Wayne-Dalton 2415 User's Manual
Contents
1. Secure Bracket Angle NOTE Maximum Spacing For Dimension Y is 84 7 ft These Instructions Are Not Appli 2 3 8 x 1 1 4 Bolts amp Nuts cable For A Span Greater Than 84 in amp Bottom Girt Fig N 4 Maximum Door Size 9 x 9 Maximum Door Weight 210 Ib Cut perforated angle 1 5 8 x 2 3 8 x 11 GA to Dim Y Thru bolt top and bottom of angle to each girt using 4 3 8 x 1 1 4 bolts and nuts Thru bolt center bracket to perforated angle using 2 3 8 x 1 1 4 bolts and nuts See Fig N 2 Maximum Door Size 14 x 12 Maximum Door Weight 400 Ib Cut 2 perforated angle 1 5 8 x 2 3 8 x 11 GA to Dim Y Thru bolt top and bottom of each angle to each girt using 4 3 8 x 1 1 4 bolts and nuts Thru bolt each center bracket to perforated angle using 2 3 8 x 1 1 4 bolts and nuts See Fig N 3 Maximum Door Size 12 2 12 1 Maximum Door Weight 800 1 Cut 2 pieces of perforated angle 1 5 8 x 2 3 8 x 11 GA to Dim Y and 2 more pieces at Dim minus 3 Bolt the angles together into a Z shape using 4 3 8 x 1 1 4 bolts and nuts Thru bolt top and bottom of each Z shaped angle to each girt using 4 3 8 x 1 1 4 bolts and nuts Thru bolt each center bracket to perforated angle assembly using 2 3 8 x 1 1 4 bolts and nuts See Fig N 4 NOTE Do NOT Bolt 2 3 3 4 Torsion Springs To ONE Center Bracket PG 142. vg DRILLING ya sur Ny OPTIONAL OPTIONAL den qe ne MOUNTING MOUNTING RECOMENDED BRACKET BRACKET PRECAST WALL WITH PRECAST WALL WITHOUT STEEL JAMBS WOOD JAMBS CORNER ANGLE CORNER ANGLE 2 TRACK 2 TRACK 2 TRACK 2 TRACK 3 inch TRACK 5 16 X 1 HY P DRILLING pg Wy TAPPING Wy pra SCREW 2 AA SLEEVE ANCHOR L ANCHOR Wy E FLUSH Wy i 1 OVERLAP 771 1 OVERLAP 1 OVERLAP Wy WW qo GA 1 27 5 8 2 5 8 1 27 5 8 TO s T F i um 1 T SIDE ROOM b SIDE ROOM 1 SIDEROOM DEEST 5 MIN 43 4 5 SIDEROOM p i 2 T 5 16 X 15 8 4 1 5 16 X 1 2 DRILLING TAPPING LAG SCREW SCREW 2 X 6 JAMB OPTIONAL OPTIONAL IS MOUNTING MOUNTING RECOMENDED BRACKET BRACKET PRECAST WALL WITH PRECAST WALL WITHOUT STEEL JAMBS WOOD JAMBS CORNER ANGLE CORNER ANGLE 3 TRACK 3 TRACK 3 TRACK 3 TRACK PG 3 2 TRACK 1 4 GRADUATION 8 SECTIONS HIGH OR LESS a 3 HINGE 2 HINGE 1 HINGE NOTE 2 TRACK HINGE SCHEDULE FOR DOORS LESS THAN OR EQUAL TO 16 1 HIGH Roller spacer 1 2 long required on BB 6 type bottom brackets Secure bracket with FIG B 5 screws 1 4 20 X 2 1 2 Head Bolt 2 Lift Handle Spacer 2 1 4 20 Whiz
3. Door height plus 18 Operators Door height plus 48 E Jambs must be plumb and solidly attached to the building Floor must be level or exact gradeline established before you start STEP 2 Shipping tags show important information door size track size and type spring size and hardware type Verify that all materialis present before attempting installation PG 2 EXTEND JAMBS TO OPENING HEIGHT plus DIMY plus11 2 MINIMUM LENGTH MINIMUM HEADROOM REQUIRED REFER TO ABOVE CHART TORSION SHAFTS REQUIRE 10 OF SIDEROOM FOR SOLID SHAFTS and 5 OF SIDEROOM FOR TUBULAR SHAFTS 1 NOTE HEADROOM CAN BE REDUCED 2 1 2 BY USING THE QUICK CLOSING TOP FIXTURE OR BY SHORTENING THE VERTICAL TRACKS BY 3 MAX 2 inch TRACK 5 16 X 1 DRILLING TAPPING SCREW 3 8 X 3 MIN ES SLEEVE _ ANCHOR ANGHOR FLUSH 1 OVERLAP 1 OVERLAP 1 OVERLAP 9 urs 1 27 5 8 UN B 1 V ah 5 8 san 5 8 E 1 2 578 E Bw SDE oom E B Eon 25 x dn ax 43 4 IBERO 4 4 4 4
