Xantrex PROWATT SW SW 600 User's Manual
Contents
1. ee hehe herr 22 Introduction Quality Power Thank you for purchasing the PROwatt SW Sine Wave Inverter The PROwatt SW Inverter is a high quality true sine wave output inverter It is designed to operate AC loads as if these loads were operating from grid utility supplied power in household AC outlets To get the most out of your PROwatt SW Sine Wave Inverter carefully read and follow the instructions in this guide PROwatt SW Inverter Series There are three PROwatt SW Inverter models in the series namely e PROwatt SW 600 e PROwatt SW 1000 and e PROwatt SW 2000 This Guide contains information about all three models Unless specified by the model name all features functions and instruc tions will pertain to all models All the models of the inverter will be referred to collectively as PROwatt SW Inverter 975 0529 01 01 The PROwatt SW Inverter is a professional quality mid range inverter designed to handle a variety of applications including compact microwaves TVs VCRs coffee makers and small power tools The PROwatt SW Inverter provides optimal continuous power making it ideal for large single loads intermittent loads or multiple smaller loads The inverter s high surge capability lets you handle many hard to start loads including large TVs refrigerators and freezers Model Continuous Surge Power PROwatt SW 600 540 watts 1200 watts PROwatt SW 10002. Smart choice for power xantrex PROwatt SU Sine Wave Inverter Owner s Guide PROwatt SW 600 PROwatt SW 1000 PROwatt SW 2000 About Xantrex Xantrex Technology Inc www xantrex com a subsidiary of Schneider Electric is a world leader in the development manufacturing and marketing of advanced power electronic products and systems for the renewable and mobile power markets The company s products convert and control raw electrical power from any central distributed renewable or backup power source into high quality power required by electronic equipment and the electricity grid Xantrex is headquartered in Vancouver Canada with facilities in the United States Germany Spain and a joint venture in China Trademarks Xantrex PROwatt and Smart choice for power are trademarks of Schneider Electric registered in the U S and other countries Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright Xantrex PROwatt SW Sine Wave Inverter Owner s Guide August 2009 Xantrex Technology Inc All rights reserved No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of Xantrex Technology Inc 161 G South Vasco Road Livermore California USA 94551 Xantrex Technology Inc reserves the right to revise this document and t
3. Optional Accessory The PROwatt SW Inverter can also be installed with the PROwatt Remote Panel that comes with a 25 foot 7 6 m communications cable part number 808 9001 For ordering information please contact Customer Service see Contact Information on page i of this guide Please reference the part number above when ordering 975 0529 01 01 Owner s Guide um Digital Display Mounting flanges Optional PROwatt Remote Panel not shown Figure 1 PROwatt SW Inverter PROwatt SW 600 shown AC Outlets GFCI protected Features Front Panel Details Feature Description 3 Power Switch Button Turns the inverter ON or OFF 4 Remote Switch Port Use to connect the optional PROwatt Remote Panel via a communications cable 5 USB Port Powers and charges USB enabled devices 6 GFCI protected AC Outlets Equipped with two AC outlets that are protected by a Figure 2 PROwatt SW Inverter Front Panel PROwatt SW 600 shown standard Ground Fault Circuit Interruptor GFCI device with reset and test buttons Feature Description 7 Ventilation Holes Allows internal heat to escape 1 Indicator LEDs Green LED indicates that the unit is on and receiving power When a shutdown occurs due to an error condition the Green LED remains on Red LED indicates an error or alarm condition 2 Digital Display Shows input voltage in vol
4. s power switch button is Off the inverter draws no current from the battery WARNING Risk of electrical shock The unit s power switch when turned off does not disconnect power from the PROwatt SW Inverter Operating Several Loads at Once If you are going to operate several loads from the PROwatt SW Inverter turn them on separately after you have turned the inverter on This will ensure that the inverter does not have to deliver the starting current for all the loads at once 975 0529 01 01 Turning the Inverter Off Between Charges When the power switch is on but no power is being supplied to a load the inverter draws less than 800 mA from the battery This is a low current draw It would take a week to discharge a 150 Ah battery at this current so you don t have to worry about excessive drain on your battery if you leave the inverter switched on for a few days If you are not planning to recharge your battery within a week or so switch the inverter off GFCI Protected AC Outlets The AC outlets are Ground Fault Circuit Interrupter GFCI outlets This protects you against hazardous electrical shocks that could be caused by dampness faulty mechanism in the appliance worn insulation etc GFCI protected outlets cut off hazardous electrical shocks quickly enough so an adult in normal health is not seriously injured infants and small children may still be affected Important Test the GFCI periodically to mak
