Woodstock M1039 User's Manual
Contents
1. pas 0 9 1650 RPM BELT B 1 2050 RPM BELT D 2 0 2350 RPM BELT C 1 2 3300 RPM BELT D 1 Figure 25 Belt configuration and speed settings 22 M1039 12 Speed Drill Press Drilling The Model M1039 is designed for drilling holes in wood or metal The basic operation of a drill press is lining up your drill bit with the intended hole location turning the drill press ON and using the down feed levers to move the spinning drill bit into the workpiece For safe operation and optimum results it is very important to follow these guidelines and those on Page 20 when drilling CLEARING CHIPS Raise the drill bit often to clear chips and cool the drill bit This will ease the work of the drill press motor and extend the life of your drill bits SECURING WORKPIECE TO TABLE Secure the workpiece to the table or in a vise that is secured to the table before drilling PROTECTING TABLE Protect the table by placing the workpiece on scrap wood or center the location of the hole to be drilled over the pocket in the table when through drilling Also make use of the depth stop so that the drill bit goes no deepe2. Crank Handle Operation E 3 Mee NRA 360 des Eri Xn Left and Right 90 deg Table Swivel Around Center 270 deg Table Swivel ArFound COMM 360 deg Maximum Movement of Worktable 22 O 3 y uu l i lasa SG ba asp Sas ss qaqan qawa 14 2 x 11 2 Operation Information SWING 20 DUIS u qusha a esa REP ud TR dd 11 4 in Steel Spindle Speeds 210 310 400 440 630 670 1260 1430 1650 2050 2350 3300 RPM CHUCK 512 usss u JT3 16mm 5 Key Chuck Other Information Column Diameter d 3 642 HORT TION uu EEUU 110V 60W Socket M1039 12 Speed Drill Press D Controls and Features Light Switch 110V only Power Switch Belt Tension Lock Torsion Spring Lash Screw Depth Stop Figure 2 M1039 table controls G H
3. Figure 19 Seating the arbor and chuck into the spindle 16 M1039 12 Speed Drill Press Downfeed Handles and Belt Cover Knob The downfeed handles must be installed to properly oper zE Belt Cover ate the drill press Knob To install the downfeed handles do these steps 1 Thread the handles into the pinion hub as shown in Figure 20 and tighten 2 Remove the screw that fastens the belt cover in place and install the belt cover knob in its place see Figure 20 for location Figure 20 Downfeed handles and belt cover knob installed Table The table must be installed to properly support the workpiece during operation To install the table do these steps 1 Insert the table shaft into the table bracket 2 Tighten the small locking lever to secure the table in the table bracket The table should now be installed as shown in Figure 21 Light 110V Only The Model M1039 includes a light socket designed for 110V use only When the drill press is shipped from the factory a dust plug is installed in the socket 4 4 8 N To install a light bulb in the drill press do these steps 1 Remove the dust plug from the light socket 2 Install a 60W or smaller light bulb in the location NI shown in Figure 22 n Light Socket Access Here AWARNING The light socket include
4. I Otherwise serious personal injury to JADDUOLD 1 629 9 992 919 1 0302939 19 95 93999 621999 a s Drift uuu dus ea SX ven xo deine YER 1 You Or Others may 6 CRUCK one es 1 e Chuck 1 e Downfeed Handles 3 e Lock Wrench 1 gt u 1 e Belt Cover Knob 1 e Hex Wrench 3mm 1 e Hex Wrench 4mm 1 e Hex Wrench 5mm 1 e Hex Bolt M12 1 75 x 45mm 4 Figure 4 Large component inventory 10 M1039 12 Speed Drill Press Machine Placement e Floor Load This machine distributes a heavy load in a small footprint Some floors may require additional bracing to support both machine and operator e Working Clearances Consider existing and anticipated needs size of material to be processed through the machine and space for auxiliary stands work tables or other machinery when establishing a location for your drill press e Lighting Lighting should be bright enough to eliminate shadow and prevent eye strain AWARNING USE
5. AWARNING A CAUTION READ and understand this USE this and other machinery with caution entire instruction manual and respect Always consider safety first before using this machine as it applies to your individual working Serious personal injury conditions No list of safety guidelines can may occur if safety and be complete every shop environment is operational information is different Failure to follow guidelines could not understood and fol result in serious personal injury damage lowed DO NOT risk your to equipment or poor work results safety by not reading 10 11 EYE FACE HAND PROTECTION A face shield used with safety glasses is recommended Always keep hands and fingers away from the drill bit Never hold a workpiece by hand while drilling DO NOT wear gloves when operating the drill SECURING BIT Properly tighten and securely lock the drill bit in the chuck CORRECT BIT Use only round hex or triangular shank drill bits or tapered shank drill bits mated with the appropriate sleeve ADJUSTING KEYS AND WRENCHES Remove all adjusting keys and wrenches before turning the machine ON DRILLING SHEET METAL Never drill sheet metal unless it is securely clamped to the table SURFACE WORKPIECE PREPARATION Never turn the drill press ON before clearing the table of all objects tools scrap wood etc DO NOT drill material that does not have a flat surface unless a
6. Figure 7 Machine mount example M1039 12 Speed Drill Press Column and Base The column must be secured on the base to properly assemble your drill press Hex Bolts To secure the column to the base do these steps 1 Place the column on the base and align the mount ing holes 2 Secure the column to the base with the four M12 1 75 x 45 hex bolts as shown in Figure 8 Table Bracket The table bracket must be installed as described to prop erly assemble your drill press Figure 8 Column secured to base To install the table support do these steps 1 Place the pinion in the table bracket as shown in Figure 9 so the pinion and gear teeth mesh togeth er 2 Mark the top of the rack as shown in Figure 10 to keep track of which end is up 3 Remove the column ring by loosening the setscrew and remove the rack Continued on next page 7 Figure 9 correctly installed in table bracket Figure 10 Marking the top of the rack 13 M1039 12 Speed Drill Press 4 Place the rack inside of the table bracket mesh it together with the pinion and slide the table sup port rack assembly over the column as shown in Figure 11 5 Slide the column ring over the column with the bev eled edge facing down Figure 12 fit the beveled edge of the column ring over the
