Xantrex 200 User's Manual
Contents
1. Tires PSI Other Inflatables PSI 520 13 26 Football 13 A 78 14 26 Basketball 9 E78 14 30 Volleyball 5 H 78 14 24 Lawn Tractor Tire 22 HR 78 15 28 Bicycle Tires 27 1 4 85 20 1 2 40 Note The information in the table is for reference only For precise pressure specifications refer to the information supplied with the article to be inflated 3 14 975 0057 01 01 Using the Air Compressor XPower Powerpack 400 Plus UN CAUTION If the pressure gauge on the compressor indicates more than twice the recommended pressure for the object you are inflating and you have only started to inflate the object the valve connector is incorrectly connected to the valve stem This may damage the XPower Powerpack 400 Plus Remove and reattach the valve connector to the valve stem To inflate your vehicle motorcycle or bicycle tires 1 Place the valve connector securely on the tire valve stem push it as far as possible to allow normal airflow and close the thumb latch If necessary use a supplied nozzle adapter 2 Turn the compressor on and inflate your tire to the recommended pressure Use Table Pressure Specifications for Common Items as a guide only 3 Turn the compressor off after appropriate pressure is reached 4 Open the thumb latch and remove the valve connector from the valve stem 5 Check air pressure with a pressure gauge Note Leave the thumb latch in the open position fo2. Battery Maintenance All rechargeable batteries gradually discharge when left standing and you need to recharge them periodically to maintain maximum battery capacity The AC Charger supplied with the XPower Powerpack is designed to regulate the charging process ensuring that the battery is always fully charged but never overcharged To ensure safe recharging and maximum battery life recharge the XPower Powerpack only with the supplied charger or approved battery chargers 4 1 Maintenance UN CAUTION Due to inherent self discharge lead acid batteries must be charged at least every 3 months especially in a warm environment Leaving a battery in a discharged state or not recharging every 3 months may result in permanent battery damage and poor jump start performance AN CAUTION Do not attempt to recharge the XPower Powerpack battery if it is frozen Gradually warm the frozen battery to 32 F 0 C before recharging Recharging the XPower Powerpack Battery 4 2 To check the battery s charge level press the Display Function button Note Battery Charge status is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes You can recharge the battery using e the fully automatic plug in and forget AC Charger e the DC Charging Cable to recharge from your vehicle as you drive e a generator equipped with a reg
3. XPower Powerpack The item being Check that the item being inflated 400 Plus only inflated may have a has no leaks leak Check the compressor hose for any breaks or leaks at connections The The compressor may Turn off the compressor and let it compressor have overheated from cool down runs slowly excessive use XPower Powerpack Battery voltage is too Check the condition of the internal 400 Plus only low battery The battery may need to be 975 0057 01 01 recharged or replaced 5 5 Troubleshooting Table 5 1 Troubleshooting reference Problem Possible Cause Solution The engine XPower Powerpack Recharge the XPower Powerpack being jump battery is not fully battery started will not charged Start The engine condition Have the engine serviced is poor External fuse 250 A Replace 250 A 32 V fuse with same is blown type and ratings The engine start capacity exceeds the XPower Powerpack jump start capability The battery External fuse 250 A Replace 250 A 32 V fuse with same clamps of the is blown type and ratings jump start cables measure zero volts The light does Light bulb has burnt Remove lens cover and replace bulb not turn on out with one of the same type and rating 5 6 975 0057 01 01 Specifications Electrical Specifications 12 V DC Section Internal battery type sealed AGM Absorbed Glass Mat lead acid Internal battery volt
4. Jump Start Cable Port supplies high power DC current The cables connect to the Jump Start Cable Port when jump starting a vehicle s battery or when connecting an external battery to the XPower Powerpack The jump start cable connection is designed so that the cables cannot be inserted incorrectly into the Jump Start Cable Port 2 6 Plastic Guard for covering jump start cable port 975 0057 01 01 XPower Powerpack Features Storage Compartment XPower Powerpack 400 Plus shown Feature Description 1 AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack Can be stored in AC charger compartment Charger Input Socket for use with the AC Charger supplied see 1 External Replaceable Fuse is rated at 250 A 32 V Located behind fuse cover Compressor Nozzle Adaptor Compartment 975 0057 01 01 AC Charger Compartment may be used for storing the AC Charger 2 7 Features Accessories gt Q Q Q We K gt Uy LUULLA Feature Description 1 Detachable heavy duty jump start cables 2 DC Charging Cable lets you recharge the XPower Powerpack from a 12 V system in a car SUV RV or a boat This can be stored in the storage compartment 3 Accessory bag Not Nozzle packet XPower Powerpack 400 Plus only Shown
5. clip of the cables to the engine block cylinder head or other stationary heavy metal part of the motor or to the negative battery terminal Before starting the engine make sure the XPower Powerpack and the cables are clear of belts and fans Do not crank the engine for more than 4 seconds Operation A WARNING Fire hazard The jump start feature is designed for short term operation only less than 4 seconds Operating the jump start feature for more than 4 seconds may cause damage to the unit Allow the XPower Powerpack to cool down for at least 3 minutes after each jump start 8 Remove the red positive clip and then the black negative clip from the vehicle s battery terminal 9 Remove the cables from the Jump Start Cable Port Important Recharge the XPower Powerpack as soon as possible after each use See Recharging the XPower Powerpack Battery on page 4 2 Using the Air Compressor XPower Powerpack 400 Plus A WARNING Fire Hazard The compressor is designed for short term operation only Operating the compressor over an extended period of time will cause the compressor unit to overheat which could lead to fire Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation 975 0057 01 01 Using the Air Compressor XPower Powerpack 400 Plus A WARNING Fire Hazard Do not leave the compressor unattended while in operation Keep
6. xantrex t 1 800 670 0707 tol free in North America XPower Powe rpa ck 16004202185 400 and 400 PLUS e CustomerService xantrex com Www xantrex com T Ay 7 ES4 Y Y xantrex 975 0057 01 01 Printed in China About Xantrex Xantrex Technology Inc is a world leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility scale systems for wind solar batteries fuel cells microturbines and backup power applications in both grid connected and stand alone systems Xantrex products include inverters battery chargers programmable power supplies and variable speed drives that convert supply control clean and distribute electrical power Trademarks XPower is a trademark of Xantrex International Xantrex is a registered trademark of Xantrex International Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright Xpower Powerpack 400 and 400 Plus Owner s Guide April 2003 Xantrex International All rights reserved Disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR D
