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Woods Equipment S105Q-3 User's Manual

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1. V w e 2 le KO ALK lid de Hau 222 lt o e M gt E Lo CS ag 6008 62 11 eu x 17662 THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory
2. See Figure 19 Install snap ring and repeat on opposite cup 4 Repeat step 1 amp step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction SPRING LOADED WHEEL YOKE ADJUSTMENT Tighten elastic stop nuts on spring bolts until 1 4 of bolt thread extends through nut 1 SPOOL 3 WAY VALVE This valve is an extremely closely fitted unit Great cau tion should be taken to keep all dirt and impurities out of it Any foreign matter could ruin sealing surfaces Open Center or Closed Center This valve can be used with tractors having either a closed center or open center hydraulic system The valve as shipped is ready for use with open center systems To adapt it for use with closed center sys tems remove the plug adjacent to the outlet port and replace with the power beyond sleeve and plug included in box of parts Also reset pressure relief valve to a closed position by removing cap 45 and turning adjustment screw 43 all the way in Replace cap 45 In operation an open center system allows oil to flow freely through valve when all spools are in neutral it is used on most tractor systems The closed center valve is blocked allowing no oil to circulate when spools are in neutral This system is used on
3. determined the proper shim pack remove crossbar and apply blue Loctite retaining compound to vertical shaft When fit between shaft and crossbar is tight use Loctite sparingly When fit is loose completely coat the NOTE Do not apply Loctite to vertical shaft when installing a clamp type crossbar CD1329 Figure 12 Install crossbar on vertical shaft and push keys into keyway with screwdriver Do not drive key in with a hammer as this could loosen vertical shaft bearings Clean crossbar bolt threads and apply a few drops of red Loctite Install 1 4 thick washer and shim pack selected in step three on bolt Install bolt into vertical shaft and torque to 300 Ibs ft With crossbar installed recheck gearbox bearings for excessive drag or presence of free play If either excessive drag or any free play is detected repeat step three Figure 13 29977 Rev 1 23 2009 6 When installing a clamp type crossbar install clamp bolts and torque to 85 Ibs ft Install crossbar block lock over bolt head Place a socket over bolt and drive in lock until it is com pletely flat NOTE If drive in type crossbar bolt lock is not available the weld on lock may be reused Install lock over bolt head and weld it to the crossbar with a 1 2 long weld NOTICE W Attach welder ground directly to crossbar Fail ure to do so can ruin gearbox bearings UNIVERSAL JOINT REPAIR Yoke Cup and bearin
4. A raised cutter head can fall and crush Keep away never go underneath Lower cutter head after transport and for storage When transporting the machine or working on the underside attach lock up bar 1 to center frame 5 using clevis pin 2 and secure with klik pin 3 16 Operation Raised Transport Position Operating Position Transport lock up bar Clevis pin Klik pin Cutter storage lug Center frame transport lug Figure 2 Lock Up Bar STORAGE A WARNING B Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers When unhooking and parking the cutter lower cutter head to ground Place 12 blocks under both ends of the center frame Lower center frame until 3 point arms are released and then disconnect Be sure to discon nect PTO and hydraulic lines before moving tractor away Rev 1 23 2009 29977 Rev 1 23 2009 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING For service and adjustments lower center frame and cutter head to ground and disconnect cutter driveline from tractor PTO Raise as needed for working room and secu
5. Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BW1260 BW1620 BW1800 BW2400 8 years BW240HD 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X Gearbox BB8400X DS1260 DSO1260 DS1440 TS1680 BW126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C E commercial applications Blade 550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 spindles 9204RD 2 3 years Rust throush 88600 88720 840 BB6000 BB7200 BB8400 BW126 3 BW180 3 BW1260 ustDrOUP BW1800 BW240 BW240HD 2162 3240 051260 DSO1260 051440 TS1680 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other
6. explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition 29977 1 23 2008 ASSEMBLY DEALER SET UP INSTRUCTIONS Assembly of this cutter is the responsibility of the Woods dealer It should be delivered to the owner com pletely assembled lubricated and adjusted for normal cutting conditions The cutter is shipped partially assembled Assembly will be easier if aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located in the Bolt Torque Chart on page 54 AA DANGER W Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING W Make sure
7. 1 3 4 Cotter pin 1 x 3 5 8 Clevis pin 1 2 NPT Vent plug 1 4 NPT Vent plug Cylinder barrel 1 2 NC Heavy hex nut 1 2 NF Hex jam nut Cylinder rod clevis 3 8 NC Hex lock nut 3 8 NC x 1 1 2 Socket head cap screw Cylinder rod Hyd cylinder complete single or Hyd cylinder complete double 1 2 Pipe plug Lantex or Hydroline Stamped or cast on butt housing 8 or rod end housing 3 REF PART 2 25485 2A 2C 2 2D 2E 00 2G e cun d 5 N A 6 23355 7 11893 8 9 923 10 1631 11 11975 12 27065 15 1093 16 25661 17 6698 18 23550 9 i 20 10475 20 18725 St Sea QTY 1 1 1 2 1 1 1 1 1 4 1 1 4 2 1 1 8 1 1 1 1 1 1 DESCRIPTION Seal kit includes 20 1 1 8 ID Wiper seal 1 1 8 ID O ring 3 16 x 3 1 2 OD O ring 1 1 16 x 3 4 ID O ring Block V packing seal Rod end housing Piston 7 8 UNF Hex nut Tie rod 1 2 x 1 4 Pipe reducer bushing Cylinder butt end 1 4 x 1 3 4 Cotter pin 1 x 3 5 8 Clevis pin 1 2 NPT Vent plug Cylinder barrel 1 2 NC Heavy hex nut Cylinder rod clevis 3 8 NC Hex lock nut 3 8 NC x 1 1 2 Socket head cap screw Cylinder rod Hyd cylinder complete single or Hyd cylinder complete double 1 2 Pipe plug Standard hardware obtain locally Parts 47 1 SPOOL 3 WAY VALVE OPTIONAL 38 USE THIS SLEEVE WITH PLUG FOR 37 CLOSED CENTER HYDRAULIC SYSTEMS REMOVE PLUG ONLY IF NEEDED FOR SC POWER BEYOND ON PART 26995 amp 1
8. 14 11054 1 1 5 8 x 2 1 8 x 5 8 Sleeve 23 7269 3 8 NC x 3 8 Flat point socket set 12 11010 1 Seal for 2 1 8 shaft UK 13 11007 1 1 5 8 Flanged nut Standard hardware obtain locally 42 P ar 5 29977 1 23 2009 FRONT HALF OF 2 DRIVE 358 STANDARD DRIVE REF 540RPM 1000 RPM QTY DESCRIPTION 1 9476 33318 1 Tubular shaft amp joint 35R 11 1 2 2 23495 23495 1 Tubular 11 1 2 shaft amp yoke 358 3 110 110 1 Universal joint repair kit 35R 4 115 10938 1 Quick detach U joint yoke 358 5 117 117 1 Lock pin amp spring LONG DRIVE REF 540RPM 1000 RPM QTY DESCRIPTION 1 7378 33321 1 Tubular shaft amp joint 35R 18 1 4 2 7379 7379 1 Tubular shaft 4 yoke 18 1 4 long 358 3 110 110 1 Universal joint repair kit 35R 4 115 10938 1 Quick detach U joint yoke 358 5 117 117 1 Lock pin amp spring 29977 Rev 1 23 2009 P ar t S 4 3 SLIP CLUTCH ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 25769 1 65 Clutch 1 5B 358 x 14 1 2 Square 10 12914 6 3 8 NC Wide flanged lock nut shaft 11 13927 6 3 8 NC x 3 3 4 HHCS GR5 2 23488 1 1 3 16 Square shaft with yoke 358 12 13921 1 7 16 NC Hex lock nut 14 1 2 13 Not used on this installation 3 110 1 U Joint repair kit 358 14 6048 1 7 16 NC x 3 1 2 HHCS GR5 4 13931 1 6S Clutch back up plate 15 6239 1 5 8 Hex lock nut 5 19459 2 Friction disc 4 x 6 15 16 23141 1 5 8 x 3 1 2 HHCS GR5 6 13928 1 6SClutch yoke and plate 358 17 7283 6 Compression
9. O Ring adjusting screw These parts longer sold SS E a PS rately Order complete kit item 33 24 elief cap 48 P ar t S 29977 Rev 1 23 2009 PNEUMATIC TAILWHEEL ASSEMBLY REF PART QTY DESCRIPTION REF PART DESCRIPTION 1 13860 1 Pneumatic tailwheel asy complete 13 3097 1 S 8NCx4 1 2 HHCS GRS 2 14125 1 Tailwheel yoke assembly 14 11872 2 3 4 11 1 16 Clevis pin 3 7276 1 7 16 x 2 1 2 Spirol pin 15 1285 4 1 4x 1 1 2 Cotter pin 4 19459 1 Friction disc 4 x 6 15 16 12443 1 Tailwheel attachment guide cup asy 5 14135 1 Tailwheel dampener top plate asy 17 12449 1 Tailwheel spring housing 6 195 1 Straight 1 8 pipe thread grease fitting 18 10260 2 1 2x6 1 2 Compression spring 7 11011 2 1 1 2 1 5 8 x 1 1 2 Bronze bushing 19 12447 2 5 8 x 3x7 GA Hat washer 8 1972 1 1 4 28 Tapered thread grease fitting 20 11043 2 5 8 NC x 7 1 2 HHCS GR5 9 12889 1 3 32 x 1 9 16 OD O ring 21 1 Wheel tire and hub see pg 49 10 12881 1 Tailwheel cap washer 22 1257 4 3 4 Flat washer 11 13861 1 Pneumatic tailwheel arm asy 23 484 2 5 8 1 7 16 HT Sleeve 12 12006 3 5 8 NC Elastic stop nut 24 692 2 5 8 Standard flat washer Standard hardware obtain locally 29977 Rev 1 23 2009 P ar t S 4 9 PNEUMATIC TIRE ASSEMBLY FOR TAILWHEEL TIRE INFLATION 45 LBS 5 DB 2317 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION bo 1 Rimfor 18x 9 5 x 8 tire HR 1 18x 9 5 x 8 Inner tube 2 1258 5 1 2 1 1 8 Whe
10. amp TAILWHEEL amp AXLE ASSEMBLY 52 CROSSBAR PULLER ASSEMBLY 53 STUMP JUMPER OPTIONAL 2 rn 53 29977 Rev 1 23 2009 P ar t S 3 5 CENTER SECTION ASSEMBLY HAN Goen P AN Jena ln Ver _ 82 SS lt Wi lt N PN M Zi Ze g fe h SO E MI Gg SC 29977 Rev 1 23 2009 lt 806900 A OS iwor n 931 Ek TI YOLNAN 1 Au0931v5 ZP 130 wx La 34002 MIHIN WAND 035 S3NTHOVU WW NO Q3Q0N3U00238 w AWOIH 5130014 83497 NO H30NU1423 Qasn 3 8013781 532 310u38 9012V2341 0 1 ISOH uo N JANIWA 90071 04 3S0H 36 Parts REF N 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44 46 12422 8575 8577 8576 8107 11893 25725 11823 11824 11819 11820 10802 8151 11814 11825 12457 11815 11816 11826 10521 7906 18048 23489 24845 12435 13860 12364 sch NN N N N AH AH sch N sch N sch HAH NN N gt HAH N sch AHN HAH AHN AH AH sch sch CENTER SECTION ASSEMBLY DESCRIPTION Outer side drive assembly pg 40 Inner side drive assembly pg 40 540 RPM Center frame includes gearbox and shields or 1000 R
11. charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute
12. from barb without cutting it Install control lever on valve Screw 3 8 x 1 4 90 adapter elbow into top of valve To it attach three foot hose which goes to coupler and cylinder Ze Assembly 33 5 34 55 mbly 29977 Rev 1 23 2009 WOODS PARTS INDEX Rotary Cutters 5105 3 5106 3 51050 3 amp S106Q 3 CENTER SECTION ASSEMBLY 36 CUTTER HEAD SECTION 5 38 TUBULAR SIDE DRIVE ASSEMBLY 40 CUTTER HEAD GEARBOX 5 41 INPUT GEARBOX ASSEMBLY 42 FRONT HALF OF 2 JOINT DRIVE 358 43 SLIP CLUTCH ASSEMBLY 44 INTEGRAL U JOINT SHIELDING 45 3 1 2 BORE 8 STROKE HYDRAULIC 46 1 SPOOL 3 WAY VALVE OPTIONAL 48 PNEUMATIC TAILWHEEL ASSEMBLY 49 PNEUMATIC TIRE ASSEMBLY FOR 50 HUB ASSEMBLY FOR PNEUMATIC 50 TAILWHEEL ASSEMBLY 51 TAILWHEEL GAUGE WHEEL ASSEMBLY 52 GAUGE WHEEL
13. install a gasket between the horizontal housing and gearbox Gearbox Assembly Input Press cups into main housing until they seat against machined shoulders Press bearings onto shafts until they seat against machined surface next to gear Install input shaft into gearbox housing then press bearing on with sleeve until all free play is removed 22 Dealer Service similar to adjusting front wheel bearings on an auto mobile Check by spinning housing It should turn freely If bearings are too tight hold housing and rap gear shaft with a lead hammer Do not leave bearings adjusted too tight Proper adjustment is essential to good bearing life Install input shaft seal Bearing adjustment on the input shaft is set with the sleeve and maintained by tightening a large hex nut against the sleeve installing a dowel plug in the nut and tightening the set screw against the dowel Prior to installing the nut clean the threads on the nut and the shaft and apply two drops of Loctite on the threads Output Shaft Installation Place the square O ring on the housing and install to gearbox tightening the four bolts evenly Turn the gears against each other to determine how they rotate They should turn freely without bearing end play If there is a spot where they turn hard install a gasket between housing and gearbox If there is bearing end play remove gasket Install seals on both ends of shaft CROSSBAR Removal For c