7. EE UE 26 E E E 26 SERVICE ere De M 27 aa qaqapa kali 27 Depth Stop Calibration d aka vb baa aca E ARN 27 Feed Shaft Spring TENSION gt 28 Electrical Components uu uu uu AME 29 ti Ov O m 30 Troubleshooting 31 Tablte Column PR E Pus 33 USE THE GUIDE LABELS SEARCH OUT INFORMATION FAST ICY Env ES El Ie A 2 3 ELECTRICAL MAINTENANCE OPERATIONS PARTS 33 Headstock Breakdown 34 Parts L coron oov uy NANA 35 Safety Label Placement 36 fps ge 38 IJ USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST M1039 12 Speed Drill Press INTRODUCTION Woodstock Technical Support We stand behind our machin
8. 5 QW ANY 135005 JHOM e 3 I 5 H LIMS ddAOd sy 6nid 61 6 VW3N SZZL dH l L YOLOW 134205 QN 8 I ONIGIM A0LL 321 435 30 M1039 12 Speed Drill Press Troubleshooting This section covers the most common problems and corrections with this type of machine WARNING DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop Machine does not start or a breaker trips Machine stalls or is underpowered Drilling stops but motor still operates Machine has vibra tion or noisy opera tion Plug or receptacle at fault or wired incorrectly Start capacitor is faulty Motor connection is wired Incorrectly Power supply is faulty or is switched OFF Safety switch key at fault ON OFF switch is faulty Cable or wiring is open or has high resistance Motor is at fault Incorrect spindle speed Bit is too large for task Bit is dull Low power supply voltage Belt s is slipping Plug or receptacle is at fault Motor connection wired incorrectly Pulley slipping on shaft Motor bearings are at fault
9. aasawa ukasa NER E E brer TARA Sd E E Column and Table Bracket uuu aqa akawa E Headstock qucd DrillGhuck ATDOF ser bak aaye Downfeed Handles and Belt Cover Knob Lishe ES PrT r er costes eames E E E ceca seine Recommended AdjJus tIme nts u u uu sees ess ea n ene TEST 0 OPERATIONS rer ka rer rear le RAR Re re kn ere NEED sam ase a LITT Inst lling Removing Bits Choosing Speeds uuu Changing Speeds apasqa NEUE DAINO EP 23 Depth STOP 23 AGUS 24 Arbor Removal eee eo NN VUES Urea US UU ves NNE OE RESTE ed 25 MAINTENANCE m 26 GENERAL M RITE 26 IR 26 Table Column FER 26 l bricatiOn
10. M1039 12 Speed Drill Press SET UP If any parts are missing examine the pack U npacki ng aging for the missing parts For any missins parts find the part number in the back The SHOP FOX Model M1039 has been carefully pack of this manual and contact Woodstock aged for safe transporting If you notice the machine has been damaged please contact your authorized SHOP 369 tech support shopfox biz FOX dealer immediately Inventory AWARNING SUFFOCATION HAZARD Immediately discard all plastic bags and pack ing materials to elimi nate choking suffocation hazards for children and The following is a description of the main components shipped with the SHOP FOX Model M1039 Lay the components out to inventory them Note Some parts and hardware may already be installed on the machine Make sure to check the machine when you use this inventory list E AWARNING nn 1 IS Headstock 1 Aa x CONIA RNE 1 lt y N Hardware and Tools Not Shown animals mono I D D o D e Large Lock Lever 1 e SmallLock Lever 1 UNPLUG power cord before you do Crank handle eden isas 1 any assembly or adjustment tasks
11. To assemble the drill chuck and mount it to the spin dle do these steps chuck arbor and spindle sockets and dry all sur JT3 Drill 1 Use mineral spirits to thoroughly clean the drill faces before assembly Follow all safety warnings Chuck Drift Key on the container of the mineral spirits Failure to clean the mating surfaces may cause the tapered Figure 17 Chuck components and tools fit to loosen during operation resulting in separa tion and an unsafe condition 2 Use the chuck key to adjust the jaws of the drill chuck until they are inside the drill chuck body Tang Side 3 Place the drill chuck face down on a workbench The arbor has a short taper and a long taper Place the short taper into the socket in the back of the drill chuck and tap it with a rubber or wooden mal let as shown in Figure 18 If the chuck fails to remain secure on the arbor repeat Steps 1 amp 3 4 Slide the arbor into the spindle socket while slowly rotating the drill chuck The socket has a rectangu lar pocket into which the tang or flat portion of the arbor shown in Figure 18 will fit chuck 5 Using a rubber mallet seat the chuck as shown in Figure 19 A CAUTION DO NOT use a steel hammer on the drill chuck to seat the arbor into the spindle You will damage the chuck and or spindle which may make them unus able or unsafe
12. 14 ___ ____ NUT M8 1 25 67 15 5521 SET SCREW M8 1 25 X 25 67 1 16__ XM1039016 INDICATOR 67 2 17 1039017 DEGREE SCALE 67 3 18 XPR21M INT RETAINING RING 35MM 67 4 XM1039067 4 WIRING BOX COVER 20 XM1039020 UNPLUG LABEL 68 21 XM1039021 DP LIGHTS LABEL 69 22 XM1039022 SHOP FOX BLACK AL LABEL 70 23 XM1039023 SPEED CHART M1039 71 24 XM1039024 MACHINE ID LABEL 72 XM1039072 SLIDE BAR LEFT 25 XM1039025 SLEEVE MT 4 73 SHIFTER 26 XPWRCRD110L POWER CORD 110V LONG 74 26 1 XM1039026 1 WIRE GASKET 75 26 2 1039026 2 CORD 76 27 ___ 1039027 DRIFT KEY 77 28 4 WRENCH 78 5 SWITCH 110V WITH KEY 29 XPAW03M HEX WRENCH 3MM 78 1 XM1039078 1 SWITCH PLATE 30 XM1039030 LIGHT DUST PLUG 78 2 XPHTEK6M SCREW X 16 31 XM1039031 LIGHT SOCKET 78 3 32 XM1039032 LIGHT BASE 79 33 XM1039033 SWITCH BOX 80 34 XM1039034 CHUCK KEY 81 35 XM1039035 CHUCK JT3 X 1 16MM 82 XM1039082 FLAT COIL SPRING 37 X1039037 SPINDLE 84 38 6206 BALL BEARING 6205 85 39 1039039 SPINDLE SLEEVE 86 40 XM1039040 WASHER 87 41 6206 BALL BEARING 6206 88 XPW01M FLAT WASHER 8MM 23 XM1039043 ROUND 90 44 XPR37M EXT RETAINING RING 32MM 91 45 XP6207 BALL BEARING 6207 92 46 ___ 1039046 _ SPACER 93 47 XP6207 BALL BEARING 6207 94 XM1039089 __ 5 SCREW M10 1 5 X 30 48 XPR26M INT RETAINING RING 52MM 95 XPB01M