4. If poor adhesion is observed the surface must be abraded by sanding or buffing using grades mentioned above Care must be taken to not expose the substrate under the paint PAINTING After the surface has been properly prepared it must be allowed to dry thoroughly then coated immediately with a premium quality latex house paint Follow the paint label directions explicitly Oil base paint is not recommended Please note that if substrate is exposed painting with latex paint may cause accelerated rusting of steel NOTES 1 Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond door manufacturer s control 2 If the steel door surface has a finish painted textured surface representing wood grain stucco etc this step should not be attempted as danger of exposing substrate is greatly increased 3 Consult a professional coatings contractor if in doubt about any of the above directions 4 Follow directions explicitly on the paint and solvent container labels for proper applications of coatings and disposal of containers Pay particular attention to those directions involving acceptable conditions in which to paint ACRYLIC GLAZING CLEANING INSTRUCTIONS 1 To clean acrylic glazing wash with plenty of nonabrasive soap or detergent and water Use the bare hand to feel and dislodge any caked dirt or mud soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloth
5. SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE This warranty gives you specific legal rights which may vary from state to state However some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you Yearly maintenance as described in the Maintenance and Painting Instructions for Prepainted Steel Doors is required Should you need an additional copy www wayne dalton com contact your local authorized Wayne Dalton distributor MAINTENANCE AND PAINTING INSTRUCTIONS MAINTENANCE While factory applied finishes for steel garage doors are so durable that they will last many years longer than ordinary paints it is desirable to clean them thoroughly on a routine basis Apparent discoloration of the paint may occur when it has been exposed in dirt laden atmospheres for long periods of time Slight chalking may also cause some change in appearance in areas of strong sunlight A good cleaning will generally restore the appearance of these coatings and render repainting unnecessary An occasional light cleaning will also help maintain an aesthetically pleasing appearance To maintain the original finish of the garage doors the only regular maintenance necessary is that of annual washing Mild solutions of detergents or household ammonia will aid in the removal of most dirt and the following are recommended levels
6. Tek screws as shown in Fig O foutu elio PG 15 EE Model 2411 and 2415 LIMITED WARRANTY The Manufacturer warrants that its door and its hardware fittings will be free from defect in workmanship and material Should any defect in workmanship or material appear within ONE YEAR of delivery manufacture shall upon notification correct such nonconformity at its option by repairing or replacing any defective part or parts See Maintenance And Painting Instructions For Prepainted Steel Doors listed elsewhere in this manual or contact Wayne Dalton Distributor for a copy of the maintenance and painting instructions for prepainted steel doors The Manufacturer warrants the steel skin of the MODELS 2411 and 2415 Roll Formed steel garage door for a period of 10 YEARS from the time of delivery against cracking splitting or deterioration due to rust through Other conditions and exceptions as contained herein apply NO EMPLOYEE DISTRIBUTER OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation the warranty becomes null and void if other than Manufacturer s specified holes are drilled improper storage unauthorized service alteration of products neglect or abuse or attempt to use the products for other than the customary usage or for their intended
