Windsor LB2000I User's Manual
Contents
1. CORD SET u WHT BLK GRN E CB1 120V AC 15A 00 EMC FILTER Na J SWITCH do 0 3 SWITCH Ale gt E L 21 en h WHT T M WHT BLK BLK GRN een Er moror H M GRN REF PART NO PRV NO QTY DESCRIPTION ee NOTES WIRE 125MM BLK 14 17 118631 1830 1 76029 76029 86309600 2000 BURNISHER 10 08 08 5 14 SUGGESTED SPARE PARTS PART NO PRV NO DESCRIPTION MT NOTES 86224740 73990 SPRING EXT 5OD X 3 5L 86224750 73993 SPRING COMP 4800 X 911 86007110 72123 SWITCH 25A SPST 125 250V SNAP 86312460 BREAKER 14 VDE CIRCUIT 120V 86291460 BREAKER 11A VDE CIRCUIT 230V 86223460 67499 RECTIFIER 50A 1000V BRIDGE 86003660 34378 FUSE 86003670 34379 FUSE HOLDER 86001020 09135 SEALED BALL BRNG MOTOR 86246740 51353 LOCK PAD DRIVER BLUE 86001390 140441 BAG DUST PACKAGE OF 10 BAGS 86215390 140420 BLOCK SPRING COMPRESSION 86216230 730074 BRUSH STRIP PACKAGE OF 6 86001820 14404 BRUSH SET 120V 86001720 140785 BRUSH SET SET OF 4 230V 5 15 86309600 2000 BURNISHER 10 08 08 86309600 2000 BURNISHER2. PART PRV SERIAL REF NO NO QTY DESCRIPTION NO NOTES 1 86276810 70738 1 SCR 5 X 8MM X 10 MM PPHMS 2 86198450 20005 1 CLAMP 5 16 NYLON 3 86223490 67468 2 RING 10MM EXT SNAP DIN 471 4 86222570 66340 1 PIN DOWEL 10MM DIA X 124 MM LG 5 86215480 140421 1 BRAGKET HANDLE LINK 6 86223500 67469 2 RING 13MM EXTERNAL SNAP 7 86288760 87234 2 WASHER 14MM ID X 36MM OD X 2MM 8 86225720 87203 6 WASHER 14MM ID X 36 MM OD 9 86224310 730052 1 SPAGER LINKAGE 10 86288770 500542 1 LABEL HANDLE RELEASE 11 86221720 51358 1 LATCH HANDLE 12 86226020 89206 2 WHEEL 5D X 1 25 X 13MM ID GRY 13 86224590 730055 1 SPRING 180 DEGREE TORSION 14 86215390 140420 1 BLOCK SPRING COMPRESSION 15 86224580 730054 1 er COMP 1 140 OD X 8 40 L X 16 86005770 57119 1 NUT 3 8 16 HEX NYLOCK 17 86279510 87171 2 WASHER 3 8 FLAT 18 86274000 70069 1 SGR 3 8 16 X 3 HHCS GR5 19 86215470 140419 2 BRACKET HANDLE MOUNT 20 86136640 70262 2 SCR M8 1 25 X 20 HHMS PLTD 21 86137280 87054 2 WASHER M8 FLAT DIN125A PLT 22 86215030 05157 1 AXLE REAR 23 86223710 70733 4 SCR M6 X 25 SHCS PLTD 24 86225010 730053 1 STRIKER LATCH 25 86288740 70709 2 SET SCR 8MMX1 25MM CUP PT NOTE Grease contact surfaces of Items 14 and 15 as necessary when servicing 86309600 2000 BURNISHER 10 08 08 5 6 HANDLE UPPER c i 86309600 2000 BURNISHE
3. 86309600 2000 BURNISHER 10 08 08 5 2 ELECTRICAL 1 2 34 15 gt 11 0 9 5 3 86309600 2000 BURNISHER 10 08 08 ELECTRICAL REF PART NO PRV NO QTY DESCRIPTION a NOTES 1 86136780 70801 2 SCR M35X40 2 86137290 87057 2 WASHER 4 SHAKEPROOF 3 86224750 73993 1 SPRING COMP 480D X 911 FE SWITCH 25A SPST 125 250V 5 86288450 70689 1 SCR M48X10HHTE TYPE B 6 86137330 87208 1 M5 SHAKEPROOF 7 86198450 20005 1 CLAMP 5 16 NYLON 8 86227300 730021 1 SPACER POLISHER HANDLE 9 86224930 730012 1 STRAIN RELIEF 14 3 STRAIGHT 10 86215430 14407 1 BOOT CORD END 11 86216940 23209 1 CORD SET 14 3 X 38 IN SJT BLK 12 86002010 14942 1 BOOT 3 8 CIRCUIT BREAKER LB2000 13A 86234140 23154 1 CORD SET 14 3 ST C 75 YLW quies 13B 86216950 23212 1 E SET EURO 1 5MM X 75 1820001 130 86216970 23217 1 CORD SET SAA 3 15MM X 75 20001 282000 14 86312460 1 BREAKER 14 VDE CIRCUIT 5 LB20001 14B 86291460 4 1 BREAKER 11A VDE CIRCUIT 15 86215140 140674 1 BARRIER SHEET 86309600 2000 BURNISHER 10 08 08 5 4 HANDLE LOWER 5 5 86309600 2000 BURNISHER 10 08 08 HANDLE LOWER