13. 250 110 75 150 170 3 4 920 690 1050 460 300 600 690 3 1 8 220 165 250 110 70 140 165 13 16 850 635 970 425 280 560 635 3 3 16 210 155 240 105 70 140 165 7 8 780 585 890 390 260 520 585 3 1 4 210 155 240 105 70 140 155 15 16 740 555 845 370 245 495 555 3 5 16 200 150 225 100 70 130 155 700 525 800 350 235 470 525 3 3 8 200 150 225 100 65 130 150 1 1 16 650 480 740 325 215 435 480 3 7 16 200 150 225 100 65 130 150 1 1 8 600 450 685 300 200 400 450 3 1 2 190 140 215 95 65 130 145 1 3 16 570 430 650 285 1901 380 425 3 9 16 190 140 215 95 65 120 145 1 1 4 550 410 625 275 180 360 410 3 5 8 190 140 215 95 60 120 140 1 5 16 520 390 595 260 175 345 390 3 11 16 180 135 205 90 60 120 140 1 3 8 500 375 570 250 165 330 375 3 3 4 180 135 205 90 60 120 135 1 7 16 480 360 545 240 160 315 360 3 13 16 180 135 205 90 60 120 135 1 1 2 460 345 525 230 150 300 345 3 7 8 180 135 205 90 60 120 135 1 9 16 440 330 500 220 145 290 330 4 170 130 195 85 55 110 130 1 5 8 420 315 475 210 140 280 315 4 1 16 170 130 195 85 55 110 120 1 11 16 410 310 465 205 130 260 295 4 1 8 160 120 180 80 55 110 120 1 3 4 390 290 445 195 130 260 295 4 3 16 160 120 180 80 55 110 120 1 13 16 380 285 435 190 125 250
14. Motor has overheated Motor at fault Belt is loose or worn Pulley for spindle shaft or motor is slipping on shaft Bit slips in chuck Motor or component is loose Belts are slapping belt cover V belt s is worn or is loose Motor fan is rubbing on fan cover Pulley is loose Machine is incorrectly mounted to floor Chuck is at fault Motor bearings are at fault Spindle bearings at fault Test power plug and receptacle for good contact and correct wiring Replace capacitor Correct motor wiring see Page 29 Make sure all hot lines and grounds are operation al and have correct voltage on all legs Install or replace safety key or replace switch assembly Replace faulty switch Troubleshoot wires for internal or external breaks check for disconnected or corroded connections and repair or replace wiring Test repair or replace motor Re check spindle speed Use smaller drill bits Reduce feed rate and spin dle speed Sharpen replace bit Make sure hot lines and grounds are operational w correct voltage Replace bad belts align pulleys and re tension Test power plug and receptacle for good contact and correct wiring Correct motor wiring see Page 29 Replace loose pulley and shaft Rotate motor shaft for noisy or burnt bearings repair replace as required Clean inside outside of motor let cool and reduce workload on machine Test repair or replace motor Replace and o
15. To mount the headstock onto the column do these steps 1 Set the top piece of the headstock styrofoam pack ing approximately six feet away from the column base assembly 2 Remove the headstock from the box and place it on the styrofoam packing piece you laid out in Step 1 Note To avoid damaging the machine be careful not to hold the headstock by the switch or the top part of the belt cover when lifting 3 Carefully lay the column base on its side 4 Slide the column all the way into the bottom of the headstock approximately 4 6 5 Tilt the entire assembly up see Figure 14 and carefully position the drill press on its base in the fully upright position 6 Center a tape or ruler on the base and suspend a plumb bob from the center of the headstock spindle so it is over the tape ruler as shown in Figure 15 7 Center the headstock directly over the base as indi cated by the plumb bob and ruler 8 Tighten the two headstock setscrews to the column as shown in Figure 16 15 Figure 14 Mounting the headstock Hi Figure 16 Securing the headstock M1039 12 Speed Drill Press Drill Chuck and Arbor E Arbor The drill chuck attaches to the spindle by means of the arbor shown in Figure 17 Matched tapers on the arbor and the inside of the chuck create a semi permanent assembly when properly joined
16. 285 4 1 4 160 120 180 80 55 100 120 1 7 8 360 270 400 180 1120 240 270 4 5 16 160 120 180 80 55 100 120 2 340 255 385 170 115 230 255 4 3 8 160 120 180 80 50 100 120 2 1 16 330 245 375 165 110 220 245 4 7 16 150 110 170 75 50 100 105 2 1 8 320 240 365 160 105 210 240 4 1 2 150 110 170 75 50 100 105 2 3 16 310 230 355 155 105 205 240 4 9 16 150 110 170 75 50 95 100 2 1 4 300 225 340 150 1100 200 225 4 5 8 150 110 170 75 50 95 100 3 2 5 16 290 215 330 145 1100 195 225 4 11 16 150 110 170 75 50 95 100 2 3 8 280 210 320 140 95 190 220 4 3 4 150 110 170 75 50 95 95 2 7 16 280 210 320 140 95 185 210 4 13 16 130 100 150 65 45 90 95 2 1 2 270 200 310 135 90 180 205 4 7 8 130 100 150 65 45 90 90 2 9 16 270 200 310 135 85 175 200 5 130 100 150 65 45 90 90 S 2 5 8 260 195 295 130 85 170 195 5 1 4 120 90 135 60 40 85 85 2 11 16 260 195 295 130 85 165 190 5 1 2 120 90 135 60 40 85 85 2 3 4 250 185 285 125 80 160 185 5 3 4 110 80 125 55 35 75 75 2 13 16 250 185 285 125 80 160 185 6 110 80 125 55 35 75 75 4 2 3 1 MODEL M1039 12 SPEED DRILL PRESS SPINDLE SPEED SETTINGS RPM
17. READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading AWARNING SS Always wear safety glasses when oper ating the drill press Failure to comply may result in serious personal injury AWARNING zu s DO NOT investigate problems or adjust the drill press while it is running Wait until the machine is turned OFF unplugged and all working parts have come to a complete stop before proceeding 2 M1039 12 Speed Drill Press Choosing Speeds Using the Drill Bit Speed Charts The charts shown on Page 20 amp Page 21 are intended as guides only Always follow the manufacturer s speed rec ommendations if provided with your drill bits cutters or hole saws Exceeding the recommended speeds may be dangerous The speeds shown are intended to get you started The optimum speed will always depend on various factors including tool diameter drilling pressure material hard ness material quality and desired finish Changing Speeds The belts in the head of the drill press must be rear ranged to change speeds A chart under the belt cover shows the belt positions needed to make the drill press run at the desired speed To change spe
