Woodstock W1704 User's Manual
Contents
1. Figure 11 Tightening face plate to headstock spindle Figure 12 Tool rest installed on lathe bed gt 5 El E 3 E e d ES e ADJUSTMENTS AWARNING Lock Handles UNPLUG the power cord before you do any assem The lock handles on the tool rest holder and the tailstock can be tightened for a stronger lock ing action if the factory set locking action is not tight enough for your needs However take care not to over tighten any of the parts bly or adjustment tasks Otherwise serious per sonal injury to you or oth ers may occur To tighten the lock handles do these steps 1 UNPLUG THE LATHE 2 Using a 12mm socket or wrench tighten 4 turn one of the lock nuts shown in Figure 13 depending on which component you wish to tighten 3 Check the locking mechanism e f it is satisfactory no further adjust ments are necessary e f it is not satisfactory repeat steps 2 3 gt C C N m 2 Un Figure 13 Tool rest holder and tailstock lock Tal Istock Barrel nuts for adjusting lock handles If you find that the tailstock adjustment handle spins without moving the tailstock barrel the tailstock barrel lock may need to be re aligned with the catch slot in the tailstock barrel To re align tailstock barrel lock with the catch slot do these steps 1 UNPLUG THE LATHE 2 Loosen the small setscrew from the side of the tailstock and loosen the tailstock2. MODEL W1704 BENCH TOP INSTRUCTION MANUAL Phone 1 360 734 3482 On Line Technical Support tech support shopfox biz COPYRIGHT DECEMBER 2003 BY WOODSTOCK INTERNATIONAL INC REVISED OCTOBER 2007 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT 5378TR THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in China Ab WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installa tion in a safe environment personnel training and usage authoriza tion proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Ah WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examp
3. outside end to accept the threads of a face plate The headstock spindle is also hollow for easy removal of the spur center with a knock out tool Spur Center Attaches the workpiece to the spindle for turning operations Tool Rest Supports tools used during turn ing operations Live Center Mounts in the tailstock barrel taper and supports the workpiece from the opposite side of the spur center by engaging in the workpiece and spinning freely Tailstock Barrel Lock Locks the tailstock barrel in place after being driven into the workpiece and before starting the lathe Tailstock Adjustment Knob Moves the tailstock barrel in out to firmly embed the live center into the workpiece Tailstock Lock Locks the tailstock into position along the bed Tool Rest Holder Mounts the tool rest to the bed and adjusts perpendicular to the bed to bring the tool rest closer farther from the workpiece Tool Rest Lock Secures the tool rest into position at the proper height needed for the workpiece Tool Rest Holder Lock Secures the tool rest holder when the tool rest is the proper distance from the workpiece oODSTOC Ar EnNATIOS M Lathe Bed Provides a sliding surface for the tool rest holder and tailstock adjust ments N Lock Out Paddle Switch Turns lathe ON OFF only when the safety key is installed O Knock Out Tool Used to remove the spur and live centers from their tapered spin dles P Face Pla
4. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ODSTO Ca NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machinery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Undersized cords over heat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turning machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for reco
5. lowest speed e Keep the turning tool on the tool rest the ENTIRE time that it is in contact with the workpiece U AL gt Z UN e When turning pieces thicker than 2 x 2 cut off the corners first so the workpiece profile looks similar to the illustrated workpiece in Figure 15 Figure 17 shows a workpiece too big for turning with the corners still on e When rough cutting face plate work use the live center in the tailstock for support as can be seen in the setup in Figure 17 After the rough cutting is complete move the tailstock out of the way Figure 17 DO NOT attempt to turn workpieces e Learn the correct techniques for each tool thicker than 2 x 2 without first cutting the you will use If you are unsure read books corners off or magazines about lathe techniques and seek training from experienced users 17 SHOP FOX y f E 2 e Selecting Turning Tools Lathe tools Figure 18 come in a variety of shapes and sizes and usually fall into five major categories e Gouges Mainly used for rough cutting detail cutting and cove profiles The rough gouge is a hollow double ground tool with a round nose and the detail gouge is a hollow double ground tool with either a round or pointed nose Figure 19 shows an example of a gouge e Skew Chisel A very versatile tool that can be used for planing squaring V cutting beading and parting off Th