14. late model John Deere 3010 4010 etc Ford model 6000 and MF models 1100 and 1130 29977 Rev 1 23 2009 Operation The valve spool is equipped to operate a single acting cylinder and has a float position detent The spool will automatically return to neutral when not in detent With spool in neutral cylinder will be held in position Servicing Spool Sticking Any tendency of spools to stick in position is usually caused when mounting bolts are pulled down too tight or the valve is mounted on an uneven surface Also excessive pressure will make spools stick Lift Check Service The load lift checks are used to prevent a load from dropping prior to starting to raise when the spool is being moved slowly to the raised position from neutral If these checks leak by so that the load does not hold properly remove lift checks inspect the check and seats and replace if necessary Spool Removal The spool is selectively fitted in body and cannot be interchanged or exchanged However it may be removed to replace seals but it is not necessary that it be removed completely To replace seals on any spool remove handle and snap ring then push spool far enough out back of valve to expose V cup seal on han dle end Remove and replace with new seal V cup fac ing inward Remove retaining screw from other end of spool Slide spool through the new seal being careful not to roll over the edge Slide forward far enough to expos
15. or crushed Keep foldable ROPS system in locked up position at all times m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged m You must use a center frame counterweight box filled with steel to a minimum 400 Ibs B Do not put this equipment into service unless all side skids are properly installed and in good condi tion Replace if damaged B A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate B inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage TRANSPORTATION m Power unit must be equipped with ROPS ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times W Before transporting stop tractor PTO raise cut ter center section then raise cutter head and install tr
16. outer skid 1 2 above ground level and inner skid 1 above ground Do not operate cutter with skids in constant contact with the ground OPTIONAL TAILWHEEL ADJUSTMENT The tailwheel is optional and is designed to be used on the center section The tailwheel will share the torsional loads when mowing steep ditch banks Set the tail wheel to ride on the ground after all other adjustments are made PRE OPERATION CHECK LIST Owner s Responsibility Check to ensure blades are sharp secure and cutting edges are positioned in the direction of crossbar rotation Check to be sure each gearbox is half full of 90W gear lube and has vent plug installed Check to ensure PTO shaft and cutter head uni versal joints and all other lubrication points are properly serviced Check to ensure all safety shielding is properly installed and in good condition Check to ensure PTO shielding rotates freely Clear mowing area of debris that could be picked up and thrown by cutter Check cutting height and cutter attitude Place tractor PTO and transmission in neutral before attempting to start engine Review and follow all safety practices presented on page 7 through page 12 NOTICE m Make sure all hydraulic connections are tight and all hydraulic lines and hoses are in good con dition before engaging tractor PTO A WARNING m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts
17. than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY O
18. the terrain during operation m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation MAINTENANCE B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Before performing any service or maintenance lower attachment to ground turn off engine set parking brake and remove key W Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous B To prevent contamination clean and then cover hose ends fittings and hydraulic ports with tape m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mecha
19. to top port of valve Attaching Cutter Head to Center Frame Position center frame attaching lugs between center plates of cutter Install 3 4 x 1 1 8 x 5 8 bushing 88 in center plates of cutter in four places Also install two bushings 98 in lugs of center frame Secure with two 3 4 x 3 hex head cap screws 80 and a flat washer 87 both under head and outside NOTE Be sure bolt is installed from inside out as shown on page 36 Add 3 4 hex lock nut 86 and torque to 300 Ibs ft Lift Link Installation Connect clevis lift link 21 page 38 between lift arm and cutter frame as shown using two 1 x 2 1 2 clevis pins 60 and cotter pins 46 29977 Rev 1 23 2009 Side Drive Installation Figure 23 Side drive mounting point Drive joint support arm Inner side drive assembly Side drive mounting point Outer side drive assembly Drive joint support arm 5 8 x 2 1 4 Bolt 1 2 Flanged hex lock nut 1 2 x 5 Bolt 5 8 x 3 1 2 Bolt Inner shear sleeve Snap ring 1 8 x 1 Cotter pin 716 x 3 Hard shear pin 5 8 Hex nut 5 8 Hex jam nut Cup washer 5 8 x 1 x 7 16 Sleeve Figure 23 Side Drive Installation Assemble inner drive assembly 3 into outer drive assembly 5 Check to ensure drive shaft and U joints are indexed properly The small pin on end of square shaft should mate with outer drive for proper installa tion Place offset plates of side drive assembly over bearing bl
20. type grease Be sure to clean fitting thoroughly before using grease gun Use a good quality 90W gear lube in gearboxes REF DESCRIPTION FREQUENCY Tailwheel Daily Tailwheel Pivot Daily Gauge Wheels Daily U Joint 10 Hours PTO Shaft Lube all 4 10 Hours sides PTO Cross Shaft 10 Hours Gearbox 1 2 full of 90W 10 Hours gear lube Bearing Blocks one pump 24 Hours w grease gun Lift Pivot Bushing oil Daily NS Z SS lt d SSS Figure 3 Lubrication Points 29977 Rev 1 23 2009 Owner Service 17 BLADE SERVICING NOTICE m Do not handle blades with bare hands Care less or improper handling may result in serious injury Raise wings and lock in up position Inspect blades before each use to determine that they are properly installed and in good condition Check to be sure blades are snug but still swivel on blade pin see Blade Installation Replace any blade that is bent exces sively nicked worn or has any other damage Small nicks can be ground out when sharpening Blade Removal Align crossbar and blade pin assembly with blade access hole in cutter frame Remove bolt 1 and blade pin lock clip 2 Slide keyhole plate 3 out of blade pin groove and remove Remove spacers and drive pin out of crossbar NOTICE E If blade is seized in crossbar and extreme force will be required to remove it support crossbar from below to prevent gearbox damage 1 2 NC x 1 1 4 HHCS GR5 Blade loc
21. was used on the tailwheel on early machines and must be used with 12876 yoke with offset side arm and 1 hole It is also used on current production for cutter head gauge wheels The heavy duty hub with 1 1 4 axle shaft is used on current production and must be used with 12095 yoke with straight side arm and 1 1 4 hole only DB2187 Standard 1 Shaft Heavy Duty 1 1 4 Shaft REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 2302 1 Standard wheel hub with axle 1 4984 1 Heavy duty hub with 1 1 4 axle 2 2307 1 Cast hub with cups 2 3626 1 1 14 UNS Hex nut 3 2301 1 Axle for standard hub 3 3689 1 1 Standard lock washer 4 6273 1 Seal 1 5 x 2 37 x 5 4 6271 1 Long axle assembly for heavy hub 5 2303 1 Bearing cone 5 314 1 Seal 6 2305 1 Bearing cup 6 310 1 Bearing cone 1 25 ID 7 2306 1 Bearing cup 7 309 1 Bearing cup 2 441 OD 8 2304 1 Bearing cone 8 530 1 Hub includes bearing cups item 7 9 6248 1 Hub cap standard 9 1972 1 1 4 28 Tapered thread grease fitting 15 3626 1 14 UNS Hex nut 10 1257 1 3 4 Standard flat washer 16 3689 1 Standard lock washer 11 5849 1 3 4 Slotted hex nut 17 1972 1 4 28 Tapered thread grease fitting 12 1256 1 3 16x 1 Cotter pin 18 513 3 4 NF Castle hex nut 13 531 1 Hubcap 19 1256 3 16 x 1 Cotter pin Standard hardware obtain locally Standard hardware obtain locally 52 P ar ts 29977 Rev 1 23 2009 CROSSBAR PULLER ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTIO
22. 1 4 x 1 1 2 Cotter pin 25 309 5 8 NC 5 GR5 26 15087 5 8 Elastic stop Tailwheel attachment guide En 18973 Tailwheel spring housing asy 28 15575 1 2 x 6 1 2 Compression spring 29 15574 5 8 x 3 x 7 GA Hat washer 30 855 3 92 x 1 9 16 OD O ring 32 1386 Tailwheel cap washer 33 34279 29977 Rev 1 23 2009 QTY 1 P P om sch DESCRIPTION 1 1 2 Schedule 40 x 2 3 16 pipe used on heavy yoke only 3 4 Standard flat washer 5 8 x 1 x 7 16 HT Sleeve 5 8 Standard flat washer Wheel hub assembly includes items 21 22 23 Seal for 1 1 2 shaft Bearing cone Bearing cup 1 NC x 9 0 Cap screw GR5 Sleeve 1 0 ID x 1 25 OD 5 81 Sleeve 1 25 ID x 1 50 OD x 1 86 Sleeve 1 75 ID x 1 50 OD x 903 1 2 Lock washer 1 2 NF x 2 Cap screw GR5 1 NC Jam nut 1 NC Lock nut Standard hardware obtain locally Parts 51 TAILWHEEL amp GAUGE WHEEL ASSEMBLY TAILWHEEL GAUGE REF PART PART QTY DESCRIPTION 1 4676 1 4 00x8 Rim amp laminated tire 2 4679 4679 1 4 00 x 8 Rim half 3 25807 1 4 00 x 8 Rim amp tire 14 diameter 10 835 835 4 3 8 NC Hex nut plated 11 838 838 4 3 8 Standard lock washer 12 839 839 4 3 8NCx1HHCS GR5 13 4119 4119 4 1 2 NFx1HHCS GR5 14 855 855 4 1 2 Extra heavy lock washer DB2191A 1 Standard hardware obtain locally GAUGE WHEEL 4 TAILWHEEL amp AXLE ASSEMBLY The light duty or standard hub with 1 axle shaft
23. 2457 USE THIS PLUG WITH OPEN CENTER HYDRAULIC SYSTEMS POWER BEYOND INSTALLED ON VALVE RETURN OUTLET NOT FOR POWER BEYOND SPOOL IS SELECTIVE FIT AND SOLD WITH VALVE BODY ONLY PREVIOUSLY USED ON OLDER STYLE VALVES DD 371 QTY DESCRIPTION REF QUEE T eii 25 31077 1 Relief copper gaske T i 26 31081 1 Relief valve adjustment shim 2 31097 2 Lift check poppet 27 31090 1 Relief valve adjustment washer 3 31087 1 Check plug gasket 28 31076 1 Relief valve spring 4 31098 1 Liftcheck guide plug includes 2 amp 3 29 91096 1 Relief valve poppet follower 5 O Ring gasket 30 1 Pelief valve ball G Detent housing 31 31100 1 Relief valve poppet Te t BDetent dog 32 31095 1 Relief valve O ring 8 BDetentlock follower pin 33 23115 1 Detent kit replaces 5 10 amp 12 14 9 Detentlock spring 34 27455 1 Sleeve assembly for power beyond Ec E os 35 31082 1 SES 05 S Va EE e 36 31101 1 Sleeve seal A 37 Sleeve for power beyond not sold Ger Kee separately order item 34 Lee a _ Gem ee s cm 17 21088 1 0 3078 1 Body 18 11852 2 V Cup spool seal 41 31086 Spring guide 42 31089 1 Spring ee 0 aior 1 Adin screw 21 3144 1 80 Roller chain connector link kit bd 54085 1 Adjusting jam nut includes 22 amp 23 45 31084 1 Acorn cap nut 22 11851 1 1 Ax1 1 4 Clevis pin 46 31080 1
