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Windsor 10125080 User's Manual
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1. WIE uis WINDSOR WIDE AREA VACUUM Operating Instructions ENG Instrucciones de manejo ESP Mode d emploi FR Bedienungsanweisung GER Mode de Emploi ITA MODEL Country Voltage WAV IFA 10125060 Australia 240V WAV IFB 10125070 Britain 230V WAV IFE 10125080 Europe 230V WAV IFOB 10125090 Britain 230V Beginning with Serial No 1000039231 OUEST csse Windsor s Quality Management System is Certified 1SO 9001 Read instructions before operating the machine Antes de usar la maquina lea atentamente el libro de instrucciones Lire attentivement le mode d emploi avant la mise en service de la machine Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen Leggere queste istruzioni prima di usare la macchina 86038520 01 10 09 PRV NO 98781 MACHINE DATA LOG MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME OPERATIONS GUIDE NUMBER PUBLISHED Copyright 1995 Windsor Industries Printed in USA Name YOUR DEALER Address Phone Number 2ENG WAVIF 86038520 05 15 07 Machine Data Log Table of Content HOW TO USE THIS MANUAL How to use this Manual SAFETY Important Safety Instructions Hazard Intensity Level Grounding Instructions OPERATIONS Controls Machine Operation Set Up Operation Cleaning MAINTENANCE Belt Brush Ac
2. operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use Windsor approved replacement parts 2 2ENG WAVIF 86038520 05 15 07 THIS PRODUCT IS FOR COMMERCIAL USE ONLY EXTENSION CORDS The use of an extension cord with this appliance is not recommended If an extension cord is used the wire size must be at least one size larger than the power cord on the machine and must be limited to 50 feet 15 5m in length GROUNDING INSTRUCTIONS This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Impr
3. PROPER CONNECTION NOTE THE VAC MOTOR IS PROTECTED BY A CIRCUIT BREAKER LOCATED IN THE SWITCH PANEL THE BREAKER WILL ONLY TRIP UNDER CONDITIONS OF ABUSE BRUSH MOTOR 1 Access belt and brush as described above 2 Disconnect spring holding frame to brush motor housing 3 Remove 4 bolts holding motor housing to the chassis and lift out motor asm Remove brush motor pulley and 2 bolts holding motor to bracket lift out brush motor CARBON BRUSH 1 Access belt and brush as described above 2 Remove brush caps NOTE BRUSHES SHOULD BE REPLACED WHEN WORN TO 3 8 OR LESS NOTE BEFORE REINSTALLING BRUSH MOTOR BRACKET ASSEMBLY IT S RECOMMENDED THAT THE REAR SPRING BE RECONNECTED TO THE FLAPPER ASSEMBLY NOTE PART NO 86001250 PRV NO 140212 IF YOU HAVE A MOTOR MARKED LEESON PART NO 86135360 PRV NO 14340 IF YOU HAVE A MOTOR MARKED 86247470 PRV NO 53617 1ENG MAINTENANCE DAILY MAINTENANCE 1 Shake out bag daily 2 Check power cord for damaged or frayed insulation 3 Return brush adjustment lever to STORE position when the machine is not in use 4 Check for and remove any lint or debris around brush and brush housing REGULAR PERIODIC MAINTENANCE 1 Every 4 to 6 months remove wheels clean axles and apply a thin coat of silicone lubricant to axles 2 The filter bag can be washed twice before losing the filtering capability This should be done using a mild det
4. Use the right side of the machine for edge cleaning 7 Touse the accessory wand and detail tools depress the foot lever in the back of the machine 8 To keep the vacuum operating at maximum efficiency check the dust bag regularly Empty when 1 2 to 3 4 full Always use with disposable paper bag for best results 9 When finished vacuuming coil the cable by hand by looping into about a 3 foot diameter Hang coiled cable over handle Wrap the end around the cable loop to secure 10 Return brush to storage position 3 3ENG WAVIF 86038520 05 15 07 NOTE THE FOLLOWING SERVICE ITEMS SHOULD BE PERFORMED BY AN AUTHORIZED SERVICE FACILITY OR AUTHORIZED SERVICE PERSONNEL ALL PARTS REFERRED TO IN THESE INSTRUCTIONS CAN BE IDENTIFIED BY USING THE PARTS LISTS AND ILLUSTRATIONS ON THE FOLLOWING PAGES WARNING REMOVE MACHINE POWER CORD FROM ELEC TRICAL SOURCE BEFORE MAKING ANY RE PAIRS OR ADJUSTMENTS TO THE MACHINE TO ACCESS BELT BRUSH MOTOR 1 Place machine in the upright storage position 2 Remove 3 screws holding belt cover to chassis 3 Loosen brush motor and roll belt off brush pulley 4 Remove 5 screws holding brush housing to chassis 3 Located on front of housing 2 Located rear of housing 5 Remove 2 screws from each end of brush housing and remove brush assembly 6 Inspectireplace brush and bearings as required The brush is equipped with yellow wear indicator bristles The brush should be replaced