6. v Gn I gt Pa MOTOR CIRCUIT BREAKER L VARIABLE SPEED DIAL J3 PARTS RY WN 2g m Tl WY WI WI DD fey a a a 20 OO CO BR 2 CO O1 Uy ID PART DESCRIPTION X1704001 BED REF 35 36 37 38 39 4 41 4 4 4 45 4 4 4 49 50 O AWIN ODST JOme Ci SHOP FOX E PART DESCRIPTION X1704035 POWER CORD SYMPTOM Motor will not start Motor will not start fuses or circuit breakers blow Motor overheats Motor stalls resulting in blown fuses or tripped circuit Machine slows or bogs down when operating Loud repetitious noise coming from machine Motor sounds like it is running but headstock spindle does not spin Tailstock will not push into workpiece when handle is turned Tailstock or tool rest hold er will not lock down tight enough POSSIBLE CAUSE Low voltage Open circuit in motor or loose con nections Lathe switch fuse blown Short circuit in line cord or plug Short circuit in motor or loose con nections Incorrect fuses or circuit breakers in power line Motor overloaded Air circulation through the motor restricted Short circuit in motor or loose con nections Low voltage Incorrect fuses or circ
7. 0 oODSTOC ASSEMBLY AAWARNING Read and understand this entire instruction man ual before performing any operations with your machine Serious personal injury may occur if safety and operational informa tion is not understood and followed CAUTION The Model W1704 is a heavy machine at 46 lbs Use assistance when lifting or moving the machine Figure 8 Loose parts shipped with the lathe Unpacking The SHOP FOX Model W1704 has been careful ly packaged for safe transporting If you notice the machine has been damaged please contact your authorized SHOP FOX dealer immedi ately Inventory Layout and inventory the package contents list ed below and familiarize yourself with the com ponents shown in Figure 8 to ease assembly Note Some parts and hardware may already be installed on the machine Check the machine when you use this inventory list Qty 1 Lathe Unit not shown 1 2 Spur CODEBE 1 3 Live 1 4 Face Plate 1 5 41 4 TOOL o eorr sanas 1 6 7 Tool ROSE orcas techo anne EMI Kata 1 7 Knock Out TODL 1 gt 7 UN ITI m lt 1005 X 4 Machine Placement Cleaning Machine e Floor Load Some workbenches may require The bed and other unpainted parts of your lath
8. barrel lock 3 Pull the tailstock adjustment handle to slide the barrel out of the tailstock Figure 14 Tailstock barrel alignment slot 4 Locate the catch slot shown in Figure 14 and align it with the barrel lock 5 Insert the barrel replace the setscrew and barely tighten the barrel lock then back it off 4 to 2 of a turn 15 N Z O A O 1005 4 X OPERATIONS Test Run The purpose of a test run is to identify any unusual noises and vibrations as well as to confirm that the machine is performing as intended To test run the Model W1704 do these steps 1 Turn the variable speed control knob all the way counter clockwise or in the LOW direc tion as far as it will go Make sure that the spur center has been removed from the spindle Pull the paddle switch up to start the lathe Once the lathe is running listen for any unusual noises The machine should run smoothly with little or no vibrations e f there are any unusual noises or vibra tions STOP the lathe immediately by pushing the paddle switch down Unplug the lathe and investigate the source of the noise or vibration DO NOT make any adjustments to the lathe while it is plugged in The lathe should not be run any further until the problems are corrected 16 AWARNING Ly Projectiles thrown from the machine could cause serious eye face injury Wear a face shield during assem