24. 4 38 11036 39 5791 40 13946 41 51895 42 19668 43 15831 REF PART 45 1256 46 1285 47 6100 48 12735 49 11900 50 5607 51 11043 52 6239 53 230 54 692 55 1286 56 25806 57 13759 58 1257 59 2371 60 8341 61 3626 62 3689 63 1287 64 3699 65 11900 66 19080 67 4097 68 1266 69 22411 QTY DESCRIPTION 1 106 Left front chain plate 2 105 3 8 x 14 3 4 Pin or 2 8106 3 8 x 21 1 2 Pin 17 chain 48 S105 5 16 Chain 6 link or 106 5 16 Chain 6 link Right wheel guard Front corner skid English safety decal set Crossbar puller see pg 53 105 Side drive shield or 106 Side drive shield 3 8 x 14 3 4 Pin Access hole cover assembly Complete English decal set 3 4 x 1 1 2 x 18 GA Shim washer 1 1 8 Washer with hex hole 20 GA 1 1 2 Blade pin shim French safety decal set Lock up bar 16 00 on S N 8499 amp below use 25774 bar amp 11697 chain 1 Anti wrap washer 3 68 dia HARDWARE sch P DESCRIPTION 3 16 x 1 Cotter pin 1 4 x 1 1 2 Cotter pin 1 2 NC x 1 1 4 HHCS GR5 1 2 NC x 1 3 4 Carriage bolt HT 1 2 NC Flanged hex lock nut 5 8 NC x 1 1 2 Carriage bolt 5 8 NC x 7 1 2 HHCS GR5 5 8 NC Hex lock nut 5 8 NC Hex nut 5 8 Standard flat washer 5 8 Heavy lock washer 3 4 x 1 x 1 7 8 Sleeve 3 4 NC x 2 1 4 HHCS 3 4 Standard flat washer 3 4 NC Hex lock nut 1 x 2 1 2 Clevis pin HT 1 14 UNS Hex nut 1 Standard lock washer 3 8 NC Wing nut 1 2 NC x 2 HHCS GR
25. 5 1 2 NC Flanged hex lock nut 81 x 1 57 x 07 Washer 5 8 x 1 1 2 Clevis pin 3 16 x 1 1 2 Cotter pin 3 16 x 1 Klik pin Obtain locally standard hardware Parts 39 TUBULAR SIDE DRIVE ASSEMBLY 36 SLIDE YOKE OVER SHAFT 4 DETERMINE IF SHIMS ARE REQUIRED SHIM AS REQUIRED TO REMOVE BEARING END PLAY TAPER ON SLEEVE TOWARD CUP WASHE BOTH SIDES REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 13964 1 1 1 2 Square shaft 358 yoke 28 20 23481 1 5105 Special yoke with bearing stub 2 25766 1 Yoke tube amp bearing stub 35R 10 11 16 long or 3 3886 4 1 4x 1 4 x 1 1 4 Key 20 23499 1 S106 Yoke tube and bearing stub 4 23484 2 Side drive bearing block assembly S5R long 5 23385 2 Side drive bearing block 21 4655 1 Yoke with shear pin sleeve 5 9 E 22 4659 1 Inner shear sleeve 6 195 2 Straight 1 8 pipe thread grease fitting EM 23 5278 1 048 x 2 1 4 Snap ring 7 23450 2 1 1 2 Double bearing repair kit c E includes item 36 24 3597 2 1 8 x 1 Cotter pin 8 23470 1 Center slip shaft assembly E 11895 1 7 16 x 3 Hard shear pin 9 23471 2 1 5 Bore keyed yoke 35R 26 11900 4 1 2 NC Flanged hex lock nut 10 7276 2 76x 2 1 2 Spirol pin SH se E 11 23472 1 Center slip shaft with yoke 28 1598 2 5 8 NC Hex jam nut 12 28474 1 Inner tube and yoke 29 10635 4 5 8x1 3 4x14 GA Cup washer 13 23475 1 Inner asy tube amp yoke 1 1 2 sq 30 12312 2 Drive joint support arm sleeve 31 12313 2 5 8 1 x 13 16 HT Sleeve 14 110 3 U join
26. 69 6 23355 7 11893 8 9 923 10 1631 f 11975 120 15 1093 16 23358 17 6778 18 6250 19 23360 20 10475 20 18725 21 4510 QTY 1 1 1 1 2 2 1 2 1 1 1 1 4 1 1 4 2 1 1 8 1 1 1 1 1 1 1 DESCRIPTION Piston rod asy includes 16 19 Seal kit includes 20 1 1 8 ID Wiper seal 1 1 8 ID Leather back up washer 1 1 8 ID O ring 3 16 x 3 1 2 OD O ring 1 16 x 3 4 ID O ring 3 1 2 OD Back up washer 3 16 x 3 1 2 OD O ring Rod end housing Piston 3 4 NF Hex nut Tie rod 1 2 x 1 4 Pipe reducer bushing Cylinder butt end 1 4 x 1 3 4 Cotter pin 1 x 3 5 8 Clevis pin 1 2 NPT Vent plug Cylinder barrel 1 2 NC Heavy hex nut Cylinder rod clevis 5 16 NC Hex lock nut 5 16 NC x 1 1 4 Cap screw GR5 Cylinder rod Hyd cylinder complete single or Hyd cylinder complete double 1 2 Pipe plug 29977 Rev 1 23 2009 Prince Cylinder barrel 12 length is 10 1 2 long Diameter of cylinder rod 19 is 1 1 4 REF PART 2 23540 2A 2C 2D ZE De 3 23543 4 23544 5 21308 7 11893 8 23546 9 923 10 1631 11 11975 11 23547 12 15 1093 15 4391 16 23549 17 6698 18 23550 19 23551 20 10475 20 18725 21 QTY 1 1 2 2 2 2 DESCRIPTION Seal kit includes 2A 2G 1 1 4 ID Wiper seal 1 1 4 ID O ring 3 16 x 3 1 2 OD O ring 3 1 2 OD Back up washer Rod end housing Piston 1 NF Hex nut Tie rod 1 2 x 1 4 Pipe reducer bushing Cylinder butt end 1 4 x
27. DS AND GUARDS IN PLACE AND IN GOOD CONDITION m ALLOW NO RIDERS 25023 H 32005 E Safety Decals continued on next page 1 0 S a f e y 29977 Rev 1 20 2006 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Replace Immediately If Damaged Safety Decals continued from previous page 3 PN 62211 4 PN 29029 A WARNING 540 RPM SPEED DANGER RANGE ONLY HIGHER PTO SPEEDS CAN CAUSE PERSONAL INJURY AND EQUIPMENT FAILURE 85544 AWAY ROTATING DRIVE LINE CAUTION E ENTANGLEMENT CAN CAUSE SERIOUS INJURY OR DEATH ALWAYS USE 1000 KEEP ALL DRIVE SHIELDS AND RPM PTO SPEED GUARDS IN PLACE AND IN GOOD CONDITION TRACTOR PTO YOKE MUST BE LOCKED IN PLACE ADJUST TRACTOR HITCH TO PROPER DIMENSIONS 23376 29029 6 PN 28527 DANGER TO AVOID SERIOUS INJURY OR DEATH Use roll over protective structure and seat belts with this equipment Use this mower only on tractors of sufficient size and weight to avoid tractor upset 5 PN 33347 Never operate tractor on steep bank with mower on downhill side as tractor could overturn Use extreme caution when mowing along steep banks to avoid wash outs cave ins or side draft which could pull tractor off embankment Use cab or protective enclosure and mower chain shielding when mowing banks below grade level to protect operator from thrown objects Always latch lock up ba
28. ES SAE Bolt Head E TII TORQUE Identification ea A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE2 SAFO Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head E TIT A TORQUE K Identification Zoe E etric CHART Grade 8 8 Brede 109 COARSE THREAD FINE THREAD MARKING ON HEAD MARKING ON HEAD T Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Disi Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18 x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer
29. F REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locat
30. Flat Washer Installations Lock Washer N LA der y 20 00 2 00 V o 9 8 9 00 5 4 A p p en d IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS LCE Agriculture ASABE nosnororoso American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AUP Automatic Transmission Fluid BSPP British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male C asas Constant Velocity COW Mm Counter Clockwise CW is Clockwise ger c ETE Female Ed debite ruote Rr e ER Full Thread Gauge GRIS Cte u uu u Grade 5 etc FIGS ED Hex Head Screw HT aun qayaqa Heat Treated Joint Industry Council 37 Degree Flare WEE Left Hand Left MA Meter SITES NER TC PEE Millimeter Male eet Mega Pascal Newton alere National Coarse NF veh akaqa oret r
31. ID x 1 OD x 7 16 HT Sleeve 735 3 4 NC x2HHCS 14334 3 4 NC x 3 HHCS 12558 3 4 NC x 4 1 2 HHCS HT 8325 3 4 x 4 27 32 Clevis pin 2377 3 4 NC x 6 HHCS HT 2522 3 4 Standard lock washer 1450 3 4 NC Hex nut 2371 3 4 NC Hex lock nut 1257 3 4 Standard flat washer 10083 3 4 x 1 1 8 x 5 8 HT Bushing 25778 3 4 x 1 1 4 x 1 5 16 Sleeve 7372 25 32 x 1 x 2 Sleeve 12270 1 1 1 4 x 1 Sleeve HT 8341 1 x 2 1 2 Clevis pin HT 1631 1 x 3 5 8 Clevis pin 8359 1 1 8 x 7 HDD Clevis pin 14153 1 1 8 NF Slotted hex nut 11606 3 8 x 1 1 2 Spirol pin 24795 1 1 8 x 1 7 16 x 2 3 4 Sleeve 25723 3 4 x 1 1 8 x 1 2 HT Bushing 195 1 8 Straight pipe thread grease fitting Obtain locally standard hardware Parts 37 CUTTER HEAD SECTION ASSEMBLY 3 8 P ar t S 29977 Rev 1 23 2009 REF PART 1 11041 2 29269 2A 29272 3 11204 4 7828 5 4616 6 32602 7 24771KT 7 17190KT 7 8820KT 7 8830KT 8 10520 9 5523 10 32603 11 32604 12 1014151 12 22670 13 9695 13 9696 14 26976 14 26983 15 26974 15 26986 16 26975 16 26987 17 5498 17 5498 18 23733 18 10150 19 1014151 19 22670 20 25773 21 12412 22 7142 23 24 25 26967 25 26977 26 26970 26 26980 27 26971 QTY 1 1 A R N N ln ln on 52 60 a N i CUTTER HEAD SECTION ASSEMBLY DESCRIPTION 3 8 x 3 8 x 2 7 8 Key 1 5 8 Clamp crossbar incl 2A 1 5 8 x 2 1 4 x 7 GA Washer 13 16 x 010 Shim washer 3 4
32. Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY S HS 105 106 Safety Rules Rev 7 7 2006 m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or com
33. N A 8811 1 Crossbar complete 4 24879 1 Crossbar puller pad assembly 1 19914 2 Crossbar puller clevis 5 24876 1 Crossbar puller tube assembly 2 3097 4 5 8NC x 4 1 2 HHCS GR5 6 24881 1 Crossbar puller screw assembly 3 230 4 5 8NC Hex nut 7 24885 4 Crossbar puller link Standard hardware obtain locally STUMP JUMPER OPTIONAL 2 3 REF PART QTY DESCRIPTION 4 1 12785 1 Stump jumper complete 2 32641 2 Stump jumper strap 3 230 8 5 8NCHexnut 4 1286 8 5 8 Heavy lock washer 5 692 4 5 8 Standard flat washer 6 5607 4 5 8NC x 1 1 2 Carriage bolt 7 32616 2 1 1 2 Blade pin special 2 54 Not included in stump jumper assembly used on 5106 only Standard hardware obtain locally 29977 Rev 1 23 2009 P ar t S 5 3 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 SAE SERI
34. NG W Never allow children or untrained persons to operate equipment B Keep bystanders away from equipment m Never allow riders on power unit or attachment B Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION W Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation B Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate 29977 Rev 1 23 2009 m Operate tractor PTO at 540 RPM 1000 RPM on Series cutters Do not exceed GENERAL TRACTOR REQUIREMENTS Mount on tractors of adequate size 4000 Ibs minimum weight for S105 and 5000 Ibs minimum weight for 106 Tractors should have a minimum 3 point lift capacity of 2500 Ibs for the S105 and 3000 Ibs for the 5106 Stabilizer bars must used on lower 3 point hitch arms to minimize cutter side to side sway An adjustable rigid top link must be used to achieve the tilt adjustments TRACTOR FRONT END STABILITY A WARNING m A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over c
35. PM Center frame includes gearbox and shields Counterweight box empty or Counterweight box filled w 400 Ibs Drive shaft shield A Frame brace bar 540 RPM 1 1 Gearbox pg 42 or 1000 RPM 1 5 1 Gearbox pg 42 1 2 NPT Check valve assembly Lift arm assembly 3 1 2 x 8 Hyd cylinder pg 46 1 2 x 1 4 Pipe reducing bushing 1 4 x 1 4 x 90 Elbow w 1 16 restrictor Category 2 hitch pin 1 1 8 drilled 1 4 x 1 4 x 2 Key A Frame half Rubber binding strap Slip clutch U joint and sq shaft pg 44 540 RPM Tubular shaft amp QD yoke 11 1 2 standard pg 43 or 540 RPM Tubular shaft amp QD yoke 18 1 4 long pg 43 or 1000 RPM Tubular shaft amp QD yoke 11 1 2 standard pg 43 or 1000 RPM Tubular shaft amp QD yoke 18 1 4 long pg 43 1 4 x 90 Hydraulic hose and fitting 1 4 Quick disconnect coupler 1 4 Quick disconnect nose assembly 1 4 Quick disconnect body assembly 1 4 1 Wire x 36 hydraulic hose 1 2 x 1 4 Pipe reducing bushing Oylinder and drive shield Fender valve mounting brace Valve bracket reinforcement Bottom fender valve bracket Upper fender valve bracket assembly 3 8 x 1 2 Pipe reducing bushing str 3 8M x 1 4F 90 Swivel street elbow 1 2M x 3 8 F 90 Swivel elbow 3 8 1 Wire x 60 hose and fitting 1 Spool 3 way valve pg 48 3 4 x 1 2 Pipe reducing bushing 1 2 x 3 8 Hydraulic hose coupler 1 2 LP x 70 Hydraulic hose Check chains w hardware optional Lower check chain bracket 3 8 Cha
36. PT Vent plug 12 1 Cylinder barrel 15 4391 8 1 2 NF Hex jam nut 16 25661 1 Cylinder rod clevis 17 6698 1 3 8NC Hex lock nut 18 23550 1 3 8 NC x 1 1 2 Socket head cap screw 19 26343 1 Cylinder rod 20 10475 1 Hyd cylinder complete single or 20 18725 1 Hyd cylinder complete double 1 21 4510 1 2 Pipe plug Prince Cylinder barrel 12 length is 10 5 8 long Diameter of cylinder rod 19 is 1 1 8 Cylinder was sold prior to 1971 REF PART QTY DESCRIPTION 1 1 Piston rod asy incl 13 14 16 19 2 23540 1 Sealkit includes 2A 2G 2A 1 1 1 8 ID Wiper seal 2B J 1 1 1 8 ID Leather back up washer 2C 0 2 1 1 8 ID O ring 2D 2 3 16 x 3 1 2 OD O ring 2E 1 3 32 x 3 4 OD O ring 29977 Rev 1 23 2009 21 DESCRIPTION 3 1 2 OD Back up washer 3 16 x 3 1 2 OD O ring Rod end housing Piston 3 4 NF Hex nut Tie rod 1 2 x 1 4 Pipe reducer bushing Cylinder butt end 1 4 x 1 3 4 Cotter pin 1 x 3 5 8 Clevis pin 1 2 Vent plug Cylinder barrel 7 8 ID Thread seal 3 4 ID Flat steel 1 2 NC Heavy hex nut Cylinder rod clevis 5 16 NC Hex lock nut 5 16 NC x 1 1 4 Cap screw GR5 Cylinder rod Hyd cylinder complete single or Hyd cylinder complete double 1 2 Pipe plug Prince Cylinder barrel 12 length is 10 1 6 long Diameter of cylinder rod 19 is 1 1 8 REF PART E 2 23540 2 000 28 22 20 2E SE 2G D 4 23354 5 39