7. Nuts 2 Lift Handle Step Plate provided on insulated doors 1 4 20X 7 8 Screws 2 STEP 3 Locate the left and right hand bottom brackets secure the counterbalance cable using clevis pin washer and cotter key shown in fig B Secure bottom bracket to section using 1 4 self drilling and tapping screws shown in fig C for doors over 142 wide use double wide bottom brackets as shown in figure For doors using Broken Cable Safety Device Refer to Fig J and the auxiliary instructions PG 4 3 TRACK 1 4 GRADUATION 9 SECTIONS HIGH OR LESS NOTE 3 TRACK HINGE SCHEDULE ON DOORS LESS THAN OR EQUAL TO 18 1 HIGH DOORS OVER 18 1 HIGH OVER 9 SECTIONS WILL REQUIRE 1 8 GRADUATION BY START ING WITH 2 3 HINGES 2 4 HINGES 2 5 HINGES ETC 5 HINGE i2 4 HINGE 3 HINGE ON STILES BEGIN AT 165 WIDE ON ALL 2411 2415 DOORS FIG J Refer to the auxiliary FIG F instructions Secure Bracket using 10 screws Align the appropriate end hinge to the pre punched holes in the stiles and secure using 2 1 4 x 5 8 self tapping screws per hinge Products 1672 wide and less require 1 end hinge fig D and doors over 162 wide require
8. One cup of Tide or other common detergents which contain less than 0 5 phosphate dissolved into five gallons of warm water NOTE The use of detergents containing greater than 0 596 phosphate is not recommended for use in general cleaning of garage doors NEVER BLEND CLEANSERS OR DETER GENTS WITH BLEACH SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a gray not green 3M ScotchBrite pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose dust or soap film Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or No 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint see Note No 2 Once this exposed condition exists the likelihood for rusting is greatly increased See the following paragraph if the metal substrate is observed Exposed substrate must be treated to prevent rust from forming see Note No 2 Sand the exposed area lightly and paint with high quality metal primer to protect from corrosion Follow drying time on primer can label before applying topcoat The surface to be recoated must not be to smooth or the repaint material will not adhere to it see Note No 2 It is advisable to test a representative area to evaluate adhesion
9. Strutting Schedule Standard Section Reinforcement Standard Section Reinforcement Door Widths Strutting Door Widths Strutting THRU12 2 THRU12 2 123 16 2 1 2 U Bar Per Section 12 3 16 2 1 2 U Bar Per Section 1 3 U Bar Per Section 1 6 Welded Truss Per Section 2 6 Welded Truss Per Section PG 7 This illustration shows 15 radius track fastened to steel with TEK Screws This illustration shows 12 radius track fastened to wood with Lag Screws This illustration shows 15 radius track fastened to concrete with Concrete Anchors 3 3 8 x 3 4 truss bolts and nuts 2 for securing end bracket 1 for securing horizontal angle 1 4 x 9 16 track bolt and nut RIGHT SIDE ILLUS TRATES DOUBLE j STILES AND HARD 6 WARE LEFT SIDE ILLUS TRATES SINGLE Fig M ENDCAPS AND HARDWARE STEP 8 Installing the Horizontal Track Use chain or cable to suspend the rear of the horizontal tracks Secure the horizontal reinforcing angle to the wall angle using 1 3 8 x 3 4 truss bolt and nut then secure the horizontal track to the splice plate or flagangle using 2 track bolts and hex flange nuts STEP 9 Installing the Torsion Springs Torsion spring assemblies can be of several configurations depend ing on door size and weight If single spr
10. are critical and must be known in advance of a door and operator installation Pm BACKROOM SIDE ROOM p HEADROOM DAYLIGHT DEG DAYLIGHT TRACK DEPTH DIM A DIM B HEIGHT OPENING SIZE INTO SIDEROOM SIDEROOM WIDTH ROOM TRACK TORSION SHAF pen o WOOD SOLID TUBE WASG SDEROOM Pam oe oe fe 8 EN ER ER 1 Daylight Opening Exact size of finished opening 2 Sideroom required distance from the door opening to a wall or any obstruction Refer To Sideroom Chart 3 Headroom required distance from top of door opening to the ceiling or underside of joists Refer Headroom Chart 4 Backroom required distance