9. bly and operation Loose hair and clothing could get caught in machinery and cause serious personal injury Keep loose clothing rolled up and long hair tied up and away from machinery ODSTO RG Operation Tips e Mount the workpiece correctly otherwise the operation may be difficult and danger Mg Center Line ous Read the Spindle Turning amp Face Plate Turning instructions for ideas on how to set up your lathe correctly Workpiece c Distances la e Position the tool rest approximately s above the center line of the workpiece and approximately 4 away from the workpiece See Figure 15 for more details Tool Rest Figure 15 Tool rest set 1 above the e When turning the lathe ON stand to the centerline and 1 4 away from workpiece side of the spinning direction until the lathe reaches full speed and you can verify that the lathe will not throw the workpiece e Always start the lathe and perform all rough cutting with the speed setting at the lowest point as shown in Figure 16 e Select the right speed for the size of workpiece you are turning Use the slower range on the speed dial for large workpieces 4 diameter and over use the middle range on the speed dial for medium sized workpieces 2 to 4 diameter and use the faster range on the speed dial for small sized workpieces under 2 in diameter Figure 16 Speed dial turned all the way down to the
10. by using your hand against the workpiece Allow the lathe to stop on its own AVOIDING ENTANGLEMENT Keep long hair and loose clothing articles such as sleeves belts and jewelry items away from the lathe spindle FACEPLATE TURNING When face plate turning use lathe chisels on the downward spinning side of the workpiece only SANDING POLISHING Remove the tool rest when performing sanding or polishing operations on the rotating spindle MATERIAL REMOVAL RATE Removing too much material at once may cause workpiece to fly out of the lathe REDUCING WORKPIECE VIBRATION If the workpiece vibrates immediately turn the lathe OFF Check to make sure the workpiece is centered and balanced Trim excess waste off corners with a bandsaw or table saw to reduce vibration Make sure workpiece is securely attached in setup DSTO RG Avoiding Potential Injuries Figure 2 DO NOT operate without centers firmly embedded in workpiece Figure 3 Sleeves rolled up and out of the way Figure 4 DO NOT operate with long sleeves of the moving machinery rolled down near moving machinery Figure 5 Always use the tool rest SHOP FOX j E 2 ELECTRICAL 110V Operation The Model W1704 is wired for 110V operation Always con nect this machine to a dedicated circuit wire breaker plug receptacle with a verified ground using the recom mended circuit size and plugs receptacles listed at th
11. d with your lathe to remove the spur and live centers To remove the centers with the knock out tool do these steps 1 UNPLUG THE LATHE 2 Hold a clean rag under the spindle to catch the center when you remove it 3 Using the knock out tool tap the center from the outside end of the spindle as shown in Figure 10 and catch the center as it falls out 13 gt UN N lt 005 SH OX SS Face Plate The face plate can be installed only if the spur center has been removed from the headstock spindle To install the face plate do these steps 1 UNPLUG THE LATHE 2 Thread the face plate onto the headstock spindle 3 Tighten the face plate by placing a wrench on the spindle flats and inserting the knock out tool into the spindle shoulder to hold it in position during tightening See Figure 11 Note Reverse steps 2 3 to remove the face plate Tool Rest Before installing a tool rest decide which one will be best for your application Unless workpiece clearance is an issue install the larger tool rest to give yourself more room to work To install the tool rest do these steps 1 Insert the tool rest into the tool holder as shown in Figure 12 2 Lockthe tool rest in place with the tool rest lock 14 AWARNING UNPLUG the power cord before you do any assem bly or adjustment tasks Otherwise serious per sonal injury to you or oth ers may occur
12. e additional reinforcement to support both are coated with a waxy grease that protects the machine and the operator Make sure them from corrosion during shipment Clean this you take these precautions grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based solvents e Working Clearances Consider existing and such as brake parts cleaner or acetone if you anticipated needs size of material to be happen to splash some onto a painted surface processed through the machine and space you will ruin the finish for auxiliary stands work tables or other machinery when establishing a location for your lathe AWARNING NEVER use gasoline or other petroleum based solvents to clean with Most have low flash points which make them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored Da ACAUTION ALWAYS work in well y ventilated areas far from possible ignition sources when using solvents to clean machinery Many solvents are toxic when inhaled or ingested Use y care when disposing AS of waste rags and towels to be sure they DO NOT create fire or environmental hazards e Lighting Lighting should be bright enough to eliminate shadow and prevent eye strain e Electrical Electrical circuits must be dedicated or large enough to handle amperage requirements Outlets must be locat