5. If you are using one battery to power your inverter and its rating is 500 the total cold cranking amp rating is 500 e Ifyou are powering your inverter with two batteries in parallel and each has a rating of 500 the total cold cranking amp rating is 1000 2 Once you have determined the total cold cranking amp rating of your batteries identify the corresponding Ampere Interrupting Capacity AIC of the fuse or breaker required for your system by referring to Table 2 975 0529 01 01 Installation Note The AIC is the amount of battery short circuit amperage that the fuse can safely withstand e Ifthe Total Cold Cranking Amps indicate that the AIC is 2 700 amps or less see Table 3 for the correct ANL fuse e Ifthe Total Cold Cranking Amps indicate that the AIC is up to 200 000 amps or if you require a code fuse see Table 3 for the correct Class T fuse Table 2 Cold Cranking Amps AIC Total Cold Cranking Ampere Interrupting Capacity Amps AIC 650 or less 1500 651 1100 3000 over 1100 5000 Table 3 Fuse Ratings Model ANL Fuse Class T PROwatt SW 600 80 A 80 A PROwatt SW 1000 150 A 150 A PROwatt SW 2000 250 A 250A 11 Installation Cabling Procedure Consult the following configurations and determine a match specific to your installation and follow the installation procedure To connect the battery cables that comes next FROM ALTERNATOR OR CHARGER F isoLATO
6. SW Sine Wave Inverter Owner s Guide Connect the Chassis Ground WARNING Risk of electrical shock Never operate the PROwatt SW Inverter without connecting it to the ground Electrical shock hazard could result The PROwatt SW Inverter has a screw terminal labeled CHASSIS GND on the outside of the rear panel as shown in Figure 3 PROwatt SW Inverter Back Panel PROwatt SW 600 shown on page 5 Follow the guidelines below to connect the inverter s chassis to the ground Grounding Locations The chassis ground terminal must be connected to a grounding point The grounding point varies depending on where you install the PROwatt SW Inverter Follow the guidelines that correspond to your type of installation Connect the CHASSIS GND screw to the vehicle s chassis using a minimum 8 AWG Recreational Vehicle copper wire preferably with green yellow insulation 975 0529 01 01 Installation Fixed Location Connect the CHASSIS GND screw to your system s DC grounding point using a minimum 6 AWG wire The system s grounding point is usually the AC service entrance grounding point or a separate ground rod For a solar PV photovoltaic installation this is usually the same rod used to ground the PV array a Xantrex recommends that the grounding conductor grounding wire should be the same wire size as the DC cables Connect The Battery Cables Important Use of a qualified installer strongly
7. dismantle the PROwatt SW Inverter It does not contain any user serviceable parts Attempting to service the unit yourself could result in an electrical shock or burn Troubleshooting Reference Condition Possible Cause Solution Overload shutdown Reduce the load within the inverter s continuous power rating EGY Over temperature Allow the inverter to Heavy load is shutdown cool off and reduce connected then AC output becomes unavailable the load if continuous operation is required with persistent low battery alarm and or poor battery condition Condition Possible Cause Solution I Under Voltage low Recharge the battery input shutdown Check cables and connection if secure I Poor DC wiring Use proper cable and make secure connections Charge the battery or install a new battery EU Normal load is connected then AC output becomes unavailable Over temperature shutdown Improve ventilation and make sure the inverter s ventilation openings are not obstructed Reduce the ambient temperature if possible Over Voltage high input shutdown Make sure the inverter is connected to a 12 V battery 975 0529 01 01 Troubleshooting Condition Possible Cause Solution Condition Possible Cause Solution Ed No output voltage Short circuit Very heavy load Output circuit overheat
8. have knowledge and experience in installing electrical equipment knowledge of the applicable installation codes and awareness of the hazards involved in performing electrical work and how to reduce those hazards Installation Tools and Materials Adjustable wrench for fastening DC terminal bolts Two battery cables copper appropriately sized according to application with connectors already crimped by the company or store where you purchased the cables Ground cable copper appropriately sized for attaching to the ground chassis DC rated fuses and fuse holders Screwdriver flathead and Philips power screwdriver or power drill for use in mounting the inverter Mounting screws 4 size 10 Basic Installation Steps DE BSD des Determine battery capacity Determine a charging system Choose a location Mount the inverter Connect the chassis ground Connect the battery cables Xantrex PROWatt SW Sine Wave Inverter Owner s Guide Determine Battery Capacity Battery type and battery size strongly affect the performance of the PROwatt SW Inverter Therefore you need to identify the type of loads your inverter will be powering and how much you will be using them between charges Once you know how much power you will be using you can determine how much battery capacity you need Xantrex recommends that you purchase as much battery capacity as possible CAUTION Risk of inverter damage The PROwatt S