37. PTO shaft can bottom out when operating over uneven terrain When PTO hitch pin distance is longer than 24 there may not be sufficient engagement when operating over uneven terrain Longer drive halves are available refer to parts list on page 40 A WARNING W Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove CUTTING HEIGHT amp ATTITUDE ADJUSTMENT Place tractor and cutter on a level area Lower cutting head parallel to ground but suspended in air Adjust tractor 3 point lower arms to position cutter center sec tion level from side to side and level with the cutting head On some tractors the left lift arm can telescope up or be locked down When using this cutter it must be locked down With center section height adjusted adjust tractor top link to position front of cutter head approximately 1 2 to 1 lower than the rear for normal cutting Gauge wheels may be adjusted to four different set tings Set the inside and outside wheels in the same hole at the desired cutting height Check chains are optional but are recommended Adjust check chains to carry the cutter level and at desired height when 3 point lift is released and allowed to return to its lowest position SIDE SKID ADJUSTMENT Side skids are designed to carry cutter head over uneven ground and minimize scalping With the cutting 14 Operation height set and cutter level set
38. Product 57 Replacement Parts Back Cover 56 Index INDEX OPERATION Attach Cutter to Tractor 14 Cutting Height amp Attitude Adjustment 14 General Mowing 15 Blade Selection 15 Brush and Ditch Bank Mowing 16 Cutter Head Lift 15 Tractor and Cutter Operation 15 General Tractor Operation 13 Pre Operation Check List 14 Side Skid Adjustment 14 Storage 16 Tailwheel Adjustment 14 Tractor Stability 13 Transport 16 OWNER SERVICE Blade Servicing 18 Installation 18 Removal 18 Sharpening 18 Chain Shielding Repair 19 Cleaning 19 Lubrication 17 Slip Clutch Adjustment 18 PARTS Parts Index 35 SAFETY Check Lists Delivery Dealer s Responsibility 28 Pre Delivery Dealer s Responsibility 28 Pre Operation Check List 14 Free Mower Safety Video Order Form 5 6 Safety amp Instructional Decals 10 Safety Rules 7 Safety Symbols Explained 2 TROUBLE SHOOTING 20 29977 Rev 1 27 2006 Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER
39. and secure with 5 8 NC lock nuts 76 Mounting A Frame on Center Frame See parts drawing on page 36 Attach A frame half 16 to inside surface of mounting arms using Category 2 mounting pin 14 Secure with 1 1 8 NF slotted hex nut 95 After assembling both sides of A frame assemble clevis pin 82 through top hole of A frame halves Secure clevis pin with two cot ter pins 56 Secure A frame brace bars 6 to outside of attaching lugs with two 3 4 x 2 hex head cap screws lock wash ers and nuts Attach top of brace bar to A frame using 3 4 x 4 1 2 hex head cap screw Be sure brace bars and sleeve 89 are installed in bottom hole and between A frame halves Tighten all bolts securely Torque hitch pin nuts to 300 Ibs ft and secure with cot ter pins 56 Connect top link and adjust so frame rides approxi mately level Connect front drive shaft to PTO shaft of tractor so that lock pins snaps into groove of PTO Be sure drive has adequate engagement and does not bind or bottom in any position Optional longer drive is available Lift Cylinder Installation See parts drawing on page 36 Remove shield 26 Connect lift arm 10 by using a 1 1 8 x 7 clevis pin 94 through frame and secure with a 1 4 x 1 3 4 cotter pin 57 Be sure pin is installed pointing forward If installed pointing backwards the end will interfere with and damage drive shaft Install cylinder butt end to lug located on the cross channel
40. ansport bar A raised cutter head can fall and crush Keep away never go underneath Lower cutter head after transport and for storage B Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Do not operate PTO during transport W Do not operate or transport on steep slopes 8 Safety B Do not operate or transport equipment while under the influence of alcohol or drugs Use additional caution and reduce speed when under adverse surface conditions turning or on inclines OPERATION m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never walk stand or place yourself or others under a raised wing or in the path of a lowering wing Hydraulic system leak down hydraulic sys tem failures mechanical failures or movement of control levers can cause wings to drop unexpect edly and cause severe injury or death m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is po
41. ary con trol valve may be used It has three positions pull out to raise push in to slightly lower and push all the way in and snap into detent to allow cutter head to float Tractor and Cutter Operation m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING m Keep bystanders away from equipment m Never allow riders on power unit or attachment This cutter is operated with tractor controls Engage the PTO control at idle rpm to prevent undue stress on tractor cutter drivelines and gearboxes Set tractor PTO speed and tractor throttle to operate at either 540 rpm or 1000 rpm depending on which model cutter you have Change ground travel by using higher or lower gears Be sure operator is familiar with all tractor con trols and can stop it and the cutter in an emergency The operator should give complete undivided attention to operating the tractor and cutter when mowing Operation 15 Brus
42. ausing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate You must use a center frame counterweight box filled with steel to a minimum 400 Ibs The use of 3 point mounted equipment can cause loss of tractor front end stability If there is any question at all of the tractor stability or the tractor rockshaft strength use a counterweight of approximately 400 Ibs or more on left end of cutter cen ter frame The rockshaft is required to carry all torsion load resulting from cutter head weight Adding weight to the left side of the cutter frame reduces the torsion load DB2310 Figure 1 Tractor Stability Operation 13 ATTACHING CUTTER TO TRACTOR The cutter is shipped with Category 2 hitch pins Optional Category 1 pins may be substituted Attach check chain keyhole plates one on each side of tractor top link attaching lug Attach cutter center section to tractor 3 point hitch Be sure to use adjustable rigid top link If tractor top link pin is too short use a 3 4 x 6 bolt PTO Drive Shaft The standard drive shaft for this cutter is intended for use with tractors having from 15 24 between the end of PTO shaft and hitch pin holes of lower 3 point lift arms when they are horizontal When PTO hitch pin distance is less than 15 slip tubes of
43. azor edge but leave at least a 1 1 16 blunt edge Do not sharpen back side of blade SLIP CLUTCH ADJUSTMENT A slip clutch is designed to slip protecting the gearbox and driveline should the cutter strike an obstruction When a unit sets for a long period of time such as win ter storage the clutch can rust and seize When this occurs loosen the spring tension and pry clutch plates apart Engage PTO and slip clutch Adjust clutch as specified The maximum the springs should be compressed on a standard clutch is 1 3 4 at dimension For a heavy duty clutch and wing drive clutches com press springs a minimum of 1 25 32 and a maximum of 1 13 16 at dimension A If a clutch continues to slip with springs compressed to the maximum settings check friction discs for exces sive wear Discs are 1 8 thick when new Replace after 1 32 wear Minimum disc thickness is 3 32 29977 Rev 1 23 2009 CHAIN SHIELDING REPAIR Inspect chain shielding frequently Replace any broken or missing chains as required CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using low pressure wate
44. brace 29 installing it on tire side of fender Drill four holes in fender and using back up bars 28 provided bolt bracket to fender If it is a wide flat top fender discard inner place and attach main bracket directly to fender again drilling four holes and using back up bars provided Using diagonal brace bar bending and drilling as required to stiffen fender and valve bracket if it is not rigid enough without it The narrow extension plate which extends forward on valve bracket is not used with single spool valve and may be knocked off if it is in the way On the inlet forward side of valve install a 1 2 x 3 8 adapter elbow Into this screw the 3 8 x 60 one wire braid hydraulic hose This hose must be attached to the tractor pressure system wherever it is appropriate You may have to consult the tractor manual or your dealer to find out where to attach this On the return outlet side of valve install a 3 4 x 1 2 reducing bushing followed by a 1 2 x 3 8 90 adapter elbow Position both elbows so hoses lie properly Install hose barb 37 into elbow fitting and on this push self clamping low pressure return hose This will have to return to tractor hydraulic system reservoir at appropriate spot Consult your tractor dealer or man ual Install other hose barb to tractor system and cut hose to desired length Install on the barbs NOTE Do not slip hose on until you are ready to leave it as hose cannot be removed
45. ck for cracks grooves nicks or bumps Replace housing shaft or sleeve if damage cannot be repaired by resurfacing with emery cloth Lubricate seal lip and carefully guide over sleeve or shaft using a blunt tool such as a letter opener Be careful not to roll seal lip under Do not use a knife blade as it will nick and ruin seal Place seal squarely on housing spring loaded lip toward inside of gearbox Select a seal driver a piece of pipe or tubing with an OD that will set on outside edge of seal but will clear housing A driver that is too small will bow seal cage and ruin seal Carefully press seal into housing preventing distortion to metal seal cage Seat vertical seal firmly and squarely against machined surface and horizontal seal flush with housing Distortion to seal cage or damage to seal lip will cause seal to leak Remove and replace seals damaged in installation Dealer Service 21 Removing Gearbox from Cutter Remove safety shielding Remove top cover and siphon gear lube from gearbox Remove drive lines Remove crossbar see Crossbar Removal Remove gearbox from cutter Gearbox Assembly Cutter Head Press cups into main housing until they seat against machined shoulders Press bearings onto shafts until they seat against machined surface next to gear Install vertical shaft into gearbox housing and horizon tal shaft into horizontal housing then press bearings on with sleeve until all free play is r
46. d hand machines must make sure that this manual is provided with the machine 29977 Rev 1 23 2009 Introduction 3 SPECIFICATIONS S105 S105Q S106 S106Q Cutting Width 60 60 72 72 PTO Speed rpm 540 1000 540 1000 Blade Tip Speed feet per minute 11 451 14 137 10 178 12 566 Minimum Tractor Weight Recommended 4000 Ibs 4000 Ibs 5000 Ibs 5000 Ibs Minimum Tractor HP Recommended 40 HP 40 HP 50 HP 50 HP Minimum 3 Point Lift Capacity 2500 Ibs 2500 Ibs 3000 Ibs 3000 Ibs Cutting Height Depending on 3 point hitch 1 1 2 12 3 Point Hitch Category 1 pins are available Category 2 Offset from Centerline Tractor PTO to Inside Edge of Cut Approximate 63 Transport Width from Centerline PTO to Right Side with Head Raised Approximate 70 GENERAL INFORMATION A WARNING m Some illustrations in this manual show the cut ter with safety shields removed to provide a better view The cutter should never be operated with any safety shielding removed The purpose of this manual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be g