5. cess Vac Motor Access Filters Vac Motor Brush Removal Brush Motor Carbon Brusi Daily Maintenance Regular Periodic Maintenance Wiring Diagram GROUP PARTS LIST Brush and Drive Group Brush Height and Whee Vacuum Group Handle Group Lid Decal Group Electrical Panel and Cover Group Suggested Spare Parts TABLE OF CONTENTS ENG WAVIF 86038520 05 15 07 3ENG HOW TO USE THIS MANUAL This manual contains the following sections HOWTO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized Windsor dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME OPERATIONS GUIDE NUMBER PUBLISHED The model and serial number of your machine is on the bottom back end of the machine 1 1ENG The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards is identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS sect
6. ergent in cool water and hung up to drip dry 3 Inspect and clean vac motor filters 4 Periodically inspect all hoses electrical cables filters gaskets and connections on your machine Frayed or cracked hoses should be repaired or replaced to eliminate vacuum loss 5 The electrical cable must be well insulated if the cable insulation is broken or frayed repair or replace it immediately Don t take chances with electrical fire or shock 4 2ENG WAVIF 86038520 05 15 07 WIRING DIAGRAM WAVIF 86038520 05 15 07 4 3ENG
7. ion is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition They are listed in this general order Belt Brush Motor Vac Motor and Filters Vac Motor Carbon Brushes Brush Motor Carbon Brush Daily Maintenance Regular Periodic Maintenance The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part PRV NO reference number QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicates the first machine the part number is applicable to When the machine design has changed this column will indicate serial number of applicable machine The main illustration shows the most current design of the machine The boxed illustrations show older designs If column has an asterisk call manufacturer for serial number NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement part
8. ng that may reduce air flow Keep hair loose clothing fingers and all parts of body away from openings and moving parts Do not pick up anything that is burning or smoking such as cigarettes matches or hot ashes Do not use without dust bag and or filter in place Turn off all controls before unplugging Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present This machine is not suitable for picking up health endangering dust This machine is also suitable for commercial use for example in hotels schools hospitals factories shops and offices for other than normal housekeeping purposes SAVE THESE INSTRUCTIONS WAVIF 86038520 05 15 07 2 1bENG HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions A WARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death y CAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper
9. oper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDING INSTRUCTIONS WAVIF 86038520 05 15 07 2 3ENG CONTROLS 10 1 12 13 14 Main Handle Adjusts for operator comfort and storage Brush on off lever Activates brush when depressed Accessory vacuum hose and wand Allows operator to clean edges recessed ledges upholstery etc Detail tools Dusting brush crevice and upholstery tools for above the floor cleaning Dusting brush comes with adapter for attachment directly to hose Upholstery and crevice tool connect directly to both the hose and the wand The crevice tool fits loosely on the wand Handle Adjustment Lever Located on the left side of handle Pull away from handle to loosen adjust handle and press parallel to handle to tighten Vac on off switch Turns on and off vac motor Brush motor circuit breaker Provides overcurrent protection for the brush motor Vac motor circuit breaker Provides overcurrent protection for the vacuum motors Exhaust filter Filters exhaust air for safe and quiet operation Accessory hose activation pedal Press pedal down to use the accessory hose Lift up with
10. s numbers needed for ordering future parts NOTE The number on the lower left corner of the front cover is the part number for this manual WAVIF 86038520 05 15 07 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE A WARNING To reduce the risk of fire electric shock or injury Connect machine to a properly grounded outlet only See grounding instructions Do not leave appliance when plugged in Unplug from outlet when not in use and before servicing This machine is for dry use only Do not use outdoors or on wet surfaces Do not allow to be used as a toy Close attention is necessary when used by or near children Use only as described in this manual Use only manufacturers recommended attachments Do not use with damaged cord or plug If appliance is not working as it should has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not pull or carry by cord use cord as a handle close a door on a cord or pull cord around sharp edges or corners Do not run appliance over cord Keep cord away from heated surfaces Do not unplug by pulling on cord To unplug grasp the plug not the cord Do not handle plug or appliance with wet hands Do not put any object into openings Do not use with any opening blocked keep free of dust lint hair and anythi