13. e bottom of this page We recommend connecting this machine to a dedicated circuit with a verified ground using the circuit size given below Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes This machine must be grounded The electrical cord sup plied with this machine comes with a grounding pin If your outlet does not accommodate a ground pin have it replaced by a qualified electrician If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire or circuit overload hazard consult a qualified electrician to reduce this risk Extension Cords We do not recommend using an extension cord however if you have no alternative use the following guidelines Use a cord rated for Standard Service S Do not use a cord longer than 50 feet Ensure that the cord has a ground wire and pin Use the gauge size listed below as a minimum Electrical Specifications Operating Voltage Amp Draw Min Circuit Size a y 9 15 P 9 15 Figure 7 5 15 plug and receptacle AWARNING DO NOT work on your electrical system if you are unsure about electrical codes and wiring Seek assistance from a qualified electrician Ignoring this warning can cause electrocution fire or machine damage Plug Receptacle Extension Cord 110V Operation NEMA 5 15 14 Gauge 1
14. e eat gt ____________ 6 A ET L0 z 2 CY c gt gt ES AERIAL USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST ES ODST SA H X QT INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation Z E U O E Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com ODSTO Ca WARRANTY Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materia
15. e skew chisel is flat double ground with one side higher than the other usually at an angle of 20 40 Figure 20 shows an example of a skew chisel Figure 19 Gouge e Scrapers Mainly used where access for other tools is limited such as hollowing operations This is a flat double ground tool that comes in a variety of profiles Round Nose Spear Point Square Nose etc to match many different contours Figure 21 shows an example of a round nose scraper Fi 20 Sk hisel Parting Tools Used for sizing and cutting igure 20 Skew chisel off work This is a flat tool with a sharp pointed nose that may be single or double ground Figure 22 shows an example of a parting tool N Z O c Lil Specialty Tools These are the unique spe cial function tools to aid in hollowing bowl making cutting profiles etc Figure 21 Round nose scraper Figure 22 Parting tool 18 Figure 23 Typical spindle turning operation Workpiece Pencil Lines gt Marked Diagonally Across Corners Workpiece Center Figure 24 Workpiece marked diagonally from corner to corner to determine the center workpiece 0 ODSTO RG Spindle Turning Spindle turning Figure 23 is the operation per formed when a workpiece is mounted between the headstock and the tailstock To set up a spindle turning operation do these steps 1 Mark both ends of your
16. ed near each machine so power or extension cords are clear of high traffic areas Follow local electrical codes for proper installation of new lighting outlets or circuits gt L Vv Y AWARNING The Model W1704 is a heavy machine DO NOT over exert yourself while unpacking or moving your machine get assistance MACAUTION MAKE your shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away NEVER allow untrained visitors in your shop when assem bling adjusting or operat ing equipment 12 AWARNING UNPLUG POWER CORD before you do any assem bly or adjustment tasks Otherwise serious per sonal injury to you or oth ers may occur Figure 10 Removing spur center with knock out tool ODSTO RG Installing Centers The spur and live centers are taper fit compo nents that install in the same manner however the spur center always goes into the headstock spindle and the live center always goes into the tailstock barrel To install the centers do these steps 1 UNPLUG THE LATHE 2 Insert the tapered end of the center into the spindle and push firmly as shown in Figure 9 3 Check that the center is securely installed by giving it a quick tug A properly installed center will not pull out by hand A19W3SSV Removing Centers A knock out tool is include