7. 01 an Physical Specifications Air Compressor XPower Powerpack 400 Plus only Pressure 250 PSI lb in Accessories Jump start cables 24 0 61 m 4 AWG wire with black and red battery clamps DC charge cable 39 1 m 18 AWG with male to male lighter plugs AC Charger input 120 10 V AC 60 Hz Nozzle adaptor for air compressor on the XPower Powerpack 400 Plus only two nozzle adaptors one sports needle adaptor Physical Specifications Physical specifications XPower Powerpack 400 XPower Powerpack 400 Plus Depth 8 20 3 cm 8 20 3 cm Width 16 40 6 cm 16 40 8 cm Height 9 14 24 1 cm 9 14 24 1 cm Weight 21 8 Ib 9 9 kg 23 Ib 10 5 kg Important All specifications are subject to change without notice 975 0057 01 01 Warranty and Product Information Appendix B contains the warranty for your XPower Powerpack 400 and XPower Powerpack 400 Plus as well as instructions for returning the product for servicing Appendix B also has a form where you can record information Information About Your System on page B 8 in case you need to contact Customer Service B 1 Warranty What does this warranty cover This Limited Warranty is provided by Xantrex Technology Inc Xantrex and covers defects in workmanship and materials in your XPower Powerpack 400 and XPower Powerpack 400 Plus This
8. 975 0057 01 01 4 3 Maintenance Rechargi 4 4 Once the battery is fully charged the charging voltage and current automatically reduces to a maintenance level and the XPower Powerpack may be left permanently connected to the AC Charger If your utility power is interrupted the charging process automatically restarts when power returns ng with the DC Charging Cable Using the DC Charging Cable the XPower Powerpack can be recharged while you drive your vehicle Important Although the charge regulation circuitry in the XPower Powerpack does not operate with this charging method most vehicle voltage regulators will ensure that the XPower Powerpack is not overcharged A WARNING Fire and Explosion Hazard Do not use this recharging method if your vehicle has abnormally high voltage electrical systems that operate above 15 V DC This may lead to accumulations of hydrogen causing exposure to fire and explosion hazard AN CAUTION Do not operate AC or DC appliances while the XPower Powerpack is being recharged with the DC Charging Cable from your vehicle 975 0057 01 01 Recharging the XPower Powerpack Battery To recharge the XPower Powerpack while you drive using the DC Charging Cable 1 While the vehicle engine is running plug one end of the DC Charging Cable into the DC Power Socket of the XPower Powerpack 2 Plug the opposite end of the DC Charging Cable into the vehicle s lighter socke
9. Action Note Monitor total AC power consumed by the applications powered from the Powerpack s 2 AC outlets 975 0057 01 Inverter s ON OFF switch is turned ON Output Power W light illuminates green AC charger is unplugged from the wall AC outlet 01 No action required The Digital Display will show the AC power drawn from the inverter by the applications powered from the Powerpack s AC outlets In order to save the battery power and ensure longer inverter run time press Display Function button to turn off the Digital Display Press Display Function button again to turn the display On for AC power reading 2 3 Features Required How to Condition Required Action Note Monitor Inverter s ON OFF No action required Recharging with the Battery switch is turned to supplied AC charger is Charging OFF A flashing green a true plug in and status All appliances must be Charging Status forget charging disconnected from the light indicates that the method AC and DC power Powerpack s battery We recommend leaving outlets needs recharging and the AC charger The ON OFF switch that the AC charger is connected when the of the incandescent charging the battery Powerpack is not in use light must be turned to to permanently OFF A steady green maintain the battery in The AC charger must Charging Status fully charged condition be plugged into the light indicat
10. V DC appliance on if required Ifthe 12 V DC appliance draws more than 12 A or has a short circuit defect the internal circuit breaker of the XPower Powerpack shuts off the power to the 12 V DC appliance If this occurs unplug the 12 V DC appliance and the internal circuit breaker automatically resets after a few seconds Fully recharge the XPower Powerpack as soon as possible after each use As the DC power socket is internally wired directly to the internal battery extended operation of a 12 V DC appliance may result in excessive battery discharge See Caution for Equipment damage on page 3 8 3 9 Operation Jump Starting a Vehicle s Engine You can use the XPower Powerpack to jump start a vehicle or boat engine that has a 12 V starting battery using the supplied Jump Start Cables A WARNING Fire hazard Never allow cables red and black clamps to touch each other or another common metal conductor This could cause damage to the unit and or create a sparking explosion hazard Always disconnect the clamps for the unit after use and clip the plastic guard over the jump start cable port A WARNING Fire hazard Jump start cable clamps connection to the vehicle s battery terminals must be positive to positive red clamp to battery and negative to negative black clamp to battery A reverse polarity connection positive to negative may cause damage to the unit and or create a sp
11. You can run appliances using an AC power bar Run time however will decrease accordingly with the number of appliances being operated and the AC power being consumed Operating an AC Appliance Before operating your AC appliance ensure that the battery of the XPower Powerpack is fully charged See Recharging with the AC Charger on page 3 3 for details To operate an AC appliance l 975 0057 01 01 Open the protective covering on the right side of the XPower Powerpack Turn the AC Outlet On Off switch to the On position The switch illuminates to indicate AC power is available at the AC Outlets Plug the AC appliance into one of the AC Outlets and turn the appliance on XPower Powerpack will operate most devices rated up to 320 W Recharge the XPower Powerpack as soon as possible after each use When using the XPower Powerpack to operate an AC appliance and the low battery warning sounds the warning gives you time to shut your AC appliance off before loss of AC power If you ignore the warning the XPower Powerpack automatically turns off a few minutes later to prevent battery damage In the event of an overload low battery voltage or overheating the XPower Powerpack automatically shuts down 3 7 Operation Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto RV marine or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle s ligh
12. home Warning Error or Panel Fault Message Appliances operating when problem occurred Description of problem B 8 975 0057 01 01
13. jump start cables from the unit after use and clip the plastic guard over the jump start cable port WARNING Fire hazard Jump start cable clamps must be connected positive to positive red clamp to battery and negative to negative black clamp to battery A reverse polarity connection positive to negative may cause damage to the unit and or create a sparking explosion hazard 975 0057 01 01 Important Safety Instructions vi AN WARNING Fire hazard The jump start feature is designed for short term operation only less than 4 seconds Operating the jump start feature for more than 4 seconds may cause damage to the unit Allow the XPower Powerpack 400 and XPower Powerpack 400 Plus to cool down for at least 3 minutes after each jump start WARNING Risk of explosion fire or burns The battery terminals exposed at the Jump Start Cable Port have enough energy present to cause a spark creating an explosion hazard or to cause burns if a metal object contacts both terminals Always clip the plastic guard over the Port when not in use WARNING Fire Hazard XPower Powerpack 400 Plus Do not leave the compressor unattended while operating The compressor is designed for short term operation only Operation of the compressor over an extended period of time will cause the compressor unit to overheat and may cause damage Allow the compressor to cool down for 10 minutes after each 10
