Weber 61638 User's Manual
Contents
1. CASTER WHEEL 110012 SPIRIT REPLACEMENT INSTRUCTIONS THIS PROCEDURE SHOULD ONLY BE PERFORMED BY AN AUTHORIZED WEBER STEPHEN PRODUCTS LLC SERVICE TECHNICIAN A WARNING GENUINE WEBER STEPHEN REPLACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPLACEMENT YOUR ACTIONS IF YOU FAIL TO FOLLOW THIS PRODUCT WARNING MAY CAUSE A FIRE AN EXPLOSION OR STRUCTURAL FAILURE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY WILL VOID ALL WARRANTY PROTECTION A DANGER BEFORE PERFORMING ANY WORK MAKE SURE THE GAS SUPPLY IS TURNED OFF AT THE SOURCE FAILURE TO FOLLOW DANGERS WARNINGS AND CAUTIONS CONTAINED IN THIS INSTRUCTION SHEET MAY CAUSE A FIRE OR AN EXPLOSION RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY CASTER REPLACEMENT REPLACEMENT A BEFORE STARTING Make sure lid is closed and casters are locked to prevent grill from moving NOTE Grills illustrated may differ slightly from model purchased 61638 09 21 12 DISCONNECTION OF HOSE FROM GAS SOURCE NORTH AMERICAN GRILLS LP UNITS A Make sure gas supply is turned off at source B Disconnect LP cylinder from inside of cabinet base C Remove LP cylinder from cabinet base A WARNING Do not use a wrench to loosen the connection Using a wrench could damage the regulator coupling and could cause a leak NG UNITS A Make sure gas supply is turned off at2. com
3. 0 55 infoiberica weberstephen com WEBER STEPHEN SCHWEIZ GMBH Talackerstr 89a 8404 Winterthur SWITZERLAND TEL 41 52 24402 50 info ch weberstephen com WEBER STEPHEN PRODUCTS U K LIMITED The Four Columns Broughton Hall Business Park Skipton North Yorkshire BD23 3AE UNITED KINGDOM TEL 44 01756 692611 customerservicenwe weberstephen com WEBER STEPHEN PRODUCTS LLC www weber com WEBER STEPHEN PRODUCTS LLC 200 East Daniels Road Palatine IL 60067 6266 USA TEL 847 934 5700 support weberstephen com 000 WEBER STEPHEN Vostok 142784 Moscow Region Leninskiy District Rumyantsevo Village Building 1 RUSSIA TEL 7 495 973 16 49 info ru weberstephen com WEBER STEPHEN MAGYARORSZAG KFT 1138 Budapest V ci t 186 HUNGARY TEL 36 70 70 89 813 info hu weberstephen com For Republic of Ireland please contact Weber Stephen Products U K Limited For other eastern European countries such as ROMANIA SLOVENIA CROATIA TURKEY or GREECE please contact Weber Stephen Deutschland GmbH info EE weberstephen com For Baltic states please contact Weber Stephen Nordic ApS 2012 Designed and engineered by Weber Stephen Products LLC a Delaware limited liability company located at 200 East Daniels Road Palatine Illinois 60067 U S A WEBER STEPHEN PRODUCTS LLC Customer Service Center 90 West Hillcrest Boulevard Schaumburg IL 60195 1 800 446 1071 USA ONLY www weber
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5. erious personal injury or death as well as damage to property A WARNING Make sure all control knobs are turned to the OFF position before reconnecting gas supply and operating grill Your actions if you fail to follow this Product Warning may cause a fire an explosion or structural failure resulting in serious personal injury or death as well as damage to property CONNECTION OF HOSE TO GAS SOURCE NORTH AMERICAN GRILLS LP UNITS WARNING Do not Use a wrench to tighten connection Using a wrench could damage regulator coupling and could cause a leak A Reinstall LP cylinder into cabinet base B Screw regulator coupling onto cylinder valve turn clockwise or to the right NG UNITS A Make sure gas supply is turned off at source B Slide collar of quick disconnect back and reconnect flexible gas supply hose EXPORT GRILLS LPG UNITS A WARNING Make sure that the LPG cylinder or regulator valve is closed A Connect regulator to LPG cylinder Some regulators push ON to connect and pull OFF to disconnect others have a nut with a left hand thread that connects to the cylinder valve Identify your regulator type and follow one of the connection instructions specific to that regulator Connect by Turning Clockwise Screw regulator onto cylinder by turning fitting clockwise 1 Position the regulator so that the vent hole 2 faces down Connect by Turning Ant