17. eneral Figure 31 Cleaning lubricating unpainted part To ensure optimum performance from your of the bed lathe make a habit of inspecting it before each use Check for the following conditions and repair or replace when necessary AD 4 NK 7 tn e Loose mounting bolts EEE e Worn switch e Worn or damaged cords and plugs e Any other condition that could hamper the and dust meet when operating safe operation of this machine this machine Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced DO NOT lubricate them E Figure 32 Cleaning spindle tapers Lubricate the unpainted parts of the bed regu larly Figure 31 to prevent rust and ensure a smooth sliding action from the tool post holder and the tailstock Your goal is to achieve ade quate lubrication However too much lubrica tion will attract dirt and sawdust which may cause these components to lose their freedom of movement gt Z lt Z TT lt In addition clean the headstock and tailstock barrel tapers Figure 32 on a regular basis 22 WIRING DIAGRAM DANGER Disconnect power before performing any electrical service Electricity presents serious shock hazards that will result in severe personal injury and even death D CIRCUIT o BOARD Ex v9 2
18. hat the lathe sits on a flat stable surface EYE FACE PROTECTION Always wear eye protection or a face shield when operating the lathe RESPIRATORY PROTECTION Always wear a respirator when using this machine Wood dust may cause allergies or long term respiratory health problems MOUNTING WORKPIECE Before starting be certain the workpiece has been properly imbedded on the headstock and tailstock centers and that there is adequate clearance for the full rotation WORKPIECE CONDITION Always inspect the condition of your workpiece DO NOT turn pieces with knots splits and other potentially dangerous conditions Make sure joints of glued up pieces have high quality bonds and won t fly apart during operation ADJUSTING TOOL REST Adjust tool rest to provide proper support for the turning tool you will be using Test tool rest clearance by rotating workpiece by hand before turning lathe ON TURNING SPEED Select the correct turning speed for your work and allow the lathe to gain full speed before using USING SHARP CHISELS Keep lathe chisels properly sharpened and held firmly in position when turn ing OPERATING DAMAGED LATHE Never operate the lathe with damaged or worn parts ADJUSTMENTS MAINTENANCE Make sure your wood lathe is turned OFF disconnected from its power source and all moving parts have come to a complete stop before starting any inspection adjustment or maintenance procedure STOPPING LATHE DO NOT stop the lathe
19. ice Model Serial Dealer Name Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Local Store Mail Order Catalog Website Other 2 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 3 How many of your machines or tools are Shop Fox 3 5 _ 6 9 10 4 Do you think your machine represents a good value Yes No 5 Would you recommend Shop Fox products to a friend Yes No 6 What is your age group 20 29 30 39 40 49 50 59 60 69 70 7 What is your annual household income 520 000 529 000 30 000 39 000 40 000 49 000 50 000 59 000 560 000 569 000 570 000 8 Which of the following magazines do you subscribe to ____ Cabinet Maker _____ Popular Mechanics _____ Today s Homeowner ___ Family Handyman ____ Popular Science ____ Wood _____ Hand Loader ____ Popular Woodworking ____ Wooden Boat _ Handy ___ Practical Homeowner ____ Woodshop News ___ Home Shop Machinist ____ Precision Shooter ____ Woodsmith _____ Journal of Light Cont __ Projects in Metal ____ Woodwork ___ Live Steam ____ Modeler ____ Woodworker West _____ Model Airplane News _ Rifle ____ Woodworker s Journal _____ Modeltec ____ Shop Notes Other _____ Old House Journal ____ Shotgun News 9 Co
20. les of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles CONTENTS NOILINGOYULNI _____ __________ EU RtU PU Warranty oand RETU S ios cade __________ _ 0 _ verses T ______ ___ E E Standard Sale Ey NSU CON eb ee ee ar ee ee YoUr treated Important Lathe Terms ______ _____ __ Safety Instructions Tor Your Lathe en nee ae Avoiding Potential ee as ee TOV OCA OW ee eo ne ren EXTENSION EC e aa PTEE ee ee ee ee Ea ee ASSEMBLY ee a A e o ee EE e o oe VENCO Y PPP PR _____ _____ ____ ___ SDOD Pr PA AL ION zes ee aia ar GAINING A Ue nee Iristalung COMPE ee REMOVING CENUSES ae ne ee ee en ee ee nee AP e ee o ee o A es A19W3SSV SLNISWLSNFAV Opera on TID serpe Tm Selecting _6_____ DOCS TUNN eer a ___ ___ ______ __ _______ Face Plate PUn rr
21. ls for a period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred z AJ A 2 Woodstock International Inc will repair replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions bro