4. level at the operator s ear was measured to be 70 dBA This was a nearfield broad band measurement taken in a typical industrial environment on a tile floor This appliance contains no possible source of impact noise The instantaneous sound pressure level is below 63 Pa 86309600 2000 BURNISHER 10 08 08 HANDLE ASSEMBLY lt HANDLE MOUNT BRACKET HANDLE INSTALLATION The machine is shipped with handle unassembled Follow these steps for installation 1 Remove handle and deck assembly from carton 2 Remove bolt item 3 washers item 2 and nut item 1 from deck assembly 3 Install Handle Assembly as shown OPERATION DECK ASSEMBLY Slide Bolt item 3 through washers item 2 Handle Mount Brackets and Handle Assembly as shown Tighten bolt item 3 and nut item 1 until the handle cannot twist in the mount bracket 45 50 foot pounds Check handle for movement up and down Plug cord into handle cord receptacle 86309600 2000 BURNISHER 10 08 08 3 2 OPERATION CONTROLS 1 Safety Lock Prevents unintended operation of the machine 2 Switch Levers Turns machine on off OPERATION ACAUTION For indoor use only AWARNING When using the pad always keep the machine moving when in contact with the floor A WARNING High starting torque Hold machine firmly with both hands 1 Ensure that the pad driver is in good shape Install or ch
5. 785 1 BRUSH SET PKG OF 4 86003660 34378 1 FUSE 86003670 34379 1 FUSE HOLDER SEALED BALL BANG 25 MM X BOTTOM MOTOR 86223980 09134 1 SEM Fe TOP MOTOR 86001020 09135 1 SEALED BALL BRNG MOTOR KS 86309600 2000 BURNISHER 10 08 08 5 10 PAD DRIVER 86309600 2000 BURNISHER 10 08 08 5 11 PAD DRIVER PART PRV SERIAL NO REF NO NO QTY DESCRIPTION FROM NOTES 1 86010720 87086 4 WASHER M10 X 30 PLTD 2 86006920 70507 4 SCR 3 8 16 X 3 4 HHCS PLT PAD DRIVER 20 INCH INCLUDES ITEMS 3 86222470 64108 1 BURNISHER 687 4 86279210 87102 1 WASHER 5 16 ID 1 1 4 OD 5 86274590 70244 1 SCR 5 16 24 X 1 2 HHMS SS 6 86276740 70720 3 SCR 10 X 3 8 PPHST B 7 86246740 51353 1 LOCK PAD DRIVER BLUE SHROUD ASM 20 IN 8 86223660 730065 1 BURNISHER INCLUDES ITEM 9 9 86216230 730074 1 BRUSH STRIP PACKAGE OF 6 86309600 2000 BURNISHER 10 08 08 5 12 WIRING 120V CORD SET WHT BLK GRN m 120V AC 15A 1 SWITCH SWITCH 7 B WHT qe WHT BLK TO BLK GRN e MOTOR H GRN REF PART NO PRV NO QTY DESCRIPTION i NOTES WIRE 125MM BLK 14 1 86311830 1 76029X76029 5 13 86309600 2000 BURNISHER 10 08 08 WIRING 230V
6. HIGH SPEED BURNISHER E DV Y A P M og MODELS 1820001 LB2000IA UB2000F LB2000 10090200 10090210 10090620 10090190 Dus C Operating Instructions ENG 86309600 B 01 29 09 MACHINE DATA LOG OVERVIEW Model Date of Purchase Serial Number Sales Representative Address Phone Number OVERVIEW The High Speed Burnisher is a mains powered portable floor burnisher intended for commercial use The appliance can be fitted with a variety of pads to perform various floor care functions The appliance employs active dust control and automatically adjusted pad pressure 2 86309600 2000 BURNISHER 10 08 08 Machine Data Log Overview 2 Table of sss 3 HOW TO USE THIS MANUAL How to use this Manual 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Grounding Instructions 2 3 OPERATION Technical Specifications 3 1 Handle Installation 3 2 Operation deri 3 3 Pad Driver Installation 3 3 MAINTENANCE Machine Troubleshocoting 4 1 Wiring Diagram Service Sche
