Woodstock W1830 User's Manual
Contents
1. REF PART DESCRIPTION 158 159 160 161 162 163 164 165 166 167 X1830158 CONTROL PANEL PLATE gt Model W1830 For Machines Mfg Since 1 12 Motor amp Impeller 101 202 e 212 208A Includes 204 207 amp 208 REF PART DESCRIPTION REF PART DESCRIPTION 101 XPHTEK15M TAP SCREW X 10 207 X1830207 REAR IMPELLER HOUSING COVER 167 208A 200 208 201 209 202 210 203 211 204 212 205 213 206 1830206 SQUIRREL CAGE IMPELLER 25 Model W1830 For Machines Mfg Since 1 12 Label Placement AWARNING Safety labels warn about machine hazards and how to prevent serious personal injury The owner of this machine MUST maintain the original location and readability of all labels on this machine If any label is removed or becomes unreadable REPLACE that label before allowing machine to be operated again Contact us at 360 734 3482 or www shopfoxtools com to order new labels EXPLOSION HAZARD ey Do not expose to spray paint paint or other flammable fumes 300 302 REF PART DESCRIPTION REF PART DESCRIPTION 300 1830300 EXPLOSION HAZARD LABEL 305 XLABEL 04 ELECTRICITY LABEL 301 1 1830301 GENERAL WARNINGS LABEL 306 1830306 CONTROL PANEL LABEL 302 XLABEL 24 DISCONNECT LABEL 307 1830307 REMOTE CONTROL LABE2. We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com Model W1830 For Machines Mfg Since 1 12 MACHINE NOLLINCOYLNI SPECIFICATIONS Woodstock International Inc Phone 800 840 8420 Web www shopfox biz MODEL W1830 SHOPFOX HANGING AIR FILTER Motors Main OSEP WEE REPRE 1 8 HP 120V rer Single Phase AMP ILLI 1 1200 1400 1750 RPM 60 2 Number 5 5 25 3 Main Specifications Operation Airflow Capacity cese ee de onn e pesce ne nai o 260 362 409 CFM Impeller Information Impeller Squirrel Cage Impeller ZE 5 1 2 5
3. Old House Journal Shotgun News 9 Comments 40 49 70 540 000 549 000 70 000 Today s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker s Journal Other FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International Inc will repair or replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product Th
4. occur if machine is tipped Machine may be damaged STABLE MACHINE Unexpected movement during operations greatly increases the risk of injury and loss of control Verify machines are stable secure and mobile bases if used are locked before starting FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed AWKWARD POSITIONS Keep proper footing and balance at all times when operating machine Do not overreach Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury UNATTENDED OPERATION Never leave machine running while unattended Turn machine off and ensure all moving parts completely stop before walking away MAINTAIN WITH CARE Follow all maintenance instructions and lubrication schedules to keep machine in good working condition An improperly maintained machine may increase the risk of serious injury CHECK DAMAGED PARTS Regularly inspect machine for damaged parts loose bolts mis adjusted or mis aligned parts binding or any other conditions that may affect safe operation Always repair or replace damaged parts wires cords or plugs before operating machine MAINTAIN POWER CORDS When disconnecting cord connected machines from power grab and pull the plug NOT the cord Pulling the cord may damage the wires inside Do not handle the cord plug with wet hands Avoid cord damage by keeping it away fro
5. 1830055 Tool Needed Qty Phillips Screwdriver 1 replace the machine fuse do these steps 1 DISCONNECT MACHINE FROM POWER 2 Unthread the fuse holder cap from the control panel see Figure 14 and remove it The fuse will come out with it 3 Replace the fuse and fully thread the cap in to secure it Remote Control Battery Replacement The remote control uses two AA batteries To replace them slide the battery compartment cover down and off the remote see Figure 15 Insert the batteries in the proper direction and replace the cover 19 MAKE SURE that your machine is AWARNING 1 SP unplugged during all service proce dures If this warning is ignored seri ous personal injury may occur Em RR OM RY SS Figure 14 Fuse holder cap on the control panel Batteries Figure 15 Remote control battery compartment cover removed Model W1830 For Machines Mfg Since 1 12 Troubleshooting This section covers the most common problems and corrections with this type of machine WARNING DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop PROBLEM Machine does not start or a breaker trips Machine stalls or is under powered Machine has vibration or noisy operation Loud repe