22. mmended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or accessory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practical A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper footing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid condi tions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust oolSToc Know Your Machine An important part of safety is knowing your machine and its components Please take the time to learn the items shown in the pictures below The letters in the picture correspond to the following descrip tions in the text Variable Speed Control Dial Controls the speed of the lathe spindle Always turn this dial to the lowest setting before starting the lathe Headstock The housing that holds the spin dle on the lathe Headstock Spindle Tapered at the inside end to accept the shank of a Morse Taper 1 MTZ1 spur center and threaded on the
23. mments FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE
24. nters clamp the backing block to the workpiece and wait for the glue to cure according to the manufacturer s recommendation 20 Figure 30 Lock nut that secures the tool holder to the bed lathe turned upside down for clarity 21 o0DSTo SH OX ERNATION Sanding Finishing After turning the workpiece can be sanded see example in Figure 28 and finished before removing it from the lathe Sand Paper A CAUTION Wrapping the sandpaper completely around the workpiece will pull your hands into the moving workpiece and may cause injury Never wrap sand paper completely around Workpiece the workpiece Whenever sanding or finishing on the Model W1704 remove the tool rest holder to increase personal safety and gain adequate working room To remove the tool rest holder do these steps 1 UNPLUG THE LATHE 2 Remove the tool rest from the holder as shown in Figure 29 3 Using a 12mm socket or wrench remove the lock nut Figure 30 that is located under the tool rest holder on the bottom side of the bed 4 Pull the tool rest holder off the bed and replace the lock nut on the threads so that it does not get lost U AL gt Z UN MAINTENANCE AWARNING Make sure that your machine is unplugged during any maintenance procedures except where instructed oth erwise If this warning is ignored serious per sonal injury may occur G
25. te Threads onto the headstock spindle for non spindle turning usually used for making bowls or other items that cannot be supported from the tailstock Important Lathe Terms amp Definitions In order for the safety warnings and operation instructions to be fully understood please take time to learn these important lathe terms and definitions Spindle Turning When a workpiece is mount ed between both spur headstock and live tailstock centers Face Plate Turning When a workpiece is mounted to the face plate which is mounted to the headstock spindle The face plate has holes for attaching the workpiece or a backing block with screws Backing Block A waste board that is screwed or bolted to the face plate then centered and glued to the workpiece so that the workpiece can be attached to the face plate without drill ing or screwing marks Center Line The imaginary line running from the center of the headstock spindle to the cen ter of the tailstock barrel Rough Cutting The initial stage of all turning operations when the workpiece still has corners and has not been rounded Rough cutting strains the lathe and operator more than regular turn ing therefore special precautions will apply 10 11 12 13 14 15 16 SHOP FOX y j E E E 2 e Additional Safety for Wood Lathes KEEPING GUARDS IN PLACE Make sure all guards are in place and t
26. te injury This symbol is used to alert the user to useful information about proper NO TICE operation of the equipment and or a situation that may cause damage to the machinery Standard Safety Instructions 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eye glasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage 5 WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe distance from the work area 9 MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys
27. ught against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability Standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products Specifications MOLOF 31 Ze A 1 3 HP 110V Universal Type Motor MOCO SPEC aa NE Eee 700 3200 RPM AMO DEW sorna iaa EE EE 4A Distance Between Centers aussah 13 _ _ _ ____ 8 Delo cairo pa s MT 1 ___ 6_6 1 e A 1 x 8 TPI RH _ ________________ 45 5 FOO _______________4 ______ _ _ _ 1377 X 5 ODSTO SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY Indicates an imminently hazardous situation which if not avoided WILL ADANG E R result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD AWAR N result in death or serious injury Indicates potentially hazardous situation which if not avoided MAY CAUTION result in minor or modera