from door opening header to the furthest back point to which the door track or operator unit and their brackets will extend HEADROOM CHART For Standard Lift Track Minimum Distance Required HEADROOM CHART For Standard HEN Distance Required Dim Y INDICATES THE DISTANCE FROM THE HEADER TO THE CENTER LINE OF TORSION SHAFT NOTE 21 2 OF ADDITIONAL HEADROOM IS REQUIRED FOR SINGLE TROLLEY OPERATOR INSTALLATIONS STEP 1 Verify The OPERATING ZONE Dimensions Exact size of finished daylight opening Do you have the correct door size B Sideroom requirements for track and spring shaft Refer to sideroom chart C Headroom requirements Refer to headroom chart D Backroom depth into room Manual lift
11. HAND DRUM SPLIT SHAFT WIDTH BLACK 6 Shown f 20 13 p WINDING CONE BLACK COUPLING SEE NOTE EXTRA CENTER SUPPORT BRACKET USED WITH SPLIT SHAFT pam HAND DRUM n U REVERSE MOUNTING WHEN INSTALLING 3 3 4 SPRINGS RIGHT HAND DRUM 8 MIN BLACK SPRING PAD FOUR SPRINGS morc 12 MIN 7 for 7 J 3 3 4 amp 6 PAD 6 sPRINGS S WINDING CONE 6 Shown TU 13 BLACK 2 WINDING N RED COUPLING SEE NOTE XTRA CENTER SUPPORT BRACKET USED WITH SPLIT SHAFT WINDING CONE BLACK i WINDING CONE RED WINDING CONES AND CABLE DRUMS WILL N RED ALWAYS BE ON THE LEFT LEFT HAND DRUM RED BLACK OR PLAIN WINDING CONES AND CABLE DRUMS WILL ALWAYS BE ON THE RIGHT LOOKING FROM THE INSIDE OF THE DOOR TO THE OUTSIDE NOTE COUPLING USED ON SOLID SHAFT ONLY TIGHTEN CONNECTING BOLTS AFTER WINDING SPRINGS PG 10 Spring Mounting Pad 2 x 6 White Pine or Denset Secured with min 4 5 16 x 4 lag bolts into header 1 2 x 3 Sleeve Anchor NOTE Must secure sleeve anchors to building first then Top Plate attach brackets to anchots Header 2 3 8 x 1 3 or 1 1 2 Bolts 2 3 8 Nuts and Washers Pre Cast N Steel SN aT 1 Tamper Resistant 5 16 X 2 Lag Screw 5 16 x 1 Self Drilling and tapping scre
12. Trolley installation for doors lt 9 2 Heights 9 3 thru 16 2 X 10 1 5 sections OPERATOR ARM SUPPLIED BY OTHERS 1 1 2 X 2 1 4 ANGLE CUT TO FIT BETWEEN STRUT AND CENTER Trolley installation for doors 9 5 thru 16 2 over 10 1 5 sections 16 3 thru 19 2 X 10 1 5 sections OPERATOR ARM SUPPLIED BY OTHERS 8 EXTENSION REQUIRED TO CLEAR WELDED TRUSS CENTER HINGES Trolley installation for doors OPERATOR ARM 16 3 thru 19 2 over 10 1 5 sections SUPPLIED BY OTHERS 19 3 thru 24 2 8 EXTENSION REQUIRED TO CLEAR WELDED TRUSS 1 4 20 X 7 8 TEK SCREWS 1 1 2 X 2 1 4 ANGLE 38 in operator bracket SUPPLIED BY OTHERS and dual trolley brackets ATTACH TO EACH STILE WITH 2 1 4 20 X 7 8 TEK SCREWS ZA are optional for doors 19 3 thru 24 2 wide 8 EXTENSION Dual Trolley installation REQUIRED 92 CLEAR WELDED for doors over 24 2 TRUSS wide X any height OPERATOR ARM SUPPLIED BY OTHERS 8 WELDED TRUSS SHOWN CENTER HINGES OPERATOR BRACKET 2 1 4 20 X 7 8 TEK SCREWS PERCORNER 2 SIDE LOCK zd 2 OZ N W ALIGN INSIDE LOCK BAR SLOT ON THE VERTICAL S STEP 14 INSTALLING THE INSIDE SIDE LOCK gt Attach the inside side lock using 4 1 4 20 x 5 8 FIG O
13. a STEP 10 Attaching the Back Hanger Angles Apply another locking pliers above the No 2 or No 3 roller and then remove the locking pliers from the top roller With assistance push downward on the door and remove all locking pliers Carefully raise door until one and a half panels are in the horizontal track lock door into position using locking pliers Space the horizontal tracks 3 4 from section edge and level or running upward Using 1 5 8 x 2 3 8 x 12 GA Min Angle secure each horizontal track to the building as shown in Fig Using 3 8 bolts and nuts Lateral brace all drop angles once proper spacing is determined Doors over 11 ft high and over 14 ft wide must have 1 intermediate drop hanger as shown above right side Doors between 16 and 18 high must have 2 center hanger assemblies as shown above