7. R 10 08 08 HANDLE UPPER REF PART NO nn QTY DESCRIPTION nr NOTES 1 86136670 70686 2 SCR 6 X 45 SHCS BLK 2 86136680 70687 2 SCR M6 X 50 SHCS BLK 3 86224740 73990 2 SPRING EXT 50D X 3 5L 4 86225370 78437 1 TUBE GRIP HANDLE 5 86004070 36196 2 GRIP POLISHER HANDLE 6 86005160 51327 2 LEVER SWITCH 7 86136350 57274 4 NUT M6 HEX FINISH 8 86279080 87058 3 WASHER M4 FLAT DIN125A PLT 9 86311810 _ 1 E e POLISHER HANDLE RR 10 86288450 70689 3 SCR M4 8 X 10 HHTF TYPE B 11 86225390 78473 1 TUBE HANDLE 12 86311820 N 1 ECT ee POLISHER HANDLE FRT 13 86005150 51326 1 LOCK SAFETY HANDLE 86309600 2000 BURNISHER 10 08 08 5 8 MOTOR 1 A B 5 9 86309600 2000 BURNISHER 10 08 08 MOTOR PART PRV SERIAL NO rer law DESCRIPTION NOTES MOTOR 115V 1 5HP 1A 86312260 pr LB2000 UB20000F MOTOR 230V 1 5HP 1B 86312250 pe 1820001 LB20001A 2 86217490 27884 1 COVER MOTOR 1 25HP 3 86223690 70702 3 SCR 5 8 X15MM BLK 4 86010790 87163 4 ES 3 8 SPLIT LOCK mecs dms SCR 3 8 16 X 3 4 HHCS 6 86219610 48082 1 346 SQ X 85 LG CRS MOTOR COMPONENTS NOT SHOWN PRV SERIAL NO PARTNO QTY DESCRIPTION an NOTES 86223460 67499 1 RECTIFIER 50 1000V BRIDGE 86001720 140
8. RTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE To reduce the risk of fire electric shock or injury Use only indoors Do not use outdoors or expose to rain Use only as described in this manual Use only manufacturer s recommended components and attachments If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel During operation attention shall be paid to other persons especially children The machine shall only be operated by instructed and authorized persons When leaving unattended unplug the machine Do not handle the plug or machine with wet hands Do not unplug machine by pulling on cord To unplug grasp the plug not the cord Do not use with damaged cord or plug Follow all instructions in this manual concerning grounding th
9. URNISHER 10 08 08 2 3 SAFETY GROUNDING INSTRUCTIONS 230V THIS PRODUCT IS FOR COMMERCIAL USE ONLY ELECTRICAL The amp hertz and voltage are listed on the data label found on each machine Using voltages above or below those indicated on the data label will cause serious damage to the motors EXTENSION CORDS If an extension cord is used the wire size must be at least one size larger than the power cord on the machine and must be limited to 50 feet 15 5m in length GROUNDING INSTRUCTIONS This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances AWARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician 2 4 86309600 2000 BURNISHER 10 08 08 SAFETY SAFETY LABEL LOCATION NOTE These drawings indicate the location of safety labels on the Machine I
10. achine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition They are listed in this general order The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information column refers to the reference number on the parts illustration PART NO column lists the part number for the part PRV NO Reference No column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The serial number indicates the first machine the part number is applicable to The main illustration shows the most current design of the machine When a boxed illustration is shown it displays the older design NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts NOTE The number on the lower left corner of the front cover is the part number for this manual 1 1 86309600 2000 BURNISHER 10 08 08 SAFETY IMPO
11. ange pad if necessary 2 Plug the machine into a wall outlet as described in the grounding instructions 3 Release latch lower the handle and move into position 4 Push the safety lock forward unlocking the switch levers 5 With the safety lock forward squeeze one or both of the switch levers turning the machine on These levers can be operated independently of each other The safety lock will not re engage until both levers are released 6 To stop the machine release the switch levers 7 Do not let machine rest on pad When finished with