Home

Yamaha 1998 Royal Star Tour Classic Owner's Manual

1. Specifications Model XVZ13A AT Compression ratio 10 1 Dimensions Starting system Electric starter Overall length 97 6 in 2 480 mm Lubrication system Wet sump Overall width 36 4 in 925 mm Engine oil Overall height Type XVZ13A 45 7 in 1 160 mm eon ae ee ee XVZ13AT 55 9 in 1 420 mm VANALUBE 4 10W30 Seat height a pe XVZ13A 28 1 in 715 mm Eg 1 VAMALUBE 4 20W40 XVZ13AT 28 5 in 725 mm 1 or SAE 20W40 Wheelbase 66 7 in 1 695 mm ae oe HS Ground clearance 5 9 in 150 mm eee o AA Minimum turning radius 133 9 in 3 400 mm Gissiiestoe EP ie EK PEPEE Basic weight e g SF SE SF SE CC with oil and full fuel tank SF SE SD etc XVZ13A 728 Ib 330 kg Capacity XVZ13AT 765 Ib 347 kg Periodic oil change 3 7 US qt 3 1 Imp qt 3 5 L Engine With oil fitter replacement 3 9 US qt 3 3 Imp qt 3 7 L Engine type Liquid cooled 4 stroke DOHC Total amount 4 5 US qt 3 8 Imp at 4 3 L Cylinder arrangement V type 4 cylinder Final gear oil Displacement 1 294 cm Type SAFBOAPI GL 4 Hypoid Gear Bore x Stroke 3 11 x 2 60 in 79 x 66 mm Oil Final gear case capacity 0 21 US qt 0 18 Imp qt 0 2 L Radiator Quantity including all routes Air filter Fuel Type Fuel tank capacity Reserve amount Carburetor Type x quantity Manufacturer Spark plug Type Manufacturer Spark plug gap Clutch type Transmission Primary reduction system Primary reduction ratio secondary reduction syste
2. What responsibility does my dealer have under this warranty Each Yamaha motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfa tion at the time of sale and upon your request at any later date In addition each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the warranty coverage to remain effective 9 8 CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha motorcycle dealer within the continental United States Be sure to bring your warranty registration identification or other vatid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT PO Box 6555 Cypress Catiformia 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any impo
3. 1 The engine can be started only under the following conditions a The transmission is in neutral b The sidestand is up the transmis sion is in gear and the clutch is disengaged 2 The motorcycle must not be rid den when the sidestand is down Before going through the following steps check the function of the sid estand switch and clutch switch Refer to page 3 17 1 Turn the fuel cock to ON 2 Turn the main switch to ON and the engine stop switch to CO CAUTION If the fuel indicator light comes on check the fuel level If necessary fill the tank with fuel 3 Shift the transmission into neutral NOTES a i When the transmission is in neutral the neutral indicator light should be on if the light does not come on ask a Yamaha dealer to inspect it 4 Turn on the starter choke and completely close the throttle grip 5 Start the engine by pushing the start switch NOTE EEE If the engine fails to start release the start switch wait a few seconds then try again Each attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one attempt 5 2 OPERATION AND IMPORTANT RIDING POINTS CAUTION The oil level indicator light and en gine overheat indicator light should come on when the start switch is pushed and should go off when the start switch is released If the oil level indicator light flickers
4. EN INTRODUCTION Congratulations on your purchase of the Yamaha Royal Star Royal Star Tour Clas sic This model is the result of Yama as vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and religpiny that have made Yamaha a leader i in these fields This manual will give you an understanding Le the operation inspection and basic The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicab eat the date of manufacture Yamaha has met these standards without reducing the Forv S performance or economy of opera tion To maintain these high standards i tis important that you and your dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations Q The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or a person inspecting or repairing the motorcycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer CAU
5. Starting a warm NONE sa 5 3 SKAG OE ES EG GE era tas aes Ene T 5 4 To start out and accelerate ss ses ee Ee ER ee EA Ge 5 5 Todecelerate sia EG NE Ge 5 5 Recommended shift point c cecssececececeeeeenessereeeeeceenenaeconeteenens 5 6 Engine break si EDE eN sk vee Dee De ee RD ee EE Se NI 5 6 Pus 5 7 OPERATION AND IMPORTANT RIDING POINTS IE SN e 1 Before riding this motorcycle become thoroughly familiar with all operating controls and their functions Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand 2 Never start your engine or let it run for any length of time in a closed area The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time Al ways operate your motorcycle in an area with adequate venti lation EA ELI 3 Before starting out always be sure the sidestand is up Fail ure to retract the sidestand completely can result in a seri ous accident when you try to turn a corner CAUTION 1 Be careful where you store per sonal items on the motorcycle Avoid blocking the air cleaner in take or performance will suffer 2 Be careful not to put anything near the battery and its termi nais Electrical failure and acid corrosion may result 5 1 Starting and warming up a cold engine NOTE ma es oo This motorcycle is equipped with an ig nition circuit cut off system
6. AND CONTROL FUNCTIONS Saddlebags XVZ13AT C To open 1 Unbuckle the belts and fold up the outside flap 2 Open the zippers and fold out the inside flap To close 1 2 Fold the inside flap in and close the zippers Fold the outside flap down and buckle both belts securely For saddlebag cleaning and care see page 7 3 Always be sure to close and lock each saddlebag securely before operating the motor cycle Distribute weight evenly on each side of the motorcycle Never exceed the maximum loading limit of 11 Ib 5 kg in each saddlebag Improper load ing or overloading can cause vehicle handling problems leading to an accident or per sonal injury INSTRUMENT AND CONTROL FUNCTIONS 1 Air valve Front fork spring preload adjustment Each fork leg is equipped with an air valve to adjust the spring preload The spring preload is adjusted by changing the air pressure in each fork leg In creasing the air pressure increases the spring preload decreasing air pres sure decreases spring preload Spe cial equipment is required to adjust the air pressure in the front fork Have your Yamaha dealer make this adjustment NOTE Fre it sn In order to check or adjust the air pres sure the motorcycle must be elevated so the front wheel is not in contact with the ground A WARNING Each fork leg must be set to the same pressure Uneven setting can cause poor handling and lo
7. cause injury or death you should immedi ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying YAMAHA MOTOR CORP U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in group of vehicles it may order a recall and remedy campaign However NHTSA cannot become invoived in individual problems between you your dealer or YAMAHA MOTOR CORP U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the followin
8. e Push the start switch lf the indicator light does not come on while pushing the start switch have a Yamaha dealer inspect the electrical circuit INSTRUMENT AND CONTROL FUNCTIONS NOTE oo si ee ee NEE AR IE Even if the oil is filled to the specified level the indicator light may flicker when riding on a slope or during sud den acceleration or deceleration but this is normal 3 2 INSTRUMENT AND CONTROL FUNCTIONS 6 Engine overheat indicator light E This indicator light will come on if the engine overheats If the light comes on stop the engine immediately and allow the engine to cool To check that the indicator light is working properly e Turn the engine stop switch to C and the main switch to ON Put the transmission in neutral or apply the clutch lever e Push the start switch If the indicator light does not come on while pushing the start switch have a Yamaha dealer inspect the electrical circuit 7 Overdrive Engine trouble indi cator light O D gt This indicator light will come on when the transmission is in over drive 5th gear This indicator light will also come on or flash if trouble occurs in an engine monitoring circuit In such a case take the motorcycle to a Yamaha dealer to have the self diagnostic systems checked 3 3 1 Trip button 2 Odometer Trip meter Speedometer This speedometer is equipped with an odometer and a trip m
9. fied torque as soon as possible Engine oil Oil level inspection e Place the motorcycle on a level place and hold it in an upright po sition Warm up the engine for se veral minutes Stop the engine and wait for a few minutes Check the oil level through the level window located at the lower part of the right side crankcase cover NOTE oo Wait a few minutes until the oil level settles before checking 6 9 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Engine oil filler cap Engine oil and oil filter cartridge replacement e Warm up the engine for several minutes e Stop the engine Place an oil pan under the engine and remove the oil filler cap e Remove the drain plug and drain the oil e Remove the oil filter by using an oil filter wrench NOTE An oil filter wrench is available at a nearby Yamaha dealer 1 Engine oil drain plug Reinstall the drain plug and tigh ten it to the specified torque Tightening torque Drain plug 27 5 ft lb 3 8 m kg 38 Nm Apply a light coat of engine oil to the O ring of new oil filter NOTE Make sure the O ring is seated properly e Install the oil filter and tighten it to the specified torque with an oil fil ter wrench Tightening torque Oil filter 12 ft lb 1 7 m kg 17 Nm 1 Engine oil filter cartridge e Fill the engine with sufficient re commended oil Install the oil filler cap and tighten it Recommended oil Se
10. in the performance of periodic maintenance However some other tools such as a torque wrench are also necessary to perform the maintenance correctly NOTE dte Ee If you do not have necessary tools re quired during a service operation take your motorcycle to a Yamaha dealer for service Modifications to this motorcycie not approved by Yamaha may cause loss of performance excessive emissions and render it unsafe for use Consult a Yamaha dealer be fore attempting any changes PERIODIC MAINTENANCE AND MINOR REPAIR 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM Spark plug Crankcase Ventilation system Es Exhaust system E Idle speed Evaporative Emission control system For Calitornia only ED Check and adjust valve clearance when Di Sea deed Check condition Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months e Check ventilation hose for cracks or damage Replace if necessary Check for leakage Retighten if necessary Replace gasket s if necessary e Check and adjust engine idle speed Adjust cable free play e Check control system for damage Replace if necessary INITIAL 600 mi 1 000 km or 1 month Check fuel hose for cracks or damage n Replace if necessary Replace initial 20 000 mi 31