left side Doors over 18 high must have center hangers placed at 6 center max STEP 11 Checking the Counterbalance Release the locking pliers from vertical track and check the door s counterbalance Adjust springs if necessary STEP 12 Vertical Track and Top Bracket Adjustments Vertical tracks can now receive final adjustments Open and close the door a few times checking and adjusting side clearance if necessary Tighten jamb fasteners lags teks and anchors to permanently secure verticals Adjust door in or out from jamb by loosening the track to obtain proper seal Permanently tighten all track
14. aync www wayne dalton com Model 2411 amp 2415 COMMERCIAL GARAGE DOOR INSTALLATION INSTRUCTION 5 OWNERS MANUAL Read these instructions carefully before attempting installation If in question about any of the procedures Do Not perform the work Instead have a qualified door agency do the installation or repairs A IMPORTANT CONTENTS SAFETY NOTICES Operating Zone An overhead door is a large heavy object that moves with the help of springs under high tension Moving objects and springs under tension can cause injuries For your safety and the safety of others follow these instructions Door Preparation 1 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 2 It is always recommended to wear eye protection when using tools otherwise serious eye injury could result Leveling Door 3 Operate door ONLY when properly adjusted and free of obstruc tions 4 Keep door in full view while operating it Watch the door open or close completely before leaving the area Installing Door Sections 5 Should the door become hard to operate or completely inopera tive a qualified door agency should correct the problem to prevent damage to the door or serious personal injury 6 DO NOT PERMIT children to play with the garage door or the Installing Track electrical controls Fatal injury could result should the child become entrapped between the door and the floor 7 To prevent serious injur
15. bolts Adjust top bracket roller carrier so that the top section is sealed against header STEP 13 Lubrication Lubricate springs rollers and bearings with oil DO NOT GREASE THE INSIDE OF THE TRACK PG 13 Steel Spring Pad Applications Contact Manufacturer For Applications Other Than What Is Listed Below Space Center Brackets 12 14 Apart On Applications Requiring Couplers Girt Girt Heavy Perforated Angle ZW 5 1 5 8 x 2 3 8 x 11 GA MI 5 Center Spring Bracket d 2 Heavy Perforated Angle Jr mo 1 5 8 x 2 3 8 x 11 GA Center Spring Bracket g _ 2 3 8 x 1 1 4 Bolts To 2 3 8 1 1 4 Bolts Secure Bracket To Angle Secure Bracket To Angle lt 7 ft lt 7 ft 2 3 8 x 1 1 4 Bolts amp Nuts 2 3 8 x 1 1 4 Bolts amp Nuts Top amp Bottom Top amp Bottom Girt Girt Fig N 3 Space Center Brackets 12 NOTE Do Not Bolt 2 3 3 4 Torsion Springs to Requiting Couplers One Center Bracket Heavy Perforated Angle 4 1 5 8 x 2 3 8 x 11 GA NOTE These Spring Mounting Techniques Are Not Supported For 800 32 6375 164 1100 18 1350 28 amp 800 120 Drums These Instructions Bolt 7 Shaped Assembly Using Are Also Not Applicable For 5750 120 Drums 4 3 8 x 1 1 4 Bolts And Nuts With 72 Or More High Lift Center Spring Bracket 2 3 8 x 1 1 4 Bolts To