14. or Electrical Hazard Read this entire section before disassembling the unit 4 8 975 0057 01 01 Replacing the Internal Battery Before attempting to replace the internal battery make sure you e Disconnect any charging cables 12 V DC appliances and AC appliances from the XPower Powerpack e Turn off the AC Outlet On Off switch and turn off the light switch e Remove the jump start cables AN WARNING Ifyou do not know how to safely remove and install batteries have this task performed by a qualified service technician A WARNING Fire hazard When installing the replacement battery make sure the battery polarity is correct Reverse polarity will damage the XPower Powerpack and could cause serious injury To replace the battery 1 Place the XPower Powerpack upright on a stable level surface 2 On the XPower Powerpack unscrew the four fasteners on the battery cover Place the fasteners in the cover for safe keeping 975 0057 01 01 4 9 Maintenance 4 10 ea Fasteners Disconnect the wires on the battery only After removing the old battery position the new battery close to the back of the XPower Powerpack Make sure the positive battery terminal is next to the red positive internal cable and the black negative terminal is next to the black negative internal cable Securely fasten the bolt and washer that holds the red positive cable to the posi
15. or one which draws excessive surge power the power to the AC Outlet automatically shuts off Overheating The XPower Powerpack is protected from overheating If the inverter exceeds a safe temperature power to the AC Outlet automatically shuts off Introduction Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage When the AC Outlet On Off switch is turned on an audible alarm alerts you when the internal battery is nearly discharged 11 0 V DC and the unit turns off at 10 5 V DC Jump Start Cables Safety Feature The XPower Powerpack comes with a user replaceable 250 A fuse to protect the unit and vehicle battery from damage through reverse polarity and short circuit conditions 1 2 975 0057 01 01 Features Chapter 2 describes the main features of the XPower Powerpack We recommend that you familiarize yourself with these features before operating the unit Materials List Your XPower Powerpack package includes these items XPower Powerpack 400 or XPower Powerpack 400 Plus Owner s Guide AC Charger DC Charging Cable Jump Start Cables OOOO O O Accessory bag The XPower Powerpack 400 Plus also includes O two nozzle adaptors for the compressor O One sports needle adaptor for the compressor If any of these materials are missing or are unsatisfactory in any way please contact Customer Service see Appendix B 2 1 Features XPower Pow
16. warranty lasts for a Warranty Period of 6 months from the date of purchase at point of sale to you the original end user customer This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty Period What will Xantrex do Xantrex will at its option repair or replace the defective product free of charge provided that you notify Xantrex of the product defect within the Warranty Period and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer whichever is greater All replaced products and all parts removed from repaired products become the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are excluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the
17. would require extended generator running time e Using a generator which has an auxiliary regulated 12 V DC output designed for charging 12 V batteries Most generators are equipped with them Use this power source for faster charging e Using a generator with a regulated 12 V DC lighter socket Follow the connection instructions in Recharging with the DC Charging Cable on page 4 4 Most of the XPower Powerpack s battery capacity will be recharged in a few hours Note Battery Charge indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes 975 0057 01 01 Replacing the Internal Battery Recharging From a Solar Panel Small unregulated 12 V solar panels rated to produce a maximum of 2 5 A or 30 W can be used to charge the XPower Powerpack through the Charger Input Socket You will need to purchase a standard 5 5 mm OD x 2 5 mm 0 217 x 0 10 ID DC Coaxial barrel type connector to mate with the Charger Input Socket To recharge with a solar panel 1 Connect the solar panel s red positive wire to the coaxial plug s inner contact 2 Connect the solar panel s black negative wire to the plug s outer contact Once the connector is inserted into the Charger Input Socket and the solar panel is placed in the sun the XPower Powerpack charges automatically just as with the AC Charger See Recharging w
18. AMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK Date and Revision April 2003 Revision 2 Part Number 975 0057 01 01 Contact Information Telephone 1 800 670 0707 toll free in North America 1 604 422 2777 direct Fax 1 604 420 2145 Email CustomerService xantrex com Web www xantrex com About This Guide Purpose The purpose of this Owner s Guide is to provide explanations and procedures for installing operating maintaining and troubleshooting the XPower Powerpack 400 and XPower Powerpack 400 Plus The Guide provides safety guidelines detailed planning and setup information as well as information about operating and troubleshooting the unit Conventions Used The following conventions are used in this guide AN WARNING Warnings identify conditions that could result in personal injury or loss of life AN CAUTION Cautions identify conditions or practices that could result in damage to the product or to other equipment About This Guide Important These notes describe an important action item or an item that you must pay attention to Note These notes describe additional information which may add to your understanding of how to use the product References to XPower Powerpack In this guide both the XPower Powerpack 400 and the XPower P
19. Powerpack to a larger external battery For example an external 60 Ah battery gives approximately four times the operating time of the XPower Powerpack internal 20 Ah battery A WARNING Fire hazard Never allow jump start cables red and black clamps to touch each other or another common metal conductor This could cause damage to the unit and or create a sparking explosion hazard Always disconnect the jump start cables from the unit after use and clip the plastic guard over the jump start cable port A WARNING Fire hazard Jump start cable clamps must be connected positive to positive red clamp to battery and negative to negative black clamp to battery A reverse polarity connection positive to negative may cause damage to the unit and or create a sparking explosion hazard 975 0057 01 01 3 17 Operation A WARNING Acid spills Use a sealed non spillable battery for indoor use Common auto and marine batteries are not suitable for indoor use unless their fumes are vented outdoors Common auto and marine batteries contain acid which is hazardous if spilled Wear eye protection and protective clothing when connecting the XPower Powerpack to an external battery To connect the XPower Powerpack to an external battery using the jump start cables l Connect the cables to the Jump Start Cable Port on the left side of the XPower Powerpack Connect the red positive clip of th
20. Replacing the External Fuse 4 11 5 Troubleshooting Common Problems 5 1 Buzz in Audio Equipment 5 1 Television Interference 5 1 Troubleshooting Reference 5 2 A Specifications Electrical Specifications A 1 Physical Specifications A 3 B Warranty and Product Information Warranty B 2 Return Material Authorization Policy B 5 Out of Warranty Service B 7 Information About Your System B 8 975 0057 01 01 xiii xiv Introduction About the XPower Powerpack Easy to use and designed for years of reliable service the XPower Powerpack can run many AC appliances and 12 V DC appliances whenever you need power for work or play at home or on the road XPower Powerpack e Powers 115 V AC appliances e Powers 12 V DC appliances e Jump starts vehicle engines e Provides lighting for emergency use In addition the XPower Powerpack 400 Plus Comes with a 250 psi air compressor for inflating tires and small sports equipment Comprehensive Protection Automatic overload The XPower Powerpack has built in protection against output overload If you connect to the AC Outlet s an appliance that draws more than 320 W
21. UDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PROPERTY ANY PERSONAL INJURY ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE OR THE INCORRECT INSTALLATION INTEGRATION OR OPERATION OF THE PRODUCT Exclusions If this product is a consumer product federal law does not allow an exclusion of implied warranties To the extent you are entitled to implied warranties under federal law to the extent permitted by applicable law they are limited to the duration of this Limited Warranty Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state or province
22. age nominal 12 V DC Internal battery capacity minimum 20 Ah Internal battery CCA rating 200 CCA DC Power Socket maximum continuous load 12 A with automatic reset Built in incandescent light replaceable 5 W bulb Jump start cable port 50 A Jump start fuse external user replaceable 250 A Specifications AC Power Section Output power e Continuous output power 320 W e Five minute AC output power 400 W e AC output surge capacity 600 W Output voltage 115 10 V AC RMS Output frequency 60 Hz 4 Hz Output wave form modified sinewave No load current draw lt 0 20 A DC Input voltage range 10 5 to 15 0 V DC Low battery alarm 11 0 V DC Low battery shutdown 10 5 V DC High battery voltage shutdown Yes automatic reset Over temperature shutdown Yes automatic reset Overload shutdown Yes automatic reset AC output short circuit protection Yes automatic reset Fuse internal 2x25Aorlx50A Operating temperature range 32 104 F 0 40 C Storage temperature range 32 86 F 0 30 C Internal Battery Charging Controller System AC Charger bulk charging current 750 mA Peak charging voltage nominal 14 2 V Charge restart voltage nominal 12 9 V Float charge after full charge is completed 1 mA nominal AC Charger input socket maximum current 25A A 2 975 0057 01
23. age rating of AC appliances is the average power used by the appliance Appliances such as televisions computer monitors and appliances with motors consume much more power than their average rating when they are first switched on Although XPower Powerpack can supply momentary surge power up to 600 W some appliances may exceed the capabilities of the XPower Powerpack and trigger the inverter s safety overload shutdown circuit Trouble Appliances AN CAUTION The output of the Powerpack s inverter is non sinusoidal Some equipment may be damaged by the inverter s modified sine wave output non sinusoidal t Some appliances including the types listed below may be damaged if they are connected to the inverter e Electronics that modulate RF radio frequency signals on the AC line will not work and may be damaged e Speed controllers found in some fans power tools kitchen appliances and other loads may be damaged e Some chargers for small rechargeable batteries can be damaged See Precautions for Using Rechargeable Appliances on page ix for details e Metal halide arc MHI lights can be damaged Note Ifyou are unsure about powering any device with the inverter contact the manufacturer of the device 3 6 975 0057 01 01 Operating AC Appliances Operating Several Appliances at Once You can run several AC appliances if the total rating of all the appliances in watts does not exceed 320 W
24. arking explosion hazard A WARNING Risk of explosion fire or burns The battery terminals exposed at the Jump Start Cable Port have enough energy present to cause a spark creating an explosion hazard or to cause burns if a metal object contacts both terminals Always clip the plastic guard over the Port when not in use 3 10 975 0057 01 01 Jump Starting a Vehicle s Engine Important Closely follow these instructions for jump starting your vehicle as they may be different from the instructions supplied with other jump start products or jump start cables To jump start a vehicle or boat engine l 2 975 0057 01 01 Turn off the vehicle or boat ignition and all accessories Engage the park or emergency brake and place the transmission in park for an automatic or neutral for a manual If jump starting a boat engine purge the engine compartment and bilge of all fumes before jump starting Connect the cables to the Jump Start Cable Port on the left side of the XPower Powerpack Position the XPower Powerpack on a flat stable surface near the battery and away from all moving parts of the engine Connect the red positive clip of the cables to the positive terminal of the engine battery The battery s positive terminal is usually larger in diameter than the negative terminal In most vehicles the battery s positive terminal has a red wire connected to it Connect the black negative
25. contains 2 nozzle adaptors and sports needle adaptor 2 8 in the storage compartment on the back of the unit 975 0057 01 01 Operation Chapter 3 explains how to operate the XPower Powerpack efficiently This chapter covers e Recharging the XPower Powerpack for first time use Using the built in light e Operating AC appliances and 12 V DC appliances e Jump starting a vehicle s engine e Connecting to an external battery for additional run time e Using the compressor on the XPower Powerpack 400 Plus Operating Conditions and Guidelines AN CAUTION Read all operating instructions before operating the XPower Powerpack AN CAUTION Do not use the XPower Powerpack to operate any AC appliances or 12 V DC appliances while recharging with the AC Charger The AC Charger may fail if AC appliances or 12 V DC appliances are operated while the AC Charger is connected 3 1 Operation UN CAUTION The XPower Powerpack is not intended for use as a UPS Uninterruptible Power Supply Choosing a Location A WARNING Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks To prevent fire or explosion do not operate the XPower Powerpack in compartments containing batteries or flammable materials or in locations that require ignition protected equipment The XPower Powerpack should be operated only in a location that meets these requirements D
26. contiguous United States and Canada How do you get service If your product requires troubleshooting or warranty service contact your merchant If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Phone 1 800 670 0707 toll free 1 604 422 2777 direct Fax 1 604 420 2145 Email CustomerService xantrex com B 2 Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex Proof of purchase may be in any one of the following forms e The dated purchase receipt from the original purchase of the product at point of sale to the end user or e The dated dealer invoice or purchase receipt showing original equipment manufacturer OEM status or e The dated invoice or purchase receipt showing the product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems This
27. cur with the XPower Powerpack Read this chapter before calling Customer Service If you cannot solve the problem with the XPower Powerpack record the information asked for on Information About Your System on page B 8 and then call Customer Service at 1 800 670 0707 Common Problems Buzz in Audio Equipment Some inexpensive stereo systems have inadequate internal power supply filtering and may buzz slightly when powered by the XPower Powerpack The best solution to eliminate the buzzing is to use an audio system with a good quality filter Television Interference The XPower Powerpack is shielded to minimize interference with TV signals If TV signals are weak you may see interference in the form of lines scrolling across the TV screen Try one of the following suggestions to minimize or eliminate the interference e Use an extension cord to increase the distance between the XPower Powerpack and the TV antenna and cables e Adjust the orientation of the XPower Powerpack television antenna and cables e Maximize TV signal strength by using a better antenna Use a shielded antenna cable where possible 5 1 Troubleshooting e Try a different TV Different models vary considerably in their susceptibility to interference Troubleshooting Reference A WARNING Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack except to replace the internal batter