11. lock The helmet may hit cable through the buckle on the helmet objects causing loss of control and strap then place both cable loops over possibly an accident the holder and close the seat securely 3 12 INSTRUMENT AND CONTROL FUNCTIONS Tighten the windshield bolts securely after adjustment After adjusting turn the han diebars to the left and right making sure there is no ob By i struction and that the wind FE e aa 1 Windshield shield does not contact any 1 Headlight cover 2 Bolt x 4 other parts etc 2 Screw x 4 Open the throttle and make 1 Remove the bolts on each side of Windshield XVZ13AT C sure it returns properly when iha windshield Move he ie de The windshield height and angle can released Otherwise an acci shield to the desired position and be adjusted to suit the rider s prefer dent or injury could result reinstall the bolts Be sure to tight ence ANGLE ADJUSTMENT en the bolts to the specified Loosen the bolts on each side of the torque l windshield Move the windshield tothe 2 Loosen the screws which hold the desired position then be sure to tight headlight SST Position the cov en the bolts to the specified torque er so it will fit close to the head HEIGHT ADJUSTMENT light without touching it Retighten There are two height positions To the screws change the height Tightening torque Windshield bolts 12 ft lb 1 6 m kg 16 Nm 3 13 INSTRUMENT
12. same procedure when shifting to the next higher gear Al ways shift gears at the recom mended shift points 5 5 To decelerate 1 Apply both the front and the rear brakes at the same time to slow the motorcycle When the motorcycle reaches 16 mi h 25 km h shift into first gear Any time the engine is about to stall or runs very roughly pull in the clutch and use the brakes to stop When the motorcycle is almost completely stopped shift into neutral The neutral indicator light should come on OPERATION AND IMPORTANT RIDING POINTS Recommended shift point le Acceleration shift point mi h km h Deceleration shift point mi h km h 16 25 16 25 16 25 16 25 1 3 0 90 mi 1 3 0 150 km 1 2 r 1 2 90 300 mi 1 150 500 km 1 wy 3 4 300 600 mi 500 1 000 km 1 600 mi 1 000 km Engine break in There is never a more important period in the life of your motorcycle than the period between zero and 600 mi 1 000 km For this reason we ask that you carefully read the following materi al Because the engine is brand new you must not put an excessive load on it for the first 600 mi 1 000 km The various parts in the engine wear and polish themselves to the correct oper ating clearances During this period prolonged full throttle operation or any condition which might result in exces sive heating of the engine must be avoided 1 0 9
13. until it cools down 4 Put a new bulb into position and secure it in place with the bulb holder PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION Avoid touching the glass part of a bulb Keep it free from oil other wise the transparency of the glass life of the bulb and luminous flux will be adversely affected If oil gets on a bulb thoroughly clean it with a cloth moistened with alcohol or lac quer thinner 5 Install the bulb cover and the headlight connector If the head light beam adjustment is neces sary ask a Yamaha dealer to make that adjustment 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting Although Yamaha motorcycles receive a rigid inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The trouble 1 Screw x 2 1 Screw x 3 shooting chart describes a quick easy sen procedure for making checks Turn signal and taillight bulb If your motorcycle requires any repair replacement bring it to a Yamaha dealer The skilled 1 Remove the screws and the technicians at a Yamaha dealership 6 lense have the tools experience and know 2 Push the bulb inward and tum it how to properly service your motor counterclockwise cycle Use only genuine Yamaha parts 3 Place a new bulb in the socket on your motorcycle Imitation parts Pu
14. 0 mi 0 150 km Avoid operation above 1 3 throttle Stop the engine and let it cool for 5 to 10 minutes after every hour of operation Vary the speed of the motorcycle from time to time Do not operate it at one set throttle position 2 90 300 mi 150 500 km Avoid prolonged operation above 1 2 throttle Rev the motorcycle freely through the gears but do not use full throttle at any time 3 300 600 mi 500 1 000 km Avoid cruising speeds in excess of 3 4 throttle CAUTION After 600 mi 1 000 km of operation be sure to replace the engine oil oil filter and final gear oil OPERATION AND IMPORTANT RIDING POINTS 4 600 mi 1 000 km and beyond amp Avoid prolonged full throttle oper AY ation Vary speed occasionally p SP y ES N CAUTION YU EN STV a jeniseiske rs ek a e no A If any engine trouble should occur es Sx S S vy during the break in period consult J G a Yamaha dealer immediately Parking When parking the motorcycle stop the engine and remove the ignition key Turn the fuel cock to OFF whenever stopping the engine The exhaust system is hot Park the motorcycle in a place where pedes trians or children are not likely to touch the motorcycle Do not park the motorcycle on a slope or soft ground the motorcycle may over turn 5 7 Periodic maintenance see ee ER 6 1 TOOLKIT ne ER Ee be ee EN Pk n 6 1 Periodic maintenance chart
15. 000 km and thereafter every 20 000 mi 31 000 km Carburetor re BEEK Adjust synchronization of carburetors 4 000 mi 8 000 mi 12 000 mi 7 000 km 43 000 km 19 000 km or or or 6 months 12 months 18 months Every 26 600 mi 42 000 km Since these items require special tools data and technical skills they should be serviced by a Yamaha dealer ODOMETER READINGS 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Replace PERIODIC MAINTENANCE AND MINOR REPAIR NOTE For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months repeat the same maintenance as listed in the chart from the 4 000 mi 7 000 km or 6 month interval 6 4 PERIODIC MAINTENANCE AND MINOR REPAIR GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL ODOMETER READINGS _ mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi ITEM ROUTINE TYPE 1 000 km 7 000 km 13 000 km 19 000 km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months Ni Me NNN Tem P pepe IE filter ER with compressed ras NOTE Replace if necessary Check hoses for cracks or l damage replace if y J J Cooling system necessary Replace coolant every Ethylene glycol Adjust fee play Brake system Check and replace pads if necessary BE gear oil Check ope
16. AR 150 90B15M C 74H D404 Bridgestone 150 80B15M C 74H G702 Tire valve PVR59A Valve core 49000 Wheels To ensure maximum performance long service and safe operation note the following 1 Always inspect the wheels before a ride Check for cracks bends or warpage of the wheels If any ab normal condition exists in a wheel consult a Yamaha dealer Do not attempt even small repairs to the wheel If a wheel is de formed or cracked it must be re placed 2 Tires and wheels should be bal anced whenever either one is changed or replaced Failure to have a wheel balanced can result in poor performance adverse handling characteristics and shortened tire life 3 Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics 4 After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torque Tightening torque Valve stem nut 1 16 ft lb 0 16 m kg 1 6 Nm Valve stem locknut 1 16 ft lb 0 16 m kg 1 6 Nm PERIODIC MAINTENANCE AND MINOR REPAIR Accessories or replacement parts This motorcycle is not designed to puil a trailer or to be attached to a sidecar The accessories or re placement parts you choose for your motorcycle should be de signed specifically for it and they must be securely mounted to main tain the inherent stability of th
17. E IE TETTE 9 CONSUMER INFORMATION Identification numbers record Record the key identification number vehicle identification number and mod el label information in the spaces pro vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto len 1 KEY IDENTIFICATION NUMBER ss 2 VEHICLE IDENTIFICATION NUMBER O 3 MODEL LABEL INFORMATION 1 Key identification number Key identification number The key identification number is stamped on the key tag Record this number in the space provided and use it for reference when obtaining a new key 9 1 1 Vehicle identification number Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE gt ET The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your state 1 Model label Model label The model label is affixed to the frame under the seat See page 3 11 for seat removal procedures Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 9 2 CONSUMER INFORMATION CONSUMER INFORMATION Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could
18. Engine overheat indicator light 3 3 Fuel level indicator light 8 3 1 High beam indicator light 4 3 1 ee Neutral indicator light n e e 32 Oil level indicator light ee 3 2 Overdrive Engine trouble indicator TR AE ER 3 3 Turn indicator light Re 3 2 inspecting the brake fluid level 6 21 K Key identification number ese 9 1 Loading and accessories sess 1 3 Location of the important labels 1 7 M Main SWITCH ur ceeded ds ees ig ge 31 Model label es ee GE EE ON NE 92 Modification irisse ENG ask eed Ge dd se 1 3 Motorcycle noise regulation oe 9 4 DO NOT REMOVE THIS ITEM FROM VIT Vi EE AHA LIBRARY 626 11 23 fl ji I i l i ill M N M I l XVZ13ATK ATK Owner s mer
19. ION AND IMPORTANT RIDING POINTS CAUTION O OOOO 1 Do not coast for long periods with the engine off and do not tow the motorcycle a long dis tance Even with gears in neu tral the transmission is only properly lubricated when the engine is running Inadequate Shifting lubrication may damage the The transmission lets you control the transmission amount of power you have available at 2 Always use the clutch when a given speed for starting accelerat changing gears The engine ing climbing hilis etc The use of the transmission and driveline are shift pedal is shown in the illustration not designed to withstand the To shift into neutral depress the shift shock of forced shifting and pedal repeatedly until it reaches the can be damaged by shifting end of its travel then raise the pedal without using the clutch slightly 5 4 OPERATION AND IMPORTANT RIDING POINTS To start out and accelerate 1 2 3 Pull the clutch lever to disengage the clutch Shift into first gear The neutral in dicator light should go out Open the throttle gradually and at the same time release the clutch lever slowly At the recommended shift point in the table on page 5 6 close the throttle and at the same time quickly pull in the clutch lever 5 Shift into second gear Be careful not to shift into neutral Open the throttle part way and gradually release the clutch lever Follow the