16. cket DO NOT attach or attempt to attach two springs of this size to one bearing bracket Feed the cables attached to the bottom bracket up through the vertical track behind the roller shafts and secure to the drum Push the drum up against the race of the end bearing bracket and secure to the shaft by tightening the set screws solid shafts use 1 4 key s and set screws to secure drums Rotate drum until cable is taut and apply vice grips to shaft with end resting against wall or jamb This will hold cables onto drum There must be at least 1 2 wrap of cable onto drum if not contact Wayne Dalton for proper cable lengths Attach cable and secure drum to shaft as mentioned above Make sure drums are in time on one piece shaft assemblies before winding spring s Each drum should be at the 3 O clock position make adjustments as necessary If top section is not assembled do so now before winding springs Also make sure all hardware is securely attached to all sections Use appropriate diameter winding rods Snug fitting 1 2 5 8 or 3 4 PG 11 WARNING DO NOT USE UNDERSIZED WINDING RODS SCREWDRIVERS ETC Wind springs toward ceiling Standard lift applications WARNING Apply locking pliers to the track ABOVE the roller and lock door if applicable before winding the spring Wind springs 1 4 turn at a time to the number of complete revolutions recommended on the spring tag Wind up as shown Fig When the proper n
17. double end hinges Fig The end hinge sequence is dependent on track size 2 or 3 2 track applications begin with a number 1 hinge attached to the top corners of the bottom section 3 track applications begin with a number 3 hinge Refer to the illustrations dependant on your track size PG 5 NOTE SUPPORT BRACKETS ARE SUPPLIED ON ALL DOORS REQUIRING DOUBLE END STILES An Extra Support Bracket Will Need To Be Added To Top Brackets On Double Endstile Applications Secure U bar to each center stile using 2 1 4 20 X 7 8 Top bracket installation illustration Secure each bracket using 2 1 4 X 7 8 Sctews Secure each end of Top Section using 2 1 4 20 X 7 8 Screws and Strut Clips per End a i Stile 3 UBar 6 Welded Truss self tapping screws Doors over 1672 wide or doors over 8 sections high require double top brackets Secure each end using 2 1 4 20 X 7 8 Screws per stile ccc Fig K Refer To Struttino Schedule Insert STEP 4 Products over 122 require U bars to be secured to each section Position the 2 or 3 Ubars below the lower hinge leaf and attach with 2 1 4 20 X 7 8 tek screws 1 2 from section edge as shown in Fig K Doors requiring trusses position the truss below the lower hinge leaf 1 2 from the section edge and secure
18. ections in the proper sequence Attach the top brackets to the upper corners using self drilling and tapping screws as shown in Fig L NOTE Top section maybe installed now or may wait until the last step installer preference STEP 7 Installing the Vertical Track Adjust the vertical track to 1 2 spacing from the bottom section and 3 4 at the top section splice Refer to page 5 Permanently secure each vertical to the jambs using the following fasteners Steel Jambs 5 16 x 1 self drilling and tapping screw Wood Jambs 5 16 x 1 5 8 lag screw Precast or Block 3 8 x 3 sleeve anchor The left hand vertical track assembly indicates the standard fastener spacing PG 6 5 16 X 1 Self drilling amp tapping screw for use on steel jambs P d Reverse angle d steel or precast block 5 16 X 15 8 Lag sctew for use on wood jambs 3 8 X 3 Sleeve anchor for use on pre cast concrete Drill a 3 8 x 3 1 2 Angle out wood jambs M deep hole 30 or 18 i 24 4 Install hardware onto left side of section install roller into vertical track rotate the section into position and stack align sections and secure right hand hardware NP NOTE Typical paeem fastener spacing Standard Strutting Schedule 15 2 PSF 2411 Strutting Schedule 2415