28. e XPower Powerpack as necessary Battery Charge reading on the digital display is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes Charging No AC power at the Ensure power is available at the AC Status light is AC wall outlet wall outlet Off when AC Charger is AC Charger is faulty Replace the AC Charger connected Green Battery Charge Unplug the charging sources and any Charging reading on digital appliances and let the XPower Status light is display is only Powerpack rest for 15 minutes to flashing accurate when the obtain an accurate reading indicating XPower Powerpack recharging has been disconnected and Battery from all appliances Charge and all charging does not turn on 5 4 sources for fifteen minutes 975 0057 01 01 Table 5 1 Troubleshooting reference Troubleshooting Reference Problem Possible Cause Solution Green The voltage at the AC Use AC wall outlet that supplies 120 Charging wall outlet is less than V AC Status light is 120 V AC still flashing and hasn t Internal battery is Replace the battery changed to permanently damaged steady after 50 hours of charging The The valve connector Check that the valve connector is compressor may not be securely securely placed on the valve stem runs but won t inflate placed on the valve stem before closing the thumb latch
29. e cables to the red positive terminal of the external battery Connect the black negative clip of the cables to the black negative terminal of the external battery A WARNING Sparking and Explosion Do not remove the cables from the Jump Start Cable Port when the positive and negative clamps are connected to the terminals of the external battery To disconnect the cables from an external battery and from the XPower Powerpack 1 To disconnect the XPower Powerpack from the external battery when the external battery is discharged or no longer needed remove the red positive clip and then remove the black negative clip 2 Remove the cables from the Jump Start Cable Port 975 0057 01 01 Connecting to an External Battery 3 Recharge the XPower Powerpack as soon as possible after use AN CAUTION Do not recharge the XPower Powerpack when an external battery is connected The AC charger may be damaged 975 0057 01 01 Maintenance Chapter 4 provides information on maintaining your internal battery recharging options for the internal battery and replacing user replaceable parts Routine maintenance is required to keep your XPower Powerpack operating properly Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt A WARNING Shock hazard Disconnect all sources of AC power and DC power before performing any type of maintenance
30. erpack Features Front Panel Detail XPower Powerpack Features Feature Description 1 DC Power Socket can e Power 12 V DC auto RV or marine appliances e Recharge XPower Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable 2 2 AC Outlets are standard 3 prong outlets supplying 120 V AC power for running an AC appliance 3 AC Outlet ON OFF switch illuminates when the switch is turned on 4 Digital Display displays the inverter s Output Power in W and Battery Charge status in FULL 2 2 975 0057 01 01 Feature XPower Powerpack Features Description 5 Charging Status light illuminates when the XPower Powerpack is in Charging Status mode i e AC Charger is connected to the inverter s Charger Input Socket and plugged into the household 120 V AC outlet Battery Charge light illuminates green when Battery Charge information is displayed on the Digital Display Output Power W light illuminates green when Output Power information is displayed on the Digital Display Display Function button when pressed allows for reading Battery Charge status on the Digital Display Toggles Digital Display s power ON OFF Not shown Audible Alarm inside the unit sounds in the event of overheating or low battery protection on inverter Control Panel Operation How to Required Condition Required
31. es that the Powerpack s Charger Powerpack s battery Input Socket and also is fully charged and in to a household AC the Powerpack is outlet ready for use Check Battery Inverter s ON OFF Push and hold the This function is Charge status switch is turned to Display Function disabled when the AC OFF button charger is plugged in to All appliances must be the Charger Input disconnected from the The green Battery Socket or when the AC and DC power Charge light will inverter main switch is outlets come on and the ON The ON OFF switch Digital Display will For accurate Battery of the incandescent show the remaining Charge reading allow light must be turned to battery capacity in 15 minutes between OFF charging use and The AC charger must battery capacity check not be plugged into the Powerpack s Charger Input Socket 2 4 975 0057 01 01 XPower Powerpack Features Air Compressor XPower Powerpack 400 Plus only ee a 3 Feature Description 1 On Off switch turns the compressor unit on and off 2 Pressure gauge shows the PSI lb in 3 Valve connector with connector hose Nozzle Adaptor Compartment is integrated into AC charger compartment 975 0057 01 01 2 5 Features Left Side View Feature Description 1 5 W incandescent light illuminates for about 30 hours when the battery is fully charged Light On Off Switch
32. ge with the AC Charger 1 Disconnect any 12 V DC appliances and turn the light off 2 Turn the AC Outlet On Off switch to Off 3 Plug the AC Charger into a standard AC wall outlet 4 Insert the AC Charger cable end into the Charger Input Socket located in the storage compartment of the unit The green Charging Status light changes from flashing to steady when charging is complete about 35 hours if the battery is completely discharged 975 0057 01 01 3 3 Operation Important The 35 hour charging time for the XPower Powerpack assumes that there is 120 V at the AC wall outlet If the voltage is less than 120 V AC it may take more than 35 hours to fully recharge the XPower Powerpack If after 35 hours of charging the green Charging Status light is still flashing continue to charge the unit for another 15 hours Important If you keep the XPower Powerpack in storage the battery will discharge over time Remember to recharge the battery every three months to keep the XPower Powerpack operational Note Once fully charged the charging current automatically reduces to a maintenance charge mode and the XPower Powerpack may be left permanently connected to the AC Charger Using the light The XPower Powerpack has a built in incandescent light which will operate for about 30 hours before the unit needs to be recharged The ON OFF switch is located beneath the light The light can be adjusted up and down b
33. ith the AC Charger on page 4 3 It takes about ten hours in direct sunlight to recharge the XPower Powerpack from a 2 5 A solar panel Replacing the Internal Battery Battery Life The high quality battery used in the XPower Powerpack will serve as a reliable power source for years when properly maintained To maximize battery life it is important to recharge the XPower Powerpack battery after each use Important Recharge the XPower Powerpack fully at least every three months if it is placed in storage or in a vehicle trunk Store in a location that maintains a temperature range between 32 and 86 F 0 and 30 C 975 0057 01 01 4 7 Maintenance CAUTION Discharging the internal battery below 10 0 V will damage the battery and shorten its life Obtaining a Replacement Battery Replacement batteries are available from stores that specialize in and have a selection of lead acid AGM Absorbed Glass Mat batteries Refer to Table 4 1 for a listing of batteries approved for use with the XPower Powerpack Table 4 1 Approved Replacement Batteries Replacement Battery Where to Buy Panasonic Panasonic LC X1220P Tel 1 800 833 9626 12 V 20 Ah web www pasc panasonic com Digi Key Tel 1 800 344 4539 EnerSys EnerSys NPX 80 Tel 1 800 962 1287 Eastern US 12 V 20 Ah Tel 1 800 423 4667 Western US web www EnersysStationary com Replacing the Battery A WARNING Shock