6. have chosen to operate the air filter This will give you how many minutes it takes to recirculate the air in the room Example The room measures 20 x 20 x 8 and you are operating the air filter at 409 CFM HI 20x20x8 409 CFM _ 3200 ft 409 CFM 7 8 Minutes 2 Calculate how many times per hour the room volume is recirculated through the air filter by dividing 60 minutes by the circulating time from Step 1 This will give you how many times an hour the air in the room is recirculated through the air filter 60 Min 7 8 Min 7 7 Times per Hour Model W1830 For Machines Mfg Since 1 12 gt ACCESSORIES Air Filter Accessories The following Air Filter accessories may be available through your local Woodstock International Inc Dealer If you do not have a dealer in your area these products are also available through online dealers Please call or e mail Woodstock International Inc Customer Service to get a current listing of dealers at 1 800 840 8420 or at salesewoodstockint com D3834 Inner Filter for Model W1830 D3835 Outer Filter for Model W1830 We recommend that you keep a set of filters on hand to ensure uninterrupted service of your air filter The Shop Fox Model W1746 is one machine that will sit in the shop and gather dust fine dust that is With its three speed fan automatic shut off and 0 3 micron filter this fine dust air filter circulates shop air
7. the control panel or remote control repeatedly This will illuminate the corresponding lights on the control panel Setting Timer The air filter can be set for a timed performance of 1 2 or 4 hours At the end of this time the air filter will automatically turn OFF To cycle through the available time settings press the TIME button on the remote control repeatedly This will illuminate the corresponding lights on the control panel Machine Storage When the air filter is not in use unplug the power cord from the power source Secure the power cord away from potential hazards such as high traffic areas sharp objects heat sources harsh chemicals or fumes damp areas etc 16 Filtering Performance When used in conjunction with an efficient dust collection system the Model W1830 removes most fine wood particles up to 1 micron from the air This air filter is capable of recirculating the air in a room measuring 20 x 20 x 8 approximately 7 7 times an hour We recommend that the volume of air in your room be recirculated 6 9 times an hour for the best filtering effect Therefore rooms with a larger volume may require two or more air filters to achieve proper filtering To calculate the recirculating rate for your shop space do these steps 1 Calculate the volume of air in your shop by multiplying the length x width x height of the room see the example below Then divide the volume by the speed CFM you
8. the inside 5 Re latch the retaining clips to secure the filters Note During regular use the filters can be cleaned several times before replacement becomes necessary To determine whether the filters need to be replaced hold them up to the sunlight and visually inspect them If you cannot see through the filters due to caked dust and grim replace them before putting air filter back into operation 18 AWARNING Keep the air filter unit unplugged during all maintenance procedures Ignoring this warning may result in laceration or amputation injuries from accidental startup Always wear a respirator and safety glasses when cleaning the filters Sawdust may cause allergic reactions or respiratory problems gt Inner Filter Outer Filter Figure 13 Filters exposed for cleaning Model W1830 For Machines Mfg Since 1 12 SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Replacing Fuse The fuse on the control panel will blow in the case of a thermal overload Replace the fuse only with a fast acting 2 amp 250V fuse Part Number
9. voltage drop which may damage electrical components and shorten motor life Voltage drop increases with longer extension cords and the gauge smaller gauge sizes higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following requirements Minimum Gauge Size at 120V 14 AWG Maximum Length Shorter is Better 50 ft GROUNDED 120V 5 15 RECEPTACLE Grounding Prong 5 15 PLUG Neutral Hot Figure 1 NEMA 5 15 plug amp receptacle CAUTION ISS Sq DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Instead have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine 1V2I4 12313 Model W1830 For Machines Mfg Since 1 12 SETUP Unpacking This machine has been carefully packaged for safe transportation If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately Inventory The following is a description of the main components shipped with the Model W1830 Lay the components out to inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging m