18. Shaft Spring Tension The feed shaft return spring is adjusted at the factory however during the life of the drill press you may want to adjust the feed shaft return spring so the return pres sure suits your operating needs To adjust the feed shaft spring tension do these steps 1 UNPLUG THE DRILL PRESS 2 Wipe off any oil on the spring lock cover Figure 31 so it does not slip in your fingers when you hold the cover from spinning 3 While holding the spring lock cover against the side of the head stock so the cover stays splined with the locking lug loosen the jam nut and loosen the cover nut approximately 1 4 see Figure 32 4 Put on heavy leather gloves to protect your hands from possible lacerations if the spring uncoils during the next step 5 Pull the cover outward just enough to disengage the spring cover lock slot from the locking lug Note t is important to keep a good grip during this step Letting go of the cover will cause the spring to rapidly uncoil 6 Rotate the cover counterclockwise to increase spring tension or let the cover slowly unwind in the clock wise direction to reduce spring tension 7 Engage the next available spring cover lock slot with the locking lug and hold the spring lock cover tightly against the side of the head stock 8 Snug the cover nut against the spring cover just until the nut stops and then back off the nut approximately 1 turn or just enough so there is n
19. Speed Drill Press Mounting to Shop Floor Although not required we recommend that you mount your new machine to the floor Because this is an optional step and floor materials may vary floor mount ing hardware is not included Generally you can either bolt your machine to the floor or mount it on machine mounts Both options are described below Whichever option you choose it will be necessary to use a precison level to level your machine Bolting to Concrete Floors Lag shield anchors with lag bolts Figure 5 and anchor studs Figure 6 are two popular methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific appli cation mm er ARR Figure 5 Typical lag shield and las bolt NOTICE Anchor studs are stronger and more permanent alter natives to lag shield anchors however they will stick out of the floor which may cause a tripping hazard if you decide to move your machine at a later point Using Machine Mounts Using machine mounts shown in Figure 7 gives the advantage of fast leveling and vibration reduction If you choose to use machine mounts attach them to the base before assembling the drill press 12 Figure 6 Typical anchor stud
20. beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understanding that the operator has the necessary knowl edge and skills to operate this machine If at any time you are experiencing difficulties performing any opera tion stop using the machine If you are an inexperienced operator we strongly recom mend that you read books trade articles and or seek training from an experienced drill press operator before performing any unfamiliar operations Above all your safety should come first Installing Removing Bits Any drill bit you install in the chuck must be tight enough that it will not come loose during operation To install a drill bit do these steps 1 UNPLUG THE DRILL PRESS 2 Open the drill chuck wide enough to accept the shank of the drill bit 3 Insert the drill bit as far as possible into the chuck WITHOUT allowing the chuck jaws to touch the flut ed portion of the bit and hand tighten the chuck Note Make sure small bits are not trapped between the edges of two jaws if they are reinstall the drill bit or it will not be secure enough to use 4 Final tighten the drill bit with the chuck key To remove a drill bit do these steps 1 UNPLUG THE DRILL PRESS 2 Use the chuck key to open the drill chuck and catch the drill bit with a rag to protect your hands 19 AWARNING
21. does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International Inc will repair or replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for deat
22. helpers or power lift ing equipment to lift this drill press Otherwise serious personal injury may occur CAUTION MAKE your shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away NEVER allow untrained visitors in your shop when assem bling adjusting or operat ing equipment 11 Cleaning Machine The table and other unpainted parts of your machine type are coated with a waxy grease that protects them from corrosion during ship ment Clean this grease off with a solvent clean er or citrus based degreaser DO NOT use chlo rine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish AWARNING NEVER use gasoline or other petroleum based solvents to clean with Most have low flash points which make them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored CAUTION ALWAYS work in well ventilated areas far from possible ignition sources when using solvents to clean machinery Many solvents are toxic when inhaled or ingested Use care when disposing waste rags and towels to be sure they DO NOT create fire or yo of environmental hazards M1039 12
23. rack and tighten the setscrew Note Make sure the rack is seated firmly in the lower ring before tightening the setscrew Do not Figure 11 Sliding table bracket and rack over tighten the setscrew or you may split the col over column umn ring 6 Install the crank handle over the pinion shaft and tighten the setscrew in the crank handle against the flat part of the pinion shaft 7 Thread the handle into the crank handle 8 Thread the large lock lever into the back of the table bracket approximately three turns for now 9 Thread the small lock lever into the front part of K the table bracket approximately three turns for Figure 12 Correct column ring now The assembly should now be assembled as orientation shown in Figure 13 Crank Handle Small Lock Lever Figure 13 Handles and lock levers installed 14 M1039 12 Speed Drill Press Headstock The headstock must be mounted on the column base assembly before the drill press can be operated Moving and installing the headstock is a two person job at the very least Although the headstock can be lifted directly onto the column while upright doing so is difficult and potentially dangerous because of the heavy weight involved We recommend sliding the column into the headstock then tilting the entire assembly fully upright as described and shown in this section