9. on the left yellow background black exclamation point when found imprinted on electrical and electronic units and appliances means that you are to refer to this guide for cautions and warnings Xantrex PROWatt SW Sine Wave Inverter Owner s Guide Important Safety Instructions IMPORTANT READ AND SAVE THIS OWNER S GUIDE FOR FUTURE REFERENCE This chapter contains important safety instructions for the PROwatt SW Sine Wave Inverter Before using the PROwatt SW Sine Wave Inverter READ ALL instructions and cautionary markings on or provided with the PROwatt SW Sine Wave Inverter the batteries and all appropriate sections of this guide WARNING Shock fire and heat hazard Risk of Z injury to persons 1 Do not expose PROwatt SW Sine Wave Inverter to rain snow spray or bilge water To reduce risk of fire hazard do not cover or obstruct the ventilation openings Overheating may result 2 To avoid a risk of fire and electric shock make sure that wiring is in good condition adequately rated and not undersized Do not operate the PROwatt SW Sine Wave Inverter with damaged or substandard wiring 975 0529 01 01 Do not operate the PROwatt SW Sine Wave Inverter if it has received a sharp blow been dropped or otherwise damaged in any way If the PROwatt SW Sine Wave Inverter is damaged see the Warranty section Do not disassemble the PROwatt SW Sine Wave Inverter It contains no user s
10. per Foot 4 0 000253 0 0152 0 0253 0 0380 0 0759 3 0 000201 0 0121 0 0201 0 0302 0 0603 2 0 000159 0 0096 0 0159 0 0239 0 0477 1 0 000126 0 0076 0 0126 0 0189 0 0378 0 0 000100 0 0060 0 0100 0 0150 0 0300 2 0 0 000079 0 0048 0 0079 0 0119 0 0237 3 0 0 000063 0 0038 0 0063 0 0095 0 0189 4 0 0 000050 0 0030 0 0050 0 0075 0 0150 Note Xantrex recommends a size 0 cable with a maximum cable length of 6 feet 1 8 m For example Note Voltage Drop per foot Current value x Resistance value So for a 600 W inverter output with a DC cable of size 0 multiply the maximum current of 60 A with 0 000100 The result is 0 00600 voltage drop per feet If the cable is 6 feet long the total voltage drop is 0 00600 x 6 x 2 0 072 Cable length multiplied by 2 So for a battery operating at 12 6 V at battery terminal the voltage at the inverter terminal drops to 12 53 V Xantrex PROwatt M SW Sine Wave Inverter Owner s Guide Fuse Circuit Breaker Sizing Guidelines Because batteries can produce thousands of amps you are required to install DC rated fuses or circuit breakers that can safely withstand the short circuit current batteries can produce To select the correct fuse type and size 1 Determine the total cold cranking amp rating for your battery s Note The cold cranking amp rating of each battery is displayed on the battery case If it is not contact the battery manufacturer to find out For example e
11. voltage nominal 120 Vac RMS 5 PROwatt SW 1000 7 2 Ibs 3 3 kg PROwatt SW 2000 10 6 Ibs 4 8 kg Output voltage range 104 127 Vac Operating temperature 32 104 F 0 40 C Output waveform True sine wave Output frequency 60 Hz 0 5Hz DC In put 600 1000 2000 Bfficiency Approximately 85 90 Input power max at full load 720 VA 1200 VA 2400 VA USB Output 5 500 mA Input current 60A 93A 200A ax at full load Regulatory Approvals Input voltage range 10 5 15 5 UL 458 5th edition Power Converters Inverters and Power Converter Low battery alarm Audible 11 V Inverter Systems for Land Vehicles and Marine Crafts Low battery cutout 10 5 V CSA 107 1 01 General Use Power Supplies FCC Part 15 Class A Electromagnetic Compatibility EMC AC USB Output 600 1000 2000 Peak power 5 minutes 600 W 1000 W 2000 W Continuous power 540 W 900 W 1800 W 975 0529 01 01 21 Warranty and Return Information Warranty What does this warranty cover and how long does it last This Limited Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your PROwatt SW Sine Wave Inverter This warranty period lasts for 24 Months from the date of purchase at the point of sale to you the original end user customer unless otherwise agreed in writing the Warranty Period You will be required to demonstrate proof of purchase to make warranty claims This Limited Warr
12. voltage reaches above 11 5 Vdc After five minutes the unit turns itself off High battery voltage shutdown Shuts the inverter down automatically if the input voltage rises to more than 15 5 V Within five minutes after shutdown the unit recovers automatically once the battery voltage falls below 15 5 Vdc After five minutes the unit turns itself off AC output overload shutdown Shuts the unit down automatically if a short circuit occurs or if the loads attached to the inverter exceed the operating limits 2 Low battery voltage alarm Alerts you if the battery has become discharged to 11 V or lower Over temperature shutdown Turns the inverter off if its temperature rises above an acceptable level Within five minutes after shutdown the unit recovers automatically once the temperature of the unit cools down After five minutes of operating in high temperature the unit turns itself off Xantrex PROWatt SW Sine Wave Inverter Owner s Guide The following information describes the main features of the PROwatt SW Inverter We recommend that you familiarize yourself with these features before installing and operating the unit Materials List Your PROwatt SW Inverter package includes these items e PROwatt SW Inverter unit Owner s Guide If any of these materials are missing or are unsatisfactory in any way please contact Customer Service see Contact Information on page i of this guide