10. 1 Construction ECT T mmem Steel 4 Steel PAINE P Powder Coated Blowet HOUSING esee coe oa re rtr A WEN TE TREE NR EE RIPE ER FE EET RENE Steel IPs 31 lbs Width side to side x Depth front to back x 20 in x 17 in x 10 in Footprint Length x 20 in x 17 in Shipping Dimensions TYPO e Cardboard PM pP Machine Pic 34 lbs kength x Width x Heiglit 2 iniecto cias redadas meo RR o ERE ac FR asis 24 in x 20 in x 13 in Other IA AAA 1 Year xeu ILI m 62 67 6988 Model W1830 For Machines Mfg Since 1 12 Controls and Features INTRODUCTION Exhaust Port Remote Control Control Panel Inner Filter Behind Outer Filter AWARNING READ and understand this entire manual before using this machine Serious per sonal injury may occur if safety and operational information is not under stood and followed DO NOT risk your safety by not reading Model W1830 For Machines Mfg Since 1 12 SAFE
11. CCU SHARP Aluma Classic STEEL FINE TOOLS WHOLESALE WOODSTOCK INTERNATIONAL INC Phone 360 734 3482 Fax 360 671 3053 Toll Free Fax 800 647 8801 2309 Bellingham WA 98227 SHOPFOX BIZ
12. EED button Test repair replace Clean filters to reduce load on motor Test repair replace Test repair replace Inspect replace damaged bolts nuts and re tighten with thread locking fluid Fix replace fan cover replace loose damaged fan 3 Test by rotating shaft rotational grinding loose shaft requires bearing replacement Stabilize the air filter Unplug air filter and inspect the impeller for dents bends loose fins Replace impeller if any damage is found Make sure all fasteners on the air filter are tight Replace motor fan housing Clean the filters Model W1830 For Machines Mfg Since 1 12 Electrical Safety Instructions These pages are current at the time of printing However in the spirit of improvement we may make changes to the electrical systems of future machines Study this diagram carefully If you notice differences between your machine and these wiring diagrams call Woodstock International Technical Support at 360 734 3482 AWARNING SHOCK HAZARD Working on wiring that is connected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electrical components QUALIFIED ELECTRICIAN Due to the inherent hazards of electricity only a qualified electrician should perform wiring tasks on
13. L 303 XLABEL 06 EYE LUNG HAZARD LABEL 309 1 1830309 SHOP FOX LABEL 304 XLABEL 08A READ MANUAL LABEL 26 CUT ALONG DOTTED LINE Model W1830 For Machines Mfg Since 1 12 Warranty Registration Name Street City State Phone Email Model Serial 4 Dealer Name Zip Invoice Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 m How did you learn about us Advertisement Mail Order Catalog Friend Website How long have you been a woodworker metalworker Other Local Store 20 Years 10 _ 0 2 Years 2 8 Years 8 20 Years How many of your machines or tools are Shop Fox 0 2 ____3 5 6 9 Do you think your machine represents a good value Yes Would you recommend Shop Fox products to a friend Yes What is your age group 20 29 50 59 30 39 60 69 What is your annual household income 520 000 529 000 530 000 539 000 550 000 559 000 560 000 569 000 Which of the following magazines do you subscribe to Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal Live Steam RC Modeler Model Airplane News Rifle Modeltec Shop Notes
14. MODEL W1830 HANGING 3 SPEED AIR FILTER e OWNER S MANUAL FOR MODELS MANUFACTURED SINCE 1 12 Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT MARCH 2012 BY WOODSTOCK INTERNATIONAL INC REVISED MAY 2012 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT C US THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 246080 14736TS Printed in China WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine tool Save this document refer to it often and use it to instruct other operators Failure to read understand and follow the instructions in this manual may result in fire or serious personal injury including amputation electrocution or death The owner of this machine tool is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and compre hension application of safety devices cutting sanding grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and oth
15. S You MUST follow the electrical requirements at the beginning of this manual when connecting your machine to a power source EXPERIENCING DIFFICULTIES If you are experiencing difficulties understanding the information included in this section contact our Technical Support at 360 734 3482 YELLOW LIGHT BLUE e PURPLE QUOISE Model W1830 For Machines Mfg Since 1 12 Electrical Wiring Diagram Control Panel 110VAC 5 15 Plug As Recommended F2A250V 4 Ground Run Capacitor 8MFD 375VAC Ground Cabinet Impeller Housing Model W1830 For Machines Mfg Since 1 12 PARTS Cabinet amp Remote Control 115 114 250 REF PART DESCRIPTION REF PART Z DESCRIPTION 101 XPHTEK15M TAP SCREW M4 X 10 112 X1830112 GROUND WIRE 18AWG 335MM 102 103 114 104 115 105 116 106 250 107 251 108 256 109 257 110 258 111 XPTLWO2M WASHER 5MM 259 02 FLANGE NUT M6 1 23 Model W1830 For Machines Mfg Since 1 12 Control Panel REF PART DESCRIPTION 109 112 150 151 152 153 154 155 156 157 XPNO6M HEX NUT M5 8 224 163