6. i Clockwise Screw regulator onto cylinder by turning fitting anti clockwise 3 4 Connect by Pushing Lever Snapping into Position Turn regulator lever 5 to the down off position Push regulator down on cylinder valve until regulator snaps into position 6 Connect by Sliding Collar Make sure regulator lever is in the off position 7 10 Slide the collar of the regulator up 8 11 Push the regulator down onto the cylinder valve and maintain pressure Slide collar down to close 9 12 If regulator does not lock repeat procedure NG UNITS A Make sure gas supply is turned off at source Manual Shut Off Valve B Connect flexible gas supply hose to manual shut off valve 13 Refer to instructions included with your flexible gas supply hose OR Gas Outlet Valve B Connect flexible gas supply hose to gas outlet valve 14 Insert plug into circular receptacle on cover plate slide plug upward and push plug in to engage Refer to instructions included with your flexible gas supply hose See Owner s Guide for complete gas connection and removal instructions A ATTENTION This product has been safety tested and is only certified for use in a specific country Refer to country designation located on outside of box These parts may be gas carrying or gas burning components Please contact Weber Stephen Products LLC Customer Service Department for genuine Weber Stephen Products LLC replacement part s informatio
7. n A WARNING Do not attempt to make any repair to gas carrying or gas burning components without contacting Weber Stephen Products LLC Customer Service Department Your actions if you fail to follow this product warning may cause a fire or an explosion resulting in serious personal injury or death and damage to property This symbol indicates that the product cannot be disposed of with household refuse For instructions regarding proper disposal of this product in Europe please visit www weber com and contact the importer listed for your country If you do not have internet access contact your dealer for the importer s name address and telephone number When you decide to dispose of or discard your barbecue all electrical components e g rotisserie motor batteries ignition module handle lights must be removed and disposed of properly according to WEEE They should be disposed of separately from the barbecue WEBER STEPHEN OSTERREICH GMBH Maria Theresia Stra e 51 4600 Wels AUSTRIA TEL 43 7242 890 135 0 info at weberstephen com WEBER STEPHEN PRODUCTS BELGIUM Sprl Blarenberglaan 6 Bus 4 Industriezone Noord BE 2800 Mechelen BELGIUM TEL 32 015 28 30 90 infobelux weberstephen com WEBER STEPHEN CZ amp SK spol s r o U Hajovny 246 25243 Pr honice CZECH REPUBLIC TEL 42 267 312 973 info cz weberstephen com WEBER STEPHEN NORDIC ApS Bogildsmindevej 23 DK 9400 Norresundby DANMARK TEL 45 99 36
8. source B Slide collar of quick disconnect back to remove flexible gas supply hose from gas source EXPORT GRILLS LPG UNITS A WARNING Make sure that the LPG cylinder or regulator valve is closed A Remove the gas supply cylinder by shutting off the gas supply and disconnecting the hose and regulator assembly from the cylinder Identify your regulator type Follow the disconnection instructions for that regulator Disconnect by Turning Anti Clockwise Unscrew regulator from cylinder by turning fitting anti clockwise 1 Disconnect by Turning Clockwise Unscrew regulator from cylinder by turning fitting clockwise 2 3 Disconnect by Turning Lever Turn regulator lever to the down off position 4 Push in on regulator lever 5 until it releases from the cylinder 6 Disconnect by Sliding Collar Make sure regulator lever is in the off position 7 9 Slide the collar of the regulator up 8 10 to disconnect from the cylinder B Remove LPG cylinder NG UNITS A Make sure gas supply is turned off at source Manual Shut Off Valve B Disconnect flexible gas supply hose from manual shut off valve 11 Refer to instructions included with your flexible gas supply hose One Gas Outlet Valve B Disconnect flexible gas supply hose from gas outlet valve 12 Pull plug out to disengage hose from cover plate This automatically shuts off gas Refer to instructions included with your flexible gas suppl
9. y hose See Owner s Guide for complete gas connection and removal instructions DOOR ASSEMBLY REMOVAL FLATHEAD cc cc a cc LL a LL cc 0 l LL cc Y o gt lt ra x a lt gt LL 22 a lt 000000000001 00000000004 TOOLS NEEDED 5 REMOVAL OF FRAME ASSEMBLY 8 N TOOLS NEEDED PHILLIPS PHILLIPS TOOLS NEEDED FLATHEAD ST PLIERS REPLACEMENT PART INSTALLATION CASTER AND WHEEL ASSEMBLY REINSTALLATION PHILLIPS TOOLS NEEDED HAMMER REINSTALLATION OF FRAME ASSEMBLY TOOLS NEEDED PHILLIPS 9 GREASE TRAY DRIP PAN REINSTALLATION 10 DOOR ASSEMBLY REINSTALLATION TOOLS NEEDED FLATHEAD POO000000000 A PROPOSITION 65 WARNING HANDLING THE BRASS MATERIAL ON THIS PRODUCT EXPOSES YOU TO LEAD A CHEMICAL KNOWNTO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING THIS PRODUCT A WARNING Make sure all parts are assembled and hardware is fully tightened before operating the grill Your actions if you fail to follow this product warning may cause a fire an explosion or structural failure resulting in s
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