11. secure Attach retainer to handle WAVIF 86038520 05 15 07 3 2ENG OPERATION CLEANING ROUTE BRUSH PRESSURE da eas i WRONG CORRECT BRUSH ACTIVATION ACCESSORY TOOL ACTIVATION HOW IT OPERATES This machine is a portable easy to use wide area vacuum designed for use indoors in a commercial or light industrial environment When operating as a carpet vacuum soil is lifted from the carpet surface by a rotating brush and carried into a removable bag by the vacuum motors 1 Large debris such as paper cups plates etc should be picked up before starting the cleaning process 2 Plan your cleaning route to work away from the electrical source Move machine forward at a steady pace CLEANING 1 Adjust handle to comfortable position at waist level or higher 2 Use your finger to depress the Vacuum switch at the base of the handle to activate the vacuum 3 To adjust brush height move the Brush Adjustment lever on the right side to the correct setting for the carpet being vacuumed Lower brush gradually until firm brush contact is heard Wl wARNING KEEP MACHINE MOVING WHILE BRUSH ENGAGED DAMAGE TO CARPET COULD OCCUR IF NOT MOVING NOTE Always return brush to storage position after using machine 4 Depress the brush lever at the handle to start the brush 5 Move forward at a steady pace for through cleaning Run machine more slowly over extremely soiled areas 6
12. toe for normal use Brush adjustment lever Allows operator to adjust brush to proper height for the carpet 1 for low nap carpet 5 for thick nap Position 6 is storage Dust bag cover Raise to allow access to dust bag and vac motors Cloth dust bag High filtration cloth bag with zipper opening to access paper bag Paper bag Fits within cloth bag for clean and easy dust removal 3 1ENG WAVIF 86038520 05 15 07 OPERATIONS STORAGE POSITION WAVE SET UP 1 Take machine out of storage position by lowering onto all four wheels 2 Adjust handle to comfortable position at waist level by opening adjustment lever on left side of machine and moving handle Lock back into position by closing adjustment lever 3 Install cloth filter bag inside the main body by pushing the rubber collar over the chute 4 Unzip the cloth bag and place the paper bag inside Push the rubber gasket seal over the chute Zip cloth bag closed taking care not to damage the paper bag and close lid 5 Attach the detail tools to the top of the dust bag cover by pressing the appropriate tool into the clips 6 Take the accessory wand and attach to the hose and insert wand into the wand holster 7 Strain relief NOTE Attach strain relief cord retainer to the power cord 1 Make a loop in power cord approximately 12 from receptacle end 2 Slide cord loop through slot in retainer arm Pull slack cord back through slot to
13. when it wears down to the height of the yellow bristles 7 When installing belt push down on motor for proper tension 8 When reinstalling brush check belt for proper tension TO ACCESS AND REMOVE VAC MOTOR AND FILTERS 1 Open lid cover 2 Remove 2 screws from each both vac motor brackets REMOVAL OF VAC MOTOR CARBON BRUSHES 1 Access vac motors as described above 2 Vac motor can be lifted out and electrically disconnected Note When replacing carbon vac motorbrushes loosen wire terminal BEFORE removing screws on bracket armature commutator is not concentric ex tremely pitted or grooved the motor will need to be replaced or sent to a qualified service center Wire Terminal WAVIF 86038520 05 15 07 MAINTENANCE 1 Wire Important Terminal These brushes wear quick er as the length shortens due to increased heat Spring inside brush housing will damage mo tor if brushes are allowed to wear away completely Note Place stop in groove v aE 2 ge TI L4 1 PART NO 86230760 4 PRV NO 140216 actual size Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 long EXIWNNS 3 THE GREEN GROUND WIRE MUST ATTACH THE MOTOR TO THE POWER CORD FOR SAFE OPERATION SEE THE WIRING DIAGRAM NOTE WHEN REPLACING ELECTRICAL COMPONENT PARTS REFER TO WIRING DIAGRAM FOR
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