16. TY For Your Own Safety Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea sures this responsibility is ultimately up to the operator Indicates an imminently hazardous situation which if not avoided ADANG ER WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided AWARNING COULD result in death or serious injury f Indicates a potentially hazardous situation which if not avoided CAUTION MAY result in minor or moderate injury This symbol is used to alert the user to useful information about NO TICE proper operation of the equipment and or a situation that may cause damage to the machinery Standard Machinery Safety Instructions OWNER S MANUAL Read and understand this HEARING PROTECTION Always wear hearing owner s manual BEFORE using machine protection when operating or observing Untrained users can be seriously hurt loud machinery Extended exposure to this noise without hearing protection can cause EYE PROTECTION Always wear ANSI approved permanent hearing loss safety glasses or a face shi
17. acement is too close to the walls and leaves much of the room unfiltered Make sure that an electrical outlet with a properly grounded receptacle 15 available at the location you choose The hanging air filter must be supported by wood joists that are capable of supporting at least 100 lbs each DO NOT attach the hanging air filter to only sheet rock press board or paneling These materials cannot support the filter and it may fall Avoid hitting your head on the hanging air filter Make sure there is enough clearance between the unit and the ground especially important in a basement If possible position the air filter in an area that has little foot traffic but still offers easy access to the switch and filters Model W1830 For Machines Mfg Since 1 12 Mounting to Ceiling The Model W1830 performs best when hung from the ceiling The advantage of having the air filter mounted to the ceiling is that the air circulation pattern is not blocked by equipment and obstacles closer to the floor When choosing a location to mount the air filter to the ceiling keep in mind the clearance necessary underneath the machine for foot traffic or other operations The mounting chains can be used at full length which will bring the bottom of the air filter to approximately 25 7 from the ceiling or the chains can be doubled up which will bring the unit approximately 19 2 below the ceiling Important The ceil
18. and captures the fine dust that otherwise stays suspended Even with an efficient dust collector if other machines are making dust you need this fine air filter 17 z lt 2 z Model W1830 For Machines Mfg Since 1 12 MAINTENANCE Cleaning Filters The amount of air filter operation has a direct bearing on when you must clean or replace the filters To maintain efficient operation check the filters approximately every 40 hours of use in light or moderately dusty environments In very dusty environments check the filters every eight hours of use Always wear a respirator when checking the filters To change and service the filters do these steps 1 DISCONNECT MACHINE FROM POWER 2 Un latch the filter retaining clips from the top and bottom of the unit as shown in Figure 13 and remove the outer filter Place the filter in a trash bag and shake it gently to remove the bulk of the dust If you choose to use compressed air to further clean the filter do so outdoors and in an appropriate environment where people are not in the immediate vicinity 3 Remove the inner filter place it inside a trash bag and gently shake the dust from the inside of the filter Optional Wash the inner filter with water to remove the remaining dust then let it air dry completely 4 Re install the inner filter then re install the outer filter with the wire mesh facing to
19. aterials carefully Occasionally we pre install certain components for safer shipping Shipping Inventory Figure 2 Qty Ac Ait Filter Ui oae Or ePi eni 1 B Hanging uper 4 C Ceiling HOOKS scr 4 D Machine 4 E Remote Control 5 1 Installed amp Not Shown Qty Outer FING EIUS 1 Inner Filter 10 AWARNING IS zu SN Keep machine disconnected from power until instructed otherwise Figure 2 Shipping inventory Model W1830 For Machines Mfg Since 1 12 Power Connection To avoid unexpected startups or property damage use the following steps whenever connecting or disconnecting the machine Connecting Power Insert the power cord plug into a matching power supply receptacle The machine is now connected to the power source Disconnecting Power Grasp the molded plug and pull it completely out of the receptacle Do not pull by the cord as this may damage the wires inside 11 Figure 4 Disconnecting power Model W1830 For Machines Mfg Since 1 12 Test Run Once you have unpacked the machine perform a test run before mounting to the ceiling to make sure it runs prop