19. ing the left or right hand spring must be identified by the color of the winding cone Refer to fig M and pages 11 amp 12 Slide the cable drums and the end bearing brackets onto the 1 piece shaft tubular or solid Slide the cable drums end bearing brackets and coupler onto each split solid shaft and install similar to 1 piece shaft Position the shaft to the proper elevation and secure the bearing bracket s to the spring pad using the proper fasteners as shown in fig N 1 WARNING DO NOT INSTALL CENTER BEARING BRACKETS DIRECTLY ONTO PANELING OR DRYWALL NOTE Use a chalk line or line level to ensure all bearing brackets in line 1 8 PG 8 RIGHT HAND DRUM SINGLE SPRING BLACK 3 MINIMUM SPRING PAD WIDTH 6 IF FOR TROLLEY OPERATOR LEFT HAND DRUM RED 3 MINIMUM SPRING PAD WIDTH 6 IF FOR TROLLEY OPERATOR TWO SPRINGS AS 2 ONLY BLACK WINDING CONE BLACK N WINDING CONE RED LEFT HAND DRUM RED TWO SPRINGS lt 3 3 4 amp 6 3 1 2 for 3 3 4 SA TUBULAR OR 1 PIECE SPRINGS SOLID SHAFT ES RIGHT HAND DRUM BLACK WINDING CONE BLACK MeN CANE EXTRA CENTER SUPPORT BRACKET USED WITH 3 3 4 amp 6 SPRINGS 3 9 MINIMUM SPRING PAD WIDTH 5 7 for 6 SPRINGS LEFT HAND DRUM RED NOTE 6 SPRINGS UTILIZE SOLID SHAFTS PG 9 TWO SPRINGS 3 3 4 amp 6 24 MINIMUM SPRING PAp RIGHT
20. purposes The above warranty does not cover normal wear or any damage beyond Manufacturer s control or replacement labor THIS WARRANTY COVERS A COMMERCIAL PRODUCT THE FORGOING WARRANTIES ARE LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS GUARANTEES OR WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE MADE BY MANUFACTURE IN CONNECTION WITH THE MANUFACTURE OR SALE OF ITS PRODUCTS Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased within the warranty period Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer s expense for inspection If judged by Manufacturer to be defective in material or workmanship the product will be replaced or repaired at the option of Manufacturer free from all charges except authorized transportation and replacement labor THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES THE LIABILITY OF MANUFAC TURER WHETHER IN CONTRACT TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE AT ITS OPTION ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP MANUFACTURER SHALL NOT BE LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT BE RESPONSIBLE FOR ANY DIRECT INDIRECT
21. that will scratch the acrylic glazing Dry with a clean damp chamois 2 Grease and oil may be removed with kerosene or a good grade of naphtha No aromatic content Users of these solvents should become familiar with their properties to handle them safely 3 Do not use Window cleaning fluids scouring compounds gritty cloths leaded or ethyl gasolines or solvents such as alcohol acetone carbon tetrachloride etc Copyright 2000 Wayne Dalton Corporation
22. truss using 2 1 4 20 x 7 8 self drilling and tapping screws per stile Refer to Fig K Doors requiring 2 welded trusses or 8 truss refer to Auxiliary Installation Instructions STEP 5 Leveling Door Bottom section Center and level or support to a known grade level the bottom section in the opening as seen Fig L Temporarily attach the vertical tracks to the jambs Allow 1 2 clearance between the section and the track as illustrated in the Sideroom illustrations It is important that the bottom of each track is in the same level shim if necessary Products being installed to precast or block must use a 3 8 x 3 long sleeve anchor to attach the verticals to the building Use the slots in the wall angle as a drill template drill a 3 8 hole 3 1 2 deep and secure to anchor STEP 6 Installing the Door Sections Secure the end hinges one side only center hinges and strutting if applicable as previously illustrated Locate the Lock Section usually the second and insert a roller into the end hinge Stack this section into the opening by hooking the roller in the vertical track and lower onto the bottom section Insert a roller into the appropriate end hinge and insert into vertical track on the opposite end Secure to the section using the self tapping screws Align the section edges flip up the upper hinge leafs and secure to the lock section using the self tapping screws Continue to hardware and stack the remaining s