47. d tailwheel and will absorb some shock loading very well Stump Jumper Optional Remove blade pins and blades from crossbar Remove straps from pan assembly Discard 3 16 thick spacer which is under keyhole plate Install one strap on stump jumper Slide over crossbar Install second strap Align blade pin holes Insert blade pin through blade stump jumper and crossbar Secure with keyhole plate lock plate and 1 2 bolt Use as many blade pin shims as necessary so all freedom is taken from blade pin Reassemble straps to pan as shown Control Valve Installation Optional The valve provided is a single spool valve set up for use with open center hydraulic systems Refer to page 27 for instructions to convert it for use with closed center systems Tractors with closed center systems include Ford John Deere MF1100 1300 Oliver 1755 1855 1955 and MM 1968 and later If tractor has an open center system and pump delivers more than eight gallons per minute continuous flow larger hoses and fittings in the valve will be required The valves will handle 25 gallons per minute flow Con sult your tractor manual or dealer if necessary for type and capacity of your tractor hydraulic system 29977 Rev 1 23 2009 Position valve on top of bracket as shown and secure with 3 8 x 2 1 2 bolts Then position fender bracket on right hand fender so controls are convenient to the operator If it is a narrow type fender also use inner
48. e clevises using crossbar puller links 7 to space it away from crossbar Place hydrau lic jack on square tube so end of jack presses against end of gearbox shaft Slowly apply force with hydraulic jack NOTE Hydraulic jack will not operate if tipped more than 90 It may be necessary to apply heat to break Loctite bond on crossbar Use caution to prevent bend ing crossbar when using either removal method Installation The anti wrap washer 2 was added as an inline pro duction change Your cutter may not be equipped with the anti wrap washer 2 It is designed to minimize for eign material wrapping around the gear shaft and caus ing seal damage You may order an anti wrap kit for installation on your cutter Select the 1 5 8 ID x 2 5 16 OD x 7 GA washer 1 from the shim pack and install as shown Install the anti wrap washer 2 next to the 7 GA washer as shown 29977 Rev 1 23 2009 1 1 5 8 x 2 5 16 x 7 Washer CD4002 2 Anti wrap washer 3 Crossbar Figure 7 Anti Wrap Washer Installation Shimming A properly shimmed crossbar is essential to obtain good gearbox bearing life Make sure the gearbox ver tical shaft bearing adjustment is correct Bearings should be just tight enough to remove all free play You should feel a slight drag caused by the seals but not enough drag to indicate pre loaded bearings Dealer Service 23 NOTICE m Incorrectly shimmed crossbars can cause costly damage t
49. e into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct m Settractor hydraulic relief valve at 2500 psi 170 bars 17 000 kPa to prevent injury and equipment damage due to hydraulic system failure m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Make sure attachment is properly secured adjusted and in good operating condition Safety Rules continued on next page Safety 7 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety Rules continued from previous page m Power unit must be equipped with ROPS ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over
50. e off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 12 Sa fe ly 29977 Rev 1 20 2006 OPERATION The operator is responsible for the safe operation of the cutter The operator must be properly trained Operators should be familiar with the cutter the tractor and all safety practices before starting operation Read the safety rules and safety decals on page 7 through page 12 This machine is a heavy duty cutter designed for ditch bank and side bank mowing Five foot and six foot cut ting heads are available in 540 rpm and 1000 rpm mod els The 1000 rpm unit is designated with the marking 1000 rpm on the front and rear center frame and the input gearbox has 1000 rpm tag attached to it m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNI
51. e the seal in back of valve Replace it the same way slip spool back into its normal position and reas semble Fitting leakage Use a thread sealant on all fittings to prevent leakage Dealer Service 27 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made 28 Dealer Check List Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition Replace if dam aged Properly attach implement to tractor and make all necessary adjustments Check all bolts to be sure they are tight Check and grease all lubrication points as identi fied in Service Check that blades have been properly installed DELIVERY CHECK DEALER S RESPONSIBILITY Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules
52. el bolt 5 14255 1 18x9 5x8 Rib tire and 5 hole A A 1 18 9 5 x 8 6 Ply rib tire wheel HUB ASSEMBLY FOR PNEUMATIC TAILWHEEL DB 2316 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 14130 1 5 Bolt wheel hub with axle 8 2305 2 Bearing cup 2 3626 1 1 14 UNS Hex nut 9 14132 1 5 Bolt wheel hub with cups 3 3689 1 1 Standard lock washer 10 1257 1 3 4 Standard flat washer 4 14131 1 Tailwheel axle assembly 11 5849 1 Slotted nut 1266 1 3 16 1 1 2 Cotter pin 12 14133 1 Hub caps with grease fitting 6 314 1 Seal for 1 1 2 shaft 13 1 Straight 1 4 tapered thread grease 7 2303 2 Bearing cone fitting for hub caps Standard hardware obtain locally 5 0 P ar t S 29977 Rev 1 23 2009 REF PART 1 12577 2 11131 2 15580 3 4674 4 11011 5 1972 6 12436 7 11872 8 1285 9 3097 10 12006 11 12443 12 12449 13 10260 14 12447 15 11043 16 12889 17 12881 QTY MM NN W NN NN TAILWHEEL ASSEMBLY ef de x 29 E 22 5 e CEA NR 15 CAN EC e AN EA 30 dg CD6814 DESCRIPTION REF PART 4 x 8 Tire w rim 5 wide 18 12907 Tailwheel with 1 hole 4 offset side arm used with light 2302 hub 19 1257 assembly only Tailwheel clevis 20 494 3 8 x 2 Spirol pin 21 692 1 1 2 x 1 5 8 x 1 1 2 Bronze bushing 22 15277 1 4 28 Tapered thread grease fitting Tailwheel arm asy incl bushings 23 314 3 4 x 11 1 16 Clevis pin 24 310
53. emoved similar to adjusting front wheel bearings on an automobile Check by spinning housing It should turn freely If bearings are too tight hold housing and rap gear shaft with a lead hammer Do not leave bearings adjusted too tight Proper adjustment is essential to good bearing lift Install the vertical and horizontal shaft seals After seating the seal on the vertical shaft depending on when the gearbox was manufactured there are two options 1 Place a 1 5 8 ID x 2 31 32 OD washer over the shaft and into the neck of the gearbox housing You will need to tap this washer in place until the gearbox is installed on the cutter 2 Press a 1 5 8 ID x 2 3 4 OD washer and a washer retainer firmly against the seal Bearing adjustment on the vertical shaft is set with the sleeve and maintained with proper crossbar shimming Bearing adjustment on the horizontal shaft is set with the sleeve and maintained by tightening a large hex nut against the sleeve installing a dowel plug in the nut and tightening a set screw against the dowel Prior to installing the nut clean the threads on the nut and the shaft and apply two drops of Loctite on the threads Horizontal Housing Installation With the housing assembled place the square O ring on the housing and install to gearbox tighten the four bolts evenly Turn the gears against each other to determine how they rotate They should turn freely If there is a spot where they turn hard
54. eneral in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is clockwise as viewed from the top of the cutter 4 Introduction 29977 Rev 11 23 2009 BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers j Safety Training AEM Eu Make a Difference ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s Manual so please review this manual thoroughly before operating your new mowing equipment Safety Video O
55. ese points top cover vertical or horizontal seals and at the square ring between side housings and gearbox Leakage is a very serious problem and must be cor rected immediately 29977 Rev 1 23 2009 Leakage at the horizontal seal top cover or between the housing and side covers and side gear housings can be corrected without removing gearbox from cutter The sealant recommended for gearbox repair is Per matex Aviation 3D Form A Gasket or equivalent Leakage Repair Repair top cover leakage by removing and cleaning top cover and top of gearbox Use care to prevent foreign material from entering the gearbox Apply a thin coat of Permatex to top of gear box and cover bolts Install a new gasket and replace Repair horizontal seal leakage between side hous ing and gearbox remove top cover and siphon gear lube from box Remove the leaking seal and replace refer to Seal Installation Use care to prevent rolling seal lip under Repair leakage between side housing and gearbox by removing housing and replacing square O ring Be sure to reinstall shims when install ing side housing Seal Installation Proper seal installation is important An improperly installed seal will leak and could result in gearbox fail ure Clean area in housing or cap where seal outer diame ter seats and apply a thin coat of gasket sealant Inspect gear shafts and sleeves Pay specific attention to areas where seals seat Che
56. ey before performing any mainte nance or service m When completing a maintenance or service function make sure all safety shields are in good condition and properly installed before placing cut ter in service A CAUTION m Always use personal protection devices such as eye and ear protection when performing mainte nance and service functions GEARBOX MAINTENANCE Read this complete section before any repair Many steps are dependent on each other Always maintain gearboxes half full of 90W gear lube Be sure proper vent plugs are installed in wing gear boxes Troubleshooting is an important part of gearbox main tenance Check for leakage and bad bearings Leakage may be caused by a vent plug not venting The vent plug has an internal relief valve set at approx imately 5 psi Remove plug apply low air pressure to bottom of plug and be sure it is venting out the top Operating gearboxes over half full of gear lube may also cause seals to leak Also check for cracks in hous ing If either of these conditions exists correct them clean up area where leakage was evident put cutter back into service and check area for leakage Bearing misadjustment or failure is indicated by noise and excessive side and end play in gear shafts If noted readjust bearings or disassemble and inspect bearings Excessive end play in vertical shafts may also indicate crossbars are not properly shimmed Leakage may occur at th
57. gs Snap ring Journal cross Figure 14 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 15 Figure 15 Dealer Service 25 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 16 CD1386 Figure 16 3 Clamp cup in vise as shown in Figure 17 and tap on yoke to completely remove cup from yoke Repeat step 2 amp step 3 for opposite cup CD1387 Figure 17 4 Place universal cross in vise as shown in Figure 18 and tap on yoke to remove cup Repeat step 3 for final removal Drive remaining cup out with a drift and hammer 26 Dealer Service Figure 18 U Joint Assembly CD1389 Figure 19 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a 29977 Rev 1 23 2009
