark on the tank cap is facing forward then push the tank
9. movers or inhibitors brake flu id antifreeze or electrolyte Before cleaning the motorcycle Block off the end of the exhaust pipes to prevent water entry a plastic bag and strong rubber band may be used 7 1 b Make sure the spark plugs and all filler caps are properly installed 2 the engine case is excessively greasy apply Yamaha Mud and Grease Release or other quality degreaser with a paint brush Do not apply degreaser to wheel ax les 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job Excessive hose pressure may cause water seepage and deterioration of wheel bearings front fork brakes transmission seals and electrical parts Many expensive repair bills have re sulted from improper high pressure detergent applications such as those available in coin operated car washers 4 Once the majority of the dirt has been hosed off wash all surfaces except leather saddlebags with warm water and mild detergent type soap An old toothbrush or bottle brush is handy for hard to get at places Rinse the motorcycie off immedi ately with clean water and dry all surfaces with a charnois clean towel soft absorbent ck th Clean the seat with Yarnana Pro tectant or an equivalent vinyl up holstery cleaner to keep the cover pliable and glossy CLEANING AND STORAGE 7 Windshield cleaning XVZ13L T Avoid using any alkaline or strong aci
10. y 12 months and thereafter every 8 000 mi 13 000 km or 12 months Crankcase oo hose for cracks or ventilation system Replace if necessary Check fuel hose for cracks or damage y N y Y Replace if necessary Replace initial 20 000 mi 31 000 km and thereafter every 20 000 mi Replace 31 000 km Check for leakage Exhaust system Retighten if necessary y y N y Replace gasket s if necessary Carburetor Adjust synchronization of Check and adjust engine idle speed Evaporative Emission control Check control system for damage 4 000 mi 7 000 km system For Replace if necessary California only Since these items require special tools data and technical skills they should be serviced by a Yamaha dealer 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM ROUTINE 1 o km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or 1 month 6 months 12 months CE ae RE He ife Air filter BENE with compressed See NOTE air y Y Replace if necessary e Check hoses for cracks or damage re
11. Failures other than those resulting from defects in material or workman ship which arise solely as a result of owner abuse and or lack of proper main tenance are not covered by this warranty 9 7 YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630 gt P pP gt WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal
12. and protective clothing 2118 6 Improper loading can adversely affect handing e Do not exceed maximum load limit 5 kg 11 b each saddlebag Distribute weight evenly from side to side e Read the Owner s manual for important loading and tire pressure information e Total weight of rider passenger accessories and cargo must not exceed the motorcycle load capacity shown in the Owner s Manual e Never ride above 80 mph 120 km h with saddlebags because handling could be affected This maximum speed may be reduced by such factors as improper loading poor tire or overall motorcycle conditions poor road surfaces or adverse weather conditions CAUTION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent YAMAHA ANL F835Y 00 1 8 5 2 EST TIERE FRIGHT VOW Ea Controls Instrumoehis eee e Cero Prove ves eu heat DESCRIPTION Left view u 1 Shift pedal 2 Main switch 3 Fuel cock 4 Steering lock 5 Starter choke Page 3 5 Page 3 1 Page 3 8 Page 3 9 Page 3 9 2 1 SS pw NA 6 Seat lock 7 Tool kit 8 Saddlebags 9 Rear turn signal lights 10 Tail brake light 10 Page 3 10 Page 6 2 Page 3 12 Right view 11 Passenger seat 12 Rider seat 13 Helmet holders 14 Fuel tank 15 Windshield 11 12
13. take or performance will suffer Be careful not to put anything near the battery and its termi nais Electrical failure and acid corrosion may result 5 1 starting and warming up a cold engine NOTE a 2 5 This motorcycle is equipped with an ig nition circuit cut off system The engine can be started only under one of the following conditions e The transmission is in neutral The sidestand is up the transmis sion is in gear and the clutch is dis engaged The motorcycle must not be ridden when the sidestand is down h WARNING Before going through the following steps check the function of the sidestand switch and ciutch switch Refer to page 3 16 1 Turn the fuel cock to ON 2 Turn the main switch to ON and the engine stop switch to If the fuel indicator light comes on check the fuel level if necessary fill the tank with fuel 3 Shift the transmission into neutral OPERATION AND IMPORTANT RIDING POINTS o on When the transmission is in neutral the neutral indicator light shouid be on If the light does not come on ask a Yamaha dealer to inspect it 4 Turn on the starter choke and completely close the throttle grip 5 Start the engine by pushing the start switch 5 2 NOTE 2 If the engine fails to start release the start switch wait a few seconds then try again Each attempt should be as short as possible to
14. 6 24 Ballery tondere cUm 6 25 Fuse 6 26 Headlight bulb replacement 6 27 Turn signal and taillight bulb replacement 6 29 TtoUDIeshoollig ui aerea Cose Qc 6 29 Troubleshooting 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic inspection adjustment and lubrication will keep your motorcycle in the safest and most efficient condition possible Safety is an obligation of the motorcycle owner The most important points of motorcycle inspection adjust ment and lubrication are explained in the following pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable If you are not familiar with motor cycle service this work should be done by a Yamaha dealer 6 1 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE 1 IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLF SERVICE ESPE CIALLY IMPORTANT THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROP ER ENGINE OPERATION AND MAXI MUM PEHFORMANCE IN THE FOLLOWING TABLES OF PERIODIC MAINTENANCE THE SERVICES RE LATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SE
15. Imp at 0 2 L Ath 0 906 Air filter Dry type element 5th 0 750 Fuel Chassis Type Unleaded fuel Frame type Double cradle Fuel tank capacity 4 8 US gal 4 0 Imp gal 18 L Caster angle 30 Reserve amount 0 9 US gal 0 8 Imp gal 3 5 L Trail 5 0 in 126 mm Carburetor Tire Type x quantity BDS28 x 4 Front Manufacturer MIKUNI Type Tubeless Spark plug Size 150 80 16 71H Manufacturer Type NGK DPR7EA 9 or Manufacturer DENSO X22EPR US model Bridgestone G705 Gap 0 03 0 04 in 0 8 0 9 mm Dunlop D404F Clutch type Wet multiple disc Rear Transmission Type Tubeless Primary reduction system Spur gear Size 150 90B 15M C 74H Primary reduction ratio 1 666 Manufacturer Secondary reduction system Shaft drive model Bridgestone G702 Secondary reduction ratio 2 566 Dunlop D404 Transmission type Constant mesh 5 speed SPECIFICATIONS Maximum load 392 Ib 178 kg Air pressure cold tire Up to 198 Ib 90 kg load Front 36 psi 2 50 kgf cm 250 kPa Rear 36 psi 2 50 kgf cm 250 kPa 198 Ib 90 kg load maximum load Front 36 psi 2 50 kgf cm 250 kPa Rear 41 psi 2 80 kgf cm 280 kPa Load is total weight of cargo rider passenger and accessories Wheels Front Type Cast Size 16 x MT 3 50 Rear Type Cast Size 15M C x MT 4 00 Brakes Front Type Duai disc brake Operation Right hand operation Fluid DOT 4 Rear Type Operation Suspension Front Type Rear Type Shock absorber Front Rear Wheel travel Front Rear Elec
16. NIA adlight cover 2 Screw x 4 1 Remove the bolts on each side of the windshield Move the wind shield to the desired position and reinstall the bolts Be sure to tight en the bolts to the specified torque Loosen the screws which hold the headlight cover Position the cover SO it will fit close to the headlight without touching it Retighten the Screws Tightening torque Windshield bolts 12 ft lb 1 6 m kg 16 Nm 1 Saddlebag lock 2 Open Saddlebags Always be sure to close and lock each saddlebag securely before operating the motorcycle Distribute weight evenly on each side of the motorcycle Never exceed the maximum loading limit of 11 Ib 5 kg in each saddlebag Improper load ing or overloading can cause vehicle handling problems lead ing to an accident or personal injury 3 12 1 Compartment 2 Storage pouch To open Insert the key into the lock and turn it counterclockwise Then push the but ton to open the lid To close Close the lid Then turn the key clock wise and remove it INSTRUMENT AND CONTROL FUNCTIONS 1 Air valve Adjusting front fork preload Each fork leg is equipped with an air valve to adjust the spring preload The spring preload is adjusted by changing the air pressure in each fork leg Increasing the air pressure increases the spring preload decreasing air pres sure decreases spring preload Special equipment is required to adjust th
