Woods Equipment DUAL 111307 User's Manual
Contents
1. 5 adial Dashes AE Grade 8 6 Radial Dashes Bolt MARKING ON HEAD Diameter Wrench SAE 5 A Size Lbs Ft 1 4 7 16 5 16 12 3 8 9 16 7 16 5 8 12 3 4 9 16 13 16 5 8 15 16 3 4 1 1 8 440 7 8 1 5 16 1 12 1035 1 1 8 1 11 16 1 14 1 7 8 1 3 8 2 1 16 Bolt W 1 1 2 2 1 4 Diameter Metric Series Torque Chart Use only metric tools on metric hardware Other tools may not fit properly They may slip and cause injury DO NOT use these values if a different torque value or tightening procedure is listed for a specific application Torque values listed are for general use only Fasteners should be replaced with the same grade Make sure fastener threads are clean and you properly start thread engagement This will prevent them from failing when tightening lr MARKING ON HEAD Metric Diameter Wrench 8 8 10 9 Bolt Head A Size N m Lbs Ft N m Lbs Ft Identification 5 mm 8 mm 6 4 5 9 6 5 6 mm 10 mm 10 7 5 15 11 8mm 13mm 25 18 35 26 10mm 16mm 50 37 75 65 12mm 18 mm 85 63 130 97 14 mm 21 mm 110 80 150 110 16 mm 24 mm 215 159 315 232 20 mm 30 mm 435 321 620 457 24 mm 36 mm 750 553 1070 789 30 mm 46 mm 1495 1103 2130 1571 PN 53661 Rev 12 96 5 MOUNTING INSTRUCTIONS Safety is a primary con2. alter or permit any one else to modify or alter the loader loader mounting kit any of its compo nents or any loader function Keep all persons away from operator control area while performing adjust ments service or maintenance A CAUTION Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Front Mount Attachment 195 Loader Attach the front mount 1 to the front of the tractor bolster and secure with four cap screws 16 and lockwashers 15 Tighten all fasteners securely 1 Front Mount 15 3 4 Lockwasher 16 3 4 NC x 3 Hex head cap screw GR5 Figure 1 Front Mount Attachment 195 Loader Front Mount Attachment 215 Loader Attach the right front mount 5 to the tractor frame and secure with two cap screws 19 and lockwashers 12 Repeat for opposite side Tighten all fasteners securely 5 Right front mount 12 5 8 Lockwasher 19 5 8 NC x 2 Hex head cap screw GR5 Figure 2 Front Mount Attachment 215 Loader PN 53661 Rev 12 96 To provide clearance for mounting the 215 loader adjust the front tractor tires to a minimum 67 tread or to the manufacturer s widest recommended setting This also provides increased tractor stability gt 7 AER IN d A NC Figure 3 Tire Adjustment 215 Loader Only Rear Mount Att
3. INSTALLATION INSTRUCTIONS AND REPAIR PARTS INFORMATION DUAL 111307 LOADER MOUNTING KIT for mounting DuAI Model 195 Loader to J ohn Deere 5500 2WD Tractors 118460 LOADER MOUNTING KIT for mounting DuAI Model 215 Loader to J ohn Deere 5500 FWA Tractors 199758 HYDRAULIC HOSE KIT for mounting DuAI Model 195 215 Loaders to J ohn Deere 5500 Tractors PN 53661 Rev 12 96 TO THE DEALER The loader mounting kit and or hydraulic hose kit assembly and proper installation to the tractor is the responsibility of the DuAI dealer Read manual instructions and safety rules Make sure all items on the Pre Delivery and Delivery Check Lists in the loader manual are completed before releasing equipment to the owner TO THE OWNER Read these mounting instructions before installing loader mounting kit and or hydraulic hose kit The information presented will prepare you to do a better and safer job Keep this document handy for ready reference Require all operators to read the loader manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer or by calling 1 800 319 6637 in the USA or Canada only The loader mounting kit and or hydrulic hose kit you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Obse
4. LK OR WORK Lift and carry only one bale SETTING UNDERNEATH A RAISED at a time AVOID SLOPE OPERATION LOADER Handle raised load with OPERATE AT LOW SPEEDS LOWER LOADER TO caution CARRY LOAD LOW GROUND BEFORE LEAVING Carry load low 26 0352 26 0351 TRACTOR SEAT 26 0350 PN 53661 Rev 12 96 1 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator The designed and tested safety of this equipment depends on it being operated within the limitations as explained in this manual INSTALLATION During installation the tractor engine should be off the key removed and the brakes locked Do not disconnect hydraulic lines until attachments are removed or lowered to the ground and system pressure is released by operating valve levers Never operate any hydraulic cylinders during any phase of the installation process TRAINING Safety instru