58. h and Ditch Bank Mowing A WARNING m Never direct discharge toward people animals or property W Do not raise cutter head with PTO engaged raised cutter head exposes blades and increases thrown object hazards Always operate with cutter head close to surface being cut When operating this cutter on ditch banks and cutting brush the operator must be alert Should the cutter hit an obstruction the front of the tractor will usually slide toward the ditch to the right It would be possible to run the tractor and cutter into the ditch if mowing speed is too high or operator is not alert On steep banks it may be necessary to use the left turning brake to coun teract the load occurring when cutter is hitting brush This cutter can handle brush up to 3 without serious damage if reasonable judgement is used Sometimes in ditches it is well to raise the center section and cut ter head as high as needed and then lower it gradually onto top of brush This will produce a good shredding job and usually is the best method for heavy brush When mowing steep banks with cutter on the uphill side it is possible to raise cutter head high enough to over center and make it difficult to lower When this occurs it will be necessary to maneuver tractor to cause lowering to take place TRANSPORT A WARNING W Before transporting stop tractor PTO raise cutter center section then raise cutter head and install transport bar
59. hazardous situation which if not avoided could result in minor or moderate injury e DHE Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY 70005 2 Introduction TABLE CONTENTS INTRODUCTION u a aaa p aa Oeo Ue erp ts 2 SPEGIFIGATIONS z aa deed e RARE EH LER Eae Qa d 4 GENERAL INFORMATION I n 4 SAFETY VIDEO ORDER 5 SAFETY RULES cecidere dtc OM Dude aloe Leges 7 SAFETY DECALS cede e AY oes UR Ee er Ry dus 10 OPERATION puas Eee eet eate ee CE SD me Du dre e atte efe 18 OWNER SERVICE can end bie hum a Tue avide ve p oe 17 TROUBLESHOOTING 20 DEALER SERVICE Vie x a ttl s UD eroe 21 DEALER CHECK LISTS ipee pt EE e Duce te does 28 ASSEMBLY EE 29 PARTISAINBEX kinh cha oat paves u Dama 35 BOLT TORQUE CHAT 54 BOLT SIZE CHART AND ABBREVIATIONS 55 INDEX EE 56 PRODUCT WARRANTY 0 00000 eee eee teens 57 REPLACEMENT PARTS BACK COVER LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and secon
60. ide of top link It may be necessary to replace top link pivot pins with long 3 4 x 6 bolt provided Adjust chains as required to carry cutter at desired height and angle Counterweight Installation Optional This cutter throws a considerable side load on the 3 point hitch which results in torsion in cross shaft of trac tor If tractor has a fairly small cross shaft it is advis able to use a counterweight on the left of center frame This counterweight as provided weighs 400 lbs and bolts in place as shown on page 36 Also suitcase weights may be used in place of the counterweight box Use as many as required to attain the 400 Ibs counter weight An empty counterweight box may also be pur chased which if filled with steel punch slugs will weigh approximately 400 lbs Use at least 400 lbs more weight will not be harmful to the machine and may be of some help 29977 Rev 1 23 2009 Tailwheel Optional The tailwheel is ideal for mowing on relatively level ground orchards etc It may not be too useful when mowing ditch banks and rough ground To install tailwheel position angle frame with cross pipe of tailwheel frame between two forward lugs on center frame and install long pin provided Attach spring cup assembly between the two rear lugs provided on center frame Height adjustment is accomplished by positioning spring cup attaching bolt into different holes in tailwheel tubular member This is a spring mounte
61. in 32 link amp check lug Gearbox shield Quick coupler bushing kit optional Tailwheel asy w lam tire pg 51 or Tailwheel tire pg 49 Complete decal set 29977 Rev 1 23 2009 REF 47 47 47 48 49 REF 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 PART QTY DESCRIPTION 7112 1 Cat2 hitch bushing adapter kit bush ings only for Cat 1 pins or 13010 1 Cat2hitch mounting pin kit mounting pins with 7 8 NF thread or 23101 1 Cat 1 hitch mounting pin kit 3 4 NF thread pins with 1 1 8 sleeves 1 Integral U joint shield kit pg 45 26639 1 Inner drive shield HARDWARE PART DESCRIPTION 1266 3 16 x 1 1 2 Cotter pin 1285 1 4 x 1 1 2 Cotter pin 923 1 4 x 1 3 4 Cotter pin 839 3 8 NC x 1 HHCS GR5 12400 3 8 NC x 1 Sheet metal screw 1017 3 8 NC x 1 1 4 HHCS 3282 3 8 x 2 1 4 Lynch pin 2290 3 8 NC x 2 1 2 HHCS GR5 565 3 8 Standard flat washer 838 3 8 Standard lock washer 835 3 8 Hex nut plated 23479 1 2 x 5 HHCS GR5 11900 1 2 NC Flanged hex lock nut 4097 5 8 x 1 1 2 Clevis pin 902 5 8NCx2HHCSHT 12274 5 8 NC x 2 1 4 HHCS 23141 5 8 NC x 3 1 2 HHCS HT 11043 5 8 NC x 7 1 2 HHCS HT 10635 5 8 x 1 3 4 x 14 GA Cup washer 1598 5 8 NC Hex jam nut 230 5 8 NC Hex nut 6239 5 8 NC Hex lock nut 3632 5 8 Standard SAE flat washer 484 5 8
62. in both and fittings are installed in one port and To convert a 18725 cylinder to a 10475 cylinder Remove tie rod hex nuts 15 and tie rods 6 Rotate rod end housing 180 so ports are on opposite sides Reinstall tie rods and hex nuts Torque to 55 Ibs ft Woods purchases hydraulic cylinders from various manufac turers These cylinders have small dimensional differences Each cylinder has a brief identification note Read each note and find the dimensions or identification features for your cyl inder After establishing identification use the corresponding parts list Lantex or Hydroline Stamped or cast on butt housing item 8 or rod end housing item 3 REF PART QTY DESCRIPTION 2 23540 1 Seal kit includes 2A 2G 2A 1 1 1 4 ID Wiper seal 2B 1 Rod back up ring 2C 2 1 1 4 ID O ring 2D 2 3 16 x 3 1 2 OD O ring 2E eee 1 3 32 x 3 4 OD O ring 2F 2 3 1 2 OD Back up washer 28 1 Piston seal kit 3 26338 1 Rod end housing 4 25497 1 Piston 5 25496 1 1 14 UNS Jam nut 6 4 Tie rod 7 11893 1 1 2 x 1 4 Pipe reducer bushing 8 25494 1 Cylinder butt end 9 923 4 1 4 x 1 3 4 Cotter pin 46 Parts ports Vent plug is not required is double acting cylinder 10475 is a single acting cylinder Hoses vent plug is installed in another port DC1105 REF PART QTY DESCRIPTION 10 1631 2 1x 3 5 8 Clevis pin 11 11975 1 1 2 NPT Vent plug or 11 23547 1 1 4 N
63. ions may be obtained by contacting ALITEC Woods Equipment E A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA iri 800 319 6637 tel 800 399 6637 fax Ww frre WAIN ROY www WoodsEquipment com WOODS F 3079 Rev 11 24 2008 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of
64. ished and the desired results Cutter Head Hydraulic Lift The cutter head is raised with a 3 1 2 single acting hydraulic cylinder The cylinder which lifts only may be controlled by either tractor hydraulic controls or an optional auxiliary hydraulic valve The head is lowered by gravity There is an orifice restrictor in the hydraulic line to con trol the fall NOTICE m Always raise center section before raising or lowering cutter head This will provide clearance for the inside gauge wheel Failure to raise center section will result in rolling tire off of rim W Never install a double acting cylinder as dam age to the cutter will occur When mowing set hydraulic valve in the float position This will allow cutter to follow the ground contour 29977 Rev 1 23 2009 Always use the tractor hydraulic system with built in float when available On tractors with closed center systems that do not have float you may lock the con trol in the down mode This will allow the head to float Do not lock the control in the down mode on tractors with open center systems Refer to the tractor owner s manual or contact your dealer if you have questions as to the type of hydraulic system used on your tractor Operate the open center system that does not have a float with the control in the neutral position This will allow cutter head to float up when encountering an obstruction For tractors without hydraulic controls an auxili
65. k clip ge N Keyhole plate 3 16 Spacer Shim 20 ga Shim 18 ga Crossbar assembly Blade Blade pin Gees 1 2 3 4 5 6 7 8 9 Figure 4 Blade Removal 18 Owner Service Blade Installation Apply liberal coating of Never Seez or equivalent to blade pin and crossbar hole Make sure blade is offset away from deck with cutting edge toward direction of rotation Install pin 9 through blade 8 and push up tightly against crossbar 7 Install as many spacers as possible allowing enough space for keyhole plate 3 to slide into groove of blade pin Keyhole plate 3 must be installed with formed ears up as shown Insert lock clip 2 over keyhole plate and into blade pin groove and secure with bolt 1 When installation is complete blade should be snug but still swivel on pin without excessive force Retain any spacers not used in shim ming blade to be used when either installing new blade or when blade wear occurs NOTICE m Crossbar rotation is counter clockwise when looking down on the cutter m When sharpening blades grind each blade the same amount to maintain balance When replacing blades replace in pairs Unbalanced blades will cause excessive vibration which can damage gear box bearings Vibration may also cause structural cracks in cutter housing Blade Sharpening Always sharpen all blades at the same time to maintain balance Follow original sharpening pattern Do not sharpen blade to a r
66. ld Installation Refer to page 38 Remove four gearbox cover bolts Place shield 34 over gearbox and reinstall bolts Blade Installation Raise cutter The cutter blades are shipped separately Remove bolt spacer plug keyhole plate and spacer plates Drop the blade pin out Discard shipping spacer Install pin upward through blade Be sure blade is right side up Reinstall pin Replace spacers and keyhole plate If the fit is too tight one of the thin spacers may be removed Reinstall spacer plug and bolt It is not necessary to torque the bolt excessively Assembly 31 Tire and Skid Assembly Installation Refer to parts drawing on page 38 The mower is shipped with skids assembled to rear corners If tires and wheels are used assemble the solid lami nated tire 24 to cutter frame with one lock washer 62 and secure with one 1 NF hex nut 61 If skids are used instead of wheels install two 3 4 x 2 1 4 hex head cap screws 57 3 4 standard flat washers 58 and a 3 4 x 1 x 1 7 8 sleeves 56 Secure with a 3 4 NC hex lock nuts 59 Tires or skids may be adjusted up or down for desired mowing height Cutter should be adjusted so rear outer skid does not carry any weight under normal conditions as it encounters considerable side slipping action when turning The inner side skid should be adjusted to pre vent cutter from scalping but so it does not ride on the ground in normal mowing Adjust front skids s
67. ly Adjust so center frame and cutter frame ride with front slightly lower than rear for normal mowing For varia tions see instructions in Operation section Reinstall the shield on the cutter Chain Shielding Installation AA DANGER m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Chain shielding is bolted to front and rear of cutter with a 1 2 x 1 1 4 hex head cap screws 47 and 1 2 NC flanged lock nuts 49 Chain shielding should be installed as shown on page 38 Check Chain Installation Check chains are used to act as lower limit stops when lowering center frame They will also prevent the cutter from settling when tractor hydraulic system will not hold the load on the 3 point hitch To install bolt end of chain to diagonal brace of 3 point hitch in holes provided Position chain on underneath side of plate and install bolt up through chain and through plate Connect the keyhole hook plates one on either s