23. umber of turns is reached rest the winding rod against the top section or header stretch the spring then tighten the set screws on the winding cone Release the vice grips from the spring shaft s Adjust the coupler on split solid shafts until drums are in time check door level and tighten coupler SPRING TURN CHART DOOR HEIGHT 400 8 400 12 400 12 ee E ui ENT sm es MEN 5250 18 11 1 4 111 2 178 83 12 1 4 12 1 2 12 7 8 13 1 4 312 9 p O 914 71 ge 912 o ame 101 8 73 4 ame 1012 sus sss iso 1 MEE NEN Oo E NEN 7 3 8 11 12 12 1 2 NN NEN NEN ww uo p NEG p Oo 12 Intermediate hangers for all doors over 117 high and over 14 wide Positioned half way Doors 1 to 18 use 2 between jamb and rear hanger e intermediate hangers Ss A N Use a 3 8 X 3 4 truss bolt for roller clearance Over 187 use hangers at 6 max centers angles N 3 8 dia Bolt should protrude into track to serve as a roller stop Zz Use 12 GA Minimum N Apply locking pliers to angle 1 5 8 X 2 3 8 q Op secure while attaching 5 hangets d
24. w Perimeter Seal Fig N 1 Secure each end bracket to the horizontal reinforcing angle using 2 3 8 x 3 4 truss bolts and nuts Anchor the wall mounting flange of the end bracket to the jamb using 2 5 16 x 1 5 8 lags wood 2 5 16 x 1 self drilling and tapping screws steel or 2 3 8 x 3 sleeve anchors precast Spring pads must be securely anchored now before proceeding The pads must be flush 1 8 with the jambs Attach the spring center bearing brackets to the pad s using the following fasteners Pre Cast Secure each spring bearing bracket using 2 1 2 x 3 sleeve anchors This installation will require the 1 2 anchors to be secured to the building then securing the brackets to the anchors Wood Secure each spring bearing bracket using 2 5 16 x 1 5 8 lag screws for the upper two holes and 1 5 16 x 2 tamper proof lag screw for the lower hole Steel Secure each spring bearing bracket using 3 5 16 x 1 self drilling and tapping screws See Page 15 for alternate spring bearing bracket mounting methods NOTE coupler support brackets only require 2 fasteners where the spring bearing brackets require 2 fasteners in the lower slot and hole then 1 fastener in the top slot Secure the stationary cone s dead end to the spring bearing bracket s using 3 8 bolts and nuts NOTE 3 3 4 6 and Duplex each spring is secured to one center bearing bra
25. y or death avoid standing in the open doorway or walking through the doorway while the door is moving m Torsion Springs 8 Use lift handles step plate when manually operating the door DO NOT place fingers into section joints when operating the door 9 Remove pull rope if door is operated by an electric opener 10 Door is constantly under EXTREME SPRING TENSION To prevent a Trolley Operators possible serious injury or death adjustments repairs removal or installation ESPECIALLY of SPRING ASSEMBLIES CABLES or BOTTOM BRACKETS should be performed ONLY by qualified door service people WARNING It is recommended that installa 11 Check door and its hardware monthly for loose worn or broken parts Have any repairs or adjustments made by qualified door agency tion repairs or adjustments of this product be 12 Have the door professionally inspected once a year made by a qualified door agency sy ur pouoene ISAW sn Copyright 2001 Wayne Dalton Corp Part 280724 Rev 7 07 2002 OPERATING ZONE You Can Save Time And Effort If You First Establish All The Facts About The Operating Zone The Operating Zone is the area surrounding the door opening extending upward and backward as far as the door will travel We call it the Operating Zone because it is the area that the door will have to operate within and the dimensions
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