34. locked fan opening or remove objects covering the unit then restart the XPower Powerpack Move to a cooler environment Over temperature shutdown Inverter has overheated due to poor ventilation or excessively warm environmental conditions Turn off the AC Outlet On Off switch and let the XPower Powerpack cool down Alarm sounds Internal battery is nearly discharged 11 0 V If you ignore this warning the XPower Powerpack automatically switches off when the battery reaches 10 5 V Turn the AC outlet ON OFF switch OFF and recharge the XPower Powerpack Run time is less than expected 975 0057 01 01 Internal battery is not fully charged AC appliance power consumption is higher than expected Recharge using the AC Charger until green Charging Status light is steady Check AC appliance power or wattage rating or current draw for 12 V DC appliances and compare with Table 3 1 on page 3 5 and Table 3 2 on page 3 9 5 3 Troubleshooting Table 5 1 Troubleshooting reference Problem Possible Cause Solution Measured AC Use of an The modified sinewave MSW output voltage average reading AC output of the XPower Powerpack is too low voltmeter to read requires a true RMS reading meter output voltage such as the Fluke 87 series for accurate measurement Battery is almost fully Press Display Function button to discharged verify battery status and recharge th
35. mine the rechargeable appliance s compatibility with the modified sinewave non sinusoidal AC waveform 975 0057 01 01 ix Contents Important Safety Instructions Warnings and Cautions ili Precautions When Working With Batteries vii Precautions for Using Rechargeable Appliances ix 1 Introduction About the XPower Powerpack 1 1 Comprehensive Protection 1 1 Automatic overload 1 1 Overheating 1 1 Low Battery Protection 1 2 Jump Start Cables Safety Feature 1 2 2 Features Materials List 2 1 XPower Powerpack Features 2 2 Front Panel Detail 2 2 Air Compressor XPower Powerpack 400 Plus only 2 5 Left Side View 2 6 Storage Compartment 2 7 Accessories 2 8 xi 3 xii Operation Operating Conditions and Guidelines 3 1 Choosing a Location 3 2 Using XPower Powerpack for the First Time 3 3 Recharging with the AC Charger 3 3 Using the light 3 4 Operating AC A
36. minutes of continuous operation 975 0057 01 01 Important Safety Instructions Precautions When Working With Batteries AN WARNING Explosion and Fire Hazard 1 975 0057 01 01 Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed Make sure the area around the battery is well ventilated Never smoke or allow a spark or flame in vicinity of the engine or batteries Be careful not to drop a metal object on the battery or allow a metal tool to simultaneously touch the positive and negative cable ends or battery terminals It might spark or short circuit the battery or other electrical parts and cause an explosion Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery produces a short circuit current high enough to weld a ring or other similar objects to metal causing a severe burn If you need to remove a battery always remove the positive terminal from the battery first Make sure all accessories are off so you don t cause an arc Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing and eyes Wear complete eye protection and clothing protection Avoid touching your eyes while working near ba
37. out of reach of children A WARNING Risk of personal injury or damage to equipment Never leave the compressor unattended while in operation The compressor is capable of inflating to 250 PSI Do not exceed the recommended pressure of either the compressor or the object being inflated If either recommended pressure is exceeded an explosion may result Over Temperature Safety Protection It is recommended that you follow the warnings and turn the compressor off for 10 minutes after every 10 minutes of operation However the XPower Powerpack 400 Plus is equipped with an over temperature safety protection feature that automatically turns the compressor off if it begins to overheat Once the compressor cools down to its normal operating temperature it will automatically turn on again and continue inflating You should turn the compressor off at the power switch if this safety feature engages and allow the compressor to cool for 15 minutes before re starting 975 0057 01 01 3 13 Operation A WARNING Risk of personal injury or damage to equipment Never leave the compressor unattended once it has switched itself off due to overheating It will turn on again and continue inflating when its internal temperature drops Turn the compressor off at the power switch after each use or any time the compressor turns off automatically Inflating Tires Table 3 3 Pressure Specifications for Common Items
38. owerpack 400 Plus with the air compressor are referred to as XPower Powerpack when the information applies to both models However when the information is specific to one model then reference is made specifically to the XPower Powerpack 400 or to the XPower Powerpack 400 Plus Related Information You can find more information about Xantrex Technology Inc as well as its products and services at www xantrex com ii 975 0057 01 01 Important Safety Instructions The XPower Powerpack 400 and XPower Powerpack 400 Plus generate a type of AC power similar to a normal household wall outlet Operating the XPower Powerpack 400 and XPower Powerpack 400 Plus incorrectly or misusing it may damage the equipment or create hazardous conditions for the user Important Before using your XPower Powerpack 400 and XPower Powerpack 400 Plus be sure to read and save these safety instructions Warnings and Cautions A WARNING Shock hazard Keep Away from Children The XPower Powerpack 400 and XPower Powerpack 400 Plus generates the same potentially lethal AC power as a normal household wall outlet Do not insert foreign objects into the AC Outlet the DC Power Socket the Jump Start Cable Port or the ventilation holes Do not expose this product to water rain snow or spray Do not open the XPower Powerpack 400 and XPower Powerpack 400 Plus except to replace the internal battery Have a qualified technician complete any service
39. ppliances 3 4 Understanding AC Appliances 3 4 Run Time on Typical AC Appliances 3 5 High Surge Appliances 3 6 Trouble Appliances 3 6 Operating Several Appliances at Once 3 7 Operating an AC Appliance 3 7 Operating 12 V DC Appliances 3 8 Jump Starting a Vehicle s Engine 3 10 Using the Air Compressor XPower Powerpack 400 Plus 3 12 Over Temperature Safety Protection 3 13 Inflating Tires 3 14 Inflating Small Sports Equipment 3 15 Connecting to an External Battery 3 17 Maintenance Battery Maintenance 4 1 Recharging the XPower Powerpack Battery 4 2 Recharging with the AC Charger 4 3 Recharging with the DC Charging Cable 4 4 Recharging with a Generator s Regulated 12 V DC Outlet 4 6 Recharging From a Solar Panel 4 7 Replacing the Internal Battery 4 7 Battery Life 4 7 Obtaining a Replacement Battery 4 8 975 0057 01 01 Replacing the Battery 4 8 Replacing the Incandescent Light 4 11
40. r storing to relieve pressure on the internal mechanisms Inflating Small Sports Equipment You can use the compressor to inflate small sports equipment such as balls soccer balls and footballs 975 0057 01 01 3 15 Operation UN CAUTION The XPower Powerpack cannot be used to inflate large capacity inflatables such as float tubes large air mattresses and inflatable boats These types of products require extended inflating times which may damage the compressor To inflate small sports equipment l Place the valve connector fully on or into the valve receptacle on the item Go to Step 4 OR If necessary use a supplied nozzle adaptor Choose the appropriate nozzle adaptor insert the nozzle adaptor into the valve stem and close the thumb latch Insert nozzle adaptor into the valve receptacle of the item Turn the compressor on and inflate to appropriate pressure WARNING Fire Hazard Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation Turn the compressor off before removing nozzle adaptor from valve stem Remove nozzle adaptor from valve connector and store in storage compartment Note Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism 975 0057 01 01 Connecting to an External Battery Connecting to an External Battery You can extend battery operating times by connecting the XPower