68. m ged National Fine 5 National Pipe Straight Mechanical VR RE National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM O Ring Boss m Pitch deeg o ND TC Pounds per Square Inch Po OR EE Power Take Off OD hers DE EROR Quick Disconnect PRP Right Hand ROPS Roll Over Protective Structure PPM E TT Revolutions Per Minute FEP a Right SAB eti Society of Automotive Engineers UNG Unified Coarse UNE De Bona pads Unified Fine M Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 55 ASSEMBLY Dealer Set up Instructions 29 DEALER CHECK LISTS Delivery Dealer s Responsibility 28 Pre Delivery Dealer s Responsibility 28 DEALER SERVICE 1 Spool 3 Way Valve 27 Crossbar Installation 23 Removal 22 Shimming 23 Gearbox Maintenance 21 Assembly Cutter Head 22 Assembly Input 22 Horizontal Housing Installation 22 Leakage Repair 21 Output Shaft Installation 22 Removal 22 Seal Installation 21 Spring Loaded Wheel Yoke Adjustment 27 Universal Joint 25 Assembly 26 Disassembly 25 Repair 25 GENERAL Abbreviations 55 Bolt Size Chart 55 Bolt Torque Chart 54 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Warranty
69. machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax WAIN ROY www WoodsEquipment com H e WOODS 1995 Woods Equipment Company rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
70. nately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION W Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way TRAINING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death If you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment quickly in an emergency W Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions m
71. nical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper Rev 1 23 2009 HS 105 106 Safety Rules Rev 7 7 2006 ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer m Make sure attachment is properly secured adjusted and in good operating condition B Keep all persons away from operator control area while performing adjustments service or maintenance B Make certain all movement of equipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely fastened m Do not handle blades with bare hands Careless or improper handling may result in serious injury m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged B Never perform service or maintenance with engine running m Do not disconnect hydra
72. o bearings and gearboxes Follow Crossbar these steps to obtain a properly shimmed crossbar 3 4 x 2 1 2 x 1 4 Flat washer Shims CD3747B Figure 10 Figure 8 NOTICE 1 Using emery cloth 220 or finer remove surface m Failure to accomplish step three as outlined rust Loctite and foreign material from gearbox will result in an improperly shimmed crossbar and vertical shaft and hole in crossbar gearbox bearing failure 3 Install crossbar on gearbox vertical shaft without key in keyway Make sure crossbar is seated firmly against washer covering oil seal in gearbox neck Do not drive crossbar on vertical shaft If crossbar will not install easily repeat step one until it will Select shim pack Add shims until they are level with shoulder in crossbar point A The washer 1 should only be used if using anti T wrap washer Press shims in place very tightly and feel to see if more shims are needed When you reach the point where adding one more shim will extend above crossbar shoulder do not add that shim Figure 9 2 Apply Locquic primer to gearbox vertical shaft and hole in crossbar Wipe off with clean cloth and reapply This reduces Loctite curing time Do not reapply blue Loctite until all solvent smell has gone NOTE Omit step 2 when installing a clamp type crossbar Figure 11 24 Dealer Service oee 4 When you are certain you have correctly
73. o they prevent scalping and so they will carry cutter when the tractor goes through a low spot When skids are used the weight of the cutter should be carried on the tractor and not on skids or rapid wear will result After desired height has been selected bolt left and right wheel guards in place Secure with 1 2 x 1 3 4 carriage bolt and 1 2 flanged lock nut Lubrication Fill both center and cutter gearboxes half full of 90 EP gear lube or similar transmission oil These boxes are sealed If there is no leakage only occasional oil checks are required Check for leaks in the hydraulic system On cutter gearbox remove top plug and replace with special vented pipe plug from box of parts Checking the Machine Raise and lower the 3 point hitch very carefully and be sure drive shaft does not tend to bottom in any position and that it does not come apart or get too loose in any position If the drive shaft is too short there are alter nate tubular drive units available Raise and lower cutter frame very carefully being sure none of the bolt heads interfere with drive linkage etc and that drive shaft slides freely and works properly Cutter should raise to approximately a vertical position Start cutter slowly and be sure blades don t interfere with anything The drive must operate smoothly and freely Now raise and lower the cutter slowly with drive shaft turning and again check for interferences or prob lems 32 Assemb
74. ock of inner drive assembly and attach with bolts 12 and lock nuts 11 Do not tighten hardware at this time Install inner shear sleeve 14 into end of U joint sleeve and work snap ring 15 into groove to retain shear sleeve 14 Install inner drive 3 into gearbox on center section With keys in place in cutter head gearbox shaft slide outer drive onto shaft align hole in inner shear sleeve gear shaft and U joint sleeve and install hard shear pin 17 Retain with cotter pin 16 Attach drive joint support arms 23 amp 6 to side drive mounting points 1 amp 4 Insert bolt 10 through hole in mounting point 1 place sleeve 21 over bolt and install cup washers 20 with cups toward sleeve Install this assembly through support arm 2 apply Loctite to bolt then install jam nut 19 and tighten Secure with nut 18 Repeat this procedure for support arm 6 using bolt 13 Insert grease zerk into threaded hole on end cap of drive shaft shield For location see page 36 item 99 Tighten as required 29977 Rev 1 23 2009 Side Shield Installation Refer to parts drawing on page 36 Install inner drive shield 49 over outside of plates on outer drive 1 Tighten all hardware Attach cylinder and drive shield 26 with four self tapping screws Install drive shaft shield 5 over end of drive shaft that protrudes through the center section gearbox with self tapping screws Cutter Head Gearbox Shie
75. of center frame by using pin furnishing in butt 30 Assembly end of cylinder Discard pin in rod end and replace with 1 x 3 clevis pin 93 found in bag of parts Remember to install pin pointing forward or damage to drive shaft will result Connect rod end to lift arm by using the 1 x 3 clevis pin 93 Secure with a 1 4 x 1 1 2 cotter pin 56 Be sure sleeve 91 is installed in lift arm as shown and that the check valve plug 8 in base of inder is on bottom side and rod end fitting is on top Install a 1 2 x 1 4 reducing bushing followed by a 1 4 90 swivel street 1 16 restrictor elbow in end of der Use pipe thread compound and tighten securely Position with port pointing inward Connect 1 4 x 90 long hydraulic hose 20 to swivel fit ting Run hose through loop provided on mounting arm and using rubber binding strap attach hose to A frame where it will stay clear of slip clutch The front end of this hose must be connected to tractor hydraulic sys tem If the tractor has a valve or if you are using the control valve 35 it must be connected as shown It is desirable to connect the hose through a quick cou pler if provided on the tractor A 1 2 x 1 4 reducing bushing is provided to adapt to the tractor quick cou pler If a Woods valve is used connect end of this hose to quick coupler provided with valve To other end of quick coupler connect the 36 hydraulic hose furnished with valve Connect hose
76. r spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint DB1706 1 Clutch 9 Compression spring 2 amp 10 Flange lock nut 3 If a pressure washer is used follow the advice of the pressure washer manufacturer 3 Clutch back up plate 11 Bolt 4 Clutch back up plate 12 Lock nut e machine and replace damaged 5 Friction disc 13 Sleeve Gig Gand down scratches and the edges of areas of 6 Yoke amp plate asy 14 Bolt oa 3 i missing paint and coat with Woods spray paint of 7 Bushing 15 Nut matching color purchase from your Woods 8 Clutch hub w bushing 16 5 8 NC x 3 1 2 Bolt dealer Replace any safety decals that are missing or not Figure 5 Slip Clutch Adjustment readable supplied free by your Woods dealer See Safety Decals section for location drawing 44 m Owner Service 19 TROUBLE SHOOTING Problem Possible Cause Solution Does not cut Dull blades Worn or broken blades Incorrect PTO speed Ground speed too fast Drive not functioning blades do not turn when PTO is running Gearbox malfunction Excessive clutch slippage Sharpen blades Replace blades Replace pairs only Be sure PTO speed is set at 540 or 1000 RPM Make sure to check
77. r and chain for transport Never leave tractor unattended with unit in raised position Ges 7 PN 19924 A WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH N p Check for leaks with cardboard never use hand Before loosening fittings lower load release pressure and be sure oil is cool 19924 B m Consult physician immediately if skin penetration occurs GUARD MISSING DO NOT OPERATE 29977 Rev 1 20 2006 Sa fe ly 1 1 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 8 PN 32241 DANGER hk K KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CONTACT W DO NOT STAND ON OR NEAR MOWER WHEN RUNNING W FULL CHAIN SHIELDING MUST BE USED TO COMPLY WITH OSHA AG STANDARD 1928 57 SAE J232 AND ANSI B71 4 UNLESS IT INTERFERES SUBSTANTIALLY WITH MOWER FUNCTION DURING AG USE IF NOT FULLY SHIELDED STOP OPERATION WHEN ANYONE COMES WITHIN SEVERAL HUNDRED FEET 32241 9 PN 26483 CAUTION LOOK AND LISTEN FOR ROTATION DO NOT OPEN COVER UNTIL ALL COMPONENTS HAVE STOPPED 6483 H BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or com
78. rder Form 8 2 2005 S a f e t y 5 Also available from the Association of Equipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual English Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org or Universal Lithographers Inc Email Q ulilitho com 800 369 2310 tel 866 541 1668 fax Free Mower Cutter Safety Video Order Form Y Select one VHS Format VHS01052 Safety Video DVD Format DVD01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 6 S a f e y Safety Video Order Form Rev 2 6 2006 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety is a primary concern in the design and manufacture of our products Unfortu
79. rely block all sections of this equipment before working underneath Block ing up prevents cutter dropping from hydraulic leak down hydraulic system failures or mechani cal component failures m When transporting the machine or working on the underside attach lock up bar as shown on page 16 m Make sure shields and guards are properly installed and in good condition Replace if damaged B Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers Operate tractor PTO at 540 RPM 1000 RPM on Q Series cutters Do not exceed ll A CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate LUBRICATION 4 WARNING B Lower cutter head to ground shut off tractor engine and remove key before servicing Do not let excess grease collect on or around parts particularly when operating in sandy areas Figure 3 shows the lubrication points The chart gives the frequency in operating hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Some reference numbers have more than one location be sure to check number of points Use an SAE multi purpose