20. ctly at the control panel and press the remote control ON SPEED button to turn the machine ON 12 WT 004 OX 10 Figure 5 Air filter control panel Push the remote control ON SPEED button see Figure 6 repeatedly to cycle through the air flow options The lights on the control panel should display the selected speed Push the remote control TIME button repeatedly to cycle through the three time options The lights on the control panel should display the amount of time the air filter will run before automatically turning OFF Press the remote control OFF button to turn the air filter OFF Figure 6 Remote control Model W1830 For Machines Mfg Since 1 12 gt Site Planning Site planning is an important step to maximize the effectiveness of the hanging air filter Air circulation must be thought out and all obstructions to the air path considered Think of air circulation in terms of the circular motion of the air before and after the air filter The air exiting the filter is exhausted at a higher velocity than that entering it Consequently exhaust being vented inside a building can have an effect on the pattern of air circulation Air circulation patterns will vary depending upon which air flow speed is used and according to your specific shop setup Figure 7 shows an example of good air circulation Figure 8 show
21. e 12 Important f the joists are covered with sheet rock or paneling use a stud finder or other device to Figure 11 Machine hook partially locate the center of the joists threaded to adjust the hanging length 4 Attach the provided chains to the ceiling hooks 5 With the help of another person to hold the air filter up attach the other end of the chains to the machine hooks Machine Hook Figure 12 Air filter mounted to the joists AWARNING THIS AIR FILTER IS TO BE USED FOR WOOD DUST ONLY Do not use it to filter toxic fumes paint spray or dissipate smoke or fumes which could damage the filters 15 2 lt a m o Model W1830 For Machines Mfg Since 1 12 OPERATIONS General Turning ON amp OFF When the air filter is connected to power press the ON SPEED button on the air filter control panel or the remote control to turn the unit ON Note The remote control communicates with the air filter using infrared IR and must be pointed directly at the air filter control panel to work properly Changing Air Flow Speeds The air filter can be set to operate in three air flow speeds 260 LO 362 MED and 409 CFM HI CFM is the acronym for Cubic Feet per Minute of air flow that is generated through the air filter To cycle through the available speeds press the ON SPEED button on
22. eld when operating or observing machinery to reduce the risk of MENTAL ALERTNESS Be mentally alert when eye injury or blindness from flying particles running machinery Never operate under the Everyday eyeglasses are not approved safety influence of drugs or alcohol when tired or glasses when distracted HAZARDOUS DUST Dust created while using DISCONNECTING POWER SUPPLY Always machinery may cause cancer birth defects disconnect machine from power supply before or long term respiratory damage Be aware servicing adjusting or changing cutting tools of dust hazards associated with workpiece bits blades cutters etc Make sure switch materials and always wear a NIOSH approved is in OFF position before reconnecting to avoid respirator to reduce your risk an unexpected or unintentional start WEARING PROPER APPAREL Do not wear DANGEROUS ENVIRONMENTS Do not use clothing apparel or jewelry that can become machinery in wet or rainy locations cluttered entangled in moving parts Always tie back areas around flammables or in poorly lit or cover long hair Wear non slip footwear to areas Keep work area clean dry and well avoid accidental slips which could cause a loss lighted to minimize risk of injury of workpiece control Model W1830 For Machines Mfg Since 1 12 APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only allow trained or properly supervised people to use machine When machine
