Woodstock D4077 User's Manual
Contents
1. REF PART DESCRIPTION REF PART DESCRIPTION 1 XD4070001 BODY 43 XPWO7M FLAT WASHER 3MM 2 XPCAP14M CAP SCREW M8 1 25 X 20 44 XPS12M PHLP HD SCR M3 5 X 6 3 XD4070003 IMOUNTING BRACKET 45 04070045 MOTOR FAN COVER 4 XD4070004 HEX BOLT M8 1 25 X 25 G 8 8 46 XD4070046 MOTOR FAN 5 XD4070005 EXT TOOTH WASHER 8MM 47 XD4070047 CONNECTION CORDS 6 XPWO1M FLAT WASHER 8MM 48 XD4070048 TOP CONNECTING HOUSING 7 XD4070007 SPOOL END 49 XD4070049 TERMINAL BLOCK 8 XD4070008 SPOOL WASHER 50 59 PHLP HD SCR M3 5 X 14 9 XD4070009 SPOOL FLANGE 51 XPCAP50M CAP SCREW M5 8 X 10 10 XD4070010 CABLE 52 XD4070052 TAP SCREW M3 5 X 14 11 XD4070011 CABLE STOP 53 XPW05M FLAT WASHER 4MM 12 XD4070012 CABLE FASTENING SLEEVE 54 XD4070054 ICLAMP PLATE 13 XD4070013 CABLE LOOP GUIDE 55 XD4070055 BOTTOM HOUSING 14 XD4070014 LIFT HOOK 56 XPS52M PHLP HD SCR M4 7 X 20 15 XD4070015 HOIST SPOOL 57 XD4070057 GROUNDING SHEET 16 XPK06M KEY 5 X 5 X 10 58 XD4070058 EXT TOOTH WASHER 4MM 17 XPRO5M EXT RETAINING RING 15MM 59 XPSO7M PHLP HD SCR M4 7 X 8 18 XP6202ZZ BALL BEARING 620277 60 XD4070060 STRAIN RELIEF LARGE 19 XD4070019 SPACING RACK 61 XD4070061 POWER CORD W PLUG 20 5 CAP SCREW M8 1 25 X 45 62 XD4070062 MOTOR CORD 21 XPRP42M ROLL PIN 3 X 20 63 XD4070063 PLUG IN SHEET 22 XD4070022 COMPRESSION SPRING 64 XD4070064 PLUG2. re PRECISION STOP BLOCK m REBEL Gilman BOARD BUDDIES PLANER PAI SLICKPLANE PRO STIN A CCU SHARP ABRASIVE BELT amp DISC CLEANER Aluma Classic E _ F FINE TOOLS CEBIT WHOLESALE ONLY WOODSTOCK INTERNATIONAL INC Phone 360 734 3482 Fax 360 671 3053 Toll Free Fax 800 647 8801 P O Box 2309 Bellingham WA 98227 SHOPFOX BIZ
3. D4077 Parts List REF PART DESCRIPTION REF PART DESCRIPTION 1 XD4077001 BODY 43 XPS12M PHLP HD SCR M3 5 X 6 2 XPCAP64M CAP SCREW M10 1 5 X 25 44 04077044 FAN COVER 3 XD4077003 MOUNTING BRACKET 45 XD4077045 MOTOR FAN 4 XPBO1M HEX BOLT M10 1 5 X 30 46 XPSS03M SET SCREW M6 1 X 8 5 XPTLWO8M EXT TOOTH WASHER 10MM 47 04077047 TOP HOUSING 6 XD4077006 SPECIAL NUT 48 XPRO4M EXT RETAINING RING 6MM 7 XD4077007 SPOOL END 49 04077049 REMOTE SWITCH CORD 8 XD4077008 WEDGE 50 XD4077050 TERMINAL BLOCK 9 XD4077009 SPOOL FLANGE 51 04077051 CLAMP PLATE 10 04077010 CABLE STOP 52 XD4077052 TAP SCREW M2 4 X 14 11 XD4077011 UPPER CABLE SLEEVE 53 2 TAP SCREW M3 5 X 16 12 XD4077012 CABLE 54 XPS38M PHLP HD SCR M4 7 X 10 13 04077013 LOWER CABLE SLEEVE 55 XPWO5M FLAT WASHER 4MM 14 XD4077014 CABLE LOOP GUIDE 56 04077056 STRAIN RELIEF SMALL 15 XD4077015 LIFT HOOK 57 XD4077057 STRAIN RELIEF LARGE 16 04077016 HOIST SPOOL 58 04077058 GROUNDING SHEET 17 04077017 SPOOL WASHER 59 XPS07M PHLP HD SCR M4 7 X 8 18 XPK10M KEY 5 X 5 X 12 60 XD4077060 POWER CORD W PLUG 19 XPR18M EXT RETAINING RING 17MM 61 04077061 HAIRPIN COTTER PIN 25 X 30 20 XP6203ZZ BALL BEARING 620377 62 XD4077062 CLEVIS PIN 10 X 35 21 XPCAP45M CAP SCREW M8 1 25 X 45 6
4. Cable options If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com AWARNING Read the manual before operation Become familiar with this hoist its safety instructions and its operation before beginning any work Serious personal injury may result if safety or operational information is not understood or followed Model D4070 D4077 Electric Hoist SETUP Unpacking The electric hoist was carefully packaged for safe shipping If you discover any damage after you have signed for delivery immediately call Customer Service at 360 734 3482 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condition of the shipment you should inventory the contents Inventory Model D4070 D4077 Inventory Figure 2 A Electric HOS 1 B Mounting Brackets 2 C Pulley Lift Hook eterne 1 D Flat Washers 8mm D4070 eoru ates 4 10mm D4077 eene peas 4 E External Tooth Washers 8mimi D4070 roe eorporis 4 10mmi D4077 i a ee e