28. uit breakers in power line Motor overloaded Motor overloaded Brushes worn Pulley set screws are missing or loose Motor fan is hitting the cover V belt is defective V belt broken or slipped off pul leys Tailstock barrel lock not aligned with catch slot in tailstock barrel Lock nut needs to be tightened 26 TROUBLESHOOTING HOW TO REMEDY Check power line for proper voltage Inspect all lead connections on motor for loose or open con nections Replace switch fuse located under threaded cap on the back side of the switch box Inspect cord or plug for damaged insulation and shorted wires Inspect all connections on motor for loose or shorted termi nals or worn insulation Install correct fuses or circuit breakers Reduce load on motor Clean out motor to provide normal air circulation Inspect connections on motor for loose or shorted terminals or worn insulation Correct the low voltage conditions Install correct fuses or circuit breakers Reduce load on motor Reduce load on motor Replace motor brushes Inspect pulley set screws Replace or tighten if necessary Tighten fan or shim cover Replace V belt Inspect replace the V belt Re align tailstock barrel lock with catch slot in tailstock bar rel as described on page 15 Tighten the lock nut as described on page 15 CUT ALONG DOTTED LINE Warranty Registration Name Street City State Zip Phone Email Invo
29. workpiece by draw ing diagonal lines from corner to corner The intersection point of these lines will show you the center of your workpiece See Figure 24 for details Using a wood mallet tap the point of the spur center into the center of the workpiece so that it leaves a center mark then remove the spur center Using a 1 4 drill bit drill a 1 4 deep hole at the center mark Additionally if the end of your workpiece is square cut 1 deep saw kerfs across the corners to help embed the spur center Drive the spur center into the center of the workpiece with the wood mallet to embed it at least 1 4 as shown in Figure 25 With the workpiece still attached insert the spur center into the headstock spindle With the live center installed in the tailstock Slide the tailstock toward the workpiece until the live center touches the workpiece then lock the tailstock in this position Use the tailstock adjustment knob to push the live center into the workpiece at least a a AWARNING Projectiles thrown from the machine could cause serious eye face injury Wear a face shield during assembly and operation U AL gt Z UN 0098510 SS Face Plate Turning Face Plate turning Figure 26 is when a workpiece is mounted to the face plate which is mounted to the headstock spindle To mount your workpiece to the face plate do these steps 1 Find the center of your workpiece b
30. y draw ing diagonal lines from corner to corner on the side of the workpiece that will be mounted to the face plate The intersection point of these lines will show you the center Figure 26 Typical face plate turning operation of your workpiece 2 Cut off the corners of the workpiece if it is thicker than 2 x 2 3 Center the face plate on the workpiece and attach it through the face plate holes with wood screws as shown in Figure 27 NOTICE Only use tap screws or wood screws with non tapered heads Figure 27 to attach the face plate to the workpiece Do NOT use drywall screws or screws with tapered heads because these can split the face plate or the screws may snap off during operation 4 Thread the face plate onto the headstock spindle and tighten securely Note f screws cannot be placed in the workpiece then a backing block can be glued to the workpiece then attached to the face plate with screws N Z lt ol To mount your workpiece to a backing block do these steps Figure 27 Mounting face plate to a backing block which is glued to the workpiece 1 Make the backing block from a piece of scrap wood that is flat on both sides 2 Locate and mark the center of both the workpiece and the backing block 3 Drill a 4 hole in the center of the backing block 4 Glue the center of the backing block to the center of the workpiece look through the drilled hole to line up ce
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