41. ry Cool Ventilated Safe Protected from battery gases 3 2 Do not allow water or other liquids to drop or splash on the XPower Powerpack Ambient air temperature should be between 32 and 104 F 0 and 40 C the cooler the better within this range Leave at least 2 5 cm clearance around the XPower Powerpack for air flow Ensure that the ventilation openings are not obstructed Do not operate the unit in the same compartment as batteries or in any compartment capable of storing flammable liquids like gasoline Do not operate the unit where it will be exposed to battery gases These gases are very corrosive and prolonged exposure will damage the XPower Powerpack 975 0057 01 01 Using XPower Powerpack for the First Time Using XPower Powerpack for the First Time n Important Prior to operating your AC appliance or 12 V DC appliance ensure that the battery of the XPower Powerpack is fully charged If the battery has been fully discharged recharging with the AC Charger may take up to 35 hours Recharging with the AC Charger Note The Battery Charge reading on the digital display is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes Recharging with the AC Charger is a true plug in and forget charging method We recommend leaving the AC Charger connected when the XPower Powerpack is not in use To rechar
42. t of Warranty Service If the warranty period for your XPower Powerpack 400 and XPower Powerpack 400 Plus has expired if the unit was damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your inverter may be serviced or replaced for a flat fee To return your XPower Powerpack 400 and XPower Powerpack 400 Plus for out of warranty service contact Xantrex Customer Service for a Return Material Authorization RMA number and follow the other steps outlined in Return Procedure on page B 6 Payment options such as credit card or money order will be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units with excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received B 7 Warranty and Product Information Information About Your System As soon as you open your XPower Powerpack 400 and XPower Powerpack 400 Plus package record the following information and be sure to keep your proof of purchase Serial Number on DC end Purchased From Purchase Date If you need to contact Customer Service please record the following details before calling This information will help our representatives give you better service Type of installation e g RV truck vehicle
43. t or 12 V accessory outlet 3 Once the XPower Powerpack is fully charged or if your vehicle s engine is not running disconnect the DC Charging Cable from both sockets Most of the XPower Powerpack s capacity will be restored in four hours while the vehicle engine is running Note The green Charging Status light will not illuminate when the XPower Powerpack is recharged through the DC Charging Cable Note Battery Charge indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes Important Do not leave the XPower Powerpack permanently connected to the vehicle s lighter socket or 12 V accessory outlet 975 0057 01 01 4 5 Maintenance Recharging with a Generator s Regulated 12 V DC Outlet A WARNING Fire and Explosion Hazard The generator output must be intended for battery charging and have an output of 15 V or less An unregulated output or one that exceeds 15 V DC can damage the battery This may lead to accumulations of hydrogen causing exposure to fire and explosion hazard Refer to the Owner s Guide accompanying your generator for detailed instructions on connecting the generator to a unit like the XPower Powerpack You can recharge the battery of the XPower Powerpack using a generator in several ways e Using the AC Charger to recharge the XPower Powerpack from a generator is possible but
44. ter socket A CAUTION Equipment damage The DC Power Socket does not automatically switch off when the internal battery is discharged To protect the internal battery against damage resulting from total discharge We recommend that the AC Outlet On Off switch is turned On when using the XPower Powerpack to operate a 12 V DC appliance Having the AC Outlet On Off switch turned On enables the alarm to warn you when the 12 V DC appliance has nearly depleted the internal battery Note The fewer watts a 12 V DC appliance draws the longer the XPower Powerpack will operate before recharging is required 3 8 975 0057 01 01 Operating 12 V DC Appliances Typical 12 V DC appliances that can be used on the XPower Powerpack are listed in Table 3 2 Table 3 2 12 V DC Appliances and Run Times 12 V DC Appliance Watts Hours 5 W incandescent light built 5 30 into the unit Cellular telephone 6 30 Stereo CD player 10 17 Portable Cooler 30 4 a Represents actual power consumption as measured on sample appliances b Operating times assume a fully charged 20 Ah battery and may vary based on model or brand of appliance c Represents talks time available from 10 recharge cycles To operate a 12 V DC appliance l 975 0057 01 01 Open the protective cover on the left side of the XPower Powerpack Plug the 12 V DC appliance into the DC power socket on the left side of the unit and turn the 12
45. the installation and use of the unit Information about the failure and or reason for the return e A copy of your dated proof of purchase Record these details in Information About Your System on page B 8 B 5 Return Procedure 1 Package the unit safely preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper packaging 2 Include the following e The RMA number supplied by Xantrex Technology Inc clearly marked on the outside of the box e A return address where the unit can be shipped Post office boxes are not acceptable e A contact telephone number where you can be reached during work hours A brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Center ASC A Xantrex return material authorization RMA number is not required However you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility B 6 Ou
46. tive battery terminal and the black negative cable to the negative battery terminal Do not overtighten the bolt Consult the battery manufacturer for torque specifications 975 0057 01 01 Replacing the Incandescent Light On the XPower Powerpack replace the battery cover and the four fasteners Dispose of the old battery in an environmentally responsible manner Replacing the Incandescent Light To replace a light bulb 1 Turn the light switch off 2 Unscrew the cover and lens 3 Gently grasp the bulb and pull to remove the light reflector assembly and the bulb 4 While holding the light reflector assembly gently unscrew the black knob at the back of the assembly 5 Remove the old bulb and insert a replacement bulb of the same type and rating into the light reflector assembly 6 Holding the light reflector assembly gently screw the black knob on to the back of the assembly 7 Reattach the lens and cover Replacing the External Fuse The replacement fuse must be rated at 250 A 32 V DC See page 2 7 for a diagram To replace the external fuse 1 2 3 975 0057 01 01 Remove the fuse cover Unscrew the two bolts on the fuse Replace the fuse Ensure that the replacement fuse is rated at 250 A 32 V DC and is of the same type Tighten the fuse with the two bolts Replace the fuse cover 4 12 Troubleshooting Troubleshooting will help you identify the common problems than can oc
47. to province Warning Limitations On Use Please refer to your product manual for limitations on uses of the product SPECIFICALLY PLEASE NOTE THAT THE XPower Powerpack 400 and XPower Powerpack 400 Plus SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES WITHOUT LIMITING THE GENERALITY OF THE FOREGOING XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX XPower Powerpack 400 and XPower Powerpack 400 Plus IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES Please note that the XPower Powerpack 400 and XPower Powerpack 400 Plus is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes Return Material Authorization Policy Before returning a product directly to Xantrex you must obtain a Return Material Authorization RMA number and the correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain service please have your instruction manual ready for reference and be prepared to supply e The serial number of your product Information about