17. brake or clutch performance Recommended brake fluid DOT 4 e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor brake or clutch perfor mance 6 21 Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately Have a Yamaha dealer check the cause if the brake fluid level goes down PERIODIC MAINTENANCE AND MINOR REPAIR Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service personnel Have the Yamaha dealer replace the following components during periodic maintenance or when they are dam aged or leaking oil seals every two years brake hoses every four years Brake and shift pedal lubrication Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR Brake and clutch lever Sidestand lubrication lubrication Lubricate the sidestand pivoting point Lubricate the pivoting parts and metal to metal contact surfaces Check that the sidestand moves up Recommended lubricant and down smoothly Yamaha Chain and Cable Lube Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor or SAE 10W30 motor oil WARNING If the sidestand does not move smoothly consult a Yamaha dealer 6 23 PERIODIC MAINTENANCE AND MINOR REPAIR
18. cycle is so equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or drugs This motorcycle is designed for on road use only It is not suitable for off road use 1 2 A SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind on your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard 3 The use of heavy boots jacket trousers gloves etc is effective in preventing or reducing abrasions or lacerations 4 Never wear loose fitting clothing It could catch on the control levers footrests or wheels and cause injury or accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modification Modifications made to the motorcycle not approved by Yamaha or the removai of original equipment may render your motorcycle unsafe for use and may cause severe personal injury Modifications may a
19. engine life always warm up the engine before starting off Never accelerate hard with a cold engine OPERATION AND IMPORTANT RIDING POINTS Starting a warm engine The starter choke is not required when the engine is warm Do not coast for long periods with the engine off and do not tow the motorcycle a long dis tance Even with gears in neu tral the transmission is only properly lubricated when the engine is running Inadequate lubrication may damage the AR See the Engine break in section prior to operating the motorcycle for the first time transmission Shifting Always use the clutch when changing gears The engine transmission and driveline are not designed to withstand the shock of forced shifting and can be damaged by shifting without using the clutch The transmission lets you control the amount of power you have available at a given speed for starting accelerating climbing hills etc The use of the shift pedal is shown in the illustration To shift into neutral depress the shift pedal repeatedly until it reaches the end of its travel then raise the pedal slightly 5 4 OPERATION AND IMPORTANT RIDING POINTS 5 Shift into second gear Be careful not to shift into neutral 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear Always shift gears at the recom mended shift poin
20. every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfa ction at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warrnaty repair work Q Is the warranty transferable to second owners Yes The remainder ofthe existing warranty can be transferred upon request The unit has to be inspected and re egistered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or other valid proof of the original date of purchase if a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the deaier level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal governmen
21. minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield your eyes when working near batteries KEEP OUT OF REACH OF CHIL DREN 6 25 Battery storage When the motorcycle is not used for a month or longer remove the battery fully charge it and store it in a cool dry place e Completely recharge the bat tery before storing Storing a discharged battery can cause permanent battery damage e Use a battery charger designed for a sealed type MF battery Using a conventional battery charger will cause battery dam age If you do not have a sealed type battery charger contact your Yamaha dealer e Always make sure the connec tions are correct when reinstall ing the battery PERIODIC MAINTENANCE AND MINOR REPAIR c onom 1 Screw 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse Fuse replacement Sub fuse box 5 Odometer fuse The sub fuse box is located behind the 6 Spare fuse x 3 upper left side panel To remove the panel remove the screw and pull the panel outward Specified fuses Ignition fuse Signaling system fuse Headlight fuse Fan fuse Odometer fuse 6 26 1 Bolt x 2 2 Screw Main fuse box The main fuse box is located behind the lower left side panel To remove the panel 1 Remove the upper side p
22. necessary 2 Turn the adjusting bolt in direc tion 8 to increase free play or in direction b to decrease free play 3 After adjusting tighten the locknut 6 18 PERIODIC MAINTENANCE AND MINOR REPAIR Rear brake pedal height adjustment The top of the brake pedal should be positioned 3 9 in 100 mm above the top of the footrest If not ask a Yamaha dealer to adjust it A soft or spongy feeling in the brake pedal can indicate the presence of air in the brake system This air must be removed by bleeding the brake system before the motorcycle 5 operated Air in the system will cause greatly diminished braking capability and can result in loss of control and an accident Have a Yamaha dealer inspect and bleed the system if necessary 1 Brake light switch 2 Adjusting nut Brake light switch adjustment The rear brake light switch is activated by the brake pedal and is properly ad justed when the brake light comes on just before braking takes effect To ad just the rear brake light switch hold the switch body so it does not rotate while turning the adjusting nut Turn the adjusting nut in direction to make the brake light come on earlier Turn the adjusting nut in direction to make the brake light come on later PERIODIC MAINTENANCE AND MINOR REPAIR 1 Wear indicator groove x 2 Checking the front and rear brake pads Front brake Wear indicator grooves are provided on each brake pad Th
23. of handling stability and riding safety Since Yamaha cannot control the quality of parts or acces sories manufactured by other com panies Yamaha cannot be held liable for any consequences caused by the use of items which have not been approved by Yamaha 6 17 Clutch lever free play adjustment This motorcycle has a hydraulic clutch There are no adjustments to perform but the clutch system must be inspect ed periodically for proper fluid level and leakage If the control lever free play becomes excessive and the motor cycle creeps or stalls when shifted into gear or if the clutch slips causing ac celeration to lag behind engine speed there is probably air in the clutch sys tem and it must be bled out Ask a Yamaha dealer to do this service PERIODIC MAINTENANCE AND MINOR REPAIR Check the brake lever free play Be sure the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the brake sys tem This air must be removed 00 1 Locknut 2 Adjusting bolt by bleeding the brake system c Free play before the motorcycle is operat ed Air in the system will cause Front brake lever free play greatly diminished braking ca adjustment pability and can result in loss of The free play at the front brake lever control and an accident Have a should be 0 08 0 2 in 2 5 mm Yamaha dealer inspect and 1 Loosen the locknut bleed the system if
24. preserve the bat tery Do not crank the engine more than 10 seconds on any one attempt OPERATION AND IMPORTANT RIDING POINTS 6 After starting the engine move the starter choke back to the half open position NOTE For maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine 7 After warming up the engine turn off the starter choke completely The oil level indicator light and en gine overheat indicator light should come on when the start switch is pushed and should go off when the start switch is released If the oil lev el indicator light flickers or remains on immediately stop the engine and check the engine oil level and for oil leakage If necessary fill the engine with oil and check to see that the oil ievel indicator light goes off If not consult a Yamaha dealer NOTE eee Tne engine is warm when it responds normally to the throttle with the starter turned off To avoid the possibility of excessive exhaust emissions never leave the starter circuit on longer than necessary The length of time the starter is needed depends upon the ambient temperature Warm ambient temperatures above 10 C 50 F re quire about 7 seconds of starter use Cold ambient temperatures below 10 C 50 F require about 35 seconds with the starter fully open then about 2 5 minutes with the starter in the half open position For maximum