20. MEE EE EA 7 1 ONE eee 3 5 Clutch lever free play adjustment 6 17 5 s COAST 6 12 D Dimmer Switch cases ss nen eae 3 4 E Engine break in eise sesse sees se eg 5 6 Engine OM EE EE N 6 9 Engine oil and oil filter cartridge replacement sees se ese ee Se 6 10 Oil level inspection ees 6 9 Engine oil and oil filter cartridge Ee replacement iseer sooo ee AA Ge ee 6 10 Engine overheat indicator light 3 3 Engine stop Switch eee ee se ee 3 5 lt F a Final GEER 6 11 Front brake lever iese ees seen se 3 6 Front brake lever free play ET esels ese sel AE Ese eg kegel 6 18 Front fork inspection ees ese ee 6 24 Front fork spring preload MEN ener 3 15 PUG REE EN aneans 3 7 at ee AE OE EE N ET 3 8 Fuel level indicator light oresernrvrererr 3 1 FUG tank GED iese eens ER GE Ee SE ee 3 7 Fuse replacement eise EE EE 6 26 Gasoline and exhaust gas 0 1 5 General maintenance and lubrication CRAM RENE EE EEE 6 5 gt H Handlebar switches esse ese ee ee ee Bed Dimmer switch iis see ee ee 3 4 Engine stop Switch esse ese see see 3 5 Horn SWIG es se Ee ee Ee De 3 4 Start switch sal 3 5 Headlight bulb replacement sser 6 27 Helmet holders cccccecscesseccsseeseeeseeers 3 11 High beam indicator light esse es 3 1 Por S Gb 3 4 I Identification numbers record 9 1 indicator lights rics cacchauscs ocideesecestaseacedleaesSs 3 1
21. RATION AND IMPORTANT RIDING POINTS PERIODIC MAINTENANCE AND MINOR REPAIR CLEANING AND STORAGE SPECIFICATIONS CONSUMER INFORMATION INDEX Safe riding Protective apparel urvenvrrvonenvrrrvanrvrvnrrnvvvrnavnsvennennansanserrrsentressenene 1 3 Modification secovreveranrnvrrnernenenenransrnnnanensnnransnnnessennnnvnnnssnsesversesenennr 1 3 Loading and accessories ie ese ee Ee Ee Ke EE Re EER EER ER EE ER ERK Se Ee ek ee ee 1 3 Gasoline and exhaust gas esse sesse ee ER EES EE RR EER EE ER Ee Ee ee RE ER Re RR ee 1 5 Location of the important labels esse EE EE RR RE EER KERR EER Re EE ee ee 1 7 N SAFETY INFORMATION TWO WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERA TION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX PERTISE OF THE OPERATOR EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING HE OR SHE SHOULD 1 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION 2 OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL 3 OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES 4 OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is des
22. SION IS IN GEAR AND SIDESTAND IS UP PULL IN CLUTCH LEVER AND PUSH THE START SWITCH ENGINE WILL START CLUTCH SWITCH IS OK SIDESTAND IS DOWN INSTRUMENT AND CONTROL FUNCTIONS ENGINE WILL STALL SIDESTAND SWITCH IS OK If improper operation is noted con sult a Yamaha dealer immediately 3 18 PRE OPERATION CHECKS Pre operation check list rrrnonnrnnrnnnnvnnrvrvvronornnnnrrnrnnennvunevnvnnerenreneene 4 1 PRE OPERATION CHECKS Owners are personally responsible for their vehicle s condition Your motorcycle s vital functions can start to deteriorate quickly and unexpectedly even if it remains unused for instance if it is exposed to the elements Any damage fluid leak or loss of tire pressure could have serious consequences Therefore it is very important that in addition to a thorough visual in spection you check the following points before each ride PRE OPERATION CHECK LIST ITEM CHECKS PAGE e Check operation fluid level and vehicle for fluid leakage Front Blake e Fill with DOT 4 brake fluid if necessary dd tess Raar brake Check operation fluid level and vehicle for fluid leakage e Fill with DOT 4 brake fluid if necessary Clutch e Check operation fluid level and vehicle for fluid leakage 6 17 e Fill with DOT 4 brake fluid if necessary N e Check for smooth operation Throttle grip and housing Lubricate if OE e Check oil level i Check coolant level Co
23. TION a Ne This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question con cerning this manual please consult your Yamaha dealer IMPORTANT MANUAL INFORMATION PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED A SATISFAC TORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE LABEL HERE Na XVZ13A CY XVZ13AT C OWNER S MANUAL 1997 by Yamaha Motor Corporation U S A 1st Edition November 1997 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 11 23 9 SAFETY INFORMATION DESCRIPTION INSTRUMENT AND CONTROL FUNCTIONS PRE OPERATION CHECKS OPE
24. VZ13A C XVZ13AT C Controls Instruments is sees ees es 2 5 N DESCRIPTION Royal Star XVZ13A C Left view 4 3 2 1 1 Shift pedal page 3 5 2 Starter choke page 3 10 3 Fuel cock page 3 9 4 Steering lock page 3 10 5 Tool kit page 6 1 2 1 6 Seat lock 7 Rear turn signal lights 8 Tail brake light 9 Muffler page 3 11 page 6 27 page 6 27 DESCRIPTION Royal Star XVZ13A C Right view 13 14 15 16 20 10 Rear shock absorber adjusting nut page 3 16 16 Fuel tank page 3 7 11 Passenger footrest 17 Fuel tank cap page 3 7 12 Main switch page 3 1 18 Headlight page 6 26 13 Passenger seat 19 Front turn signal position light 14 Helmet holders page 3 11 20 Rear brake pedal page 3 6 15 Riders seat page 3 11 21 Footrest DESCRIPTION Royal StarTour Classic XVZ13AT C Left view wee 1 Shift pedal page 3 5 6 Seat lock page 3 11 2 Starter choke N page 3 10 7 Rear turn signal lights page 6 27 3 Fuel cock page 3 9 8 Tail brake light page 6 27 4 Steering lock page 3 10 9 Saddlebag page 3 14 5 Tool kit page 6 1 10 Muffler 2 3 DESCRIPTION Royal StarTour Classic XVZ13AT C Right view 20 19 22 21 11 Passenger seat 17 Headlight page 6 26 12 Rider s seat page 3 11 18 Front turn signal position light 13 Helmet holders page 3 11 19 Rear brake ped
25. XTERNAL Fiush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 min utes and get prompt medical atten tion Batteries produce explosive gases Keep sparks flame ciga rettes etc away Ventilate when charging or using in an enclosed space Always shieid your eyes when working near batteries KEEP OUT OF REACH OF CHIL DREN 6 25 Battery storage When the motorcycle is not used for a month or longer remove the battery fully charge it and store it in a cool dry place CAUTION Completely recharge the bat tery before storing Storing a discharged battery can cause permanent battery damage Use a battery charger designed for a sealed type MF battery Using a conventional battery charger will cause battery dam age If you do not have a sealed type battery charger contact your Yamaha dealer Always make sure the connec tions are correct when reinstall ing the battery PERIODIC MAINTENANCE AND MINOR REPAIR 1 Ignition fuse 1 Screw Fuse replacement 2 Signaling system fuse 2 Bolt x 2 Sub fuse box 3 Headlight fuse Main fuse box 4 Fan fuse i The sub fuse box Is located behind the 5 Back up fuse odometer The main fuse box is located behind left upper side panel Remove the _ 6 Spare fuse x3 the left lower side panel screw and pull th
26. al page 3 6 14 Fuel tank page 3 7 20 Footrest 15 Fuel tank cap page 3 7 21 Rear shock absorber adjusting nut page 3 16 16 Windshield page 3 13 22 Passenger footrest 2 4 DESCRIPTION Royal Star Royal Star Tour Classic v XVZ13A C XVZ13AT C Controls Instruments XVZ13A C XVZ13AT C ani 1 Clutch lever page 3 5 4 Right handlebar switches page 3 5 2 Left handlebar switches page 3 4 5 Throttle grip 3 Speedometer page 3 3 6 Front brake lever page 3 6 2 5 INSTRUMENT AND CONTROL FUNCTIONS Main SWERE ER ie ee EE eee 3 1 Indicator NOMS AE GE Ee N Ad N GO EN WA EE RUE ede ee 3 1 Speedometer EE Ee Ke ee OE EE ee EG 3 3 Handlebar switches mrraserarrnonrrnvnnvorensrorennessenenvennrannsnersavnnnennrneere 3 4 Cu EL vase 35 p ST PTE 3 5 E Front brake be 36 lt Rear Drake Decal ass oe ee GE e e ed ee EL GE 3 6 F eltank Ga Ee N DE ae EE GR ge ee Pe EE 3 7 PUIG AE EE N ORE OO EE 3 7 UGE COCK AE EE goredG 3 9 Starner CHOKE NL are 3 10 Steering JOG Lavvo 3 10 FIGS SEAUIAVZI SAIC as Henne 3 11 Riders seat XV AG use 3 11 Helmet holdes oe ER RE gee ee dies 3 11 Windshield IXVZ1I3AT G es EE ee ee acon ede ERG ee ee EEN 3 13 Saddlebags DVZ1SAT EI ss ss De Mie ese es de Ged ee de ed 3 14 Front fork spring preload adjustment ronnnroorrornoroovnrvannonvrvnvnnnnn rn 3 15 Rear shock absorber adjustment esse se Ee EE EE EE Ee Re ee ee ee 3 16 Sid stand MEE
27. be ie se eae set Ee N EG sou De 3 17 Sidestand clutch switch operation Check sesse seges ee ee ER BE ee 3 17 INSTRUMENT AND CONTROL FUNCTIONS Main switch Indicator lights The main switch controls the ignition ER ER EL and lighting systems Its operation is Va Deam Indicator lige described below This indicator comes on when the headlight high beam is used eee i ae 2 Fuel level indicator light m All electrical circuits are switched on ae When the fuel level drops below ap and the headlight meter light taillight or proximately 0 9 US gal 0 8 Imp gal and front position lights come on The nE 3 5 L this light will come on When engine can be started The key cannot be he removed NING sjeler this light comes on switch the fuel REN cock to RES Then fill the tank at the first opportunity OFF All electrical circuits are switched off The key can be removed in this posi tion 3 Neutral indicator light N This indicator comes on when the transmission is in neutral 4 Turn indicator light lt gt This indicator flashes when the turn switch is moved to the left or right 5 Oil level indicator light This indicator light will come on if the oil level is low To check that the indi cator light is working properly e Turn the engine stop switch to C and the main switch to ON e Put the transmission in neutral or apply the clutch lever
28. brake light come on earlier Turn the adjusting nut in direction to make the brake light come on later 1 Wear indicator grooves Checking the front and rear brake pads FRONT Wear indicator grooves are provided on each brake pad These indicators allow checking of brake pad wear with out disassembling the brake Inspect the grooves If they have almost disap peared ask a Yamaha dealer to re place the pads PERIODIC MAINTENANCE AND MINOR REPAIR 1 Wear indicator groove REAR A wear indicator groove is provided on each brake pad This indicator allows checking of brake pad wear without disassembling the brake Inspect the groove If the groove has almost disap peared ask a Yamaha dealer to re place the pads 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR ge h 2 ma 1 Minimum level mark La 1 0 0 6 EE EE EN te 1 Minimum level mark 2 Use only the designated quality inspecting the brake fluid brake fluid Otherwise the rubber 4 Be careful that water does not en level i ter the master cylinder when refill seals may deteriorate causing ina W Il sianifi Insufficient brake fluid may let air enter leakage and poor brake or clutch ing Water will significantly lower the brake or clutch system possibly performance the boiling point of the fluid and causing them to become ineffective may result in vapor lock Before riding check that the brake flu Recommende