5. N 53661 Rev 12 96 199758 HYDRAULIC HOSE KIT 215 LOADER 195 LOADER 2 D B A 3 C O O B O O D C 3 CD4943 2 1 Ref Part No Items Not Shown No No Used Description Part No 1 53670 4 Hose 3 8 150 3 4 J ICM x 3 4 un J ICM with vinyl protector 39 5063 2 Plastic spiral band orange 39 5062 2 Plastic spiral band blue 39 5061 2 Plastic spiral band red 3 66511 4 Quick coupler male 89 4 Plastic tie 2 31 3053 4 90 Swivel elbow LOADER VALVE FUNCTION CHART HANDLE FORWARD BOOM DOWN HANDLE REARWARD BOOM UP HANDLE LEFT BUCKET ROLLBACK HANDLE RIGHT BUCKET DUMP PN 53661 Rev 12 96 1 NOTES 12 PN 53661 Rev 12 96 WARRANTY Please enter information below and SAVE FOR FUTURE REFERENCE Date Purchased From Dealer Model Number Serial Number WOODS warrants each new WOODS product to be free from defects in material and workmanship This warranty is applicable only for the normal service life expectancy of the machine or components not to exceed twelve consecutive months from the date of delivery of the new WOODS product to the original purchaser Genuine WOODS replacement parts and components will be warranted for 90 days from date of purchase or the remainder of the original equipment warranty period whichever is longer Under no circumstances will it cover any merchandise or components thereof which in the opinion of the company has been subjecte
6. UENTIAL DAMAGES SO THE LIMITATIONS OR EXCLUSIONS IN THIS WARRANTY MAY NOT APPLY This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts WOODS reserves the right to make improvements in design or changes in specifications at any time without incurring any obligations to owners of units previously sold No one is authorized to alter modify or enlarge this warranty nor the exclusions limitations and reservations Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax F 3079 Rev 4 96 STD PART NUMBER 53661 Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon Illinois 61061 al aa 815 732 2141 tel wn 53 815 732 7580 fax AC u LI LITHO IN USA
7. achment 195 Loader Attach the front of the left rear mount 3 to the side of the tractor frame as shown and secure with two cap screws 14 washers 13 and lockwashers 12 Secure the rear of the left rear mount to the tractor with four cap screws 18 and lockwashers 17 Repeat for opposite side Do not tighten fasteners until all adjustments are complete 3 Left rear mount 12 5 8 Lockwasher 13 5 8 Standard flat washer 14 16mm x 2P x 35mm Hex head cap screw 17 20mm Lockwasher 18 20mm x 2 5P x 50mm Hex head cap screw Figure 4 Rear Mount Attachment 195 Loader PN 53661 Rev 12 96 Rear Mount Attachment 215 Loader Attach the front of the left rear mount 3 to the tractor frame as shown and secure with two cap screws 14 washers 13 and lockwashers 12 Secure the rear of the left rear mount to the tractor with four cap screws 18 and lockwashers 17 Repeat for opposite side Do not tighten fasteners until all adjustments are complete 3 Left rear mount 12 5 8 Lockwasher 13 5 8 Standard flat washer 14 16mm x 2P x 35mm Hex head cap screw 17 20mm Lockwasher 18 20mm x 2 5P x 50mm Hex head cap screw GR5 Figure 5 Rear Mount Attachment 215 Loader Crossmember Link Attachment Attach the crossmember link 4 to the rear mounts as shown and secure with cap screws 11 washers 13 lockwashers 12 and hex nuts 10 Tighten all fasteners securely 4 50 x 6 00 x 18 87 U Lin
8. cern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator The 111307 Loader Mounting Kit fits John Deere 5500 tractors for use with a DuAI 195 Loader The 118460 Loader Mounting Kit fits John Deere 5500 tractors for use with a DuAI 215 loader The 199758 Hydraulic Hose Kit fits J ohn Deere 5500 tractors with 195 or 215 Loaders Refer to DuAI 195 or 215 Loader Operator s Manual for loader assembly instructions Use instructions in this manual for installing loader mounting kits and hydraulic hose kit Shut off engine and set parking brake during installation If equipped remove the front end weight bracket and toolbox from tractor A WARNING Safety instructions are important Read this manual and the DuAl Loader manual and follow all safety rules and safety decals Replacement manuals are available from dealer or call 1 800 319 6637 Failure to follow instruc tions or safety rules can result in serious injury or death Do not modify or