48. tteries vii Important Safety Instructions viii 10 If battery acid contacts skin or clothing wash 11 immediately with soap and water If acid enters your eyes immediately flood them with running cold water for at least twenty minutes and get medical attention immediately Keep a supply of baking soda on hand in the area of the batteries Baking soda neutralizes lead acid battery electrolyte 975 0057 01 01 Important Safety Instructions Precautions for Using Rechargeable Appliances AN CAUTION The output of the inverter is non sinusoidal Most rechargeable battery operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output Some chargers for rechargeable batteries can be damaged if connected to the XPower Powerpack 400 and XPower Powerpack 400 Plus Do not use the following with the XPower Powerpack 400 and XPower Powerpack 400 Plus e Small battery operated appliances like flashlights razors and night lights that can be plugged directly into an AC receptacle to recharge e Some chargers for battery packs used in hand power tools These affected chargers display a warning label stating that dangerous voltages are present at the battery terminals Note If you are unsure about using your rechargeable appliance with the XPower Powerpack 400 and XPower Powerpack 400 Plus contact the equipment manufacturer to deter
49. ulated 12 V battery charging outlet e asolar panel 975 0057 01 01 Recharging the XPower Powerpack Battery Recharging with the AC Charger Recharging with the AC Charger is a true plug in and forget charging method AN CAUTION Do not operate AC or DC appliances while the XPower Powerpack is being recharged with the AC Charger The AC Charger may be permanently damaged if AC appliances or 12 V DC appliances are operated while the AC Charger is connected To recharge with the AC Charger 1 Disconnect any 12 V DC appliance and turn the light switch to Off Turn the AC Outlet On Off switch to Off Plug the AC Charger into a standard AC wall outlet Insert the AC Charger cable end into the Charger Input Socket located in the charger storage compartment While the XPower Powerpack is recharging the green Charging Status light is flashing If the battery is completely discharged a typical recharge may take up to 35 hours When fully charged the green Charging Status light changes to steady and the XPower Powerpack is ready to use Important The 35 hour charging time for the XPower Powerpack assumes that there is 120 V at the AC wall outlet If the voltage is less than 120 V AC it may take more than 35 hours to fully recharge the XPower Powerpack If after 35 hours of charging the green Charging Status light is still flashing and not steady continue to charge the unit for another 15 hours
50. warranty does not apply to and Xantrex will not be responsible for any defect in or damage to a the product if it has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including high input voltage from generators and lightning strikes c the product if repairs have been done to it other than by Xantrex or its authorized service centers hereafter ASCs d the product if it is used as a component part of a product expressly warranted by another manufacturer e the product if its original identification trade mark serial number markings have been defaced altered or removed B 3 Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES REPRESENTATIONS OBLIGATIONS AND LIABILITIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT HOWEVER ARISING WHETHER BY CONTRACT TORT NEGLIGENCE PRINCIPLES OF MANUFACTURER S LIABILITY OPERATION OF LAW CONDUCT STATEMENT OR OTHERWISE INCL
51. work Important Safety Instructions A CAUTION Do not connect any AC appliance with the neutral conductor connected to ground to the XPower Powerpack 400 and XPower Powerpack 400 Plus A CAUTION Do not expose the XPower Powerpack 400 and XPower Powerpack 400 Plus to temperatures over 104 F 40 C WARNING Explosion hazard Do not use this product where there are flammable fumes or gases such as in the bilge of a gasoline powered boat or near propane tanks Do not use this product in an enclosure containing automotive type lead acid batteries These batteries unlike the sealed AGM battery in XPower Powerpack 400 and XPower Powerpack 400 Plus vent explosive hydrogen gas which can be ignited by sparks from electrical connections When working on electrical equipment always ensure someone is nearby to help you in an emergency 975 0057 01 01 Important Safety Instructions AN WARNING Heated surface Ensure at least 2 5 cm air space is maintained on all sides of the XPower Powerpack 400 and XPower Powerpack 400 Plus During operation keep away from materials that may be affected by high temperatures such as blankets pillows and sleeping bags WARNING Fire hazard Never allow jump start cables red and black clamps to touch each other or another common metal conductor This could cause damage to the unit and or create a sparking explosion hazard Always disconnect the
52. y or 250 A fuse The XPower Powerpack does not contain any internal user serviceable parts and attempting to service the unit yourself could result in electrical shock or burn Table 5 1 Troubleshooting reference Problem Possible Cause Solution AC appliance will not operate audible alarm is not AC appliance rated more than 320 W the safety overload has tripped Use an AC appliance with a power rating less than 320 W sounding AC appliance is rated AC appliance may exceed the less than 320 W high XPower Powerpack s surge starting surge has capability Use an AC appliance with tripped the safety a starting surge within the XPower overload Powerpack surge rating Overload Appliance power Unplug the appliance and confirm shutdown requirements exceed that the appliance s power 5 2 the capability of the XPower Powerpack requirement is 320 W or less before attempting to restart the appliance 975 0057 01 01 Table 5 1 Troubleshooting reference Troubleshooting Reference Problem Possible Cause Solution AC appliance Battery has discharged Turn the AC Outlet On Off switch will not to 10 5 V off and recharge the XPower operate Powerpack audible alarm is sounding Inverter has overheated due to poor ventilation or excessively warm environmental conditions Turn the AC Outlet On Off switch off and allow the XPower Powerpack to cool for 15 minutes or more Clear b
53. y pushing against the top or bottom of the rim around the lens Operating AC Appliances Understanding AC Appliances 3 4 AC appliances are rated by how much electrical power in watts they consume XPower Powerpack can power most appliances within its continuous power rating 320 W 2 7 A 975 0057 01 01 Operating AC Appliances Some appliances may be difficult or impossible to operate from the XPower Powerpack They may have high surge requirements or should not be run from the XPower Powerpack See High Surge Appliances on page 3 6 and Trouble Appliances on page 3 6 Run Time on Typical AC Appliances Note The fewer watts an AC appliance uses the longer the XPower Powerpack will operate before recharging is required Typical AC appliances that can be used on the XPower Powerpack are listed in Table 3 1 Table 3 1 AC Appliances and Run Times AC Appliance Watts Hours Cordless telephone stand by 5 40 Home security system 5 40 Clock radio 8 22 Portable stereo 10 17 Fluorescent work light 14 10 Fireplace fan 20 8 Laptop computer 25 6 Table lamp 40 3 Color TV 13 60 2 h 30 min 3 8 drill 190 20 min a Represents actual power consumption as measured on sample appliances b Operating times assume a fully charged 20 Ah battery and may vary based on model brand of appliance 975 0057 01 01 3 5 Operation High Surge Appliances The watt
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