29. d brake fluid DOT 4 5 Brake fluid may deteriorate paint ed surfaces or plastic parts Ai id is above the minimum level and fill when necessary 3 Refill with the same type of brake ways clean up spilled fluid Observe these precautions fluid Mixing fluids may result in a immediately 1 When checking the fluid level harmful chemical reaction and 6 Have a Yamaha dealer check the make sure the top of the master lead to poor brake or clutch per cause if the brake fluid level goes formance down cylinder is level by turning the handlebars 6 21 PERIODIC MAINTENANCE AND MINOR REPAIR Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service per sonnel Have the Yamaha dealer re place the following components during periodic maintenance or when they are damaged or leaking a oil seals every two years b brake hoses every four years i i i 5 Brake and shift pedal lubrication Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cable Lube or SAE 10W30 motor oil 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR mM EE Brake and clutch lever Sidestand lubrication lubrication Lubricate the sidestand pivoting and mating parts Check to see that the sidestand moves up and down Recommended lubricant smoothly Yamaha Chain and Cable Lube Lubricate the pivoting parts Recommended lubricant Yamaha Chain and Cab
30. di ately with a dry and clean soft cloth Fuel may deteriorate painted sur faces or plastic parts Recommended fuel UNLEADED FUEL Fuel tank capacity Total 4 8 US gal 4 0 Imp gal 18 L Reserve 0 9 US gal 0 8 Imp gal 3 5 L INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or research octane number of 91 or higher If knocking or pinging occurs use a dif ferent brand of gasoline or premium unleaded fuel Unleaded fue will give you longer spark plug life and reduced maintenance cost If unleaded gaso line is not available then leaded regu lar gasoline can be used Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethano can be used if ethanol content does not exceed 10 Gasohol con taining methanol is not recommended by Yamaha because it can cause fuel system damage or vehicle perfor mance problems 3 8 INSTRUMENT AND CONTROL FUNCTIONS 1 Arrow mark Fuel cock The fuel cock supplies fuel from the tank to the carburetors while filtering it also The fuel cock has three positions OFF With the fuel cock in this posi tion fuel will not flow Always set the fuel cock to this position when the engine is not running 1 Arrow mark ON With the fuel cock in this posi tion fuel flows to the carbure t
31. ditioner and Stabilizer eliminates the need to drain the fuel system Consult your Yamaha dealer if the fuel system is to be drained instead 2 Remove the spark plugs pour about one tablespoon of SAE 10W30 or 20W40 motor oil in each spark plug hole and reinstall the spark plugs Turn the engine over several times ground the spark plug leads to coat the cylin der walls with oil When using the starter motor to crank the engine remove the spark plug wires and ground them to pre vent sparking 3 Lubricate all control cables NOTE Use a Yamaha Power Cable Luber and Yamaha Lube Zall or equivalent to pressure lubricate the cables and purge out any moisture between the inner and outer cables 4 Block up the frame to raise both wheels off the ground 5 Tie a plastic bag over the exhaust pipe outlets to prevent moisture from entering 6 If storing in a humid or salt air at mosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover 7 Remove the battery and fully charge it Store it in a cool dry place and recharge it once a month Do not store the battery in an excessively warm or cold place less than 30 F 0 C or more than 90 F 30 C See page 6 24 for battery storage precautions NOTE AE EE SE EE Make any necessary repairs before storing the motorcycle SPECIFICATIONS SPENNE seder 8 1 SPECIFICATIONS
32. e ambient air temperature Tire infla tion pressure must be adjusted ac cording to total weight of cargo rider passenger and accessories fairing saddlebags etc if ap proved for this model and vehicle speed XVZ13A C 448 Ib 203 kg XVZ13AT C 410 Ib 186 kg Maximum load 36 psi 36 psi con kapp 2 50 kgf cm 2 50 kgf cm i 250kPa 250 kPa 36 psi 41 psi 2 50 kgf em 2 80 kgf em 250 kPa 280 kPa Load is the total weight of cargo rider passenger and accessories 198 Ib 90 kg ioad Maximum load 6 14 PERIODIC MAINTENANCE AND MINOR REPAIR Proper loading of your motorcycle is important for several characteris tics of your motorcycle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTORCYCLE Make sure the total weight of the cargo rider passen ger and accessories fairing sad diebags etc if approved for this model does not exceed the maxi mum load of the motorcycle Opera tion of an overloaded motorcycle could cause tire damage an acci dent or even injury PERIODIC MAINTENANCE AND MINOR REPAIR 2 Tire inspection Always check the tires before op erating
33. e original design Genuine Yamaha Parts and Accessories are de signed and tested to be compatible with your motorcycle Please con sider Genuine Yamaha Parts and Accessories before making an ac cessory purchase Use of non Yamaha approved parts or acces sories may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of parts or accessories manufac tured by other companies Yamaha cannot be held liable for any conse quences caused by the use of items which have not been approved by Yamaha 6 17 Clutch lever free play adjustment This motorcycle has a hydraulic clutch There are no adjustments to perform but the clutch system must be inspect ed periodically for proper fluid level and leakage If the control lever free play becomes excessive and the motor cycle creeps or stalls when shifted into gear or if the clutch slips causing ac celeration to lag behind engine speed there is probably air in the clutch sys tem and it must be bled out Ask a Yamaha dealer to do this service PERIODIC MAINTENANCE AND MINOR REPAIR Check the brake lever free play Be sure the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the brake system This air must be re 1 Locknut 2 Adjusting bolt moved by bleeding the brake 3 Free play system before the motorcycie is operated Air in the system Front brake lever fre
34. e free from defects in material or workmanship for the period of time stated herein subject to cer tain stated limitations THE PERIOD OF WARRANTY for the Yamaha Royal Star Roy al Star Tour Classic including windshield saddlebags and mounting hardware installed as original equipment shall be five 5 years from the date of purchase regardless of mileage MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commer cial purposes DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workman ship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty peri od Ail parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance or storage Accident or collision damage Modification to origina parts Damage due to improper transportation OG POND LIMITED WARRANTY SPECIFIC EXCLUSIONS from this warranty shall include 1 The cost of parts and labor for routine maintenance or normal wear and tear Examples i
35. e its gener al performance and extend the useful life of many components CAUTION Improper cleaning can damage the windshield cowlings pan els and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic If the windshield is scratched use a quality plastic polishing com pound after washing Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Before cleaning the motorcycle Block off the end of the exhaust pipes to prevent water entry a plastic bag and strong rubber band may be used 7 1 b Make sure the spark plugs and all filler caps are properly installed 2 If the engine case is excessively greasy apply Yamaha Mud and Grease Release or other quality degreaser with a paint brush Do not apply degreaser to wheel ax les 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job CAUTION O OOOO Excessive hose pressure may cause water seepage and deteriora tion of wheel bearings front fork brakes transmission seals and electrical parts Many expensive repair bills have re sulted from improper high pressure detergent applications such as those available in coin operated car
36. e page 8 1 Oil quantity Total amount 4 5 US at 3 8 Imp at 4 3 L Periodic oil change 3 7 US at 3 1 Imp at 3 5 L With oil filter replacement 3 9 US qt 3 3 Imp qt 3 7 L PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION Do not put in any chemical ad ditives Engine oil also lubri cates the clutch and additives could cause clutch slippage e Be sure no foreign material en ters the crankcase i 1 Final gear oil filler bolt Start the engine and warm it Up 2 Final gear oil drain plug for several minutes While war ming up check for oil leakage If Final gear oil oil leakage is found stop the en Check for oil leakage If any leakage is gine immediately and check for found take the motorcycle to a the cause Yamaha dealer for repairs After the engine is started the oil level indicator light should go off if the oil is at the specified level PERIODIC MAINTENANCE AND MINOR REPAIR 1 Maximum level mark 1 Reservoir tank cap Coolant 2 Minimum level mark NOTE 1 Remove the reservoir tank cover 4 Install the reservoir tank cap and el EG is added have a Yamaha 5 ee EE rider s seat dealer check the antifreeze con ervoir tank when the engine is the original position and install the sible cold as the coolant level will vary screw v Yam al with engine temperature The ee PaaS Change coolant level should be between Reservoir tank capacity aa Ne coolant EVEN MOVE the ma
37. e play will cause greatly diminished adjustment braking capability and can re The free play at the front brake fever sult in loss of control and an should be 0 08 0 2 in 2 5 mm accident Have a Yamaha deal 1 Loosen the locknut er inspect and bleed the system 2 Turn the adjusting bolt in direction if necessary to increase free play or in direc tion O to decrease free play 3 After adjusting tighten the lock nut PERIODIC MAINTENANCE AND MINOR REPAIR me KE Oe pa EE w Rear brake pedal height adjustment The top of the brake peda should be positioned 3 9 in 100 mm below the top of the footrest If not ask a Yamaha dealer to adjust it A soft or spongy feeling in the brake pedal can indicate the presence of air in the brake system This air must be removed by bleeding the brake system before the motorcycle is operated Air in the system will cause greatly diminished braking capability and can result in loss of control and an accident Have a Yamaha dealer inspect and bleed the system if necessary 6 19 1 Brake light switch 2 Adjusting nut Brake light switch adjustment The rear brake light switch is activated by the brake pedal and is properly ad justed when the brake light comes on just before braking takes effect To ad just the rear brake light switch hold the switch body so it does not rotate while turning the adjusting nui Turn the ad justing nut in direction to make the