25. 13 Page 3 10 Page 3 10 Page 3 7 Page 3 11 14 2 2 DESCRIPTION 19 16 Fuel tank cap 17 Headlight 18 Front turn signal position light 19 Rear brake pedal 20 Rider footrest 21 Rear shock absorber adjusting nut Page 3 6 Page 6 27 Page 3 6 Page 3 14 DESCRIPTION Controls Instruments 1 Clutch lever Page 3 5 4 Right handlebar switches Page 3 4 2 Left handlebar switches Page 3 3 5 Throttle grip Page 6 13 3 Speedometer Page 3 3 6 Front brake lever Page 3 5 2 3 a a 3 1 Te ojferzite Bit 3 1 amp 2 lt 16 4 lE 3 3 Handlebar SWICNIOS aiee a a 3 3 CUION TOVO RR T T UN 3 5 Shit bed ta 3 5 H 3 5 Hear Drake 3 6 Fue tank TN Um 3 6 H 3 7 Hc 3 8 Starter 3 9 Steering JOCK a 3 9 mile ziii RTT TTE TOT DT TH 3 10 Hemer 3 10 VV IOS 3 11 2 9 3 12 Adjusting front fork preload 3 13 Adj
26. RVICES REQUIRE SPE CIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 1 Tool kit Tool kit The service information inciuded in this manual is intended to provide you the owner with the necessary iriormmation for completing some of your own pre ventive maintenance and minor re pairs The tools provided in the owner s tool kit are to assist you in the perfor mance of periodic maintenance How ever some other tools such as a torque wrench are also necessary to perform the maintenance correctly PERIODIC MAINTENANCE AND MINOR REPAIR NOTE If you do not have necessary tools quired during a service operation take your motorcycle to a Yamaha dealer for service sd WARNING M Modifications to this motorcycle not approved by Yamaha may cause loss of performance excessive emissions and render it unsafe for use Consult a Yamaha dealer be fore attempting any changes 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS 8 000 mi 12 000 mi 16 000 mi 20 000 mi 13 000 km 19 000 km 25 000 km 31 000 km PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM INITIAL ITEM ROUTINE 12 months 18 months 24 months 30 months 600 mi Check and adjust valve clearance 1 000 km Check condition e Adjust gap and clean Spark plug Replace at 8 000 mi 13 000 km or
27. and luminous flux will be adversely affected If oil gets on a bulb thoroughly clean it with a cloth moistened with alcohol or lac quer thinner 5 Install the bulb cover and the headlight connector If the head light beam adjustment is neces sary ask a Yamaha dealer to make that adjustment 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR RS Troubleshooting gt gm Although Yamaha motorcycles receive a rigid inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The trouble 1 Screw x 2 1 Screw x 3 shooting chart describes a quick easy procedure for making checks Turn signal and taillight bulb If your motorcycle requires any repair replacement bring it to a Yamaha dealer The skilled 1 Remove the screws and the lens technicians at a Yamaha dealership 2 Push the bulb inward and turn it have the tools experience and know counterclockwise how to properly service your motor 3 Place a new bulb in the socket cycle Use only genuine Yamaha parts Push the bulb inward and turn it on your motorcycle Imitation parts may clockwise until it engages into the look like Yamaha parts but they are of Socket ten inferior Consequently they have a 4 Install the lens and the screws shorter service life and can lead to ex pensive repair bills Do not over tighte
28. anel See under Sub fuse 2 Remove the left passenger foot rest by removing the bolts 3 Remove the screw and pull the panel outward PERIODIC MAINTENANCE AND MINOR REPAIR any fuse is blown turn off the main switch and the switch of the circuit in question Install a new fuse of specified amperage Turn on the switches and see if the electrical device operates If the fuse immediately blows again con sult a Yamaha dealer Main fuse 2 Spare fuse Do not use fuses of higher amper age rating than those recommend ed Substitution of a fuse of improper rating can cause extensive electrical system damage and pos sibly a fire Specified fuse Main fuse 30 6 27 1 Screw x 2 Headlight bulb replacement This motorcycle is equipped with a quartz bulb headlight If the headlight bulb burns out replace the bulb as fol lows 1 Remove the screws holding the headlight assembly 1 Connector 2 Remove the headlight connector and the bulb cover 3 Unhook the bulb holder and re move the defective bulb Keep flammable products and your hands away from a bulb while it is on as it is hot Do not touch a bulb until it cools down 4 Put a new bulb into position and secure it in place with the bulb holder PERIODIC MAINTENANCE AND MINOR REPAIR Avoid touching the glass part of a bulb Keep it free from oil other wise the transparency of the glass life of the bulb
29. cap into position Turn the key counterclockwise to the original posi tion and remove it Close the lock cov er 3 6 NOTES 2 This tank cap cannot be closed unless the key is in the lock The key cannot be removed if the cap is not locked properly Be sure the cap is properly installed and locked in place before riding the motorcycle INSTRUMENT AND CONTROL FUNCTIONS 1 Filler tube 2 Fuel level Fuel Make sure there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill the fuel tank above the bot tom of the filler tube or it may over flow when the fuel heats up later and expands Always wipe off spilled fuel immedi ately with a dry and clean soft cloth Fuel may deteriorate painted surfac es or plastic parts Recommended fuel UNLEADED FUEL Fuel tank capacity Total 4 8 US gal 4 0 Imp gal 18 L Reserve 0 9 US gal 0 8 Imp gal 3 5 L 3 7 Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or research octane number of 91 or higher If knocking or pinging occurs use a dif ferent brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost If unleaded gasoline is not available then leaded r
30. d the motorcycle may over turn 5 7 Periodic maintenance 6 1 dom 6 2 Periodic maintenance chart for emission CONT SVSIGITI aret eta 6 3 General maintenance and lubrication chart 6 4 Spark DIOS oed eoa eda ies 6 7 Canister for California only 6 8 OU c 6 9 FINGIIOCAL Ol a 6 11 COOLANT ae cT 6 12 Carburetor 6 13 Throttle cable free play inspection 6 13 Valve clearance adjustment 6 13 S225 er 6 14 die bn eR NEA SEA rese ads 6 16 Accessories or replacement parts 6 17 Clutch lever free play adjustment 6 17 Front brake lever free play adjustment 6 18 Rear brake pedal height adjustment 6 19 Brake light switch adjustment 6 19 Checking the front and rear brake pads 6 20 Inspecting the brake fluid level 6 21 Brake fluid replacement 6 22 Brake and shift pedal lubrication 6 22 Brake and clutch lever lubrication 6 23 Sidestand 6 23 Front fork inspection wade
31. d cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a neutral deter gent and after cleaning thorough ly wash it off with water For additional cleaning use Yamaha Windshield Cleaner or other quali ty cleaner Some cleaning com pounds for plastics may leave scratches on surfaces of the wind shield Before using them make a test by polishing an area which does not affect your visibility Apply Yamaha Silicone Wax or other automotive type wax on all painted and chrome plated surfac es Avoid combination cleaner waxes Many contain abrasives which may mar the paint or protec tive finish When finished start the engine and let it idle for several minutes CLEANING AND STORAGE SSS Storage Long term storage 60 days or more of your motorcycle will require some pre ventive procedures to guard against deterioration After thoroughly cleaning the motorcycle prepare for storage as follows 1 Top off the fuel tank with fresh fuel and add one ounce of Yamaha Fuel Conditioner and Stabilizer or an equivalent stabilizer to each gallon of fuel Run the engine for several minutes to insure the new ly conditioned fuel enters the en tire fuel system and carburetors NOTE Use of Yamaha Fuel Conditioner and Stabilizer eliminates the need to drain the fuel system Consult your Yamaha dealer if the fuel system is to be drained instead 2 Remo
32. e air pressure in the front fork Have your Yamaha dealer make this adjustment In order to check or adjust the air pres sure the motorcycle must be elevated so the front wheel is not in contact with the ground Each fork leg must be set to the same pressure Uneven setting can cause poor handling and loss of sta bility 3 13 M Rep EL PR Minimum standard air pressure set ting Zero Maximum air pressure setting 7 11 psi 0 50 kg cm 50 kPa Never exceed the maximum pres sure or oil seal damage may occur INSTRUMENT AND CONTROL FUNCTIONS 1 Speciai wrench 1 Locknut A Distance A 2 Adjusting nut Adjusting rear shock 1 Loosen the locknut Spring preload absorber preload 2 Turn the adjusting nut in direction Minimum soft This shock absorber is equipped with a to increase spring preload and in Distance A 1 91 in 48 5 mm spring preload adjusting nut Use the direction to decrease spring Standard special wrench located in the owner s preload The spring preload is de Distance A 1 79 in 45 5 mm tool kit to adjust the spring preload termined by the spring set length Maximum hard Shortening the spring set length Distance A 1 59 in 40 5 mm increases spring preload length ening the spring set length de creases spring preload Never attempt to turn an adjuster beyond the maximum or minimum setting 3 Tighten the