13. 900 watts 2000 watts PROwatt SW 2000 1800 watts 3000 watts The unit s low standby battery demand means you don t have to worry about excessive drain on your battery if you leave the inverter on for a few days When the inverter is on but no power is being supplied to a load the inverter draws less than 800 mA from the battery Introduction Ease of Use Superior features and rugged durability have been combined with ease of use The unit is compact light weight and easy to install You can power loads directly from the dual GFCI protected AC receptacles on the front panel Easy to read digital display on the front panel lets you monitor system performance at a glance The optional PROwatt Remote Panel lets you control the inverter from a convenient location up to 25 feet 7 6 m away while the inverter itself is mounted out of sight and close to the batteries A convenient USB port powers most modern electronic products Comprehensive Protection The PROwatt SW Inverter is equipped with the following protection features GFCI protection De energizes the AC circuits and thereby protects the user from electric shock if a ground fault occurs Low battery voltage shutdown Automatically shuts the inverter down if the battery voltage drops below 10 5 V This feature protects the battery from being completely discharged Within five minutes after shutdown the unit recovers automatically once the battery
14. Check the AC wiring for a short circuit Remove the load Turn the unit off Let the unit cool down check the fan for any obstructions and clear it or reduce the load Turn the unit back on No output voltage no voltage indication The unit is off No power to the inverter Inverter fuse open Reverse DC polarity Turn the inverter on Check wiring to the inverter Have a qualified service technician check and replace the fuse if necessary Have a qualified service technician check and replace the fuse making sure to observe correct polarity 20 The unit is on and running but there is no AC output The GFCI device tripped Reset the GFCI See page 16 for instructions Xantrex PROwatt SW Sine Wave Inverter Owner s Guide Specifications Note Specifications are subject to change without prior notice J 8 AC USB Output 600 1000 2000 Physical and Environmental Specifications Surge power 1200 W 2000 W 3000 W Length x Width x Height Output current continuous 4 6 A 75A 15 PROwatt SW 600 12 2x8 7x3 5 inch 31x22x8 9 cm PROwatt SW 1000 14x9x3 5 inch 35x22x8 5 cm Output current max 58 96A 192A PROwatt SW 2000 13 8x11 8x3 9 inch 35x30x10 cm No load current draw 600 mA 600 mA 800 mA Weight PROwatt SW 600 6 5 Ibs 3 0 kg Output
15. NCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOST PROFITS LOST REVENUES FAILURE TO REALIZE EXPECTED SAVINGS OR OTHER COMMERCIAL OR ECONOMIC LOSSES OF ANY KIND EVEN IF XANTREX HAS BEEN ADVISED OR HAD REASON TO KNOW OF THE POSSIBILITY OF SUCH DAMAGE b ANY LIABILITY ARISING IN TORT WHETHER OR NOT ARISING OUT OF XANTREX S NEGLIGENCE AND ALL LOSSES OR DAMAGES TO ANY PROPERTY OR FOR ANY PERSONAL INJURY OR ECONOMIC LOSS OR DAMAGE CAUSED BY THE CONNECTION OF A PRODUCT TO ANY OTHER DEVICE OR SYSTEM AND c ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT BY PERSONS NOT AUTHORIZED BY XANTREX 24 Exclusions If this product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under federal law to the extent permitted by applicable law they are limited to the duration of this Limited Warranty Some states provinces and jurisdictions do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state province to province or jurisdiction to jurisdiction Xantrex PROwatt M SW Sine Wav
16. R G GROUND TO VEHICLE CHASSIS TO OTHER DC LOADS DEEP CYCLE AUXILIARY BATTERY VEHICLE STARTING BATTERY GROUND TO GROUND TO VEHICLE CHASSIS Figure 4 Configuration for Normal Loads 12 TO VEHICLE FROM ALTERNATOR OR CHARGER GROUND TO VEHICLE CHASSIS VEHICLE STARTING BATTERY O ISOLATOR DEEP CYCLE GROUND VEHICLE CHASSIS TO OTHER DC LOADS DEEP CYCLE BATTERY DEEP CYCLE BATTERY BATTERY SELECTOR SWITCH GROUND TO VEHICLE CHASSIS Figure 5 Configuration for Heavy Loads To connect the battery cables 1 Make sure the inverter is off and assemble the terminated cables cables with connectors that you bought Line up the connectors that will join the cables to the battery battery selector switch and fuse or circuit breaker Xantrex PROwatt M SW Sine Wave Inverter Owner s Guide Installation WARNING Risk of electrical shock or fire The PROwatt SW Inverter does not come with a DC rated fuse or circuit breaker to safely withstand the short circuit current batteries can produce To avoid the risk of electrical shock or fire install a DC rated fuse and fuse holder on the positive battery terminal Install a DC rated fuse on the positive battery terminal Alternatively install a DC rated circuit breaker that connects to the positive battery terminal The fuse or circuit breaker must h
17. W Inverter must only be connected to a battery that has a nominal output of 12 volts The PROwatt SW Inverter will e Not operate if connected to a 6 volt battery and Be damaged if connected to a 24 volt battery Determine A Charging System The charging system must be appropriate for your particular installation A well designed charging system will ensure that power is available when you need it and that your batteries remain in top condition Inadequate charging will degrade system performance and the wrong type of charger will reduce battery life For a list of Xantrex Battery Chargers go to www xantrex com or contact Customer Service see Contact Information on page i of this guide 975 0529 01 01 Installation Choose A Location CAUTION Risk of inverter damage VAN The PROwatt SW Inverter contains components that tend to produce arcs or sparks To prevent fire or explosion do not install the inverter in compartments containing batteries or flammable materials or in locations that require ignition protected equipment WARNING Risk of electrical shock VAN Do not install the PROwatt SW Inverter in a wet environment or in any other environment where moisture can occur and enter the inverter enclosure through the ventilation openings This unit is not intended for marine applications WARNING To reduce the risk of fire do not cover or obstruct the ventilation openings Do not install the PROwatt SW I