the machine return handle to the storage position NOTE The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs The circuit breaker is located on the handle Push the reset button to restart the machine If the breaker trips again correct the cause of overloading before proceeding rede LY MAINTENANCE Inspect power cord for wear To prevent electrical shock replace cords with frayed or cracked insulation immediately 2 Place machine in the storage position 3 Check pad condition Change if soiled or torn PAD INSTALLATION 1 Lay machine back exposing the under side 2 Remove center lock by turning counter clockwise 3 pad is centered on pad driver Pull pad to edge of pad driver in several directions to check for proper engagement 4 Replace center lock by turning clockwise firmly compre
12. ate outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a gualified electrician The green colored rigid ear lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw SAFETY Grounding Pin 1 GROUNDING CONNECTION E ot USING AN ADAPTOR Grounded 7 Outlet FIGURE A Metal Screw _ Adaptor Tab for Grounding Grounded FIGURE B Screw Outlet Box Adaptor 14 FIGURE C Note Adaptors are not allowed in Canada AWARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician 86309600 2000 B
13. dule 4 2 GROUP PARTS LIST Deck idee ih rret 5 1 EleciriCal iiti tide ate et le sates 5 3 Handle Lower esses 5 5 Handle Upper 5 7 A 5 9 Pad driVer s oii 5 11 Witing T20WV A 5 13 Witing 2 30V i neunten 5 14 Suggested Spare Parts 5 15 TABLE OF CONTENTS 86309600 2000 BURNISHER 10 08 08 3 HOW TO USE THIS MANUAL This manual contains the following sections HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards are identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the m
14. e machine Do not pull or carry by cord use cord as a handle close a door on cord or pull cord around sharp edges or corners Do not pull run machine over cord Keep cord away from heated surfaces Connect to a properly grounded outlet See Grounding Instructions If the supply cord is damaged it must be replaced by a special cord from an authorized service agent Unplug before cleaning or servicing Operational hazard may occur when running the machine over the supply cord This appliance has been designed for use with pads specified by the manufacturer The fitting of other pads may affect its safety This machine is for dry use only and shall not be used or stored outdoors in wet conditions SAVE THESE INSTRUCTIONS 86309600 2000 BURNISHER 10 08 08 2 1 SAFETY The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions AWARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death ACAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do n
15. f at any time the labels become illegible contact your authorized representative for prompt replacement Te RISK OF ELECTRICAL SHOCK TO REDUCE RISK USE INDOORS ONLY UNPLUG BEFORE SERVICING RISK OF EXPLOSION OR FIRE TO REDUCE RISK USE ONLY COMMERCIALLY AVAILABLE FLOOR CLEANERS AND WAXES INTENDED FOR MACHINE APPLICATIONS WARNING LABEL P N 86219740 PRV NO 500194 86309600 2000 BURNISHER 10 08 08 2 5 TECHNICAL SPECIFICATIONS ITEM DIMENSION CAPACITY Construction Heavy duty die cast aluminum deck with heavy duty rubber bumper tubular steel self adjusting handle with die cast aluminum handle housing Motor 1 5 hp Transmission Direct drive from motor shaft Pad speed 2000 rpm Electrical system LB2000I LB2000IA 230 volts 50Hz LB2000 UB2000F 115 volts 60Hz Cable 75 22 9 m Switches Dual levers with safety lock Pad Holder 220 50 8 cm flexible disc Wheels Four 25 412 7 cm 1 25 3 2 cm wide non marking tread Handle 21 5 23 8 cm tubular steel self adjusting handle consistently maintains full contact with the floor and easy to use thumb activated safety lock Dimensions L x W x H 32 B1 3 cm X 23 9 60 2 cm X 48 4 122 9 cm Pad size See note 20 diameter x 1 thick NOTE Always use a pad which has been designed for electric ultra high speed burnishing of at least 2000 rpm The sound pressure