5. It may be mounted on a metal tubing or on a rotating pillar Figure 3 Above all choose a mounting option that is safe and will withstand the maximum rated load of the hoist Figure 3 Hoist mounted on rotating pillar Also make sure that the selected location is in a well lighted environment the control switch will be within reach and that the hoist will not be exposed to rain or moisture To mount your electric hoist 1 Place the two mounting brackets over a suitable fixture that will withstand the maximum load capacities and any possible overloading that may occur 2 Have an assistant hold the hoist in place and thread the hex bolts external tooth washers and flat washers through each of the mounting brackets and into the top of the electric hoist see Figure 4 Note We strongly recommend using medium strength thread locking compound on the hex bolts when securing the hoist Figure 4 Securing mounting bracket pole not shown for clarity 3 Firmly tighten the hex bolts and check to make sure the hoist does not swing or move after mounting Lifting Equipment When attaching lifting equipment to the electric hoist e DO NOT attach multiple chains or harnesses directly to the hook Only one point of contact should be used on the hook and shackle to lessen the chance of the load falling and to allow proper load alignment Use a multiple chain sling sim
6. daily before use Check daily for loose pins rings screws wires and safety latches Tighten or replace any loose items Check daily for damage or fraying along the length of the hoist lifting cable Damaged or loose parts may cause the load to fall which may result in death or serious injury Never leave a load or hoisting equipment on the hoist when not in use This may cause excessive strain on the hoist and cable and may shorten their usable life If the hoist becomes dirty wipe it down with a damp soft cloth and thoroughly dry all surfaces DO NOT use solvents chemicals or other corrosive materials to clean the hoist Lubrication Lubricate the hoist cable with a light oil to inhibit rust and reduce friction depending on frequency of use and environment If the cable becomes wet during use dry and lightly oil it before retracting back onto the spool AWARNING La Always DISCONNECT POWER before DISCONNECT POWER before servicing adjusting or doing maintenance to reduce the risk of accidental injury or electrocution Model D4070 D4077 Electric Hoist D4070 Breakdown S GR ES LS lt 9 3 a a 59 A d e s a a I e l N Noa w N N N i N SH CA 11 Model D4070 D4077 Electric Hoist D4070 Parts List
7. 3 XD4077063 CLAMP CONNECTOR 22 04077022 SPACING RACK 64 XD4077064 PULLEY CLAMP 23 XPS40M PHLP HD SCR M5 8 X 16 65 XD4077065 PULLEY WHEEL 24 04077024 GEAR BOX 66 XPWO4M FLAT WASHER 10MM 24A XD4077024A GEAR BOX ASSEMBLY 67 XD4077067 MICROSWITCH SHAFT SEAL 25 24 CAP SCREW 5 8 X 16 68 XD4077068 MICROSWITCH SHAFT 26 XPLWO1M LOCK WASHER 5MM 69 XD4077069 BOTTOM HOUSING 27 XP6201ZZ BALL BEARING 620177 70 04077070 TAP SCREW M2 4 X 14 28 04077028 INTERMEDIATE SHAFT 71 XD4077071 TAP SCREW M2 4 X 14 29 04077029 GRADE 1 GEAR 72 XD4077072 MICROSWITCH 30 04077030 GRADE 2 GEAR 73 04077073 PLUG IN SHEET 31 XD4077031 GASKET 74 04077074 PLUG IN SHEET SLEEVE 32 XD4077032 FRONT COVER 75 04077075 HOUSING COVER 33 XP6202ZZ BALL BEARING 620277 76 1XD4077076 UP DOWN SWITCH 34 04077034 ROTOR 77 XD4077077 CONTROL SWITCH FRONT 35 04077035 STATOR 78 XD4077078 EXTENSION SPRING 36 04077036 CHASSIS 79 04077079 LIMIT BRACKET 37 XD4077037 COMPRESSION SPRING 80 04077080 CONTROL SWITCH BACK 38 04077038 BRAKE HOOP 81 04077081 CORD SHEATH 39 04077039 MOTOR COVER 82 04077082 TAP SCREW M3 5 X 20 40 04077040 SPECIAL HEX BOLT 83 04077083 CAPACITOR 41 XPW02M FLAT WASHER 5MM 84 04077084 SPACER 42 XPW07M FLAT WASHER 3MM 12 WARRANTY AND RETURNS Woodstock International Inc warrants this equipment to be free of defe