33. e no foreign material en ters the crankcase 1 Final gear oil filler bolt 2 Final gear oil drain bolt 9 Start the engine and warm it up for several minutes While warming Fi inal r oil up check for oil leakage If oil ducere leakage is found stop the engine immediately and check for the cause Check for oil leakage If any leakage is found take the motorcycle to a Yamaha dealer for repairs After the engine is started the oil level indicator light should go off if the oil is at the specified level If the indicator light flickers or re mains on immediately stop the en gine and consult with a Yamaha dealer Coolant 1 2 Remove the reservoir tank cover by removing the screw Check the coolant level in the res ervoir tank when the engine is cold as the coolant level will vary with engine temperature The coolant level should be between the maxi mum and minimum marks If the level is low remove the rid seat open the reservoir tank cap and add coolant or distilled water to raise to the specified level See page 3 10 for seat re moval procedures PERIODIC MAINTENANCE AND MINOR REPAIR 1 Reservoir tank 2 Maximum level mark 3 Minimum level mark 4 5 Install the reservoir tank cap and rider s seat Place the reservoir tank cover in the original position and install the screw Reservoir tank capacity 0 89 US qt 0 74 Imp qt 0 84 L
34. ecurely fit ted 1 Helmet holder x 2 Helmet holders There are two helmet holders under the rider seat To secure a helmet on the right side holder simply hook the buck le of the helmet strap over the holder and close the seat securely 3 10 1 Helmet holding c able To secure a helmet on the left side holder use the helmet holding cable lo cated beside the tool kit Pass the ca ble through the buckle on the helmet strap then place both cable loops over the holder and close the seat securely Never ride with a helmet secured in the seat lock The helmet may hit ob jects causing loss of control and possibly an accident INSTRUMENT AND CONTROL FUNCTIONS 1 Windshield 2 Bolt x 4 Windshield The windshield height and angle can be adjusted to suit the rider s prefer ence e Tighten the windshield boits se curely after adjustment e After adjusting turn the handle bars to the left and right making sure there is no obstruction and that the windshield does not contact any other parts etc e Open the throttle and make sure it returns properly when re leased Otherwise an accident or injury could result Angle adjustment Loosen the bolts on each side of the windshield Move the windshield to the desired position then be sure to tighten the bolts to the specified torque Height adjustment There are two height positions To change the height 1 NE
35. ed la netta 3 4 Identification number records 9 1 Indicator 3 1 Engine overheat indicator light 3 2 Fuel level indicator light 3 1 High beam indicator light 3 1 Neutral indicator light 3 1 Oil level indicator light 3 2 Overdrive Engine trouble indicator SED PN UN 3 2 Turn indicator light 3 1 Inspecting the brake fluid level 6 21 K Key identification number 9 1 L OTE NR SR ets 2 1 Loading and accessories 1 3 Location of the important labels 1 7 M Main SWIG cedrus 3 1 Maintenance record 9 5 Model rt ious cies 9 2 Modification Kei Sa ea pat 1 3 Motorcycle noise regulation 9 4 N Neutral indicator light 3 1 Oil level indicator light 3 2 Overdrive Engine trouble indicator light 3 2 P PARIDO Rem TA 5 7 Periodic maintenance 6 1 Periodic maintenance chart for emission control system e eee 6 3 Pre operation check list 4 1 Protective 1 3 R Rear brake
36. egular gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if ethanol content does not exceed 10 Gasohol taining methanol is not recommended by Yamaha because it can cause fuel system damage or vehicle perfor mance problems INSTRUMENT AND CONTROL FUNCTIONS OFF closed position 1 Pointed end positioned over OFF Fuel cock The fuel cock supplies fuel from the tank to the carburetors while filtering it also The fuel cock has three positions which should be set as shown in the il lustrations OFF With the fuel cock in this position fuel will not flow Always set the fuel cock to this position when the engine is not running ON normal position 1 Pointed end positioned over ON ON With the fuel cock in this position fuel flows to the carburetors Set the fuel cock to this position when starting the engine and while riding 3 8 RES reserve position 1 Pointed end positioned over RES RES This indicates reserve If you run out of fuel while riding set the fuel cock to this position Fill the tank at the first oppor tunity Be sure to set the fuel cock back to ON after refueling INSTRUMENT AND CONTROL FUNCTIONS Starter choke N Starting a cold engine requires a richer air fuel mixture A separate starter cir cu
37. ehicle from exceeding a top riding speed of approximately 112 mi h 180 km h 1 Dimmer switch 2 Turn signal switch lt 2 gt 3 Horn switch Ce Handiebar switches 1 Dimmer switch Turn the switch to for the high beam and to ZO for the low beam 2 Turn signal switch lt a gt This model is equipped with self can celling turn signals To signal a right hand turn push the switch to the right To signal a left hand turn push the switch to the left Once the switch is re leased it will return to the center posi tion To cancel the signal push the switch in after it has returned to the center position If the switch is not can celled by hand it will self cancel after the motorcycle has travelled at least 490 ft 150 m and 15 seconds have passed self cancelling mecha nism only operates when the motor cycle is moving Therefore the signal will not self cancel while you are stopped at an intersection 3 Horn switch 6c Press the switch to sound the horn INSTRUMENT AND CONTROL FUNCTIONS 42e 4 Engine stop switch 5 Start switch 4 Engine stop switch The engine stop switch is a safety de vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system Turn the switch to OY to start the en gine In case of emergency turn the switch to 5 to stop the engine 5 Start switch
38. ersections since intersections are the most likely places for motorcycle accidents c Ride where other motorists can see you Avoid riding in another motorist s blind spot 1 1 SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure you are qualified Also only lend your motorcycle to experienced operators b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with your motorcycle and all of its controls Many motorcycle accidents have been caused by motorcycle operator errors typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insufficient lean angle for the speed a Always obey the speed limits and never travel faster than warranted by road and traffic condi tions b Always signal before turning or changing lanes Make sure other motorists see you The operator s and passenger s posture are important for proper control a The operator should keep both hands on the handlebars and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold on to the operator or the seat strap or grab bar if the motor
39. ese indicators allow checking of brake pad wear with out disassembling the brake Inspect the grooves If they have almost disap peared ask a Yamaha dealer to re place the pads 1 Wear indicator groove x 2 Rear brake A wear indicator groove is provided on each brake pad This indicator allows checking of brake pad wear without disassembling the brake Inspect the groove If the groove has almost disap peared ask a Yamaha dealer to re place the pads 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Minimum level mark 1 Mirimum level mark jM Minimum ievel mark Be careful that water does not en ter the master cylinder when refill ing Water will significantiy lower the boiling point of the fluid and may result in vapor lock Observe these precautions Inspecting the brake fluid e When checking the fluid level make level sure the top of the master cylinder is Insufficient brake fluid may let air enter level by turning the handlebars the brake or clutch system possibly Use only the designated quality causing them to become ineffective Before riding check that the brake fluid is above the minimum level and fill when necessary Low brake fluid levels may indicate worn brake pads and or brake system leakage If the brake lev el is low be sure to inspect the brake pads for wear or brake system for leak age brake fluid Otherwise the rubber seals may deteriorate causing leakage and poor