24. serious personal injury can occur The RPMs listed below are merely suggestions to help you use your drill press in the event that you cannot find a basic starting RPM point The final RPMs may differ based on the material drilled the pressure you apply and the cut quality needed Remember even if the RPM and all other settings are correct cooling the tool with a lubricant and drilling a pilot hole may also be required Refer to WARNINGS and TIPS trade journals training manuals and other educational resources for in depth instructions and safety knowledge For current product line refer to http www steelex biz drilling cfm Sanding Sleeves Soft Hard 3 Mild or Grinding Bits Wood Wood Plastic Brass Aluminum Steel WARNINGS and TIPS 1 1 1 2 2 2000 1725 1000 3100 3100 3100 Twist Type Drill Bits Wood Plastic and Metal e WARNING The larger the drill bit or hole saw 1 16 to 3 16 3000 3000 2500 3000 3000 3000 and the slower the RPM the greater the chance 1 4 to 3 8 3000 1500 2000 1200 2500 1000 the tool could aggressively grab the workpiece 7 16 to 5 8 1500 750 1500 750 1500 600 damage the tool and workpiece and cause 11 16 to 1 750 500 400 1000 350 injury High RPMs can melt plastic burn wood Spade Drill Bits Wood and dull the tool 1 4 to 1 2 2000 1500 WARNING Use a 5 Flute cutter when cutting 5 8 to 1 1750 1500 P 5 P into plastics brass aluminum and mil
25. suitable support is used DAMAGED TOOLS Never use tools in poor condition Dull or damaged cutting tools are hard to control and may cause serious injury DRILL OPERATION Never start the drill press with the drill bit pressed against the workpiece Feed the drill bit evenly into the workpiece Back the bit out of deep holes Turn the machine OFF and clear chips and scrap pieces with a brush Shut power OFF remove drill bit and clean table before leaving the machine OPERATING SPEED Always operate your drill press at speeds that are appropriate for the drill bit size and the material that you are drilling MAINTENANCE SPEED CHANGES Never do maintenance or change speeds with the machine plugged in MOUNTING WORKPIECES Use clamps or vises to secure workpiece before drilling Position work so you avoid drilling into the table 12 TABLE LOCK Make sure the table lock is tightened before starting the drill press M1039 12 Speed Drill Press ELECTRICAL 110V 220V Operation The SHOP FOX Model M1039 is prewired for 110V opera tion but may be rewired for 220V operation To do this consult the wiring diagram in the back of this manual Always connect this machine to a dedicated circuit wire breaker plug receptacle with a verified ground usins the recommended circuit breakers and plugs receptacles listed at the bottom of this page Never replace a circuit breaker with one of higher amper age without consulting a q
26. HEX BOLT M10 1 5 X 30 49 XM1039049 PULLEY INSERT 95 1 XM1039095 1 PLASTIC LOCK CAP 50 XM1039050 SPINDLE PULLEY 96 51 ___ 1039051 PULLEY NUT 97 52__ XPVA32 V BELT A 32 41320 98 53 XM1039053 PULLEY COVER 99 35 M1039 12 Speed Drill Press REF PART DESCRIPTION REF DESCRIPTION 100 XPK07M KEY 6 X 6 X 20 113 XPW13 FLAT WASHER 3 4 101 114 PIN 102 FEED SHAFT 115 HEX NUT M6 1 103 5501 SET SCREW M6 1 0 X 10 116 XM1039116 SHAFT 104 ROLL PIN 4 X 24 117 5501 SETSCREW M6 1 X 10 106 WORM GEAR 119 HANDLE 107 120 XM1039120 TABLE BRACKET 108 LARGE LOCKING LEVER 121 COLUMN 109 __ 1039109 TABLE 122 _ 1039122 RACK 111 XM1039111 SMALL LOCKING LEVER 124 XM1039124 BASE 112 XM1039112 HEX BOLT M20 2 5 x 45 AWARNING The safety labels on this machine warn and indicate how to protect the operator or bystander from machine hazards The machine owner MUST maintain the original label location and readability If a label is removed or becomes unreadable REPLACE the label before using the machine For new labels contact Woodstock International at 360 734 3482 or www shopfox biz 36 37 WARRANTY Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner This warranty
27. J K Belt Tension Lever Scale Table Height Crank Handle Small Lock Lever Large Lock Lever NOILOINGOULNI M1039 12 Speed Drill Press SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY T Indicates an imminently hazardous situation which if not avoided WILL DANG ER result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD AWAR NING result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY CAUTION result in minor or moderate injury 10 This symbol is used to alert the user to useful information about proper NO TICE operation of the equipment and or a situation that may cause damage to the machinery READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eye glasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get cau
28. MODEL M1039 12 SPEED DRILL PRESS OWNER S MANUAL Phone 360 734 3482 On Line Technical Support tech support shopfox biz COPYRIGHT FEBRUARY 2006 BY WOODSTOCK INTERNATIONAL INC REVISED JULY 2008 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 7894 Printed in China 4 WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installa tion in a safe environment personnel training and usage authoriza tion proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm S
29. d steel 1 1 8 to 1 1 2 1500 1000 A 2 Flute cutter can aggressively grab the Spade with Spur Drill Bits Wood and Pla workpiece and damage the tool 3 8 to 1 2000 1800 500 e TIP To increase the life of drill bits cutters stic Brad Point Drill Bits Wood and Plastic hole saws and improve cut quality use a 1 8 1800 1200 1500 lubricant equivalent to these 1 4 1800 1000 1500 Plastics use soapy water lubricant 3 8 1800 750 1500 Brass use water based lubricant 1 2 1800 750 1000 Mild Steel use an oil based lubricant 5 8 1800 500 750 Aluminum use paraffin based lubricant 3 4 1400 250 750 Cast Iron use pipe thread cutting lubricant 7 8 1200 250 500 Wood use no lubricant 1 1000 250 250 TIP Raise the drill bit cutter or hole saw Forstner Drill Bits Wood and Plastic often to clear chips and cool the tool WAT to 2400 16091 250 TIP When drilling plastics with spade bits use 3 4 to 1 1 16 1800 1200 250 a spade bit with spurs to 1200 p 230 TIP Plug cutters and rosette cutters are for E 2 5 wood only however carbide tipped bits 2 1 4 to 3 1 8 80 250 cutters cut at a higher RPM and can cut es Weee materials other than wood depending on cutter 2 1 8 to 4 250 250 type Carbide mak