38. e upper side panel e After removing the upper side pa outward to remove it Specified fuses nel remove the left passenger Ignition fuse 10A footrest bolts and the footrest Signaling system fuse e Remove the lower side panel XVZ13A 10A screw and pull the panel outward XVZ13AT 20A to remove it Headlight fuse XVZ13A 15A XVZ13AT 20 A Fan fuse 10A Back up fuse Odometer 5A 6 26 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Screw 2 Bolt x 2 If any fuse is blown turn off the main switch and the switch of the circuit in question Install a new fuse of speci fied amperage Turn on the switches and see if the electrical device oper ates If the fuse immediately blows again consult a Yamaha dealer 1 Main 2 Spare CAUTION Do not use fuses of higher amper age rating than those recommend ed Substitution of a fuse of improper rating can cause exten sive electrical system damage and possibly a fire Specified fuse Main fuse 30 A 6 27 1 Screw x 2 Headlight bulb replacement This motorcycle is equipped with a quartz bulb headlight If the headlight bulb burns out replace the bulb as fol lows 1 Remove the screws holding the headiight assembly 2 Remove the headlight connector and the bulb cover 3 Unhook the bulb holder and re move the defective bulb Keep flammable products and your hands away from a bulb while it is on as it is hot Do not touch a bulb
39. ects in materials and workmanship which would cause it not to meet these standards for 18 642 miles 30 000 km or five years whichever occurs first Failures other than those resulting from defects in materia or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty 9 7 YAMAHA MOTOR CORPORATION U S A MAKES NO OTH ER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MO TOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress CA 90630 PD PD PO WARRANTY QUESTIONS ANO ANSWERS What costs are my responsibility during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident a
40. en parking the motorcycle note the following 1 5 N SAFETY INFORMATION a The engine and exhaust system may be hot Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas b Do not park the motorcycle on a slope or soft ground the motorcycle may fall over a c Do not park the motorcycle near a flammable source e g a kerosene heater or near an open flame The motorcycle could catch fire 4 When transporting the motorcycle in another vehicle be sure it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get in your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash it off with soap and water and change your clothes N SAFETY INFORMATION Location of the important labels Please read the following labels carefully before operating this motorcycle 1 7 1 California only EMISSION HOSE ROUTING CARB _ CARB FROM TO FUEL TANK ATMOSPHERE CANISTER 4LE 21686 00 BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3MX 2118X 00 3 XVZ13AT C Cleaning with alkal
41. eter Pushing the TRIP button will change the dis play from one to the other When set to ODO it indicates the motorcycle s to tal mileage When set to TRIP it indi cates the motorcycle s mileage since the trip meter was last reset Use the trip meter to estimate how far you can ride on a tank of fuel This information will enable you to plan fuel stops in the future INSTRUMENT AND CONTROL FUNCTIONS To reset the trip meter to 0 push the TRIP button until it displays TRIP then push it once again and hold it down for at least one second NOTE This motorcycle does not have a ta chometer However itis equipped with an engine speed limiter which pre vents the engine speed from exceed ing approximately 6 000 r min and the vehicle from exceeding a top riding speed of approximately 112 mi h 180 km h GEM o ar Handiebar switches 1 Dimmer switch Turn the switch to O for the high beam and to Z0 for the low beam 2 Turn signal switch lt gt This model is equipped with self can celling turn signals To signal a right hand turn push the switch to the right To signal a left hand turn push the switch to the left Once the switch is re leased it will return to the center posi tion To cancel the signal push the switch in after it has returned to the center position If the switch is not can celled by hand it will self cancel after
42. ever travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure other motorists see you The operator s and passenger s posture are important for proper control a The operator should keep both hands on the handlebars and both feet on the operator footrests during operation to maintain control of the motorcycle b The passenger should always hold on to the operator or the seat strap or grab bar if the motorcycle is so equipped with both hands and keep both feet on the passenger footrests c Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or drugs This motorcycle is designed for on road use only It is not suitable for off road use N SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head injuries 1 Always wear an approved helmet 2 Wear a face shield or goggles Wind on your unprotected eyes could contribute to an impairment of vi sion which could delay seeing a hazard 3 The use of heavy boots jacket trousers gloves etc is effective in preventing or reducing abrasions or lacerations 4 Never wear loose fitting clothing It could catch on the control levers footrests or wheels and cause in
43. for emission control system AE SE 6 3 General maintenance and lubrication chart 6 5 Spark plug inspection iese ss ee 6 8 ENGINE AR ER ER OE DAT 6 9 Final gear vs 6 11 Coto F 1 o A E Re E 6 12 Carburetor adjustment rrrrrrrarrrrenrrannnnrrnernr 6 13 Throttle cable free play inspection sesse 6 13 Valve clearance adjustment ee ss ee 6 13 Mess 6 14 Wee 6 16 Accessories or replacement parts sesse 6 17 Clutch lever free play adjustment 0 6 17 PERIODIC MAINTENANCE AND MINOR REPAIR Front brake lever free play adjustment 6 18 Rear brake pedal height adjustment 6 19 Brake light switch adjustment ees se se ee 6 19 Checking the front and rear brake pads 6 20 Inspecting the brake fluid level esse see see 6 21 Brake fluid replacement esse Ee Ee ee 6 22 Brake and shift pedal lubrication 6 22 Brake and clutch lever lubrication 6 23 Sidestand lubrication erorrorerrnvennororerevrrarnvnn 6 23 Front fork inspection ese sesse EE EE RE Ee 6 24 BAG RY EE N EE EE ER EE N 6 25 Fuse replacement sis Er Ese er Ns 6 26 Headlight bulb replacement ss se ee 6 27 Turn signal and taillight buib replacement 6 29 Troubleshooting Ese ee ie Es Ee Se Ee gee EE 6 29 Troubleshooting chart ees seke ee se ee Ee 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic inspection adjustment and lubrication will
44. g systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 9 4 CONSUMER INFORMATION MAINTENANCE RECORD Copies of work orders and or receipts for parts you purchase and install will be required to document that maintenance has been completed in accordance with the emission warranty The chart below is printed only as a reminder to you that the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE EG NAME AND ADDRESS BEMANI 600 mi 1 000km or 1 mo A N EE 7 000km or 6 mos 8 000 mi 13 000km or 12 mos 12 000 mi 19 000km or 18 mos 16 000 mi 25 000km or 24 mos 20 000 mi 31 000km or 30 mos 24 000 mi 37 000km or 36 mos CONSUMER INFORMATION MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE MILEAGE NAME AND ADDRESS HEMME 28 000 mi 43 000km or 42 mos 32 000 mi 49 000km or 48 mos 36 000 mi 55 000km or 54 mos 40 000 mi 61 000km or 60 mos 9 6 CONSUMER INFORMATION YAMAHA ROYAL STAR ROYAL STAR TOUR CLASSIC Yamaha Motor Corporation U S A hereby warrants that each new Yamaha Royal Star Royal Star Tour Classic motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will b
45. g wrong with the engine Do not attempt to diagnose such prob lems yourself Instead take the motor cycle to a Yamaha dealer You should periodically remove and inspect the spark plugs because heat and depos its will cause any spark plug to slowly break down and erode If electrode erosion becomes excessive or if car bon and other deposits are excessive you should replace the spark plug with the specified plug Specified spark plug DPR7EA 9 NGK or X22EPR U9 DENSO PERIODIC MAINTENANCE AND MINOR REPAIR NA 1 EE 1 Spark plug gap Before installing any spark plug mea sure the electrode gap with a wire thickness gauge Adjust the gap to specification Spark plug gap 0 03 0 04 in 0 8 0 9 mm When installing the spark plug always clean the gasket surface and use a new gasket Wipe off any grime from the threads and tighten the spark plug to the specified torque PERIODIC MAINTENANCE AND MINOR REPAIR e The oil level should be between the maximum and minimum marks If the level is low fill the engine with sufficient recommen ded oil to reach the specified le vel Tightening torque Spark plug 12 5 fb 1 75 m kg 17 5 Nm NOTE se EE ie If a torque wrench is not available when you are installing a spark plug a good estimate of the correct torque is EE 1 4 to 1 2 tum past finger tight Have 1 Maximum level mark the spark plug tightened to the speci 2 Minimum level mark
46. ifting Use your toe or heel to shift up and your toe to shift down INSTRUMENT AND CONTROL FUNCTIONS Front brake lever Rear brake pedal The front brake lever is located onthe The rear brake pedal is on the right right handlebar Pull it toward the han side of the motorcycle Press down on dlebar to apply the front brake the brake pedal to apply the rear brake 3 6 INSTRUMENT AND CONTROL FUNCTIONS Fuel tank cap TO REMOVE Slide the cover open insert the key and turn it 1 4 turn clockwise The lock will be released and the cap can be re moved TO INSTALL Make sure the arrow mark on the tank cap is facing forward then push the tank cap into position Turn the key counterclockwise to the original posi tion and remove it Close the lock cov er NOTE EE SEE This tank cap cannot be closed unless the key is in the lock The key cannot be removed if the cap is not locked properly Be sure the cap is properly installed and locked in place before riding the motorcycle 3 7 1 Filler tube 2 Fuel level Fuel Make sure there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill the fuel tank above the bot tom of the filler tube or it may over flow when the fuel heats up later and expands CAUTION Always wipe off spilled fuel imme