40. eutral or apply the clutch lever e Push the start switch if the indicator light does not come on while pushing the start switch have a Yamaha dealer inspect the electrical circuit 7 Overdrive Engine trouble indica tor light O D e This indicator light will come on when the transmission is in over drive 5th gear This indicator light will also come on or flash if trouble occurs in an engine monitoring circuit In such a case take the motorcycle to a Yamaha dealer to have the self di agnostic systems checked INSTRUMENT AND CONTROL FUNCTIONS 1 TRIP button 2 Odometer Trip meter Speedometer This speedometer is equipped with an odometer and a trip meter Pushing the TRIP button will change the display from one to the other When set to ODO it indicates the motorcycle s to tal mileage When set to TRIP it indi cates the motorcycie s mileage since the trip meter was last reset Use the trip meter to estimate how far you can ride on a tank of fuel This information will enable you to plan fuel stops in the future To reset the trip meter to push the TRIP button until it displays TRIP then push it once again and hold it down for at least one second NOTE This motorcycle does not have a ta chometer However it is equipped with an engine speed limiter which pre vents the engine speed from exceed ing approximately 6 000 r min and the v
41. first 600 mi 1 000 km The various parts in the engine wear and polish themselves to the correct oper ating clearances During this period prolonged full throttie operation or any condition which might result in exces sive heating of the engine must be avoided 5 6 0 90 mi 0 150 km Avoid operation above 1 3 throttle Stop the engine and let it cool for 5 to 10 minutes after every hour of opera tion Vary the speed of the motorcycle from time to time Do not operate it at one set throttle position 90 300 mi 150 500 km Avoid prolonged operation above 1 2 throttie Rev the motorcycle freely through the gears but do not use full throttle at any time 300 600 mi 500 1 000 km Avoid cruising speeds in excess of 3 4 throttle After 600 mi 1 000 km of operation be sure to replace the engine oil oil filter and final gear oil OPERATION AND IMPORTANT RIDING POINTS 600 mi 1 000 km and beyond Avoid prolonged full throttle operation Vary speed occasionally any engine trouble should occur during the break in period consult a Yamaha dealer immediately Parking When parking the motorcycle stop the engine and remove the ignition key Turn the fuel cock to OFF whenever stopping the engine The exhaust system is hot Park the motorcycle in a place where pedes trians or chiidren are not likely to touch the motorcycle Do not park the motorcycle on a slope or soft groun
42. g sound has stopped press down on the cap while turning counterclockwise and remove it Ask a Yamaha dealer to inspect ge and repair the cooling system z Add coolant See NOTE leakage Level is OK Restart the engine If the engine overheats again ask a i Yamaha dealer to inspect and repair the cooling system Level is low check the cooling system for leakage Wait until the Check the coolant level in the engine has cooled reservoir tank and or radiator EE ee If it is difficult to get the recommended coolant tap water can be temporarily used provided that it is changed to the recom mended coolant as soon as possible 6 31 ROAMING Storage CLEANING AND STORAGE Cleaning Frequent thorough cleaning of your motorcycie will not only enhance its ap pearance but will improve its general performance and extend the useful life of many components Improper cleaning can damage the windshield cowlings pan els and other plastic parts Use only soft clean cloth or sponge with mild detergent and water to clean plastic If the windshield is scratched use a quality plastic polishing com pound after washing Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re
43. h touring and pacesetting Royal Star Tour deluxe This the production of fine sporting high degree of crafts lese fields inspection and basic bout the operation or maintenance of comply with the emis e Yamaha has met ice or economy of oper and your dealer pay edules and operating instruc The design and r sions standards f these standards with ation To maintain the close attention to the rec tions contained within this mani IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations AN The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS IN VOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to motorcycle NOTE A NOTE provides key information to make procedures easier or clearer This manual should be considered permanent of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your
44. he operator and may limit control ability Therefore such accessories are not recommended 2 Caution must be used if adding electrical accessories If these accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn off the engine when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has adequate ventilation 3 Always turn off the engine before leaving the motorcycle unattended and remove the ignition key When parking the motorcycle note the following 1 5 A SAFETY INFORMATION a The engine and exhaust system may be hot Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground the motorcycle may fall over c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame The motorcycle could catch fire 4 When transporting the motorcycle in another vehicle be sure it is kept upr
45. he wheels If any ab normal condition exists in a wheel consult a Yamaha dealer Do not attempt even small repairs to the wheel If a wheel is deformed or cracked it must be replaced e Tires and wheels should be bal anced whenever either one is changed or replaced Failure to have a wheel balanced can result in poor performance adverse han dling characteristics and short ened tire life e Hide at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteristics 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR e After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torque Tightening torque Valve stem nut 1 16 16 0 16 m kg 1 6 Nm Valve stem locknut 1 16 16 0 16 m kg 1 6 Nm PERIODIC MAINTENANCE AND MINOR REPAIR Accessories or replacement parts This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for it and they must be se curely mounted to maintain the inherent stability of the original de sign Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making an accessory pur chase Use of non Yamaha ap proved parts or accessories may cause loss
46. icator light lt a gt This indicator flashes when the turn switch is moved to the left or right INSTRUMENT AND CONTROL FUNCTIONS 5 Oil level indicator light This indicator light will come on if the oil level is low To check that the indicator light is working properly Turn the engine stop switch to Q and the main switch to Put the transmission in neutral or apply the clutch lever Push the start switch lf the indicator light does not come on while pushing the start switch have a Yamaha dealer inspect the electrical Circuit NOTE Even if the oil is filled to the specified level the indicator light may flicker when riding on a slope or during sud den acceleration or deceleration but this is normal High beam indicator light Fuel level indicator light Neutral indicator light IN Turn indicator light lt a 5 gt Oil level indicator light Engine overheat indicator light Overdrive Engine trouble indicator light O D 6 Engine overheat indicator light This indicator light will come on if the engine overheats If the light comes on stop the engine immediately and allow the engine to cool To check that the in dicator light is working properly 3 2 e Tum the engine stop switch to QO and the main switch to ON e Put the transmission in n
47. ied This model is equipped with a canister essary adjust the gap to specifica torque as soon as possible to prevent the discharging of fuel vapor into the atmosphere Before using this motorcycle be sure to check the fol Spark plug gap lowing 0 03 0 04 in 0 8 0 9 mm e Check each hose connection Check each hose and canister for 2 Clean the gasket surface Wipe off cracks or damage Replace if any grime from the threads damaged e Make sure the canister breather is not blocked Clean it if necessary tion 4 Install the spark plug caps 6 8 PERIODIC MAINTENANCE AND MINOR REPAIR 2 Stop the engine and wait for a few minutes Check the oil level through the level window located at the lower part of the right side crankcase cover NOTE Wait a few minutes until the oil level settles before checking rema n i aod 3 The oil level should be between Maximum level mark Mm 3 Minimum level mark the maximum and minimum Engine and oil filter cartridge re marks If the level is low fillthe en placement Engine oil gine with sufficient recommended 1 Warm up the engine for several Oil level inspection oil to reach the specified level minutes 1 Place the motorcycle on a level 2 Stop the engine Place an oil pan place and hold it in an upright posi under the engine and remove the 1 Engine oil filler cap tion Wa