18. anty is transferable to subsequent owners but only for the unexpired portion of the Warranty Period Subsequent owners also require original proof of purchase as described in What proof of purchase is required What will Xantrex do During the Warranty Period Xantrex will at its option repair the product if economically feasible or replace the defective product free of charge provided that you notify Xantrex of the product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the 22 return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska Hawaii and outside of the United States and Canada are excluded Contact Xantrex Custome
19. ave an Ampere Interrupting Capacity AIC that exceeds the short circuit current available from the battery For guidance see Cold Cranking Amps AIC on page 11 When configuring for heavy loads see Figure 5 install a battery selector switch and connect it to the DC rated fuse or circuit breaker On the inverter side attach the connectors of the positive and negative cables into the cabling terminals of the inverter Note Make a secure connection Loose connectors cause excessive voltage drop and may cause overheated wires and melted insulation Note The red terminal is positive and the black terminal is negative Power connections to the PROwatt SW Inverter must be positive to positive and negative to negative 975 0529 01 01 CAUTION Risk of inverter damage due to reverse polarity A reverse polarity connection positive to negative will blow a fuse in the inverter and may permanently damage the unit Damage caused by a reverse polarity connection is not covered by your warranty Attach the connector on the positive cable to the DC rated fuse or circuit breaker which is connected to the positive terminal of the battery When configuring for heavy loads see Figure 5 attach the connector on the positive cable to the battery selector switch that is already connected to the DC rated fuse or circuit breaker Note Make a secure connection Loose connectors cause excessive voltage drop and may cau
20. d shutdown Red EGY Over temperature shutdown Red E B Short circuit or output circuit overheat Note The audio alarm will sound for five minutes After five minutes the unit will turn off Restarting After an AC Output Shutdown Press and hold the unit s power switch to turn it Off Remove all AC loads or let the unit cool down for 15 minutes 3 Press and hold the unit s power switch to turn it On Xantrex PROwatt M SW Sine Wave Inverter Owner s Guide Operating Limits Power Output The PROwatt SW Inverter will deliver the following power continuously depending on input voltage and ambient temperature The inverter will deliver more than 10 of its continuous power rating for approximately five minutes The inverter must cool down for 15 minutes before it can resume operation above its continuous power rating Operation Output Input Tempera Model Power Current Voltage ture PROwatt SW 600 540 W 45A Ambient PROwatt SW 1000 900 W TIA 13 Vde 25 PROwatt SW 2000 1800W 15A GUSE a Applies to resistive loads such as incandescent lights b Applies to reactive loads such as motors Peak Performance 13 14 5 V n a Low Voltage Alarm Voltage is The audible low battery 11 0 V or less alarm sounds Operating Condition Voltage Range Comment Low Voltage Voltage is The unit shuts down to Shutdown 10 5 V or less protect the battery from being
21. e Inverter Owner s Guide Return Material Authorization Policy For those products that are not being repaired in the field and are being returned to Xantrex before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain service please have your instruction manual ready for reference and be prepared to supply e The serial number of your product Information about the installation and use of the unit Information about the failure and or reason for the return e A copy of your dated proof of purchase Record these details on page 26 975 0529 01 01 Warranty and Return Information Return Procedure Package the unit safely preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging Include the following The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box Areturn address where the unit can be shipped Post office b
22. e sure it is operating correctly Operation To test or reset the GFCI protection 1 2 3 Press the unit s power switch to turn the inverter On Plug a test lamp into the AC outlet Push the TEST button Note The RESET button should pop out and the power should turn Off the lamp should go out If the lamp remains lit or if the RESET button does not pop out the GFCI may not be functioning If the GFCI trips by itself at any time reset it and perform the preceding test Reading the Front Panel Indicators Indicator LEDs If the Green LED is On it indicates that the unit is On Under normal operating conditions the AC outlets and USB port have power However even under an error condition such as a shutdown the Green LED may still remain On If the Red LED is on it indicates an error or alarm condition and an error code is displayed on the digital display underneath the LED Digital Display 16 Under normal operating conditions the digital display shows the input voltage in volts and the output power in kilowatts Under error or alarm conditions the digital display shows an error code and the Red LED turns on Description of LED and Digital Display Codes LED Digital Display Description Green 13 5 Example 13 5 volts Green 2 2 5 Example 0 25 Kw 250 watts Red Under voltage alarm and or Under voltage shutdown Red Ede Over voltage shutdown Red Over loa