23. er construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles z c z Contents INTRODUCTION bin 2 ACCESSORIES Woodstock Technical Support 2 Air Filter Accessories Machine Specifications 3 MAINTENANCE 55552604552 5 Standard Machinery Safety Instructions 5 Additional Safety for Air Filters 7 SERVICE M Conrad ELECTRICAL ata is 8 Replacing Circuit 8 Remote Control Battery Replacement Grounding Requirements 9 Electrical Safety Instructions 20 m Extension 9 Elect
24. erly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 20 If you still cannot remedy a problem contact our Tech Support at 360 734 3482 for assistance To test run the machine do these steps 1 Make sure you have read the safety instructions at the beginning of the manual 2 Place the air filter on a workbench or similar stable surface that can support the load 3 Connect the air filter to power 4 Press the ON SPEED button on the control panel of the air filter see Figure 5 to turn the unit ON The machine should begin to operate Strange or unusual noises should be investigated and corrected before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems Note Do not be alarmed if you notice a small amount of vibration during the Test Run It is normal for all air filters to produce a small amount of vibration during operation This vibration is much more noticeable when operating on a hard surface such as a workbench compared to when operating in a suspended position as designed 5 Push the ON SPEED button repeatedly to cycle through the three air flow speed options The lights on the control panel should display the selected speed 6 Press the OFF button to turn the machine OFF 7 Point the remote control dire
25. he filter will be blown into the ambient air during operation Wearing a NIOSH approved respirator during this time will reduce your risk of permanent respiratory damage EMPTYING DUST When removing dust from the filters turn OFF the switch disconnect power and wear a respirator and safety glasses Empty dust away from ignition sources and into an approved container REGULAR CLEANING For best performance DISCONNECTING POWER SUPPLY Turn the switch OFF disconnect the air filter from the power supply and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service cleaning maintenance or adjustments regularly check clean the filters to avoid the buildup of fine dust Make sure to regularly clean the surrounding area where the machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire SUSPENDED DUST PARTICLES AND IGNITION SOURCES DO NOT operate the air filter in areas where explosion risks are high Areas of high risk include but are not limited to areas near pilot lights open flames or other ignition sources FIRE SUPPRESSION Only operate the air filter in locations that contain a fire suppression system or have a fire extinguisher nearby IMPELLER HAZARDS DO NOT place your hands or tools inside the air filter housing during operation for any reason The powerful sucti
26. ime consult a qualified electrician to ensure that the circuit is properly sized for safe operation Model W1830 For Machines Mfg Since 1 12 Grounding Requirements This machine MUST be grounded In the event of certain types of malfunctions or breakdowns grounding provides a path of least resistance for electric current to travel in order to reduce the risk of electric shock Improper connection of the equipment grounding wire will increase the risk of electric shock The wire with green insulation with without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn disconnect it from power and immediately replace it with a new one For 120V Connection This machine is equipped with a power cord that has an equipment grounding wire and NEMA 5 15 grounding plug The plug must only be inserted into a matching receptacle see Figure that is properly installed and grounded in accordance with local codes and ordinances Extension Cords We do not recommend using an extension cord with this machine Extension cords cause
27. ing hooks must only be screwed into solid wood Otherwise they may pull out under load and cause the air filter to fall To mount the air filter to the ceiling do these steps 1 Replace the four Phillips head screws shown in Figure 9 with the four provided machine hooks see Figure 10 2 Tighten each hex nut on the hooks against the air filter body to secure them in place 14 AWARNING ONLY mount the air filter unit to joists or table that can hold at least 100 lbs DO NOT mount the unit only to sheet rock pressboard paneling or honeycomb wall panels with expansion type fasteners The fasteners can tear out and the air filter can fall Ignoring this caution can result in injury or property damage Phillips Head Screws Figure 10 Machine hook installed Model W1830 For Machines Mfg Since 1 12 Note Some positions for the ceiling hooks may be slightly uneven from each another To make up for this minor adjustments can be made to the length of the hanging assembly by adjusting the amount that the machine hook is threaded into the air filter housing see Figure 11 After adjusting the hook height tighten the hex nut to secure the hook 3 Drill a 2 32 pilot hole into the center of the joists at the mounting locations then fully thread the ceiling hooks into the joists see Figur