8. IN SHEET SLEEVE 23 XD4070023 DOUBLE ENDED STUD 65 XD4070065 MICROSWITCH BOX 24 XPWO2M FLAT WASHER 5MM 66 XPRO4M EXT RETAINING RING 6MM 25 XD4070025 GEAR BOX 67 XD4070067 MICROSWITCH SHAFT 25A XD4070025A GEAR BOX ASSEMBLY 68 XD4070068 MICROSWITCH 26 XPCAP20M CAP SCREW M5 8 X 14 69 XD4070069 TAP SCREW M2 4 X 14 27 XPLWO1M LOCK WASHER 5MM 70 XD4070070 MICROSWITCH COVER 28 XP6200ZZ BALL BEARING 620077 71 XPS34 PHLP HD SCR M3 5 X 25 29 XD4070029 INTERMEDIATE SHAFT 72 XD4070072 TAP SCREW M4 X 25 30 XPK06M KEY 5 X 5 X 10 73 XD4070073 CORD CLIP 31 XD4070031 GRADE 1 GEAR 74 XD4070074 STRAIN RELIEF SMALL 32 XD4070032 GRADE 2 GEAR 75 XD4070075 REMOTE SWITCH CORD 33 XD4070033 GASKET 76 XD4070076 UP DOWN SWITCH 34 XD4070034 FRONT COVER 77 XD4070077 CONTROL SWITCH FRONT 35 XP6202 2RS BALL BEARING 6202 W 2 RS 78 XD4070078 CONTROL SWITCH BACK 36 XD4070036 ROTOR 79 XD4070079 CORD SHEATH 37 XD4070037 STATOR 80 XD4070080 CAPACITOR 60MFD 250VAC 38 XD4070038 CHASSIS 81 XD4070081 HAIRPIN COTTER PIN 25 X 30 39 XD4070039 COMPRESSION SPRING 82 XD4070082 CLEVIS PIN 8 X 30 40 XD4070040 BRAKE HOOP 83 XD4070083 PULLEY HOOK ASSEMBLY 41 XD4070041 GEAR COVER 84 XPWO4M FLAT WASHER 10MM 42 XD4070042 HEX BOLT M5 8 X 140 10 Model D4070 D4077 Electric Hoist D4077 Breakdown N OS 11 Model D4070 D4077 Electric Hoist
9. MODEL D4070 D4077 ELECTRIC HOIST OWNER S MANUAL Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT O MAY 2010 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 12925TR Printed in China WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installa tion in a safe environment personnel training and usage authoriza tion proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse CHO FOX Model D4070 D4077 Electric Hoist SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a
10. ase the UP DOWN switch This safety feature must work properly before proceeding with regular operations Call Tech Support at 360 734 3482 for assistance After mounting the hoist the safety stop microswitch must be tested before lifting any loads To test the operation of the hoist 1 Plug the electric hoist into a grounded 110V outlet 2 Grab the lift hook and pull it away from the hoist while using the control handle to lower the hoist cable a few feet by pressing the switch downward see Figure 6 Spacing Rack Cable Stop Figure 7 Safety stop mechanism AWARNING Like all tools there is potential danger when operating this tool Accidents can be caused by lack of familiarity or failure to pay attention If normal safety precautions are overlooked or ignored serious personal injury may occur Figure 6 Hoist operation Model D4070 D4077 Electric Hoist OPERATIONS To use the electric hoist 1 Plug the electric hoist into a grounded 110V outlet 2 Grab the lift hook and pull it away from the hoist while using the control switch to lower the hoist cable by 4 Securely attach the item being lifted by using the lift hook for single cable use or the pulley lift hook for double cable use NOTICE pressing the switch downward CAUTION Never wrap the cable around the item bei
11. cts from workmanship and materials for a period of 1 year from the date of original purchase The liability under this warranty shall not exceed the purchase price paid for the products and is limited to credit for or replacement of the defective part We do not warrant or represent that the merchandise complies with the provision of any law or acts and buyer assumes all risk and liability resulting from the use of the goods whether using singly or in combination with other products This warranty does not apply to defects or damages due directly or indirectly from misuse abuse negligence accidents repairs or alterations or lack of maintenance of our products We shall in no event be liable for death or injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products This disclaimer applies to both during and after the term of this warranty Any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom Woodstock International Inc reserves the right to implement any changes in specifications or discontinue any products without notice Y 7 WQ DA INTERNATIONAL INC High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products JOINTER PAL Rotacator 1 IN