48. ight and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 f you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get in your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash it off with soap and water and change your clothes 1 6 A SAFETY INFORMATION Location of the important labels Please read the following labels carefuily before operating this motorcycle N 0 h 4 193 s v 6 5 4 SAFETY INFORMATION 1 California only 4 WARNING EMISSION HOSE ROUTING This unit contains high pressure nitrogen gas Mishandling can cause explosion CARB CARB Read owner s manual for instructions FROM Do not incinerate puncture or open FUEL TANK YAMAHA 4 22259 00 CANISTER TO ATMOSPHERE 5 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 165 maximum load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 280 kPa 2 80 kgf cm 41 psi 4NK 21668 A0 4LE 21686 A0 A WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection
49. imum turning radius Basic weight with oil and full fuel tank Engine Engine type Cylinder arrangement Displacement Bore x Stroke Compression ratio Starting system Lubrication system XVZ13LT C 97 8 in 2 485 mm 37 4 in 950 mm 58 1 in 1 475 mm 28 5 in 725 mm 66 7 in 1 695 mm 5 7 in 145 mm 134 in 3 400 mm 783 Ib 355 kg Liquid cooled 4 stroke DOHC V type 4 cylinder 1 294 cm 3 11 x 2 60 in 79 x 66 mm 10 1 Electric starter Wet sump 8 1 Engine oil Type Recommended engine oil classification 0 10 30 50 70 90 110 130 F og xu a YAMALUBE 4 10W30 TEE YAMALUBE 4 20040 j or SAE 20W40 20 10 10 20 30 40 50 C API Service SE SF SG type or higher Be sure to use motor oils that do not contain anti fric tion modifiers Passenger car motor oils often labeled Energy Conserving contain anti friction additives which will cause clutch and or starter clutch slippage resulting in reduced component life and poor engine performance Quantity Periodic oil change With oil filter replacement Total amount 3 7 US qt 3 1 Imp qt 3 5 L 3 9 US qt 3 3 Imp qt 3 7 L 4 5 US qt 3 8 Imp qt 4 3 L SPECIFICATIONS Radiator Operation Left foot operation Capacity including all routes 3 07 US qt 2 55 Imp qt 2 9 L Gear ratio Final gear oil 1st 2 437 Type SAE80API GL 4 Hypoid Gear 2nd 1 578 Oil 3rd 1 160 Quantity 0 21 US qt 0 18
50. it supplies this mixture Move in direction to turn on the starter choke Move in direction to turn off the starter choke 1 Steering lock Steering lock The steering lock is located on the left side of the head pipe To lock the steering 1 Turn the handlebars all the way to the right 2 Open the steering lock cover 3 Insert the key and turn it counter clockwise 1 8 turn 4 Push the key in and turn it back 1 8 turn clockwise Check that the steering is locked Remove the key and close the steering lock cover o 3 9 To unlock the steering 1 Open the steering lock cover 2 Insert the key turn it counterclock wise 1 8 turn and let go of it It au tomatically moves to where it can be removed 3 Remove the key and close the steering lock cover On the right side of the headpipe there is also a place to lock the steering with a padlock Turn the handlebars to align the holes in the two brackets and lock the steering with a suitable padlock INSTRUMENT AND CONTROL FUNCTIONS Rider seat The rider seat lock is located below the rider seat on the left side To open the seat insert the key in the seat lock and turn it clockwise Then remove the seat To reinstall the seat insert the projec tion on the front of the seat into the seat holder on the frame then push down on the rear of the seat Turn the key to the center position and remove it Make sure that the seat is s
51. line and exhaust 1 5 Location of the important 1 7 N SAFETY INFORMATION TWO WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING HE OR SHE SHOULD 1 2 3 4 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANU AL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding Always make pre operation checks Careful checks may help prevent an accident This motorcycle is designed to carry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when you approach and pass through int
52. locknut to the speci fied torque Tightening torque Locknut 18 fi lb 2 5 m kg 25 Nm Always tighten the locknut against the spring adjusting nut and tighten the locknut to the specified torque WARNING This shock absorber contains high ly pressurized nitrogen gas Read and understand the following infor mation before handling the shock absorber The manufacturer cannot be heid responsible for property damage or personal injury that may result from improper handling e Do tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Take your shock absorber to a Yamaha dealer for any service 3 15 Sidestand This modei is equipped with an ignition circuit cut off system The motorcycle must not be ridden when the sidestand is down The sidestand is located on the left side of the frame Refer to page 5 1 for an explanation of this system ed with the sidestand in the down position If the stand is not properly retracted it couid contact the ground and distract the operator re sulting in a possibie loss of control Yamaha has designed into this motorcycle a lockout system to as sist the operator in fulfilling the re sponsibility of
53. lso make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the machine is changed To avoid the possibility of an accident extreme caution should be used if adding cargo or accessories to your motorcycle Use extra care if riding a motorcycle which has added cargo or accessories Here are some general guidelines to foliow if loading cargo or adding accessories to your motorcycle 1 3 A SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of 392 Ib 178 kg When loading within these weight limits keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or instability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Recheck accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebars front forks or front fender These items in cluding such cargo as sleeping bags duffle bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for
54. motorcycle and this manual If there is any question concerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE IMPORTANT MANUAL INFORMATION LABEL HERE XVZ13LTM C OWNER S MANUAL 1999 by Yamaha Motor Corporation U S A 1st Edition July 1999 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited P N LIT 11626 13 27 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 CLEANING AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX eere E Protective ae Ha Du ense bid WOGINCAU OM E C Loading and accessories 1 3 Gaso
55. n the screws as the lens may break 6 29 PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting chart Never check the fuel system while smoking or in the vicinity of an open flame Enough fuel There is compression No compression 3 Ignition Wet Wipe clean with dry cloth and correct Open throttle half way and start Remove spark spark gap or replace spark plugs the engine plugs and Ask a Yamaha dealer to inspect oe doesn t start go to battery 1 Fuel Go to compression check Engine doesn t start go to compression check Go to ignition check Check if there is fuel in the fuel tank Supply fuel 2 Compression Use the electric starter Ask a Yamaha dealer to inspect check electrodes 4 Battery Use the electric starter slowly recharge 6 30 Engine doesn t start ask a Yamaha dealer to inspect PERIODIC MAINTENANCE AND MINOR REPAIR 5 Engine overheating Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Open the radiator cap as follows Wait until the engine has cooled Remove the radiator cap stopper by removing the screw Place a thick rag like a towel over the radiator cap and slowly rotate the cap counterclockwise to the detent This procedure allows any residual pressure to escape When the hissin
56. nd brake and clutch adjustments 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Series as specified in the appropriate Owners Manual and Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of busi ness WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycle dealer in order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the inspec tion EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Royal Star Series that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first
57. or could cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying YAMAHA MOTOR CORP U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer YAMAHA MOTOR CORP U S A To contact NHTSA you may either the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering wi
58. or looseness Medium weight wheel Moderately repack every bearing grease 16 000 mi 25 000 Km e Check apie for Rear suspen disulfide Since these items require special toois data and technical skills they should be serviced by a Yamaha dealer 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE gt o For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months repeat the same maintenance as listed in the chart from the 4 000 mi 7 000 km or 6 month interval NOTE e The air filter needs more frequent service if you are riding in unusuaily wet or dusty areas Hydraulic brake and ciutch systems e After disassembling the master cylinder caliper cylinder or clutch release cylinder always replace the brake fluid Check the brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required Replace the oil seals on the inner parts of the master cylinder caliper cylinder and clutch release cylinder every two years e Replace the brake and clutch hoses every four years or if cracked or damaged 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Spark plug cap Spark plugs Removal 1 Remove the spark plug caps 1 Spark plug wrench 2 Use the spark plug wrench in the tool kit to remove the spark plugs as shown Inspection The spark plug is an importan