9. ctions are important Read this manual and the DuAI Loader manual and follow all safety rules and safety decals Replacement manuals are avail able from dealer or call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death if you do not understand any part of this manual and need assistance see your dealer Keep hands and body away from pres surized lines Use paper or cardboard not body parts to check for leaks Wear safety goggles Hydraulic fluid oil under pressure will easily penetrate skin and can cause seri ous injury or death Make sure that all operating and service personnel know that in the event hydraulic fluid penetrates skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene serious injury or death can result CONTACT A PHYSICIAN IMMEDI ATELY IF FLUID ENTERS SKIN OR EYES Do not allow children or untrained persons to operate equipment PREPARATION Air in hydraulic systems can cause erratic operation and allows loads or equip ment components to drop unexpectedly Before operating or allowing anyone to approach the equipment purge any air in the system by operating all hydraulic functions several times after connecting equipment connecting hoses or doing any hydraulic maintenance After connecting hoses check that all control lever positions function as instructed in the Operat
10. d to negligent handling misuse alteration an accident or if repairs have been made with parts other than those obtainable through WOODS The company in no way warrants engines batteries tires or other trade accessories since these items are warranted separately by their respective manufacturers Our obligation under this warranty shall be limited to repairing or replacing free of charge to the original purchaser any part that in our judgement shall show evidence of such defect provided further that such part shall be returned within thirty 30 days from date of failure to WOODS routed through the dealer and distributor from whom the purchase was made transportation charges prepaid This warranty shall not be interpreted to render us liable for injury or damages of any kind or nature to person or property This warranty does not extend to loss of crops loss because of delay in harvesting or any expense or loss incurred for labor supplies substitute machinery rental or for any other reason Except as set forth above WOODS SHALL HAVE NO OBLIGATION OR LIABILITY OF ANY KIND ON ACCOUNT OF ANY OF ITS EQUIPMENT AND SHALL NOT BE LIABLE FOR SPECIAL OR CONSEQUENTIAL DAMAGES WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND SPECIFICALLY WOODS DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SOME STATES OR PROVINCES DO NOT PERMIT LIMITATIONS OR EXCLUSIONS OF IMPLIED WARRANTIES OR INCIDENTAL OR CONSEQ
11. erference Safety Rules continued on next page PN 53661 Rev 12 96 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4A Safety Rules continued from previous page Ensure shields and guards are proper ly installed and in good condition Replace if damaged OPERATIONAL SAFETY Protective sleeves must be over hydrau lic hoses and securely fastened onto metal hose fittings as shown in this manual Re place if damaged or if protective sleeve is not properly positioned or secured Keep bystanders away from equip ment while it is in operation Do notmodify or alter or permitanyone else to modify or alter the loader loader mounting kit any of its components or any loader function Tractor must be equipped with ROPS orROPS CAB and Seat belt Keep seat belt securely fastened Falling off tractor can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times Always sitin tractor seat when operat ing controls or starting engine Securely fasten seat belt place transmission in park or neutral engage brake and ensure all other controls are disengaged before starting tractor engine Before dismounting tractor or perform ing any service or maintenance disengage powerto implement lower the 3 point hitch PN 53661 Rev 12 96 and all raised components to the ground operate valve levers to release any hydrau lic pressu
12. es after connecting equipment connecting hoses or doing any hydraulic maintenance Refer to page 11 A hose kit is available that will attach the loader feed lines directly into the rear tractor hydraulic ports Prepare each hose assembly 1 by attaching 90 swivel 2 and male quick disconnect 3 onto the end of hose without protector Sleeve Attach the opposite end ofthe hydraulic hose with protector sleeve into the loader feed lines Refer to illustration on page 10 for the proper orienta tion of the hoses Connectthe end ofthe hose with the quick disconnect coupler into the female couplers on the rear of the tractor to complete the circuit as shown in Figure 7 Figure 7 Hose Connection to Tractor Once all hoses are connected start the tractor and run the loader valve lever to check for leaks and purge any remaining air from the hydraulic system Check to be sure the valve handle directions correspond with the motion of the loader See chart on page 11 Once all hose routings are verified identify each circuit by placing a matching colored band around the male and female quick disconnect couplers The color coded bands will make re installation easier when the loader is removed from the tractor Attach the plastic tie straps included in kit around the hoses to keep them tightly bundled and away from contact with the ground or other moving parts on the tractor or loader Be sure that adequate slack is left i