12. ilar to the one shown in Figure 5 One Contact Point Multiple Chain Sling Na Figure 5 Proper method of mounting multiple chains e DO NOT attach oversized items or harnesses directly to the hoist Oversized lifting equipment creates multiple points of contact and will not fit properly on the hoist hook resulting in uneven and dangerous lifting loads Model D4070 D4077 Electric Hoist Test Operation The Model D4070 D4077 electric hoist has a safety stop microswitch that will automatically shut OFF the motor before the lift or pulley hook can be retracted into the housing If the hook is allowed to retract into the housing the hoist will continue to pull the cable until the cable or cable hardware breaks causing the load to drop AWARNING A dropped load can kill or seriously injure people on the ground NEVER allow anyone to walk underneath a hoisted load and ALWAYS verify the integrity of how the lifting equipment is attached to the hoist to prevent accidentally dropping a load Let go of the hook and move to a safe distance Use the control handle to fully retract the cable f the motor shuts OFF when the cable stop compresses the spacing rack Figure 7 the safety stop microswitch feature is working correctly and the test run is complete If the motor does not shut OFF when the cable stop compresses the spacing rack immediately rele
13. ng lifted and hook it onto the cable itself Damage to the object and fraying of the cable can result Never fully unwind the cable from the electric hoist Always leave at least 3 turns of cable on the hoist spool to prevent the cable from detaching 3 Verify the weight of the item to be Check that all bystanders are clear and that the item has a clear path of movement Use the control switch to retract the cable Watch the cable as it winds hoisted Review the Specifications on Page 3 to see if the operation can be completed with a single or doubled back cable as shown in Figure 8 up on the hoist spool To prevent damage to the hoist cable make sure that the cable is wound evenly as shown in Figure 9 Double Cable Figure 9 Proper cable winding Figure 8 Cable setup options A CAUTION No list of safety guidelines is complete because every work environment is different Always consider safety first and use common sense Failure to use this tool with caution and respect could result in serious personal injury Model D4070 D4077 Electric Hoist MAINTENANCE General Check mounting hardware daily before use for cracks unsafe wear deformation or warping If damaged or worn replace it DO NOT attempt to fix it or continue using it Check that the microswitch is functioning
14. ntally alert at all times when lifting heavy loads AUTHORIZED USERS ONLY Only allow trained and properly supervised personnel to operate Make sure operation instructions given while training others are safe and clearly understood NEVER LEAVE A SUSPENDED LOAD UNATTENDED Lower load to the ground and unhook all loads and harnesses before walking away NEVER SUSPEND THE LOAD OVER OR NEAR A PERSON Loads may fall at any given time due to overloading improper loading procedures or failure of a component Also cables can whip with great force if they break under load ALWAYS DISCONNECT FROM NEVER ALLOW LOADS TO SWING USE CORRECT HARNESSES Never DO NOT EXPOSE TO WATER ENTANGLEMENT HAZARD Do NEVER USE HOIST FOR ONLY USE RECOMMENDED ACCESSORIES Using improper accessories may cause injury CHECK FOR DAMAGED PARTS BEFORE USING HOIST Check for broken parts loose bolts frayed cable cracked or worn components and any other conditions that may affect operation Repair or replace damaged parts POWER SOURCE BEFORE ADJUSTING Make sure the switch is in the OFF position and the hoist is unplugged before servicing or adjusting Unsteady loads may become unbalanced and fall Swinging motions cause wear on components and may cause them to break use oversized or multiple harnesses in the hook Use harnesses that are rated for the load being lifted Moisture increases the risk of electrical