23. erated equipment need high surge currents to start The PROwatt SW Inverter may not be able to start some of these motors even though their rated current draw is within the inverter s limits If a motor refuses to start observe the VOLTS indicator while you are trying to start the motor If the indicator drops below 11 volts while the PROwatt SW Inverter is trying to start the motor this may explain why the motor won t start Make sure the length and 18 diameter of the battery cables are appropriate Check that the battery connections are good and that the battery is fully charged If the cables are sized correctly the connections are good and the battery is charged but the voltage still drops below 11 volts you may need to use a larger battery Battery Charging Frequency When possible recharge your batteries when they are about 50 discharged or earlier This gives them a much longer life cycle than recharging when they are almost completely discharged For information about battery chargers see our web site at www xantrex com Maintenance Routine maintenance is required to keep your PROwatt SW Inverter operating properly Periodically you should e Clean the exterior of the unit with a damp cloth to prevent the accumulation of dust and dirt e Tighten the screws on the DC input terminals Xantrex PROwatt M SW Sine Wave Inverter Owner s Guide Troubleshooting WARNING Electrical shock and burn hazard Do not
24. erviceable parts See Warranty for instructions on obtaining service Attempting to service the PROwatt SW Sine Wave Inverter yourself may result in a risk of electrical shock or fire Internal capacitors remain charged after all power is disconnected To reduce the risk of electrical shock disconnect DC power from the PROwatt SW Sine Wave Inverter before attempting any maintenance or cleaning or working on any circuits connected to the PROwatt SW Sine Wave Inverter Turning off controls will not reduce this risk Precautions When Working With Batteries WARNING Explosion or fire hazard Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed to reduce the risk of battery explosion t A Working in the vicinity of lead acid batteries is dangerous Batteries generate explosive gases during normal operation Therefore you must read this guide and follow the instructions exactly before installing or using your PROwatt SW Sine Wave Inverter This equipment contains components which tend to produce arcs or sparks To prevent fire or explosion do not operate the PROwatt SW Sine Wave Inverter in compartments containing batteries or flammable materials or in locations that require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks as well as joints fittings or other connections between compo
25. ide is to provide explanations and procedures for operating installing maintaining and troubleshooting the PROwatt SW Sine Wave Inverter Scope The Guide provides safety guidelines as well as information about operating installing and troubleshooting the inverter It does not provide details about particular brands of batteries You need to consult individual battery manufacturers for this information Xantrex recommends that installation should be handled by qualified installers including licensed technicians and electricians Qualified installers have knowledge and experience in installing electrical equipment knowledge of the applicable installation codes and awareness of the hazards involved in performing electrical work and how to reduce those hazards Audience The Guide is intended for users and operators of the PROwatt SW Sine Wave Inverter Conventions Used The following conventions are used in this guide AN WARNING Warnings identify conditions that could result in personal injury or loss of life CAUTION Cautions identify conditions or practices that could result in damage to the unit or other equipment Important These notes describe things which are important for you to know however they are not as serious as a caution or warning Related Information You can find more information about Xantrex Technology Inc as well as its products and services at www xantrex com The product marking
26. is warranty not cover Claims are limited to repair and replacement or if in Xantrex s discretion that is not possible reimbursement up to the purchase price paid for the product Xantrex will be liable to you only for direct damages suffered by you and only up to a maximum amount equal to the purchase price of the product This Limited Warranty does not warrant uninterrupted or error free operation of the product or cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates 975 0529 01 01 d g h Warranty and Return Information operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including but not limited to high input voltage from generators and lightning strikes the product if repairs have been done to it other than by Xantrex or its authorized service centers hereafter ASCs the product if it is used as a component part of a product expressly wa
27. nents of the fuel system Make sure the area around the battery is well ventilated Never smoke or allow a spark or flame near the engine or batteries Use caution to reduce the risk or dropping a metal tool on the battery It could spark or short circuit the battery or other electrical parts and could cause an explosion If you need to remove a battery always remove the ground terminal from the battery first Make sure all accessories are off so you don t cause a spark WARNING Risk of personal injury due to burns or battery acid Remove all metal items like rings bracelets and watches when working with lead acid batteries Lead acid batteries produce a short circuit current high enough to weld metal to skin causing a severe burn 10 11 12 Have someone within range of your voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear complete eye protection and clothing protection Avoid touching your eyes while working near batteries If battery acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get medical attention immediately Xantrex PROWatt SW Sine Wave Inverter Owner s Guide FCC Statement WARNING VAN This device complies with Part 15 of the FCC rules Ope