28. is is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products EM WOODSTOCK INTERNATIONAL INC High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products AWA JOINTERPAL Rotacator dnd STOP n DU RASTICK Gi mann REBEL BOARD BUDDIES gt PLANER pM PARROT VISE SLICKPLANE PRO STIR ABRASIVE BELT amp DISC CLEANER A
29. is not being used disconnect power remove switch keys or lock out machine to prevent unauthorized use especially around children Make workshop kid proof ONLY USE AS INTENDED Only use machine for its intended purpose Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result USE RECOMMENDED ACCESSORIES Consult this owner s manual or the manufacturer for recommended accessories Using improper accessories will increase the risk of serious injury CHILDREN amp BYSTANDERS Keep children and bystanders a safe distance away from work area Stop using machine if children or bystanders become a distraction REMOVE ADJUSTING TOOLS Never leave adjustment tools chuck keys wrenches etc in or on machine especially near moving parts Verify removal before starting SECURING WORKPIECE When required use clamps or vises to secure workpiece A secured workpiece protects hands and frees both of them to operate the machine FEED DIRECTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut GUARDS amp COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly before using machine NEVER STAND ON MACHINE Serious injury or accidental contact with cutting tool may
30. m heated surfaces high traffic areas harsh chemicals and wet or damp locations EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties performing the intended operation stop using the machine Contact our Technical Support for help at 360 734 3482 Model W1830 For Machines Mfg Since 1 12 Additional Safety for Air Filters INTENDED USE This air filter is designed to capture dust from ambient air in a woodworking shop for a short time after cutting or sanding operations DO NOT use this air filter to collect particles of silica metal lead paint asbestos or hazardous bacterium DO NOT allow this filter to collect liquids combustible fumes burning or smoking material or toxic fumes HAZARDOUS DUST Dust exposure may cause cancer birth defects or long term respiratory damage Be aware of the dust hazards associated with each workpiece material and always wear a NIOSH approved respirator to reduce your risk LEAD PAINT DUST AND ASBESTOS FIBERS DO NOT try to collect lead paint or asbestos fibers with this machine Due to the high hazard to human health these materials must be collected with special equipment DUST ALLERGIES Dust from certain woods may cause an allergic reaction in people and animals Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction WEAR RESPIRATOR Fine dust that is too small to be caught in t
31. on could easily cause accidental contact with the impeller which could cause serious personal injury or damage to the machine OPERATING LOCATION DO NOT operate the air filter in rainy or wet locations exposure to water may create a shock hazard or decrease the life of the machine CAUTION USE this and other machinery with caution and respect Always consider safety first as it applies to your individual working conditions No list of safety guidelines can be complete every shop environment is different Failure to follow guidelines could result in serious personal injury dam age to equipment or poor work results lt ac Model W1830 For Machines Mfg Since 1 12 ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit or fire or electrical damage may occur Read through this section to determine if an adequate power supply circuit is available If a correct circuit is not available a qualified electrician MUST install one before you can connect the machine to power A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine The power supply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit
32. protected by fuses use a time delay fuse marked D Full Load Current Rating The full Load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Current Rating at 120V 1 Amp Circuit Requirements for 120V This machine is prewired to operate on a 120V power supply circuit that has a verified ground and meets the following requirements Circuit Type 120V 60 Hz Single Phase Circuit 9126 4606 ESEE 15 Amps Plug Receptacle NEMA 5 15 AWARNING The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source until instructed to do later in this manual AWARNING Incorrectly wiring or grounding this machine can cause electrocution fire or machine damage To reduce this risk only an electrician or qualified service personnel should do any required electrical work on this machine NOTICE The circuit requirements listed in this manual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where multiple machines will be running at the same t
33. rical Wiring Diagram 21 m SETUP iia 10 ae 10 PARTS Nt Rc o ai RO ee 23 INVENLOLY 10 Cabinet amp Remote Control 23 gt Power 11 Control Panel se ok 24 Test RUN eae ds 12 Motor amp 1 25 Site Planning ocre 13 Label Placement 26 4 WARRANTY 29 OPERATIONS 16 General variaci n 16 Machine StOLage 16 Filtering Performance 16 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST IS n m v y gt z z gt 2 m z gt 2 m n 5 m 20 T Model W1830 For Machines Mfg Since 1 12 INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation 2 2 1424 Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product
34. s an example of poor air circulation where the air filter is placed too close to obstructions In this situation the velocity of the air is lost and circulation is diminished Below is a list of things to keep in mind when selecting a spot for the air filter e Study your shop layout and try to determine the best location for the hanging air filter Air flow that is obstructed will cause a short cycle effect producing unsatisfactory results There must be a clearance of at least 3 ft from any obstructions in front and back of the unit e to place the air filter in front of high dust producers like sanders or near areas where sanding will take place Do not place the hanging air filter where garage doors may pass closely or where it may impede transport or movement of any other object e to place the unit where it is easy to access for turning it on cleaning and maintenance It is very important that the hanging air filter be supported properly Please follow these guidelines when planning where to mount the unit e Where the mounting brackets attach is the top of the unit The hanging air filter can only be secured by the machine hooks on its top 13 Air om 4 gt e Figure 7 The air filter placement promotes GOOD circular air motion Air Figure 8 The air filter pl
35. this machine If you are not a qualified electrician get help from one before attempting any kind of wiring job WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires disconnected or connected during any wiring task to ensure tight connections WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task NOTICE WIRING DIAGRAM COLOR KEY The photos and diagrams BLACK BLUE included in this section WHITE m BROWN best viewed in color You can view these pages in GREEN GRAY color at www shopfox biz RED ORANGE O PINK MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box MODIFICATIONS Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or fire CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to five minutes after being disconnected from the power source To avoid being shocked wait at least this long before working on these components ELECTRICAL REQUIREMENT
36. titious noise or excessive vibration coming from air filter Air filter does not ade quately collect dust poor performance POSSIBLE CAUSE fault teries are dead remote too far away fault Motor at fault Motor overheated Run capacitor at fault Motor at fault Motor or component loose and wobbles severely unbalanced housing while spinning The filters are dirty Power supply switched OFF or is at 1 Remote control not working or bat Infrared transmission is blocked or 3 4 Wall circuit breaker tripped Control panel fuse blown Wiring is open has high resistance 7 Infrared receiver at fault Control panel ON SPEED button at Motor fan rubbing on fan cover Motor bearings at fault Air filter is not mounted properly Impeller fan is damaged loose or The motor mounting is loose 4 Motor fan housing is dented caus ing the motor fan blade to hit the 20 CORRECTIVE ACTION Ensure power supply is ON has correct voltage Replace batteries point remote control directly at control panel Make sure the infrared receiver on the control panel is not blocked try using the remote closer to the filter 4 Ensure circuit size is correct replace weak breaker Check filters resolve reason for blown fuse replace fuse see Page 19 Check fix broken disconnected or corroded wires 7 Inspect replace if faulty Replace faulty ON SP
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