30. d with this drill press is for 110V USE ONLY If the light socket is used while operating at 220V the light bulb WILL EXPLODE potentially causing serious personal injury Figure 22 Light socket access 110V only 17 M1039 12 Speed Drill Press Test Run Before installing a drill bit test run the machine to iso late any problems that may occur 1 Plug the drill press into the power supply 2 Turn the drill press ON if there is a problem turn the drill press OFF immediately The drill press should run smoothly with little or no vibration or rubbing noises Strange or unusual noises should be investigated and corrected before operating the machine further See Page 30 for troubleshooting instructions Recommended Adjustments For your convenience the adjustments listed below have been performed at the factory and no further setup is required to operate your machine However because of the many variables involved with shipping some of these adjustments may need to be repeated to ensure optimum results Keep this in mind as you start to use your new drill press Step by step instructions for these adjustments can be found in the SERVICE section of this manual 1 Depth Stop Calibration Page 26 2 Feed Shaft Spring Tension Page 27 18 M1039 12 Speed Drill Press OPERATIONS General The Model M1039 will perform many types of operations that are
31. e steps 1 UNPLUG THE DRILL PRESS 2 Rotate the spindle handles until the drift key slot is exposed in the side of the quill 3 Tighten the lower jam nut against the depth stop bracket The quill should not return up into the head casting when the depth stop is adjusted this way 4 Rotate the spindle until the inner drift key slot is aligned with the outer slot as shown in Figure 28 You will see through the spindle when the slot is properly aligned 5 Insert the drift key into the drift key slot 6 Hold a downfeed handle with one hand and slightly loosen the lower jam nut with the other hand This will allow the quill to rise trapping the drift key 7 Hold the drill chuck with one hand and tap on the drift key with a rubber or wooden mallet as shown in Figure 29 until the arbor releases from the spin dle taper 8 Hold a downfeed handle with one hand and loosen the lower jam nut with the other hand 9 Carefully retract the quill into the head stock 25 Both Slots Aligned Figure 29 Arbor removal m gt lt lt lt M1039 12 Speed Drill Press MAINTENANCE General Regular periodic maintenance on your SHOP FOX Model M1039 will ensure its optimum performance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or rep
32. eds do these steps 1 UNPLUG THE DRILL PRESS 2 Loosen the belt tension lock knobs shown in Figure 23 on both sides of the headstock so the motor is free to move 3 Rotate the belt tension lever counterclockwise as shown in Figure 24 to take tension off the V belts 4 Locate the desired speed on the speed chart under the belt cover and move the V belts to the desired V grooves on the motor idler and spindle pulleys For Example As indicated on the drill press speed chart on Page 21 a belt combination of A 2 creates 670 RPM Note Both belts may have to be removed before certain speed changes can be made 5 Rotate the belt tension lever until the belts are tight Tighten both lock knobs 6 Close the cover before plugging in the machine 20 AWARNING Always ensure bits are installed prop erly BEFORE turning the machine ON Failure to follow correct drill bit instal lation procedures can lead to serious personal injury Figure 23 Loosening the lock knobs both sides Figure 24 Using the belt tension lever M1039 12 Speed Drill Press Drill Cutter and Hole Saw Suggested RPM Chart ALWAYS follow the drill saw or cutter manufacturer s recommended RPM specifications ALWAYS wear safety glasses DO NOT use your drill press to exceed the drilling cutting or sawing RPM or the feed rate of your bit or cutter Otherwise
33. es In the event that questions arise about your machine parts are miss ing or a defect is found please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot prob lems and send out parts for warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 About Your New 12 Speed Drill Press Your new SHOP FOX 12 Speed Drill Press has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation This drill press has a moveable table and headstock both capable of 360 rotation around the column The Model M1039 has a 20 swing and is capable of drilling 11 4 steel Spindle speeds range from 210 RPM to 3300 RPM and speeds are easily changed via the V belt pulley system Woodstock International Inc is committed to customer satisfaction in providing this manual It is our intent to include all the information necessary for safety ease of assembly practical use and durability of this product NOILINGOULNI M1039 12 Speed Drill Press Specificatio
34. es better cuts lasts Countersink Cutters Wood Plastic and Metal longer than HSS steel 2 Flute Cutter 1400 1400 TIP When using hole saws apply firm and even 5 Flute Cutter 1000 750 750 250 250 250 pressure so the saw teeth contact the surface Plug Cutters Wood all at the same time not at an angle You can 3 8 to 1 2 1200 1000 2 also flip the workpiece and finish drilling from 5 8 to 1 800 600 the other side Carbide Rosette Cutters One Piece Shear Type Wood 2 1 2 to 3 1800 500 Rosette Cutters Replaceable C 2 1 4 to 3 1 8 350 250 TIP To prevent drill bit wandering use a center punch to start the drill bit arbide Knife Type Wood 21 m gt 74 M1039 12 Speed Drill Press Saws Bi Metal Hole Saws Most Materials lately Soft Hard Mild Cast Soft Mild Cast i Wood Wood Plastic Steel Brass Wood Steel Iron Brass Aluminum 9 16 1150 870 1320 580 400 790 900 2 7 8 240 180 275 120 80 160 180 5 8 1100 825 1250 550 1365 730 825 3 230 170 260 115 75 150 170 11 16 1000 750 1140 500 330 665 750 3 1 16 220 165
35. fest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turning machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or accessory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practical A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper footing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid condi tions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS TO THE RESPIRATORY SYSTEMS OF PEOPLE AND ANIMALS especially fine dust Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust M1039 12 Speed Drill Press