13. ility of death or irreparable injury if proper precautions are not taken ii PN 53661 Rev 12 96 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4A A WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN W CHECK FOR LEAKS WITH CARDBOARD NEVER USE HAND W BEFORE LOOSENING FITTINGS LOWER LOAD RELEASE PRESSURE AND BE SURE OIL IS COOL W CONSULT PHYSICIAN IMMEDIATELY IF SKIN PENETRATION OCCURS SKIN PENETRATION CAN RESULT IN SERIOUS INJURY AND GANGRENE e Read and understand Operator s Manual before A WA R N IN G A operating available from dealer or call 1 800 319 6637 Keep others away when operating loader Do not allow children or untrained persons to operate equipment Lower loader to ground stop engine i peius and SERIOUS INJURY OR DEATH remove key before leaving CAN RESULT FROM CONTACT tractor seat WITH ELECTRICAL LINES FALLING HAZARD Failure to follow safety rules TO AVOID INJ URY Pan recu in serious injury or A DA NG E R OR DEATH e DO NOT WORK FROM OR A WARNING ALLOW RIDERS ON LOADER OR ITS ATTACHMENTS ROLLOVERS CAN FALLING LOAD HAZARD RESULT IN INJ URY TO AVOID INJ URY OR DEATH OR DEATH Do not handle round bale or SEAT BEIT ROPS AND CRUSHING HAZARD other shiftable load unless loader is equipped with e ADD REAR TRACTOR TO AVOID INJ URY approved attachments Read BALLAST OR DEATH Operator s Manual MOVE WHEELS TO WIDEST e DO NOT WA
14. k 10 14mm x 1 5P Hex nut 11 14mm x 1 5P x 50mm Hex head cap screw 12 5 8 Lockwasher 13 5 8 Standard flat washer Figure 6 Crossmember Link Attachment Hydraulic Hose Installation Instructions A WARNING Keep hands and body away from pres surized lines Use paper or cardboard not body parts to check for leaks Wear safety goggles Hydraulic fluid oil under pres sure will easily penetrate skin and can cause serious injury or death Make sure that all operating and service personnel know that in the event hydraulic fluid penetrates skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene serious injury or death can result CONTACT A PHYSICIAN IMMEDI ATELY IF FLUID ENTERS SKIN OR EYES Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting powerunitorusing equipment Check and route hoses care fully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable compo nents through full operational range to check clearances Replace any damaged hoses immediately Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpect edly Before operating or allowing anyone to approach the equipment purge any air in the system by operating all hydraulic functions several tim
15. n the hoses so they can move as the loader moves through it s full range of motion Refer to either the 195 or 215 Loader Operator s Manual to complete the loader installation PN 53661 Rev 12 96 111307 LOADER MOUNTING KIT CD4941 Ref Part No Ref Part No No Used Description No No Description 1 53631 1 Frontmount 12 1286 5 8 Lockwasher plated 2 53306 1 1 Rightrear mount 13 692 5 8 Flat washer plated 3 53307 1 1 Left rear mount 14 23446 16mmx2 0P x 35mm Hex head cap 4 53264 1 50 x 6 00 x 18 87 U Link screw 15 2522 3 4 Lockwasher HARDWARE 16 14334 3 4 NC x 3 Hex head cap screw GR5 Ref Part 17 308020 20mm Lockwasher plated No No Description 18 307553 20mm x2 5P x 50mm Hex head cap 10 43104 14mm x 1 5P Hex nut screw 11 65541 14mm x 1 5P x 50mm Hex head cap screw O btain Locally PN 53661 Rev 12 96 9 118460 LOADER MOUNTING KIT Ref Part No Ref Part No No Used Description No No Description 2 53808 1 Rightrear mount 12 1286 5 8 Lockwasher plated 3 53809 1 Left rear mount gt NN 4 53264 1 50x6 00x 18 87 U Link ME CM 919 Flat Washer piated 5 53820 1 Rightfrontmount 14 23446 16mm x 2 0P x 35mm Hex head cap 6 5321 1 Leftfront mount screw 17 308020 20mm Lockwasher plated HARDWARE 18 307553 20mm x 2 5 x 50mm Hex head cap Ref Part screw No No Description 10 43104 14mm x 1 5P Hex nut 19 902 5 8 x2 Hex head cap screw GR5 11 65541 14mm x 1 5P x 50mm Hex head cap screw O btain Locally 10 P