16. heck pad driver system for damage u Check handles switches and knobs for damaqe Store with off the floor Check all bearings for noise Check skirt bumpers for damage and replace as necessary Check overall performance of machine 4 2 86309600 2000 BURNISHER 10 08 08 86309600 2000 BURNISHER 10 08 08 NOTES DECK 86309600 2000 BURNISHER 10 08 08 DECK REF PART NO PRV NO QTY DESCRIPTION NOTES 1 86216280 140449 4 BUMPER RUBBER 2 86217520 27918 1 COVER FILTER BAG 3 86001390 140441 1 BAG DUST PACKAGE OF 10 BAGS 4 86223430 67463 1 RETAINER CORD 5 86276810 70738 2 SCR M5X 8MM X 10 MM PPHMS BLK LB2000 6A 86217640 29244BLU 1 DECK 20 IN BURNISHER BLUE LB20001 LB20001A 6B 86289010 29244GRY 1 DECK 20 IN BURNISHER GRY UB2000UF 7 86216270 140423 1 BUMPER EXTRUSION 8 86137340 87211 2 WASHER M6 FLAT BLK 9 86276570 70691 2 SCR 6 X25 HHMS 10 86271550 57220 2 6 1 HEX NYLOCK PLTD 11 86216600 27871 2 CAP EXTRUSION 12 86215020 05156 2 AXLE FRONT 13 86225720 87203 4 WASHER 14MM ID X 36 MM OD 14 86137280 87054 2 WASHER 8 FLAT DIN125A PLT 15 86136640 70262 2 SCR M8 1 25 X 20 HHMS PLTD 16 86288740 70709 2 2 MEX CUR
17. ot use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use approved replacement parts 2 2 86315410 BU2000 BURNISHER 10 08 08 GROUNDING INSTUCTIONS 120V THIS PRODUCT IS FOR COMMERCIAL USE ONLY ELECTRICAL In the USA this machine operates on a one 15 amp nominal 120V 60 hz A C power circuit The amp hertz and voltage are listed on the data label found on each machine Using voltages above or below those indicated on the data label will cause serious damage to the motors GROUNDING INSTRUCTIONS This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropri
18. ssing the center of the pad HANDLE RELEASE LATCH 3 3 86309600 2000 BURNISHER 01 29 09 MAINTENANCE MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Circuit breaker tripped in Check and reset building Fuse in motor is blown Replace CAUTION To reduce the risk of electrical shock unplug the machine before opening fuse Machine will not run holder Fuse will only open under extreme conditions Investigate cause before replacing Power switch failure Test switch for continuity and replace if necessary Faulty power cord Replace Equipment not grounded Follow grounding instructions eceptacle not grounded Have an electrician inspect Internal wiring problem Ensure that the machine wiring matches the appropriate wiring diagram Replace any wires or components which are short circuiting Mechanical problem Higher amp draws indicate a mechanical problem find the Repeated circuit breaker tripping problem before using the machine Faulty circuit breaker Test circuit for continuity Replace circuit breaker if necessary Pad not centered Re center pad Excessive vibration Damaged or unevenly Replace pad Do not rest machine worn pad on pad when not in use Damaged pad driver Replace 86309600 2000 BURNISHER 10 08 08 4 1 MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY MONTHLY Check pad wear to prevent buildup of chemicals C
Download Pdf Manuals
Related Search