59. place if y y y y Cooling system necessary Replace coolant every Ethylene glycol e Adjust iis play Brake system Check and replace pads TN if necessary e Check operation and fluid leakage See NOTE page 6 6 Correct if necessary Check oil level and for leakage 7 Final gear oil e Replace every 16 000 mi ents boo Replace Check Replace 25 000 km or g 24 months s Apelv ehaln labs Yamaha chain and Control cable x hi cable lube or SAE 10W30 motor oil PERIODIC MAINTENANCE AND MINOR REPAIR mn INITIAL ODOMETER READINGS 600 mi 4 000 mi 8 000 mi 12 000 mi i ROUTINE TYPE 1 000 km 7 000 13 000 km 19 000 km or or or 1 month 6 months 12 months 18 months 24 months 30 months Check bearing assembly Rear arm pivot for looseness Medium weight wheel bearing e Moderately repack every bearing grease 16 000 mi 25 000 km Brake Yamaha chain and Clutch lever Apply chain lube lightly cable lube or SAE y N y y pivot shaft 10W30 motor oil Yamaha chain and Lubricate and shift l cable lube or SAE Check operation and Yamaha chain and Sidestand pivot lubricate cable lube or SAE e Apply chain lube lightly 10W30 motor Sidestand e Check and clean or switch replace if necessary Check operation and for ELI EIE Check bearing assembly f
60. play fluid leve and vehicle for fluid leakage e Fill with DOT 4 brake fluid if necessary 6 18 6 22 e Check operation free play fluid level and vehicle for fluid leakage e Fili with DOT 4 brake fluid if necessary foun ESI PS 69 Coolant reservoir coolant necessary Final gear Check vehicle for ieakage 6 11 Wheels and tires e Check tire pressure wear and for damage 6 14 6 16 Brake and shift Check for smooth operation shafts Lubricate if necessary Brake and clutch lever Check for smooth operation e pivots Lubricate if necessary e Check jo smooth operation Sidestand pivot Lubricate if necessary P CHECKS 5 Make sure that all nuts bolts and screws properly tightened Chassis fasteners Tighten if necessary Check fuel level Fill with fuel if necessary Lights signals and Check for proper operation 6 27 6 29 _ Pre operation checks should be made each time the motorcycle is used Such an inspection be thoroughly accom plished in a very short time and the added safety it assures is more than worth the time involved e if any item in the PRE OPERATION CHECK is not working properly have it inspected and repaired before op erating
61. retracting the sidestand Please check carefully the operating instructions listed be iow and if there is any indication of a malfunction return the motorcycle to a Yamaha dealer immediately for repair Sidestand ciutch switch operation check Check the operation of the sidestand switch and clutch switch against the in formation below TURN THE MAIN SWITCH TO ON AND THE ENGINE STOP SWITCH TO TRANSMISSION IS IN GEAR AND SIDESTAND IS UP PULL IN CLUTCH LEVER AND PUSH THE START SWITCH CLUTCH SWITCH IS OK ENGINE WILL START SIDESTAND IS DOWN ENGINE WILL STALL SIDESTAND SWITCH IS OK Awan If improper operation is noted suit a Yamaha dealer immediately SERIALS AN DOAN 76 x 2 5 iL YL utes two BERETS Pre operalon CHECK ISU PRE OPERATION CHECKS _ Owners are personally responsible for their vehicle s condition Your motorcycie s vital functions can start to deteriorate quickly and unexpectedly even if it remains unused for instance if it is exposed to the elements Any damage fluid leak or loss of tire pressure could have serious consequences Therefore it is very important that in addition to a thorough visual in spection you check the following points before each ride PRE OPERATION CHECK LIST CHECKS T PAGE Front brake Check operation free
62. rm up the engine for sev oil filler cap eral minutes 3 Remove the drain bolt and drain the oil 4 Remove the oil filter by using an Be sure the motorcycle is positioned filter wrench straight up when checking the oil level A slight tilt toward the side can result in NOTE An oil filter wrench is available at a false readings nearby Yamaha dealer 6 9 PERIODIC MAINTENANCE AND MINOR REPAIR 7 Install the new oil filter and tighten it to the specified torque with an oil filter wrench NOTE nn When installing the oil filter tighten it to the proper torque by using a torque wrench 1 Engine oi drain bolt Tightening torque 1 Oil filter 5 Reinstall the drain bolt and tighten Oil filter 8 Fill the engine with sufficient rec it to the specified torque 12 ft lb 1 7 m kg 17 Nm ommended oil Install the oil filler cap and tighten it Tightening torque Drain bolt Recommended oil 31 ft lb 4 3 m kg 43 Nm See page 8 1 Oil quantity 6 Apply a light coat of engine oil to Total amount the O ring of new oil filter 4 5 US qt 3 8 Imp at 4 3 L NOTE Periodic oil change Make sure the O ring is seated proper 3 7 US qt 3 1 Imp qt 3 5 L ly With oil filter replacement 3 9 US qt 3 3 Imp qt 3 7 L 6 10 PERIODIC MAINTENANCE AND MINOR REPAIR e Do not put in any chemical addi tives Engine oil also lubricates the clutch and additives could cause clutch slippage e Be sur
63. rn signal and taillight bulb 6 29 Turn signal switch 3 3 V Valve clearance adjustment 6 13 Vehicle identification number 9 1 AM 6 16 3 11 PROTECT YOUR INVESTMENT use Genuine YAMAHA Parts And Accessories YAMAHA TT
64. subject to certain stated limita tions THE PERIOD OF WARRANTY for the Yamaha Royal Star Se ries including windshield saddlebags and mounting hardware installed as original equipment shalt be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workman ship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty peri od Ali parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts c strain neglect or abuse d Lack of proper maintenance or storage Accident or collision damage f Modification to original parts g Damage due to improper transportation SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or normal wear and tear Examples include periodic changes and lu brication filter cleaning and replacement spark plugs tune ups coolant a
65. t engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine Normally all spark plugs from the same engine should have the same color on the white insulator around the center elec trode The ideal color at this point is a medium to light tan color for motor cycle that is being ridden normally If one spark plug shows a distinctly differ 6 7 ent color there could be something wrong with the engine Do not attempt to diagnose such problems yourself In stead take the motorcycle to a Yamaha dealer You should periodical ly remove and inspect the spark plugs because heat and deposits will cause any spark plug to slowly break down and erode If electrode erosion be comes excessive or if carbon and oth er deposits are excessive you should replace the spark plug with the speci fied plug Specified spark plug DPR7EA 9 NGK or X22EPR U9 DENSO PERIODIC MAINTENANCE AND MINOR REPAIR 3 Install the spark plug and tighten it to the specified torque Tightening torque Spark plug 12 5 ft lb 1 75 m kg 17 5 Nm io NOTE If a torque wrench is not available when a Spark plug gap you are installing a spark plug a good Installation estimate of the correct torque is 1 4 to 1 Measure the electrode gap with a 1 2 turn past finger tight Have the Canister for California only wire thickness gauge and if nec spark plug tightened to the specif
66. t requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law Accessories or replacement parts 6 17 Adjusting front fork preload 3 13 Adjusting rear shock absorber preload 3 14 B Baten oisi qa edits 6 25 Brake and clutch lever lubrication 6 23 Brake and shift pedal lubrication 6 22 Brake fluid replacement 6 22 Brake light switch adjustment 6 19 C Canister for California 6 8 Carburetor adjustment 6 13 Checking the front and rear brake pads 6 20 CIO GIANG 7 1 Gl teh
67. th the following systems 1 modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct CONSUMER INFORMATION MAINTENANCE RECORD Copies of work orders and or receipts for parts you purchase and install will be required to document that maintenance has been completed in accordance with the emission warranty The chart below is printed only as a reminder to you that the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE MILEAGE NAME AND ADDRESS REMARKS 600 mi 1 000km or 1 4 000 mi 7 000km or 6 mos 8 000 mi 13 000km or 12 mos 12 000 mi 19 000km or 18 mos 16 000 mi 25 000km or 24 mos 20 000 mi 31 000km or 30 mos 24 000 mi 37 000km or 36 mos CONSUMER INFORMATION MAINTENANCE DATE OF SERVICING DEALER 28 000 mi 43 000km or 42 mos 32 000 mi 49 000km or 48 mos 55 000km or 54 mos 40 000 mi 61 000km or 60 mos 9 6 CONSUMER INFORMATION ROYAL STAR ROYAL STAR TOUR CLASSIC WARRANTY GUIDE Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Series motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein
68. the motorcycle e The engine and exhaust system will be very hot after the engine has been run Be careful not to touch them or to aliow any clothing item to contact them during inspection or repair 4 2 V NR RA gr Starting and warming up a cold engine Starting a warm engine To start out and accelerate To decelerate Recommended shift points Engine break in PSI KING pss ioa ERN d PLAS PY LEA t ty Rn ttt ttt AERA IIA AAA AEH 9 1 5 4 5 4 5 5 5 5 5 6 5 6 5 7 Before riding this motorcycle become thoroughly familiar with all operating controls and their functions Consult Yamaha dealer regarding any control or function that you do not thoroughly understand Never start your engine or let it run for any length of time in a closed area The exhaust fumes are poisonous and can cause 1055 of consciousness and death within a short time Always operate your motorcycle in an area with adequate ventilation OPERATION AND IMPORTANT RIDING POINTS Before starting out always be sure the sidestand is up Failure to retract the sidestand com pletely can result in a serious accident when you try to turn a corner A careful where you store sonal items on the motorcycle Avoid blocking the air cleaner in
69. tion pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories fairing saddlebags etc if approved for this model and vehicle speed Sab TTBS 36 psi 36 psi Up 19 90 198 5 2 50 katicm 2 50 250 kPa 250 kPa 36 psi 41 psi ad 2 50 kgt em 2 80 kgf cm 250 kPa 280 kPa Load is the total weight of cargo rider passenger and accessories 6 14 Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure the total weight of the cargo rider passenger and accessories fairing saddlebags etc if approved for this model does not exceed the maximum load of the motorcycle Operation of an over loaded motorcycle could cause tire damage an accident or even injury PERIODIC MAINTENANCE AND MINOR REPAIR Tire inspection Always check the tires before operating the motorcycle If a tire tread shows cross
70. trical system Ignition system Charging system Type Standard output Battery Type Voltage capacity Headlight type Single disc brake Right foot operation Telescopic fork Swingarm Coil air spring Oil damper Coil spring Gas oil damper 5 5 in 140 mm 3 7 in 95 mm 1 digital A C magneto 14 V 23 A 5 000 r min YTX20L BS 12 V 18 AH Quartz bulb halogen SPECIFICATIONS Bulb voltage wattage x quantity Headlight 12 V 60 55 W x 1 Tail brake light 12 V 8 27 W x 1 Front turn signal position light 12 V 27 8 W x2 Rear turn signal light 12V 27W x2 Meter light 14 V 1 4W x2 Neutral indicator light 12V 1 7W High beam indicator light 12V 1 7W x 1 Turn indicator light 12V 1 7W x 1 Fuel level indicator light 14V 3Wx1 Engine overheat indicator light 12V 1 7W x 1 Oil level indicator light 12V 1 7W x 1 Overdrive Engine trouble indicator light 12V 1 7W x 1 Fuses Main fuse 30 A Ignition fuse 10A Signaling system fuse 20A Headlight fuse 20A Fan fuse 10A Odometer fuse 5A Identification number records 9 1 Key identification number esent 9 1 Vehicle identification 9 1 m 9 2 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance
71. ts To decelerate 1 Apply both the front and the rear To start out and accelerate 1 Pull the clutch lever to disengage the clutch brakes at the same time to slow the motorcycle 2 Shift into first gear The neutral in dicator light should go out When the motorcycle reaches 3 Open the throttle gradually and at 16 25 km h shift into first the same time release the clutch gear Any time the engine is about lever slowly to stall or runs very roughly pull in 4 At the recommended shift points the clutch and use the brakes to shown in the table on page 5 6 close the throttle and at the same time quickly pull in the clutch le ver stop When the motorcycle is almost completely stopped shift into neu tral The neutral indicator light should come on OPERATION AND IMPORTANT RIDING POINTS Recommended shift points ist 2nd 2nd 3rd 4th 4th gt 5th Acceleration shift point km h mi h Deceleration shift point km h mi h 1 3 0 90 mi 0 150 km 1 2 90 300 mi 150 500 km 3 4 300 600 mi 500 1 000km 1 600mi 1 000km S 3 44 Engine break in There ts never a more important period in the life of your motorcycle than the period between zero and 600 mi 1 000 km For this reason we ask that you carefully read the following al Because the engine is brand new you must not put an excessive load on it for the
72. use on this motorcycle Since Yamaha cannot test all other accessories which may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories You should use extreme caution when selecting and installing any accessories Keep in mind these guidelines for mounting accessories in addition to those provided under LOADING 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure it does not in any way reduce ground clear ance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors A SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when being passed by or passing large ve hicles c Certain accessories can displace the operator from his or her normal riding position This improp er position limits the freedom of movement of t
73. usting rear shock absorber preload 3 14 SHIGE STAIN 3 15 Sidestand clutch switch operation 3 16 INSTRUMENT AND CONTROL FUNCTIONS Main switch The main switch controls the ignition and lighting systems Its operation is described below ON All electrical circuits are switched on and the headlight meter light taillight and front position lights come on The engine can be started The key cannot be removed in this position OFF All electrical circuits are switched off The key can be removed in this posi tion High beam indicator light O Fuel level indicator light a Neutral indicator light Turn indicator light lt gt Oil level indicator light Engine overheat indicator light Overdrive Engine trouble indicator light O D c 7 Indicator lights 1 High beam indicator light O This indicator comes on when the headlight high beam is used 3 1 2 Fuel level indicator light When the fuel level drops below ap proximately 0 9 US gal 0 8 Imp gai 3 5 L this light will come on When this light comes on switch the fuel cock to RES Then fill the tank at the first op portunity 3 Neutral indicator light N This indicator comes on when the transmission is in neutral 4 Turn ind
74. ve the spark plugs pour about one tablespoon of SAE 10W30 or 20W40 motor oil in each spark plug hole and reinstall the spark plugs Turn the engine over several times ground the spark plug leads to coat the cylinder walls with oil When using the starter motor to crank the engine remove the spark plug wires and ground them to pre vent sparking 7 3 3 Lubricate all control cables NOTE Use Yamaha Power Cable Luber and Yamaha Lube Zall or equivalent to pressure lubricate the cables and purge out any moisture between the in ner and outer cables 4 Block up the frame to raise both wheels off the ground 5 Tie a plastic bag over the exhaust pipe outlets to prevent moisture from entering 6 storing in a humid or salt air at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover CLEANING AND STORAGE 7 Remove the battery and fully charge it Store it in a cool dry place and recharge it once a month Do not store the battery in an excessively warm or cold place less than 0 C 30 F or more than 30 C 90 F See page 6 25 for battery storage precautions Make any necessary repairs before storing the motorcycle 7 4 SPO CIICANONS 8 1 SPECIFICATIONS Specifications Model Dimensions Overall length Overall width Overall height Seat height Wheelbase Ground clearance Min
75. wise lines minimum tread depth if the tire has a nail or glass fragments in it or if the side wall is cracked con tact a Yamaha dealer immediately and have the tire replaced 1 Sidewall 2 Wear indicator a Tread depth Minimum tire tread depth front and rear A WARNING It is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer 6 15 Tire information This motorcycle is equipped with tube less tires tire valves and cast wheels After extensive tests the tires men tioned below have been approved by Yamaha Motor Co Ltd for this model No guarantee for handling characteristics can be given if tire combinations other than what is ap proved are used on this motorcycle The front and rear tires should be of the same manufacture and design Always use the tire valves and valve cores listed below Be sure to install the valve caps securely as these are important to prevent air pres sure leakage 1 Tire valve 2 Valve core 3 Valve cap with seal FRONT Dunlop 150 80 16 71H D404F REAR 150 90B15M C 74H G702 p AM 5000 Wheels To ensure maximum performance long service and safe operation note the following e Always inspect the wheels before a ride Check for cracks bends or warpage of t

Yamaha 2000 Royal Star Tour Deluxe Owner's Manual

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