80. rossbar removal it is necessary to gain access to bottom side of cutter Raise cutter and securely block up You may use either puller screw 6 or a small hydraulic jack to remove crossbar See Figure 6 Loosen bolts on crossbar clamp Remove bolt retaining washer by prying washer up and breaking weld Remove washer and bolt Remove blades from cross bar see page 18 Assemble clevises 1 to each end of crossbar utilizing blade pins spacers keyhole plates and blade pin clips Position tube assembly 5 with threaded nut toward crossbar Install pad assembly 4 in nut on square tube assembly Bolt square tube assembly to the clevises using 5 8 x 4 1 2 bolts 2 Insert puller screw assembly 6 into square tube assembly 5 and tighten against pad assembly 4 an gear shaft as shown For best results strike head of puller screw with a sledge hammer while tightening screw with a wrench If crossbar has been installed with Loctite it may be necessary to apply heat greater than 500 F to crossbar to break Loctite bond 29977 Rev 1 23 2009 Clevis 5 8 x 4 1 2 Bolt 5 8 Nut Pad assembly Tube assembly Puller screw assembly Crossbar puller link Figure 6 Crossbar Puller To remove crossbar with hydraulic jack install the cle vis 1 using the blade pin spacers keyhole plates and bolts to each end of crossbar Position square tube 5 with threaded nut portion down Attach square tube to th
81. sher used alone or 1 5 8 ID x 2 3 4 OD x 10 GA Flat washer used with item 12 Gearbox washer retainer 062 x 4 1 2 ID x 5 Gasket Gearbox cover with plugs Housing with cups Horizontal housing with cups 3 8 NC x 3 4 HHCS GR5 5 8 NC x 1 1 2 HHCS GR5 1 2 NPTF Vented pipe plug 5 16 x 5 32 Dowel plug 3 8 NC x 3 8 Flat point socket set screw 1 Breather vent pipe plug not shown Standard hardware obtain locally Parts 41 INPUT GEARBOX ASSEMBLY CLEAN amp APPLY 2 DROPS OF LOCTITE 1 TO THREADS BEFORE INSTALLING NUT ei DC2108 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 25731 1 540 RPM Gearbox 1 1 or 14 11555 2 Bearing cup 3 81 OD 1 33315 1 1000 RPM Gearbox 1 5 1 15 11556 2 Bearing cone 2 25 ID 2 4510 1 1 2 Pipe plug 16 17069 1 540 RPM 1 1 Horizontal gear and 3 1686 4 3 8NCx3 4 HHCS GR5 shaft or 4 23051 Gearbox cover 16 33317 1 1000 RPM Horizontal gear and shaft 5 11442 1 062 x 4 1 2 ID x 5 Gasket 17 10055 1 1 8 Square x 5 1 4 OD O ring 6 18088 1 540 RPM Input gear shaft asy 1 5 or 18 11209 1 010 Gearbox gasket or 6 33316 1 1000 RPM Input gear amp shaft asy 18 17215 1 005 Gearbox gasket 7 11114 2 Bearing cone LM501349 19 17073 1 Wing bearing cap cup amp seal 8 25733 1 Gearbox housing with cups 20 7832 4 5 8 NC x 1 1 2 HHCS GR5 9 11115 2 Bearing cup LM501310 21 23675 1 Breather vent pipe plug 10 11553 2 Seal for 2 25 shaft double lip 22 7127 5 16 5 32 Dowel plug
82. spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove m Operate tractor PTO at 540 RPM 1000 RPM on Series cutters Do not exceed A CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Drive Shaft Installation Cut Drive Shields NOTE The driveline shielding must be cut to dimen sions given before installing of front drives 1 Remove approximately 1 inch of material from bell shield so it will not interfere with slip clutch during operation See Figure 20 29977 Rev 1 23 2009 Remove 1 Figure 20 Slip Clutch Bell Shield 2 Cut slip clutch drive shield to 8 3 4 as shown in Figure 21 Figure 21 Slip Clutch Drive Shield 3 Cut front half of drive shield to 6 1 2 for standard length drive as shown in Figure 22 Cut optional long drive shield to 13 1 4 Lia Figure 22 Front Drive Shield Standard Drive Shown Assembly 29 Install Drive Shaft See parts drawing on page 36 Slide clutch and square shaft assembly onto gearbox shaft using two 1 4 keys Secure with 7 16 hex bolt through cross hole and tighten securely Slip tubular outer drive assembly 19 over square shaft until closed Install shield 42 on top of gearbox
83. spring repair kit 7 11576 1 1 7 16 1 5 8 x 9 16 Bronze bushing includes items 9 11 8 13933 1 6S Clutch hub 1 1 2 with bushing Standard hardware obtain locally 9 29687 6 2 GA x 2 3 16 Compression spring 44 arts 29977 Rev 1 23 2009 INTEGRAL U JOINT SHIELDING USED ON EARLIER MACHINES STANDARD DRIVE REF PART QTY DESCRIPTION 1 24441 1 Integral U joint shield kit standard 2 7398 2 Integral shield snap ring 3 4677 2 Nylon rectangular groove bearing 35R 4 24443 1 U Joint outer shield 10 5 24442 1 U Joint inner shield 9 LONG DRIVE REF PART QTY DESCRIPTION 1 24444 1 Integral shield kit 2 7398 2 Integral shield snap ring DB2110 3 4677 2 Nylon rectangular groove bearing 35R 4 24443 1 U Joint outer shield 10 5 4919 1 Inner shield 35R U JOINT SHIELDING PLASTIC USED ON LATER MACHINES REF PART QTY DESCRIPTION 1007870 1007871 1007872 15740 Shield kit plastic Outer shield 3 00 x 2 81 x 38 0 Inner shield 2 75 x 2 56 x 43 3 Shield bearing N N a sch NOTE Shield halves must be cut to length See Assembly Section page 29 for procedures CD6906 29977 Rev 1 23 2009 P ar t S 45 3 1 2 BORE amp 8 STROKE HYDRAULIC CYLINDER To convert a 10475 cylinder to a 18725 cylinder Remove the rod hex nuts 15 and tie rods 6 Rotate rod end housing 180 so both ports are in line Reinstall tie rods and hex nuts Torque to 55 Ibs ft 18725 Hoses and fittings are installed
84. ssible for objects to ricochet and escape traveling as much as 300 feet 92 m W Never direct discharge toward people animals or property m Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts m Never allow riders on power unit or attachment m Power unit must be equipped with ROPS ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine Rev 1 23 2009 S HS 105 106 Safety Rules Rev 7 7 2006 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED m Operate tractor PTO at 540 RPM 1000 RPM on Series cutters Do not exceed m Raise or lower wings slowly to prevent personal injury or damage to cutter B Look down and to the rear and make sure area is clear before operating in reverse m Do not operate or transport on steep slopes W Do not stop start or change directions sud denly on slopes m Watch for hidden hazards on
85. t repair kit 358 32 12274 2 5 8 x 2 1 4 HHCS 15 NS 12 Snapring 33 23469 2 Offset side plate 16 NS 12 Needle cup and cork washer 34 23477 2 Flatside plate 17 NS 3 Centercross 35 23479 4 1 2NCx5HHCS GR5 18 NS 3 Greasefiting 36 30473 1 1 2 x 2 x 28 GA Shim as needed 19 23480 1 S105 Drive shaft amp shear yoke 358 Standard hardware obtain locally or N S Not sold separately 19 23498 1 5106 Drive shaft 4 shear yoke 358 4 0 ar t S 29977 Rev 1 23 2009 PART 1 11155 1 11050 2 11007 3 11010 4 11054 5 11114 6 11115 7 11209 8 11160 8 11057 9 10055 10 11158 10 11053 QTY F P N N CUTTER HEAD GEARBOX ASSEMBLY DESCRIPTION S105 1 35 1 Gearbox complete or S106 1 1 Gearbox complete 1 5 8 Flanged nut Seal for 2 1 8 shaft 1 5 8 x 2 1 8 x 5 8 Sleeve Bearing cone Bearing cup 010 Gearbox gasket used only if more backlash is required S105 Horizontal gear and shaft asy 23 tooth or S106 Horizontal gear and shaft asy 17 tooth 1 8 SQ x 5 1 4 OD O ring S105 Vertical gear amp shaft asy 17 tooth or S106 Vertical gear amp shaft asy 17 tooth 29977 Rev 1 23 2009 USE SHIMS 7 ONLY WHEN GEARS ARE TIGHT REF 11 11 12 13 14 15 16 17 18 19 20 21 22 PART 11056 25367 25365 11442 11005 11062 11063 1686 7832 23057 7127 7269 23675 QTY 1 1 1 1 1 1 4 4 1 1 1 DESCRIPTION 1 5 8 ID x 3 OD x 10 GA Flat wa
86. to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY 29977 Rev 1 23 2009 A WARNING m Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers GENERAL MOWING A WARNING W Look down and to the rear and make sure area is clear before operating in reverse This cutter may be used for mowing in either forward or reverse Reverse mowing will enable you to cut close to obstructions When mowing in both directions cutter should be level front to rear Blade Selection A CAUTION m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous General purpose suction blades are recommended for normal mowing Flat blades are recommended for brush mowing and in sandy areas where abrasive action could cause excessive blade wear Final blade selection must be left to your judgement depending on the job to be accompl
87. ulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers B Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death STORAGE m Keep children and bystanders away from stor age area m Store on level solid ground B Block equipment securely for storage SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED AA Replace Immediately If Damaged 11 SERIAL NUMBER PLATE MODEL NO SERIAL NO INS Woods Equipment Company Ka f WLI Oregon Illinois U S A DC2312B 1 32005 A WARNING TO AVOID SERIOUS INJURY OR DEATH Read Operator s Manual and follow all safety operating and service instructions Contact dealer for manuals 2 PN 25023 DANGER Keep all guards and shields in place and in good condition Lower implement shut off and remove key before leaving or servicing Block up equipment and remove key before working underneath Never allow children or unqualified persons to operate Clear mowing area of all debris Be careful on uneven terrain Reduce speed when turning KEEP AWAY ENTANGLEMENT WITH ROTATING DRIVE PARTS OR FALLING OFF CAN CAUSE INJURY OR DEATH m KEEP ALL DRIVE SHIEL
88. use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A DANGER or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a
89. x 2 1 2 x 1 4 Washer 3 4 NC x 1 1 2 HHCS GR5 1 1 2 Blade pin special S105 24 Suction type general pur pose blade or S105 24 Double edge flat blade for brush or S106 30 Suction type general pur pose blade or S106 30 Double edge flat blade for brush 18 GA 1 1 2 Blade pin shim 3 16 Spacer Keyhole plate special Blade pin lock clip special Right rear skid assembly used on S105 3 and early S106 3 or Rear skid assembly used on S105 3 and early S106 3 S105 3 Frame including gearbox skids amp crossbar or S106 3 Frame including gearbox skids amp crossbar S105 Rear chain shield bundle or S106 Rear chain shield bundle S105 Right rear chain plate or S106 Right rear chain plate S105 Left chain plate or S106 Left chain plate S105 5 16 Chain 6 link or S106 5 16 Chain 6 link S105 3 8 x 17 1 2 14 chain or S106 3 8 x 22 1 4 Long pin Left rear skid assembly used on S105 3 amp early S106 3 or Rear skid used on S106 3 only Left wheel guard Clevis lift link 1 4 x 1 4 x 2 Key Cutter head gearbox see pg 41 Wheel and hub see pg 52 5105 Front chain shielding bundle Or 106 Front chain shielding bundle 105 Right front chain plate or 106 Right front chain plate 105 Left front chain plate or 29977 Rev 1 23 2009 REF PART 27 26981 28 3783 28 26982 29 5498 29 5498 30 25772 31 25800 32 31895 33 8811 34 26651 34 26652 35 3783 36 3444 37 1236
90. your unit s rated PTO speed Reduce ground speed Check drive shaft connection Check gearbox Repair gearbox Adjust clutch Streaks or gives rugged cut Broken or worn blades Ground speed too fast Excessive cutting height Excessive lush and tall vegetation Replace or sharpen blades Reduce ground speed Lower cutting height Note Set height so blades do not frequently hit ground Recut at 90 to first pass Thrown objects No shielding Use chain shielding Excessive side skid wear Running with skids continuously on ground Set skids above ground Excessive clutch slippage Clutch out of adjustment Clutch discs worn Blades hitting ground Adjust clutch Replace discs Raise cutting height Vibration Broken blade Replace blades in pairs Excessive side skid wear Running with skids continuously on ground Use gauge wheels on cutter head Wing will not raise Low oil Add hydraulic fluid 20 Trouble Shooting 29977 Rev 1 23 2009 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described herein requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING W Lower cutter to ground turn tractor engine off and remove k

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