16. or s Manual Do not operate until control lever and equipment movements are correct Protective sleeves mustbe over hydrau lic hoses and securely fastened onto metal hose fittings as shown in this manual Re place if damaged or if protective sleeve is not properly positioned or secured Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses care fully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable compo nents through full operational range to check clearances Replace any damaged hoses immediately Your dealer can supply original equip ment hydraulic accessories and repair parts Substitute parts may not meet origi nal equipment specifications and may be dangerous B Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep seat belt securely fastened Falling off tractor can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times Whenever 3 point implements are at tached to tractor always check full range of operation for mechanical or hydraulic hose int
17. re stop engine set parking brake remove key and unfasten seat belt MAINTENANCE SAFETY NOTES Before dismounting tractor or perform ing any service or maintenance disengage powerto implement lower the 3 pointhitch and all raised components to the ground operate valve levers to release any hydrau lic pressure stop engine set parking brake remove key and unfasten seat belt Your dealer can supply original equip ment hydraulic accessories and repair parts Substitute parts may not meet origi nal equipment specifications and may be dangerous Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Keep all persons away from operator control area while performing adjust ments service or maintenance Tighten all bolts nuts and screws and check that all cotter pins are installed securely to ensure equipment is in a safe condition before operating Ensure shields and guards are proper ly installed and in good condition Replace if damaged BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and Metric Bolts SAE Bolt Thread Sizes 5 16 3 8 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ATE aeo ta hes Automatic Transmission F luid oe dant et National Coar
18. rve all safety information in this document the loader and tractor manuals and all safety decals on the loader and tractor Forservice your authorized DuAl dealer has trained mechanics genuine DuAl service parts and the necessary tools and equipment to handle all your needs Use only genuine DuAI service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number of your loader mounting kit and or hydraulic hose kit below and provide it to your dealer when requesting repair parts Loader Mounting Kit Model Hydraulic Hose Kit Model Provide this information to your dealer to obtain correct rep air parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety Q The Safety AlertS ymbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Denotes a reminder of safety practices or directs attention to A CAUTION unsafe practices which could result in personal injury if proper precautions are not taken Denotes a hazard exists which can result in injury or death if A WARNING proper precautions are not taken Denotes an extreme intrinsic hazard exists which would result in A DANGER high probab
19. se Conforms to European NR tb National Fine Community Machinery Safety Directive 89 392 EEC NPSM National Pipe Straight Mechanical CM use oio cones Constant Velocity NPT ini teas National Pipe Thread pc Female pe Pitch GA SE E ERE SEE V Gauge a eset ecd P Inch GR 5 816 sss er a a Grade 5 etc Pn punds REP Square Ine GP M Gallons Per Minute a t eux ROPS Roll Over Protective Fe TS ce ck cde sarees cad eh tes eee cas Heat Treated Structure Mine etuer rece a tea e n ed Meter SAE Society of Automotive Millimeter Engineers M iens cohen bh oerte Male UNG ue aki Unified Coarse ote ees Mega Pascal UNF Unified Fine Newton UNS ets eee Pres Unified S pecial PN 53661 Rev 12 96 BOLT TORQUE CHART After every ten 10 hours of operation check all hardware and tighten where required SAE Series Torque Chart DO NOT use these values if a different torque value or tightening procedure is listed for a specific application Torque values listed are for general use only Fasteners should be replaced with the same grade Make sure fastener threads are clean and you properly start thread engagement This will prevent them from failing when tightening SAE Bolt Head Identification SAE Grade 2 No Dashes AE Grade
Download Pdf Manuals
Related Search