47. igned to carry the operator and a passenger 3 The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of au tomobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore a Wear a brightly colored jacket b Use extra caution when you approach and pass through intersections since intersections are the most likely places for motorcycle accidents c Ride where other motorists can see you Avoid riding in another motorist s blind spot N SAFETY INFORMATION Many accidents involve inexperienced operators In fact many operators who have been involved in accidents do not even have a current motorcycle license a Make sure you are qualified Also only lend your motorcycle to experienced operators b Know your skills and limits Staying within your limits may help you to avoid an accident c We recommend that you practice riding your motorcycle where there is no traffic until you have be come thoroughly familiar with your motorcycle and all of its controls Many motorcycle accidents have been caused by motorcycle operator errors A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering insufficient lean angle for the speed a Always obey the speed limits and n
48. ine or acid cleaner gasoline or solvent will damage windshield Use neutral detergent VAMAHA ANL F835Y 00 N SAFETY INFORMATION AWARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinarate puncture or open YAMAHA 4AA 22259 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36 psi REAR 250 kPa 2 50 kgf cm 36 psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf crn 36 psi REAR 280 kPa 2 80 kgf em 41 psi 4NK 21668 00 6 XVZ13AT C Improper loading can adversely affect handing Do not exceed maximum load limit 11 Ib 5 kg each saddlebag Distribute weight evenly from side to side e Read the Owner s Manual for important loading and tire pressure information s Total weight of rider passenger accessories and cargo must not exceed the motor cycle load capacity shown in the Owner s Manual Never ride above 80mph 120 km h with saddlebags because handing could affected This maximum speed may be reduced by such factors as improper poor tire or overall motorcycle conditions poor road surfaces or adverse conditions 1 8 DESCRIPTIO XVZISA C Left VEN creci neenon ee GE Ge EN E AE 2 1 XVZT A C RIONt VEW bande 2 2 XNZ IA GY LEE 2 3 XVZ13AT C Right VIEW De ED RE EE ED ee 2 4 X
49. jury or accident 5 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modification Modifications made to the motorcycle not approved by Yamaha or the removal of original equipment may render your motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the machine is changed To avoid the possibility of an accident extreme caution should be used if adding cargo or accessories to your motorcycle Use extra care if riding a motorcycle which has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle N SAFETY INFORMATION Loading The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit of XVZ13A C 448 Ibs 203 kg XVZ13AT C 410lbs 186 kg When loading within these weight limits keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the motorcycle as possible Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or in
50. keep your motorcycle in the safest and most efficient condition possible Safety is an obligation of the motorcycle owner The most important points of motorcycle inspection ad justment and lubrication are explained in the following pages Maintenance replacement or re pair of the emission control devices and systems may be performed by any repair establishment or individ ual using any part which is certified if applicable AA WARNING If you are not familiar with motor cycle service this work should be done by a Yamaha dealer PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPOR TANT IN ORDER TO ENJOY LONG PLEASURABLE SERVICE ESPE CIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING TABLES OF PERIODIC MAINTENANCE THE SERVICES RELATED TO EMISSIONS CON TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWL EDGE AND EQUIPMENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES 1 Tool kit Tool kit The service information included in this manual is intended to provide you the owner with the necessary informa tion for completing some of your own preventive maintenance and minor re pairs The tools provided in the own er s tool kit are to assist you
51. km 25 000 km 31 000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months N Since these items reguire special tools data and technical skills they should be serviced by a Yamaha dealer PERIODIC MAINTENANCE AND MINOR REPAIR NOTE Brake fluid replacement 1 of TM When disassembling the master cylinder or caliper cylinder replace the brake fluid Normally check the brake fiuid level and add fluid as required On the inner parts of the master cylinder and caliper cylinder replace the oil seals every two years Replace the brake hoses every four years or if cracked or damaged The air filter needs more frequent service if you are riding in unusually wet or dusty areas For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months repeat the same maintenance as listed in the table from the 4 000 mi 7 000 km or 6 month interval 6 7 Spark plug inspection The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine Normally all spark plugs from the same engine should have the same color on the white insulator around the center electrode The ideal color at this point is a medium to light tan color for a motorcycle that is being ridden nor mally If one spark plug shows a dis tinctly different color there could be somethin
52. l travel Front Rear Electrical Ignition system Charging system Type Standard output Battery Type Voltage capacity Single disc brake Right foot operation DOT 4 Telescopic fork Swingarm Coil air spring Oil damper Coil spring Gas oil damper 5 5 in 140 mm 3 7 in 95 mm T C I digital A C magneto 14 V 23A 5 000 rpm YTX20L BS 12 V 18 AH SPECIFICATIONS Headlight type Quartz bulb Halogen Headlight fuse Bulb voltage wattage x quantity XVZ13A 15A Headlight 12 V 60 W 55W x1 XVZ13AT 20 A Tail brake light 12 V 8W 27W x 1 Fan fuse 10A Front turn signal Front posi 12 V 27 W 8Wx2 Back up fuse SA tion light Rear turn signal light 12V 27Wx2 Meter light 144V 14Wx2 Neutral indicator light 12V 1 7Wx1 High beam indicator light 12V 1 7Wx1 Turn indicator light 12V 1 7Wx1 Oil levet indicator light 12V 1 7Wx1 Fuel level indicator light 14V 3Wx1 Engine overheat indicator 12V 1 7Wx1 light Overdrive Engine trouble 12V 1 7Wx1 indicator light Fuses Main fuse 30A ignition fuse 10A Signaling system fuse XVZ13A 10A XVZ13AT 20A CONSUMER INFORMATION Identification numbers record ese ee Ee ee Re EE RR ee Re Re Ee koe 9 1 Key identification number esse ee ss ee EE EE Ge AE Ge ee 9 1 Vehicle identification number esse se se ER AR ee Re ee Ee EE Ee 9 1 Mode label EE EG EG Ge GE RE Ras ae 9 2 Maintenance record de ke ER EG ee es de Oe 9 5 7 Warr anty EE REN
53. le Lube or SAE 10W30 motor oil or SAE 10W30 motor oil If the sidestand does not move smoothly consult a Yamaha dealer 6 23 PERIODIC MAINTENANCE AND MINOR REPAIR Front fork inspection Securely support the motorcycie so there is no danger of it falling over 1 Visual check Check for scratches or damage on the inner tube and excessive oil leakage from the front fork 2 Operation check Place the motorcycle on a level place a Hold the motorcycle in an upright position and apply the front brake b Push down hard on the handle bars several times and check if the fork rebounds smoothly CAUTION If any damage or unsmooth move ment is found with the front fork consult a Yamaha dealer 6 24 PERIODIC MAINTENANCE AND MINOR REPAIR Battery This motorcycle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or fill the battery with distilled water lf the battery seems to have dis charged consult a Yamaha dealer If the motorcycle is equipped with optional electrical accessories the battery tends to discharge more quickly so be sure to re charge it periodically CAUTION Never try to remove the sealing caps of the battery cells The bat tery will be damaged Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Antidote E
54. lown out under pressure which could cause serious injury Open the radiator cap as follows Wait until the engine has cooled Remove the radiator cap stopper by removing the screw Place a thick rag like a towel over the radiator cap and slowly rotate the cap counterclockwise to the detent This procedure allows any residual pressure to escape When the hissing sound has stopped press down on the cap while turning counterclockwise and remove it Ask a Yamaha dealer to inspect and repair the cooling system No leakage Restart the engine If the engine overheats again ask a Yamaha dealer to inspect and repair the cooling system Level is low check the cooling system for leakage Check the coolant level in the Add coolant See NOTE reservoir tank and or radiator Wait until the engine has cooled Level is OK NOTE i e bu Te de Se a EE a us a Oa ENE ONE RE EE If it is difficult to get the recommended coolant tap water can be temporarily used provided that it is changed to the recommended coolant as soon as pos sible 6 31 CLEANING AND STORAGE Cleaning FEE EE REE PE EE RE 7 1 Saddlebag cleaning and Care ees ee Ge ee SE Ee Re Ee Se ee ee 7 3 Storage Ee bata sae Goes a cad americas salad pected ese se 7 3 CLEANING AND STORAGE one Cleaning Frequent thorough cleaning of your motorcycle will not only enhance its appearance but will improv
55. m Secondary reduction ratio Transmission type Operation 3 1 US at 2 55 Imp at 2 9 L Dry type element Unleaded fuel 4 8 US gal 4 0 Imp gal 18 L 0 9 US gal 0 8 Imp gal 3 5 L BDS28 x 4 MIKUNI DPR7EA 9 NGK or X22EPR US DENSO 0 03 0 04 in 0 8 0 9 mm Wet multiple disc Spur gear 1 666 Shaft drive 2 566 Constant mesh 5 speed Left foot operation Gear ratio Chassis Frame type Caster angle Trail Tire Type Size Manufacture model Front Rear Front Rear Maximum load XVZ13A XVZ13AT 1st 2nd 3rd Ath 5th SPECIFICATIONS 2 437 1 578 1 160 0 906 0 750 Double cradle 30 5 0 in 126 mm Tubeless 150 80 16 71H 150 90B15M C 74H Bridgestone G705 Dunlop D404F Bridgestone G702 Dunlop D404 448 Ib 203 kg 410 Ib 186 kg SPECIFICATIONS Air pressure cold tire Up to 90 kg 198 Ib load Front Rear 90 kg 198 ID load maxi mum load Front Rear Load is total weight of cargo rider passenger and accessories Wheels Type Front Rear Size Front Rear Brakes Front Type Operation Fluid 36 psi 2 50 kgficm 250 kPa 36 psi 2 50 kgf cm 250 kPa 36 psi 2 50 kgf cm 250 kPa 41 psi 2 80 kgf cm 280 kPa Cast Cast 16 x MT 3 50 15M C x MT 4 00 Dual disc brake Right hand operation DOT 4 Rear Type Operation Fluid Suspension Front Type Rear Type Shock absorber Front Rear Whee