28. nverter in a zero clearance compartment Overheating may result Installation Dry Do not allow water or other liquids to drop or splash on the inverter Cool Ambient air temperature should be between 32 F and 104 F 0 C and 40 C the cooler the better within this range Ventilated Allow at least 2 inches 5 cm of clearance around the inverter for air flow Ensure that ventilation openings on the DC end and the bottom of the unit are not obstructed Safe Do not install the inverter in the same compartment as batteries or in any compartment capable of storing flammable liquids like gasoline Close to battery Do not use excessive DC cable lengths they increase wire resistance and reduce input power Protected from battery gases Do not mount the inverter where it will be exposed to gases produced by the batteries These gases are very corrosive and prolonged exposure will damage the inverter Mount The Inverter 1 pa Select an appropriate mounting location and orientation The unit can be oriented in any way such as e Horizontally on a vertical surface or DC connections should NOT point up or down Hold the inverter against the mounting surface and mark the positions using the mounting flanges as guide Pilot drill the four mounting holes Fasten the inverter to the mounting surface using corrosion resistant hardware sized 10 Xantrex PROwatt
29. o periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC A MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION B ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK AND C REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW XANTREX COM 975 0529 01 01 i Date and Revision August 2009 Rev B Document Part Number 975 0529 01 01 Product Numbers PROwatt SW 600 806 1206 PROwatt SW 1000 806 1210 PROwatt SW 2000 806 1220 Contact Information Telephone 1 800 670 0707 toll free North America 1 408 987 6030 direct Fax 1 800 994 7828 toll free North America Email customerservice xantrex com Web www xantrex com About This Guide Purpose The purpose of this Owner s Gu
30. over discharged High Voltage Voltage is The unit shuts down to Shutdown 15 5 V or more protect itself from excessive input voltage Note Although the PROwatt SW Inverter incorporates over voltage protection it can still be damaged if input voltage exceeds 16 V Unit restarts after low voltage shutdown 11 5 V The unit will not restart unless the battery voltage is acceptable for running the load Input Voltage The input voltage limits are shown in the following table Operating Condition Voltage Range Comment Normal 10 5 15 5 V n a 975 0529 01 01 17 Operation Inverter Loads The PROwatt SW Inverter will operate many AC loads within its power rating However some appliances and equipment may be difficult to operate Please see Exceptional Loads below carefully USB Loads A lot of USB powered devices such as portable music MP3 players mobile phones and video game players can be charged and powered safely via the standard USB port However some devices such as portable GPS receivers and certain cameras may not work and even cause damage even if you use the USB cable that came with the product Be sure that the device only accepts 5 volts and can be charged or powered using other sources of power See the device s owner s guide under specifications for information Exceptional Loads Some induction motors used in freezers pumps and other motor op
31. oxes are not acceptable Acontact telephone number where you can be reached during work hours A brief description of the problem Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC A Xantrex return material authorization RMA number is not required However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility and that the ASC repairs this particular Xantrex product 25 Warranty and Return Information Information About Your System soon as you open your PROwatt SW Sine Wave Inverter package record the following information and be sure to keep your proof of purchase ET Serial Number 1 Product Number s 806 1206 806 1210 806 1220 1 Purchased From 1 Purchase Date If you need to contact Customer Service please record the following details before calling This information will help our representatives give you better service 1 Type of installation e g RV truck 1 Length of time inverter has been installed 1 Battery battery bank size 26 Batter
32. r Service for details on freight policy for return shipments from excluded areas How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Telephone 1 800 670 0707 toll free North America 1 408 987 6030 direct Fax 1 800 994 7828 toll free North America Email customerservice xantrex com Website www xantrex com Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities Xantrex PROwatt M SW Sine Wave Inverter Owner s Guide What proof of purchase is required In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex Proof of purchase may be in any one of the following forms The dated purchase receipt from the original purchase of the product at point of sale to the end user or The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status or e The dated invoice or purchase receipt showing the product exchanged under warranty What does th