15. nto 4 F Hex Bolts M8 1 25 X 25 D4070 4 M10 1 5 X 25 D4077 4 Figure 2 Model D4070 D4077 inventory Model D4070 shown Site Considerations Weight Capacity Refer to the weight capacity listed in Specifications on Page 3 When choosing a mounting site verify that the lifting structure can withstand at least the maximum loading capacity as well as any possible overloading that may occur Working Clearances Consider existing and anticipated needs dimensions of your lifting platform size of material to be lifted and whether you need the hoist to be mobile or in a stationary location when establishing an installation site for your electric hoist Power Supply The Model D4070 D4077 requires a NEMA 5 15 power outlet with 110V 120V electricity The hoist is equipped with a 5 ft cord but may require an extension cord to connect to power If an extension cord is required use a 14 gauge cord that is NOT longer than 50 ft When establishing a site for your hoist make sure the control switch can be reached and that outlets are located near the hoist so power or extension cords are clear of high traffic areas Model D4070 D4077 Electric Hoist Mounting The Model D4070 D4077 electric hoist comes pre assembled and only needs to be mounted to prepare for operation There are many mounting options for your hoist
16. series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures ADANGER Indicates an imminently hazardous situation which if DAN G E R not avoided WILL result in death or serious injury AWAR N NG Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury ACAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices NO TICE This symbol is used to alert the user to useful information about proper operation of the equipment Model D4070 D4077 Electric Hoist AWARNING Safety Instructions for Electric Hoists 8 READ ENTIRE MANUAL BEFORE USING Trained users have a lower risk of injury than untrained users NEVER ALLOW UNQUALIFIED PERSONNEL TO SERVICE HOIST Servicing hoist incorrectly may cause failure under load DO NOT LIFT MORE THAN THE MAXIMUM CAPACITY Be aware that the load weight harnesses and load bearing equipment all contribute to the total load weight Overloading the hoist may cause the load to fall NEVER LIFT LOADS WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be me
17. shock not hold the hoist or lifting cable during operation Clothing and body parts may get entangled HORIZONTAL PULLING OR DRAGGING This hoist is only designed for vertical loads Model D4070 D4077 Electric Hoist INTRODUCTION Woodstock Technical Support This tool has been specially designed to provide many years of trouble free ser vice Close attention to detail ruggedly built parts and a rigid quality control pro gram assure safe and reliable operation Woodstock International Inc is commit ted to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our tools In the event that questions arise about your tool please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech supporteshopfox biz Our knowl edgeable staff will help you troubleshoot problems and process warranty claims Specifications MODEL D4070 SINGLE CABLE DOUBLE CABLE MAX CAPACITY 220 lbs 440 lbs LIFTING HEIGHT 33 ft 16 5 ft LIFTING SPEED 38 ft min 19 ft min CABLE DIAMETER 1 8 MODEL D4077 SINGLE CABLE DOUBLE CABLE MAX CAPACITY 440 lbs 880 lbs LIFTING HEIGHT 33 ft 16 5 ft LIFTING SPEED 38 ft min 19 ft min CABLE DIAMETER 9 64 Double Cable Single Cable Figure 1
Download Pdf Manuals
Related Search