56. nclude periodic oil changes and lu brication filter cleaning and replacement spark plugs tune ups coolant and brake and clutch adjustments 2 Battery deterioration caused by improper maintenance and or storage THE CUSTOMER S RESPONSIBILITY under this warranty shall be to Operate and maintain the Royal Star Royal Star Tour Classic as specified in the appropriate Owners Manual and Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the ma chine available at that time for inspection and repairs at such dealers place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any sub sequent purchaser it is imperative that the machine be inspect ed and registered for warranty by an authorized Yamaha motorcycte dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for the inspec tion EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Roya Star Royal Star Tour Classic that the vehicte is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manutac ture and that it is free from def
57. nd collision damage and oil oil filters air filters spark plugs and brake shoes or pads What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle use operating the machine with broken or damaged part which causes another part to tail damage or failure due to improper or careless transporation and or tie down and so on If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May I perform any or ali of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by a Yamaha motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motorcycle exactly as specified in the Qwner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty
58. ng with a suitable padlock INSTRUMENT AND CONTROL FUNCTIONS Rider s seat XVZ13A C The riders seat lock is located behind the riders seat on the left side To open the seat insert the key in the seat lock and turn it counterclockwise Then remove the seat To reinstall the seat insert the projec tion on the front of the seat into the seat holder on the frame then push down on the rear of the seat Turn the key to center position and remove it NOTE ere Make sure that the seat is securely fit ted Rider s seat XVZ13AT C The riders seat lock is located below the riders seat on the left side To open the seat insert the key in the seat lock and turn it clockwise Then remove the seat To reinstall the seat insert the projec tion on the front of the seat into the seat holder on the frame then push down on the rear of the seat Turn the key to the center position and remove it NOTE EER Make sure that the seat is securely fit ted 3 11 1 Helmet holder x 2 Helmet holders There are two helmet holders under the rider s seat To secure a helmet on the right side holder simply hook the buckle of the helmet strap over the holder and close the seat securely INSTRUMENT AND CONTROL FUNCTIONS 1 Helmet holding cable To secure a helmet on the left side EEE holder use the helmet holding cable Never ride with a helmet secured in located beside the tool kit Pass the the seat
59. olant reservoir tank Fill with coolant if necessary Final gear oil e Check vehicle for leakage Wheels and tires e Check tire pressure wear and for damage 6 14 6 16 Brake and shift pedal e Check for smooth operation 6 21 shafts e Lubricate if necessary Brake and clutch lever Check for smooth operation 6 21 pivots Lubricate if necessary i e Check for smooth operation Sidestand pivot Lubricate if necessary 4 1 PRE OPERATION CHECKS ITEM e Check fuel level Fuel tank e Fill with fuel if necessary Lights signals and l switches Check for proper operation NOTE si a a ht le E Pre operation checks should be made each time the motorcycle is used Such an inspection can be thoroughly accom plished in a very short time and the added safety it assures is more than worth the time involved CHECKS PAGE e Make sure that ail nuts bolts and screws are properly tightened Chassis fasteners Tighten if necessary a 3 7 3 8 6 26 6 27 If any item in the PRE OPERATION CHECK is not working properly have it inspected and repaired before op erating the motorcycle The engine exhaust system will be very hot after the engine has been run Be careful not to touch them or to allow any clothing item to contact them during inspection or repair OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine se ee SR Ee Re Ee ee 5 1
60. or re mains on immediately stop the en gine and check the engine oil level and for oil leakage If necessary fill the engine with oil and check to see that the oil level indicator light goes off If not consult a Yamaha dealer OPERATION AND IMPORTANT RIDING POINTS 6 After starting the engine move the starter choke back to the half way position NOTE Erp met AE For maximum engine life always warm up the engine before starting off Never accelerate hard with a cold en gine 7 After warming up the engine turn off the starter choke completely NOTE AE enn The engine is warm when it responds normally to the throttle with the starter turned off To avoid the possibility of excessive exhaust emissions never leave the starter circuit on longer than necessary The length of time the starter is needed depends upon the ambient temperature Warm ambient temperatures above 50 F 10 C re quire about 7 seconds of starter use Cold ambient temperatures below 50 F 10 C require about 35 seconds with the starter fully open then about 2 5 minutes with the starter in the half open position For maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine 5 3 Starting a warm engine The starter choke is not required when the engine is warm CAUTION See the Engine break in section prior to operating the motorcycle for the first time OPERAT
61. ors Set the fuel cock to this position when starting the en gine and while riding 1 Arrow mark RES This indicates reserve If you run out of fuel while riding move the fuel cock to this posi tion Fill the tank at the first op portunity Be sure to set the fuel cock back to ON after refuel ing INSTRUMENT AND CONTROL FUNCTIONS Starter choke IN Starting a cold engine requires a richer air fuel mixture A separate starter cir cuit supplies this mixture Move in direction to turn on the starter choke Move in direction to tum off the starter choke DN 1 Steering lock Steering lock The steering lock is located on the left side of the head pipe To lock the steering e Turn the handlebars all the way to the right e Open the steering lock cover Insert the key and turn it counter clockwise 1 8 turn Push the key in and turn it back 1 8 turn clockwise Check that the steering is locked e Remove the key and close the steering lock cover ke To unlock the steering e Open the steering lock cover e Insert the key turn it counter clockwise 1 8 turn and let go of it It automatically moves to where it can be removed e Remove the key and close the steering lock cover On the right side of the headpipe there is also a place to lock the steering with a padlock Turn the handlebars to align the holes in the two brackets and lock the steeri
62. r the surface of the soap with a damp cloth or sponge to produce a lather Apply the lather to the surface of the saddlebag Allow to dry When dry polish with a soft cloth to remove all traces of the dry lather If the sad dlebag has been exposed to severe weather conditions over a long period of time and has become faded or if it has been scuffed by rough use you can use a fine boot creme to return the leather to its original rich even color Exposure to the elements can result in the drying out of the leather saddle bag To replenish the oils necessary to beautiful leather an occasional appli cation of mink oil is recommended Make sure the saddlebag is clean and dry before applying the mink oil Using a soft cloth or a dauber work a thin coat of mink oil into the leather surface of the saddlebag Wipe off excess im mediately and allow to dry for several hours This application will also en hance the water resistance of the sad dlebag 7 3 EER SZ SU EDE JD KILA NEL ot em Storage Long term storage 60 days or more of your motorcycle will require some preventive procedures to guard against deterioration After thoroughly cleaning the motorcycle prepare for storage as follows 1 Top off the fuel tank with fresh fuel and add one ounce of Yamaha Fuel Conditioner and Stabilizer or an equivalent stabilizer to each gallon of fuel CLEANING AND STORAGE NOTE Use of Yamaha Fuel Con
63. ration and fluid pi Control cable leakage See NOTE page Rear arm pivot 6 7 bearing Clutch Correct if necessary Check vehicle for leakage Replace every 16 000 mi 25 000 km or 24 months SAE 80 API GL 4 hypoid gear oil Yamaha chain and cable lube or SAE 10W30 motor oil Apply chain lube thoroughly Check bearing assembly for looseness Moderately repack every 16 000 mi 25 000 km Medium weight wheel bearing grease PERIODIC MAINTENANCE AND MINOR REPAIR de Yamaha chain and Clutch lever Apply chain lube lightly cable tube or SAE IT shaft 10W30 motor oil Yamaha chain and cable lube or SAE 10W30 motor oi Yamaha chain and Brake pedal and shift pedal shaft Lubricate Apply chain lube lightly Check operation and i Bi mm lubricate cable lube or SAE Apply chain lube lightly 10W30 motor oil Check and clean or 14 e Check operation and Te leakage Check bearing assembly for looseness Moderately repack every 16 000 mi 25 000 km Check atl for Sidestand pivot Medium weight wheel bearing grease x Steering bearings ODOMETER READINGS INITIAL 600 mi 4 000 mi 8 000 mi 12 000 mi 16 000 mi 20 000 mi 1 000 km 7 000 km 13 000 km 19 000
64. rea they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects Wind may attempt to lift the motorcycle or the motorcycle may become unstable in cross winds These accessories may also cause instability when being passed by or passing large vehi cle c Certain accessories can displace the operator from his or her normal riding position This improper position limits the freedom of movement of the operator and may limit control ability Therefore such accessories are not recommended 2 Caution must be used if adding electrical accessories If these accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn off the engine when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your mo torcycle in an area that has adequate ventilation 3 Always turn off the engine before leaving the motorcycle unattended and remove the ignition key Wh