33. ration is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that might cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 975 0529 01 01 Important Safety Instructions oe es bee eset eo e do ee ee eA et e add am add iii Introduction iut Moles EE ee ME ee 1 Features ne pe RSA AEE v eer Dik ee Sa URS EAE bere ot 3 Tnistall att vibe eet e a Ama 6 Op ration Lote eel ret eee EM 15 Troubleshooting 2 33 ens haa Sie he Give Lee eee ee Ba RUN ER baile be ele tec el dcm Sete eec eir e nee AGP h 19 SPECT CANONS HMM 21 Warranty and Return Information
34. recommended To operate safely and effectively the PROwatt SW Inverter needs proper DC cables and DC rated fuse s Because the PROwatt SW Inverter has low voltage and high current input low resistance wiring between the battery and the inverter is essential to deliver the maximum amount of usable energy to your load Installation Cabling Guidelines Follow these guidelines and refer to Table 1 Voltage Drop Per Foot of DC Cable on page 10 to determine battery cable lengths e Use 4 AWG copper 90 C insulation rating as the smallest battery cable size This will minimize the voltage drop between the battery and the inverter If the cables cause an excessive voltage drop the inverter may shut down when drawing higher currents because the voltage at the inverter input drops below 10 5 volts e Keep all cables as short as possible and ensure that each cable between the inverter and the battery is no longer than 6 feet 1 8 m e Have all wires and cables terminated with correct and appropriately sized connectors and have the connectors crimped at the place of purchase e not use aluminum It has about 1 3 more resistance than copper cable of the same size and it is difficult to make good low resistance connections to aluminum wire 10 Table 1 Voltage Drop Per Foot of DC Cable Inverter Output W 600 1000 1500 3000 Current A 60 100 150 300 Wire Resistance me Oe Voltage Drop
35. rranted by another manufacturer component parts or monitoring systems supplied by you or purchased by Xantrex at your direction for incorporation into the product the product if its original identification trade mark serial number markings have been defaced altered or removed the product if it is located outside of the country where it was purchased and any consequential losses that are attributable to the product losing power whether by product malfunction installation error or misuse 23 Warranty and Return Information Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR a ANY SPECIAL INDIRECT I
36. se overheated wires and melted insulation WARNING Risk of explosion or fire Do not complete the next step if flammable fumes are present Explosion or fire may result Thoroughly ventilate the battery compartment before making this connection 13 Installation 7 10 14 Attach the connector the negative cable to the negative battery terminal Note This is the last cable connection You may observe a spark when making this last connection Note Make a secure connection Loose connectors cause excessive voltage drop and may cause overheated wires and melted insulation If you have installed a battery selector switch use it to select one of the batteries or battery banks Turn on the inverter Check the front panel of the inverter The digital display should show 12 13 volts depending on the voltage of the battery If it does not check your battery and the connection to the inverter The other indicators should be off Xantrex PROwatt SW Sine Wave Inverter Owner s Guide Turning the Inverter On and Off The power switch on the inverter s front panel turns the control circuit in the PROwatt SW Inverter on and off To toggle the inverter on and off from its front panel 1 Press the inverter s power switch button for half a second to turn On the inverter from Off 2 Press the inverter s power switch button for one second to turn Off the inverter from On Note When the inverter
37. ts output power in kilowatts and error code information 4 Xantrex PROwatt M SW Sine Wave Inverter Owner s Guide Features Back Panel Details Feature Description 3 Chassis Ground GND Terminal 4 Negative DC Terminal Accepts lug or ring connectors appropriate to the cable size being used See Table 1 Voltage Drop Per Foot of DC Cable on page 10 for 7 4 recommendations CHASSIS GROUND 3 Figure 3 PROwatt SW Inverter Back Panel PROwatt sw 600 shown Feature Description 1 Positive DC Terminal Accepts lug or ring connectors appropriate to the cable size being used See Table 1 Voltage Drop Per Foot of DC Cable on page 10 for recommendations 2 Cooling Fan Automatically turns on when internal temperature reaches more than 122 F 50 C It turns off when the internal temperature falls below 122 F 50 C 975 0529 01 01 5 Guidelines Follow all instructions from this guide and instructions including safety guidelines from the battery manufacturer Installing battery cables require some electrical knowledge and local electrical codes WARNING If you do not have some electrical knowledge and knowledge of local electrical codes or are not comfortable installing cables yourself use a qualified installer including a licensed technician and electrician Qualified installers
38. y type e g flooded sealed gel cell AGM DC wiring size and length Alarm sounding Description of indicators on front panel Appliances operating when problem occurred Description of problem Xantrex PROwatt M SW Sine Wave Inverter Owner s Guide Xantrex Technology Inc 1 800 670 0707 Tel toll free NA 1 408 987 6030 Tel direct 1 800 994 7828 Fax toll free NA customerservice xantrex com WWW Xantrex com 975 0529 01 01 Printed in China
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