36. ght in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe distance from the work area MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended M1039 12 Speed Drill Press 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machinery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Undersized cords overheat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and sa
37. h injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products 38 CUT ALONG DOTTED LINE M1039 12 Speed Drill Press Warranty Registration Name Street City State Phone Email Model Serial Dealer Name Invoice Purchase Date The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 9 How did you learn about us Advertisement Friend Mail Order Catalog Website How long have you been a woodworker metalworker _____0 2 Years 2 8 Years ____8 20 Years How many of your machines or tools are Shop Fox 0 2 3 5 6 9 Do you think your machine represents a good value Yes Would you recommend Shop Fox products to a friend _____ Yes What is your age group 20 29 50 59 30 39 60 69 What is your annual household income 20 000 29 000 30 000 39 000 50 000 59 000 60 000 69 000 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Family Handyman Hand Loader Handy Home Shop Machin
38. here quill binds Retighten jam nut and recheck for binding and looseness at all spindle locations Quill has excessive 1 Quill shaft is at fault 1 Adjust quill screw deflection 2 Quill and or bearings are worn 2 Replace quill and or bearings Holes drilled at an 1 Table is not at 90 degrees 1 Adjust table angle see Page 23 angle Drill bit wobbles 1 Drill bit incorrectly installed 1 Remove drill bit and reinstall holes are oversized 32 M1039 12 Speed Drill Press Table Column Breakdown ET M1039 12 Speed Drill Press Headstock Breakdown 34 M1039 12 Speed Drill Press FOX Parts List REF PART DESCRIPTION REF PART DESCRIPTION 1 XLABELO4 ELECTRICITY LABEL 54 2 XM1039002 CLOSE DOOR HORIZ LABEL 55 3 XLABELO8H READ MANUAL LABEL 56 4 XLABELOG RESP GLASSES LABEL 57 5 XPSB14M CAP SCREW 8 1 25 X 20 58 FLAT WASHER 6MM 6 XM1039006 QUILL CLAMP 59 XM1039059 CENTER PULLEY 7 XPNO3M HEX NUT M8 1 25 60 XPRO2M EXT RETAINING RING 14MM 8 XM1039008 DEPTH STOP SCALE STUD 61 9 XM1039009 __ STOP BRACKET 62 10 XPWO2M FLAT WASHER 5MM 63 11 XPSO5M PHLP HD SCR 5 8 X 8 64 XPSSO1M SET SCREW M6 1 X 10 12 XPN31M HEX NUT M12 1 5 65 XPK23M KEY 5X5 25 13 XPLW10 LOCK WASHER 3 4 66 XM1039066 PULLEY
39. ist Journal of Light Cont Live Steam Model Airplane News Modeltec Old House Journal Comments Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News Local Store Other 20 Years 10 No No 40 49 70 540 000 549 000 70 000 Today s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker s Journal Other FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE
40. k pulleys to ensure that they are properly aligned See Changing Speeds on Page 19 for more information about removing installing belts if you need help replacing the belts M1039 12 Speed Drill Press SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Depth Stop Calibration The drill press comes fitted with a depth stop to use when drilling multiple holes at the same depth The scale on this depth stop can be calibrated if it ever becomes incorrect To calibrate the depth stop do these steps 1 Loosen the lower nut and calibration nut shown in Figure 30 2 Use the calibration nut to zero the depth stop scale with the depth stop bracket 3 Hold the depth stop at zero and tighten the lower jam nut to hold the depth stop in position 4 Test the depth stop by measuring how far the spin dle actually moves with respect to where you set the depth stop 27 AWARNING zu e MAKE SURE that your machine is unplugged during all service proce dures If this warning is ignored seri ous personal injury may occur M1039 12 Speed Drill Press Feed
41. lace when necessary Loose mounting bolts Loose chuck and or arbor Worn switch Worn or damaged cords and plugs Damaged V belt Any other condition that could hamper the safe operation of this machine Cleaning Frequently blow off sawdust with compressed air This is especially important for the internal working parts and motor Dust build up around the motor is a sure way to decrease its life span Occasionally it will become necessary to clean the inter nal parts with more than compressed air To do this remove the table top and clean the internal parts with a citrus cleaner or mineral spirits and a stiff wire brush or steel wool Make sure the internal workings are dry before using the saw again so that wood dust will not accumulate If any essential lubrication is removed dur ing cleaning relubricate those areas Table Column amp Base Tables can be kept rust free with regular applications of products like SLIPIT For long term storage you may want to consider products like Boeshield T 9 J6 AWARNING 219 Q SV MAKE SURE that your machine 15 unplugged during all maintenance pro cedures If this warning is ignored seri ous personal injury may occur Lubrication Since all bearings are sealed and per manently lubricated simply leave them alone until they need to be replaced Do not lubricate them V Belts Inspect regularly for tension and wear Chec
42. ns 2 Product Dimensions Approximate Machine Weight 320 lbs Length Width7 HEISE 34 4 21 70 4 FOOD Nt 23 x 18 Motor TEFC Capacitor Start Induction FIlOrSeDOWer uya 11 2 VO tag6 RTT 110 220V prewired 110V Sinsle Phase 6 15A 7 5A BS piece ha carson TET 1725 RPM e n 60 Hz Number of SPEECAS amp assnrs OE UE 1 Power Transfer V Belt Drive BEING T EN UL I UU Shielded and Lubricated Spindle Information Spindle TAPET d 4 Spindle 4 4 Distance fom Spindle to Column 10 Distance fom Spindle to Table iocos exo diovan ark au RE NR a RR UR a RA cu 28 2 Distance fom Spindle to Base 50 4 Table Information Table Length Width Thickness 183 4 x 162 4 x 11 2 Vertical Table ImoVemmemt
43. o binding at complete spindle travel 9 Hold the cover nut and tighten the jam nut against the cover nut 28 Spring Cover Lock S Figure 32 Loosening spring nut A CAUTION A high tension coiled spring is under neath the cover Put on heavy leather gloves to protect yours hands from possible lacerations when removing the cover M1039 12 Speed Drill Press Electrical Components Figure 33 Power and light switch wiring Figure 35 Motor junction box wiring Figure 34 110V lisht socket Figure 36 Wiring diagram on inside of junction box cover 29 2030 Ino SULILM9 U YM uon un au JO 5 eq uo weep dy sn s eA e uud JO euim eu JUSIIND sureJ8erp SULM JOJOW s ul 32 LON u m i M HILIHA uo 12euuoosig MOOHS memes 3778 mam OVE A3 80703 u a N e H2LIMS Y4MOd M Bnid 61 9 VIAN 10H OVA 025 Wd8 SZZL dH Z L L SS Il YOLOW 65 9 m
44. ome examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Contents INTRODUCTION Pee Woodstock Technical Support Vu EEEE au ER RR MERO NN aaa dac About Your New 12 Speed Drill Press HIN Additional Safety Instructions for Drill Presses ELECTRICAL u 110V7220V Operation u u ER bears keres Extension a s TET TEILT SNORRES SET UP ee Unpacking SRI KE PM laine Machine Placement u l _ RII Suis u JM MOUNTING t Shop PION boss
45. ons on how this is done Adjusting Table The table can be raised lowered rotated and tilted 90 left or right Table adjustment controls are shown in Figure 27 Table Height 1 Loosen the large lock lever 2 Adjust the height 3 Lock the large lock lever Table Rotation 1 Loosen the small lock lever 2 Rotate the table as necessary 3 Lock the table small lock lever Table Tilt 1 Tighten the location pin nut to draw the location pin out of the hole Note The location pin is friction fit in the hole to lock the table at 0 When reinstalling set the table to 0 back the nut off and tap the pin back in the hole 2 Loosen the lock bolt and tilt the table to the desired angle make sure table lock lever is locked so the table won t fall out 3 Tighten the lock nut bolt 24 Large Lock P Small Lock Location Pin Nut E Figure 27 Typical table adjustment controls M1039 12 Speed Drill Press Arbor Removal The arbor can be removed to install other Morse Taper tooling in the spindle drift key is included to help remove the arbor or other tooling from the spindle Usually once the chuck and arbor have been properly mounted together they are considered semi perma nent connections If you would like to install a differ ent chuck we recommend getting a new arbor for that chuck To remove the drill chuck and arbor do thes
46. r adjust belt To resecure pulley do these steps a UNPLUG DRILL PRESS b Remove setscrew on slipping pulley c Align flats on pulley shaft with setscrew hole d Reinstall and tighten setscrew Tighten bit inspect bit for burrs or other obstruc tions that might interfere with clamping surface Inspect replace damaged bolts nuts Re tighten Replace realign belts with a new matched set and retension belts refer to Page 19 Replace belts Replace repair dented fan cover and replace loose or damaged fan Remove pulley replace with key as required and re install securely Re check floor mounting hardware tighten Replace out of round chuck use appropriate feed rate and drilling RPM Check bearings replace motor or bearings as required Replace bearing M1039 12 Speed Drill Press Chuck wobbles or Foreign material is stuck between Remove chuck and clean and de burr tapered is loose on spindle chuck to spindle mating surface chuck and spindle mating surfaces then reas shaft semble Damaged chuck A Replace Spindle does not Quill shaft is gummy with sawdust and 1 Clean gummy substance with penetrating oil and retract completely oil lubricate with a light coat of oil in uppermost posi Feed shaft return spring is weak Increase feed shaft return spring tension as tion or it binds described on Page 27 Quill deflection screw is binding quill Loosen jam nut and slightly turn out screw w
47. r than necessary USING CORRECT SPEEDS Use the correct speed for the diameter of the drill bit being used and the type of mate rial being drilled Refer to the Drill Bit Speed Charts on Page 20 amp Page 21 to help you choose the correct speed for your application Depth Stop The Model M1039 has a depth stop that allows you to drill repeated non through holes of same depth every time The depth stop consists of a stud attached to the quill with two hex nuts that can be lowered or raised on the stud so the lower nut depth nut hits a stop bracket when the drill bit is lowered The upper hex nut upper jam nut is then used to secure the depth nut in place so it doesn t move with repeated operations Figure 26 shows the various depth stop components To set the depth stop do these steps 1 Lower the drill bit to the required height 2 Thread the depth nut against the stop bracket 23 Depth Nut Depth Stop Bracket Figure 26 Depth stop components U m gt N 2 m M1039 12 Speed Drill Press 3 Lower the upper jam nut against the depth nut 4 Using wrenches hold the depth nut in place and tighten the upper jam nut against the depth nut Note The scale on the depth stop can be recalibrat ed if it gets moved or has changed since the factory setting Refer to Depth Stop Calibration on Page 26 for instructi
48. ualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or plan to connect your machine to a shared circuit you may create a fire haz ard consult a qualified electrician to reduce this risk Extension Cords We do not recommend using an extension cord for 220V operation When it is necessary to use an extension cord use the following guidelines e Use cords rated for Standard Service e Never exceed a length of 50 feet e Ensure cord has a ground wire and pin Do not use cords in need of repair Grounding This machine must be grounded The electrical cord sup plied with this machine comes with a grounding pin Do not remove it If converting to 220V operation always use a plug with a ground pin If your outlet does not accommodate a ground pin have it replaced by a quali fied electrician or have an appropriate adapter installed Note When using an adapter the adapter must be grounded Operating Voltage Amp Draw Breaker Size Figure 3 NEMA 5 15 and 6 15 plug wiring AWARNING This equipment must be grounded Under no circumstances should the grounding pin be removed from any three pronged plug or serious injury may occur Plug Receptacle Extension Cord 110V Operation 15 Amps NEMA 5 15 12 Gauge NEMA 5 15 220V Operation 7 5 Amps NEMA 6 15 14 Gauge NEMA 6 15 m m O 22 O gt
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