65. rtant information such as names addresses model engine serial number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled trom the purchase registrations sent to Yamaha Motor Corporation U S A by the seliing dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending postcard listing your motorcycle model name engine serial number dealer number or dealer s name as it is shown on your warranty identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A WARRANTY DEPARTMENT P O Box 6555 Cypress California 90630 This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law INDEX A Accessories or replacement parts 6 17 B BAGEN esse ES PR 6 25 Battery storage ees ees ee ee 6 25 Battery storage sesse sesse ee Se ee ee 6 25 Brake and clutch lever lubrication 6 23 Brake and shift pedal lubrication 6 22 Brake fluid replacement sees 6 22 Brake light switch adjustment 6 19 C Carburetor adjustment 0 00 00 eee 6 13 Checking the front and rear brake PA Lade 6 20 cleaning Re
66. sh the bulb inward and turn it may look like Yamaha parts but they clockwise until it engages into the are often inferior Consequently they socket have a shorter service life and can lead 4 Install the lense and the screws to expensive repair bills CAUTION Do not over tighten the screws as the lense may break 6 29 PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting chart A WARNING Never check the fuel system while smoking or in the vicinity of an open flame Go to compression check Engine doesn t start go to compression check Go to ignition check Ask a Yamaha dealer to inspect Wipe clean with dry cloth and correct Open throttle half way and start spark gap or replace spark piugs the engine y Ask a Yamaha dealer to inspect be doesn t start go to battery Engine doesn t start ask a Yamaha Check connections or slowly recharge 1 Fuel Enough fuel Check if there is fue in the fuel tank Supply fuel There is compression No compression 2 Compression Use the electric starter 3 Ignition Remove spark plugs and check electrode 4 Battery Use the electric starter 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR 5 Engine overheating A WARNING Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be b
67. ss of stability Minimum standard air pressure setting Zero Maximum air pressure setting 7 11 psi 0 50 kgf cm 50 kPa CAUTION Never exceed the maximum pres sure or oil seal damage may occur INSTRUMENT AND CONTROL FUNCTIONS 1 Locknut 2 Adjusting nut Rear shock absorber adjustment This shock absorber is equipped with a spring preload adjuster Use the spe cial wrench located in the owners tool kit and adjust spring preload as fol lows 1 Loosen the locknut 2 Turn the adjusting nut in direction to increase spring preload and in direction to decrease spring preload A Spring set length A Measurement A Standard length 1 79 in 45 5 mm Minimum length 1 59 in 40 5 mm Hard Maximum length 1 91 in 48 5 mm Soft CAUTION Never attempt to turn an adjuster beyond the maximum or minimum setting 3 16 1 Special Green 3 Tighten the locknut to the speci fied torque Tightening torque Locknut 18 ft lb 2 5 m kg 25 Nm CAUTION Always tighten the locknut against the spring adjusting nut and tighten the locknut to the specified torque INSTRUMENT AND CONTROL FUNCTIONS A WARNING This shock absorber contains high ly pressurized nitrogen gas Read and understand the following infor mation before handling the shock absorber The manufacturer cannot be held responsible for property damage or personal injury that may res
68. stability 2 Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the motorcycle before riding Recheck accessory mounts and cargo restraints frequently 3 Never attach any large or heavy items to the handlebars front forks or front fender These items in cluding such cargo as sleeping bags duffle bags or tents can create unstable handling or slow steer ing response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories which may be available you must personally be responsible for the prop er selection installation and use of non Yamaha accessories You should use extreme caution when se lecting and installing any accessories Keep in mind these guidelines for mounting accessories in addition to those provided under LOADING 1 Never install accessories or carry cargo that would impair the performance of your motorcycle Care fully inspect the accessory before using it to make sure it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors 1 4 N SAFETY INFORMATION a Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork a
69. the motorcycle If a tire tread shows crosswise lines min imum tread depth if the tire has a nail or glass fragments in it or if the side wall is cracked contact a Yamaha dealer immediately and have the tire replaced mk 1 Tread depth 2 Sidewall 3 Wear indicator Minimum tire tread depth 0 04 in 1 0 mm front and rear A WARNING It is dangerous to ride with a worn out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts replacement should also be left to a Yamaha dealer 3 Tire information This motorcycle is equipped with tubeless tires tire valves and cast wheels e After extensive tests the tires mentioned below have been ap proved by Yamaha Motor Co Ltd for this model No guaran tee for handling characteristics can be given if tire combina tions other than what is ap proved are used on this motorcycle The front and rear tires should be of the same manufacture and design e Always use the tire valves and valve cores listed below e Be sure to install the valve caps securely as these are impor tant to prevent air pressure leakage PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 av fi JA i j Oo I t i 1 Tire valve 2 Valve core 3 Valve cap with seal FRONT 150 80 16 71H D404F Bridgestone 150 80 16 71H G705 Tire valve TR412 Valve core 9000A RE
70. the motorcycle has travelled at least 3 4 490 ft 150 m and 15 seconds have passed The self cancelling mecha nism only operates when the motor cycle is moving Therefore the signal will not self cancel while you are stopped at an intersection 3 Horn switch ber Press the switch to sound the horn INSTRUMENT AND CONTROL FUNCTIONS 4 Engine stop switch The engine stop switch is a safety de vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system Turn the switch to to start the en gine In case of emergency turn the switch to ere to stop the engine 5 Start switch The starter motor cranks the engine when pushing the start switch CAUTION See starting instructions prior to starting the engine Clutch lever The clutch lever is located on the left handlebar and the ignition circuit cut off system is incorporated in the clutch lever holder Pull the clutch lever to the handlebar to disengage the clutch and release the lever to engage the clutch The lever should be pulled rapidly and released slowly for smooth clutch op eration Refer to the engine starting procedures for a description of the ig nition circuit cut off system 3 5 p r ii 5 He 3 DEE ws ss a Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch when sh
71. ult from improper handling 1 Do not tamper with or attempt to open the cylinder assembly 2 Do not subject the shock ab sorber to an open flame or oth er high heat source This may cause the unit to explode due to excessive gas pressure 3 Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance 4 Take your shock absorber to a Yamaha dealer for any service Sidestand This model is equipped with an ignition circuit cut off system The motorcycle must not be ridden when the sidestand is down The sidestand is located on the left side of the frame Refer to page 5 1 for an explanation of this sys tem This motorcycle must not be oper ated with the sidestand in the down position If the stand is not properly retracted it could contact the ground and distract the operator resulting in a possible loss of con trol Yamaha has designed into this motorcycle a lockout system to as sist the operator in fulfilling the re sponsibility of retracting the sidestand Please check carefully the operating instructions listed be low and if there is any indication of a malfunction return the motor cycle to a Yamaha dealer immedi ately for repair 3 17 Sidestand clutch switch operation check Check the operation of the sidestand switch and clutch switch against the in formation below TURN THE MAIN SWITCH TO ON AND THE ENGINE STOP SWITCH TO i TRANSMIS
72. washers 4 Once the majority of the dirt has been hosed off wash all surfaces except leather saddlebags with warm water and mild detergent type soap An old toothbrush or bottle brush is handy for hard to get at places Rinse the motorcycle off immedi ately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth Clean the seat with Yamaha Pro tectant or an equivalent vinyl up holstery cleaner to keep the cover pliable and glossy 7 Windshield CLEANING AND STORAGE cleaning XVZ13AT C Avoid using any alkaline or strong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a neutral deter gent and after cleaning thor oughly wash it off with water For additional cleaning use Yamaha Windscreen Cleaner or other quality cleaner Some cleaning compounds for plastics may leave scratches on surfaces of the wind shield Before using them make a test by polishing an area which does not affect your visibility Apply Yamaha Silicone Wax or other automotive type wax on all painted and chrome plated sur faces Avoid combination cleaner waxes Many contain abrasives which may mar the paint or pro tective finish When finished start the engine and let it idle for sever al minutes 7 2 CLEANING AND STORAGE Saddlebag cleaning and care Use a good grade of saddle soap Rub lightly ove
73. ximum and minimum 0 84 L marks 3 If the level is low remove the rid er s seat open the reservoir tank CAUTION EE EE DEE ER cap and add coolant or distilled Hard water or salt water is harmful water to raise it to the specified to the engine You may use distilled level See page 3 11 for seat re water if you can t get soft water moval procedures ET EE 6 12 PERIODIC MAINTENANCE AND MINOR REPAIR Carburetor adjustment The carburetors are important parts of the engine and emission control sys tem Adjusting should be left to a Yamaha dealer with the professional knowledge specialized data and equipment to do so properly Throttle cable free play inspection There should be a free play of 0 16 0 24 in 4 6 mm at the throttle grip If the free play is incorrect ask a Yamaha dealer to make this adjust ment 6 13 Valve clearance adjustment The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clearance must be ad justed regularly This adjustment how ever should be left to a professional Yamaha service technician Tires To ensure maximum performance long service and safe operation note the following 1 Tire air pressure Always check and adjust the tire pressure before operating the mo torcycle Tire inflation pressure should be checked and adjusted when the temperature of the tire equals th

Yamaha 1998 Royal Star Tour Classic Owner's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents