Vogelzang International TR003 User's Manual
Contents
1. HIGHLANDER HIGH EFFICIENCY WOODSTOVE EPA Certified 5 76 grams hr Model TR003 Owners Manual save this manual for future reference READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE STOVE FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH DO NOT USE THIS STOVE INA MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS This stove meets Test Standards UL 1482 1996 U S amp ULC S627Canada SAFETY INSTRUCTIONS SAFETY NOTICE IF THIS STOVE IS NOT PROPERLY INSTALLED A HOUSE BUILDING FIRE MAY RESULT FOR YOUR SAFETY CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS RESTRICTIONS AND INSTALLATION REQUIREMENTS FOR YOUR AREA READ ALL INSTRUCTIONS CAREFULLY l The installation of this stove must comply with your local building code rulings Please observe the clearances to combustibles see reference figures 1 3 Do not place furni ture or other objects within the clearance area Verify that the stove is properly installed before firing the stove for the first time Af ter reading these instructions if you have any doubt about your ability to complete your installation properly you must obtain the services of a professional licensed in staller familiar with all aspects of safe and correct installation DO NOT use temporary or makeshift compromises during installation DO NOT store wood flammable liquids2. BETWEEN BRICKS Continued on next page NON COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH NFPA 211 SIDEWALL D9 CTOR min 00 WO A DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR BACKWALL lt AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH AND EXTENDING 2 BEYOND EACH SIDE Fig 1 TOP VIEW Minimum Clearance Dimensions from Combustible Surfaces Page 4 TR003 HIGHLANDER VGZ 028 081005 0 LOCATING STOVE continued CORNER CLEARANCES CEILING BACKWALL Fig 2 Top View Minimum Corner Clearances from Combustible Surfaces FLOOR PROTECTOR Fig 3b Side View Minimum Clearance Dimensions C El LI N G from Combustible Surfaces FIREBRICK ASSEMBLY Firebrick extends the life of your stove and radiates heat more evenly Check to see that all firebricks are in their correct positions and have not become misaligned during shipping or assem bly If removed for ease of locating stove firebrick must be replaced before firing See diagrams fig 4a 4c for proper positioning CAUTION NEVER OPERATE STOVE WITH MISSING OR CRACKED FIRE BRICKS SIDEWALL Four 4 A Size Two 2 B Size One 1 C Size FLOOR PROTECTOR Fig 3a Front View Minimum Clearance Dimensions from Combustible Surfaces Fig 4a Step 1 Bottom Firebrick Installation VGZ 028 052705 0 TROO3 HIGHLANDER Page 5 LOCATING STOVE Four 4 A Size
3. Door Assembly complete 000 1 6 Nickle Trim Hearth ccccssscecceeeeeeeeeees 1 19 Handle Assembly complete 1 7 Nickle Trim Top Plate pp 1 20 Door sexiesscccedpecs sed nccavigess aio 1 8 Handle Slide Draft Spring pp 1 21 1 9 TODS 1 22 Gasket Glass 0 1 10 Ar UDS Middle iea 1 23 Retamer 1 11 Air Tube Reat ccccceccseeeceeceeeeeeeeneeeaeeenees 1 24 Screws Glass 4618 88 8 12 Retainer Pins Air 6 3 5 Gasket DOO icnn aina iaeiei 1 13 Ceramic Fiber Pad pt 1 26 FING PIM erna e 2 27 Hardware Pack not shown pp 1 Page 14 TR003 HIGHLANDER VGZ 028 081005 0 PARTS TR003 HIGHLANDER HIGH EFFICIENCY STOVE When ordering missing or replacement parts always give the Model Number of the stove Part Number and Part Description Use the illustrations and part lists provided to identify parts Part No Description Qty 18 Door Assembly complete 0005 1 19 Handle Assembly complete 0 5 1 20 DOOF ET DT 1 21 Door Gla SS ece e a NEEE 1 22 Gasket GIASS oren raaa 1 23 Retainer Gla S araia aaa 1 24 Screws Glass Retainer 8 25 Gaskel DOOK tiesto ait aateraes 1 26 2 VGZ 028 0 TR003 HIGHLANDER Page 5 WIRING DIAGRAM HIGHLANDER BLOWER ASSEMBLY When ordering missing or replacement parts always give the Model Number of the stove Part Numbe
4. in operation and is thor oughly cooled 2 Remove screw and glass clip See parts list and diagram Lift glass out from glass clip Remove old gasket and clean glass 5 Replace new gasket starting at the bottom of glass working along edges being sure to cen ter gasket channel on glass 6 Trim to length and butt ends together 7 Replace glass into door being sure not to over tighten screw and clip nae Door Gasket Replacement Procedure 1 Ensure appliance is not in operation and is thor oughly cooled 2 Remove old door gasket and clean channel 3 Using an approved high temperature gasket cement apply a thin coat in bottom of chan nel 4 Starting at hinge side of door work gasket into channel around door unit end butt and trim to length 5 Close door and allow three to four hours for cement to set before firing appliance VGZ 028 0 CHIMNEY MAINTENANCE CREOSOTE Formation and Removal When wood is burned slowly it produces tar and other organic vapors which combine with ex pelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote resi due accumulates on the flue lining If ignited this creosote creates an extremely hot fire which may ignite surrounding materials resulting in a build ing fire The chimney connector and chimney should be inspected at least twice a month during the heating season to de
5. lining see figures 4 amp 6 on pages 6 amp 7 5 A small airspace about 1 2 should remain between the stovepipe and thimble to allow for Continued on next page safely used with wood burning stoves TYPE A Forrest a FIREPLACE ey contani all tne Copeia compo CONVERSION 5 8 FIRECLAY nents of a fireplace firebox damper FLUE LINER STOVEPIPE CONNECTOR throat smoke shelf and smoke cham SEALED AT UL LISTED THIMBLE l 4 2 ber Many look identical to masonry HORIZONTAL 6 STOVEPIPE 7 er l 24 GAUGE WITH 1 4 mee fireplaces and should be checked RISE PER FOOT 6 o s 6 STOVEPIPE 4 carefully before connecting a stove to ELBOW ae am w i CLEARANCE REDUCER Pa them l l l FOR MANTEL os Venting a stove directly into a fire 6 STOVEPIPE USE o THREE SHEET METAL 4 place does not meet code and should not be attempted This constitutes connection to another appliance the fireplace Combustion products will be deposited and build up in the fire box or fireplace The stove warranty will be void with such an installation VGZ 028 0 SCREWS PER JOINT OF STOVEPIPE FLOOR PROTECTOR DAMPER THROAT CLOSED AND SEALED gt gt FIG 10 Fireplace Conversion TR003 HIGHLANDER Page 9 CHIMNEY CONNECTIONS continued expansion of the pipe Seal this airspace with will greatly reduce draft efficiency high temperature caulking or ceramic woo
6. or other combustible materials too close to the unit Refer to certification label on back of unit and reference figures 1 3 in this manual VOGELZANG E T T CORPORATION VGZ 028 081005 0 Do not install this stove in a mobile home manufactured home trailer or tent NO EXCEPTIONS per HUD Federal Standard 24 CFR Ch XX If any parts are missing or defective please notify the dealer or manufacturer immediately DO NOT OPERATE A STOVE THAT IS MISSING ANY PARTS Do not tamper with combustion air control beyond normal adjustment capacities Always connect this stove to a chimney and vent to the outside Never vent to another room or inside a building DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERV ING ANOTHER APPLIANCE DO NOT CONNECT a wood burning stove to an aluminum Type B gas vent This is not safe Use approved masonry or a UL 103 HT U S ULC S629 Canada Listed Residen tial Type and Building Heating Appliance Chimney Use a 6 diameter chimney that is continued on next page Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 www vogelzang com Phone 1 616 396 1911 Fax 1 616 396 1971 Toll Free 1 800 222 6950 TR003 HIGHLANDER Page 1 SAFETY INSTRUCTIONS continued 10 1 12 13 14 15 16 high enough to give a good draft See specifics in Chimney Connections instruc tions Be sure that your chimney 18 saf
7. LE 7 on 2 FT MIN 10 FT 15 FT MINIMUM NON cea I TI WAL FLOOR PROTECTOR wY Fig 9 Chimney Connection to Firebox Through Masonry Wall VGZ 028 052705 0 CHIMNEY CONNECTIONS continued ney is structurally sound the chimney incorporates a flue liner and make sure it 18 in good condition A flue liner consists of clay tile that protects the brickwork of a chimney If a chimney does not have a liner or it is damaged have it relined by a pro fessional DO NOT USE a chimney that is un lined or damaged If you have any question re garding the condition of the chimney consult a qualified licensed contractor qualified engineer competent mason certified Chimney Sweep or a knowledgable inspector Consult your insurance company if you cannot find a qualified expert CAUTION Not all fireplaces are suitable for conversion to a wood stove Check with a qualified expert Many prefabricated fireplaces are of the zero clearance fireplace category These consist of multilayered metal construction They are designed with enough insulation and or air cooling on the base back and sides so they can be safely installed in direct contact with combustible floors and walls Although many prefabricated fireplaces carry en dorsements from nationally recognized organiza tions for use as fireplaces they have not been tested for connection to wood stove heaters Connecting a stove to such a device will void
8. MOKE INTO THE ROOM Page 10 TR003 HIGHLANDER address 1s Battery March Park Quincy MA 02269 WARNING EXPLOSION HAZARD NEVER USE CHEMICALS GASOLINE GASOLINE TYPE LANTERN FUEL KERO SENE CHARCOAL LIGHTER FLUID OR SIMI LAR FLAMMABLE LIQUIDS TO START OR FRESHEN UP A FIRE IN THE STOVE e KEEP ALL FLAMMABLE LIQUIDS ESPECIALLY GASOLINE OUT OF THE VICINITY OF THE STOVE WHETHER IN USE OR IN STORAGE This stove is designed to burn WOOD FUEL ONLY Hardwood 16 to 18 should be split and air dried seasoned for 6 months to obtain maximum burning efficiency Wood should be stored in a dry well ventilated area NOTICE USE SOLID WOOD MATERIALS ONLY DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS DO NOT BURN COAL AS THIS STOVE IS NOT DESIGNED TO ACCOMMODATE THE AIR FLOW DRAFT NECESSARY TO PROP ERLY BURN COAL OR COAL PRODUCTS DO NOT ELEVATE FIRE OR USE GRATES OR AND IRONS BUILD FIRE DIRECTLY ON BOTTOM OF FIREBOX BUILDING A FIRE 1 Open air inlet control fully 2 Open the feed door and place several wads of crushed paper in the firebox 3 Cover the paper with a generous amount of kindling in a teepee fashion and a few small pieces of wood 4 Ignite the paper and leave the door open slightly DO NOT LEAVE STOVE UNAT TENDED WITH DOOR OPEN Continued on next page VGZ 028 0 OPERATING INSTRUCTIONS 5 Add large pieces of wood as the fire progresses being careful not t
9. RE HOME OR BUILDING CENTER SEE LOCATING STOVE PAGE 4 FOR ADDITIONAL SPECIFICATIONS WRONG Fig 5 Stovepipe Flue Connections Page 6 TR003 HIGHLANDER VGZ 028 052705 0 CHIMNEY CONNECTIONS The stove must be connected to either a ma sonry or manufactured metal chimney built and tested to the specifications listed on the previous pages Chimneys perform two functions 1 As a means of exhausting smoke and flue gases which are the result of fuel combustion 2 The chimney provides draft which allows oxygen to be continuously introduced into the appliance so that proper combustion 18 possible This stove relies on natural draft to operate NOTICE Always provide a source of fresh air into the room where the stove is located Fail ure to do so may result in air starvation of other fuel burning appliances and the possible devel opment of hazardous conditions fire or death Your stove itself does not create draft Draft 1s provided by the chimney To achieve proper draft your chimney must meet the three minimum height requirements detailed in figures 7 9 A minimum of 0 05 w c measured in water column is required for proper drafting to prevent back puffing smoke spillage and to maximize performance Gauges to measure draft are readily available at stove stores and are economical to rent or purchase Factors such as wind barometric pressure trees terrain and chimney temperature can ha
10. Two 2 B Size Fig 4b Step 2 Side Firebrick Installation 0 Two 2 A Size Two 2 C Size Fig 4c Step 3 Back Firebrick Installation CONNECTOR PIPE INSTALLATION 1 2 The tapered end of the connector stovepipe fits into the stove flue collar Horizontal pipe runs must slope upwards towards the chimney at least 1 4 per foot of horizontal run You must have at least 18 inches of clearance between any horizontal piping and the ceiling The pipe cannot extend into the chimney flue figure 5 Secure pipe elbow sections with three 3 sheet metal screws at each joint to make the piping rigid It is recommended that no more than two 2 90 degree bends be used in the stovepipe in stallation The use of more than two 90 degree bends may decrease the amount of draw and possibly cause smoke spillage Where possible CORRECT use only corrugated nonadjustable elbows These provide a better seal The connector pipe must not pass through an attic or roof space closet or any concealed space or floor ceiling wall or combustible construction See Chimney Connector Sys tems amp Clearances page 17 AUL HT Listed U S or ULC S629 CANADA chimney must be used from the first penetration of ceil ing or wall to the chimney cap Never use single wall connector pipe as a chimney a house fire could result WRONG NOTE CONNECTOR PIPE IS NOT INCLUDED TO PURCHASE VISIT YOUR LOCAL HARD WA
11. black stove pipe not galvanized stove pipe Secure pipe sections with three 3 sheet metal screws in each stove pipe and or elbow joint to firmly hold the pipe sections together DO NOT CONNECT THIS STOVE TO ANY AIR DISTRIBUTION OR DUCT SYSTEM Recheck clearances from the stove connector stove pipe and corner clearances using the illustrations in figures 1 3 and your local building codes or fire protection ordinances NOTE Drywall faced with brick or stone must be considered a combustible surface TOP VIEW dimensions determined by Omni Test Labora tories Inc the manufacturer s testing laboratory Installation of this stove must comply with the latest edition of NFPA 211 for reduced clearances and or your local building code rulings Use whichever minimum dimensions are LARGEST Failure to follow these minimum clearance requirements may result in an unsafe installation and could cause a fire This stove meets U S Test Standard UL 1482 1996 and Canadian Test Standard ULC S627 Always locate stove to provide a source of fresh air into the room where the unit is installed Failure to do so may result in air starvation of other fuel burning appliances and the possible development of hazardous conditions CAUTION KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS AWAY FORM THE STOVE AND OUTSIDE MINIMUM CLEARANCES CAUTION REPLACE FIREBRICKS BEFORE FIRING WOODSTOVE POSITION FIREBRICKS SO NO GAPS REMAIN
12. ch as Hy C or Imperial Model UL 3648BK or equivalent with 0 08 R factor NOTE to cal culate R value of alternative materials see page 16 The base must extend at least 18 beyond the front of the access door 8 to the sides of fuel opening and must extend under and 2 inches beyond either side of the stove pipe if it is elbowed towards a wall See figures amp 3 and consult local building codes and fire pro tection ordinances A grouted ceramic floor tile installed per local building code is consid ered a durable equivalent Continued on next page TR003 HIGHLANDER Page 3 LOCATING STOVE CAUTION FIRE HAZARD CARPETING AND OTHER COMBUSTIBLE MATERIAL SHALL NOT 6 DO NOT INSTALL THIS STOVE IN A MOBILE HOME MANUFACTURED HOME TRAILER OR TENT EXCEPTIONS HUD Federal Standard 24 CFR Ch XxX 7 The clearances provided are minimum COVER THE FLOOR PROTECTOR THESE MATERIALS MUST REMAIN OUTSIDE OF COMBUSTIBLE CLEARANCES SEE FIG 1 3 2 The stove must have its own flue DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING OTHER APPLIANCES After observing the clearances to combustible materials figures 1 3 locate your floor protector accordingly figure 1 and carefully place the stove in your selected location Install stove pipe elbows and thimble as required utilizing either a recently cleaned and inspected 6 masonry chimney or a 6 1 d listed chimney Use 6 round
13. dia Drill Bit for sheet metal screws e Screwdrivers blade and Phillips type 14mm Nut Driver or Ratchet with 14mm Socket e Safety Glasses e Gloves MATERIALS NOTE The following items are NOT included with your stove Flooring Protection 35 x 41 as specified see page 4 Chimney Connection Pipe 6 black steel 24 ga min straight stove pipe or elbow as required 1 2 Sheet Metal Screws Chimney Existing 6 Lined Masonry Chimney or 6 Inside Dia Listed Type HT chimney Furnace Cement manufacturer recommends Rutland Code 78 or equivalent CAUTION STOVE IS HEAVY MAKE SURE YOU HAVE ADEQUATE HELP AND USE PROPER LIFTING TECHNIQUES WHENEVER MOVING STOVE 1 Uncrate the stove and remove cardboard pack ing and protective poly bag Remove pedestal base 5 from carton Save cardboard for fur ther assembly 2 Remove parts from inside stove Parts include Blower Assembly 1 Pedestal Front 4 two 2 Pedestal Sides 3 Pedestal Back 2 and Hardware Pack 27 located inside fire box NOTE Stove may be lightened during instal lation by removing fire brick Replace firebrick before using There are three different sizes brick Note the location of each while remov ing or refer to illustration 1 for proper location inside firebox 3 Assemble pedestal using fasteners provided in hardware pack Attach both sides 3 to ped estal front 4 then attach pedestal back to sides 4 Place flat
14. ed The ashes may be buried in the ground or picked up by a refuse collector The paint used on your stove may give off smoke and or odor during the first fires This may occur during the first 12 to 15 fires until the paint has cured After the paint has cured this will end and not reoccur Persons with lung conditions or owners of susceptible domestic pets such as birds should take prudent precautions Open windows and doors as needed to clear smoke and odor If the stove Page 2 TR003 HIGHLANDER 7 18 19 20 21 22 22 24 25 26 is overfired paint discoloration will occur This stove has a painted surface which is durable but it will not stand rough handling or abuse When installing your stove use care in handling Clean with soap and warm water when stove is NOT hot Do not use any acids or scouring soap as these solvents wear and dull the finish The walls of the firebox may become slightly distorted after a period of use A slight distor tion will not affect the operation of the stove While stove is in operation all persons especially young children should be alerted to the hazards from high surface temperatures Keep away from a hot stove to avoid burns or clothing ignition If small children will be in the same room as the stove during operation provide a sturdy barrier to keep them at a save distance from the stove NEVER LEAVE SMALL CHILDREN UNSUPERVISED when they are in t
15. ely constructed and in good repair Have the chimney inspected by the fire department or a qualified inspector Your insurance company should be able to rec ommend a qualified inspector Creosote or soot may build up in the chimney connector and chimney and cause a house building fire Inspect the chimney connector and chimney twice monthly during the heat ing season and clean if necessary See Chim ney Maintenance page 12 In the event of a chimney fire turn the air con trol to closed position leave the building and CALL THE FIRE DEPARTMENT IMME DIATELY Have a clearly understood plan on how to handle a chimney fire by contacting your local or provincial fire authority for in formation on proper procedures in the event of a chimney fire To prevent injury do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove Do not operate stove while under the influence of drugs or alcohol For further information on using your stove safely obtain a copy of the National Fire Protection Association NFPA publication Using Coal and Wood Stoves Safely NFPA No HS 10 1978 The address of the NFPA is Batterymarch Park Quincy MA 02269 Dispose of ashes in a metal container with a tight fitting lid Keep the closed container on a noncombustible floor or on the ground well away from all combustible materials Keep the ashes in the closed container until all cinders have thoroughly cool
16. he same room as the stove Keep stove area clear and free from all combustible materials gasoline and other flammable vapors and liquids To prevent burns always wear protective clothing leather hearth gloves and eye protection while tending the fire While in operation keep the feed door closed and secured at all times except while tending the fire Do not overfire the stove Overfiring will occur if the feed door is left open during operation Such actions can result in very dangerous operating conditions NO NOT ELEVATE FIRE Build fire directly on the bottom of the firebox This stove has not been tested with the use of grates andirons or other means of elevating fire and should not be used All power cords and electrical appliances and or assemblies must be kept outside of the clearance dimensions shown in this manual for combustible materials NOTE ALICENSED PROFESSIONAL HEATING AND COOLING CONTRACTOR SHOULD BE CONSULTED IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE VGZ 028 052705 0 ASSEMBLY INSTRUCTIONS NOTICE Vogelzang International Corp grants no warranty stated or implied for the installation or maintenance of your wood stove and assumes no responsibility of any incidental or consequential damages TOOLS AND MATERIALS REQUIRED FOR INSTALLATION TOOLS Pencil 6 foot Folding Rule or Tape Measure e Tin Snips Drill Hand or Electric e 1 8
17. here is a cleanout opening in the base of the chimney close it tightly UL 103HT CHIMNEY MANDATORY CHIMNEY CAP ag 3 FT MIN Ts i 2 FT MIN 10 FT 15 FT MIN CONNECTOR PIPE S REFER a CHIMNEY MANUFACTURER S 5 INSTRUC TION FLOOR PROTECTOR Fig 7 Chimney Construction Through Attic Space TROO3 HIGHLANDER Page 7 CHIMNEY CONNECTIONS continued MANUFACTURED CHIMNEY REFER TO CHIMNEY AND CHIMNEY CONNECTOR MAKER S INSTRUCTIONS FOR INSTALLATION AND USE Use only 6 diameter listed chimney UL 103 HT U S or ULC S629 Canada Chimney made to this listing is High Temperature rated to 2100 degrees Fahrenheit Use chimney from only one manufacturer Never mix brands Carefully follow the chimney manufacturer s stated requirements and clearances Use the chimney manufacturer s attic guards roof supports flashing and fire stops when passing through a ceiling Use a listed thimble when passing through a combustible wall Do not use makeshift compromises during instal lation Never use a single wall connection pipe as a chimney When using a pre existing chimney have it s condition and installation inspected before using Make sure that the chimney meets all of the UL rating requirements listed above Be aware that not all manufactured chimney is of the UL 103 HT US or ULC S629 Canada type NOTE It 1s recommended that you contact a licensed heating and cool
18. ing contractor consult your local yellow pages for chimney installation Manufactured chimney with the proper re quired UL listing is available from most home cen ters hardware stores and HVAC supply stores If you have access to the internet you may wish to view chimney manufacturers informa tion on line See www duravent com www selkirkinc com or www mtlfab com VENTING TO EXISTING FIREPLACE In some instances people desire to convert an existing fireplace for stove use Usually safe con nection to an existing masonry chimney requires more work than using a prefabricated chimney The existing fireplace must be closed and sealed at the damper with high temperature caulk ceramic wool or furnace cement Prior to installation clean and inspect the existing flue and smoke shelf In stallation should be designed so the system can be dismantled for periodic cleaning and inspection Before conversion make sure the existing chim Continued on next page Page 8 TRO03 HIGHLANDER UL 103HT CHIMNEY MANDATORY CHIMNEY CAP 2 FT MIN SE 8 FT EL 3 FT MIN 15 FT MIN 15 FT MIN PARIS AND INSTRUC 4 CONNECTOR i PIPE S REFER TO CHIMNEY MANUFACTURER S FLOOR PROTECTOR Fig 8 Chimney Construction Through Roof MANDATORY CHIMNEY CAP ER 3 FT MIN UL LISTED THIMBLE CONNECTOR T TI 43 T al B CLASS A LISTEDHT TFA INCLUDING Lad WALL THIMB
19. l If you have any questions regarding venting 6 Secure and seal the damper in the closed posi your stove contact the manufacturer or contact tion using high temp caulking ceramic wool the National Fire Protection Association NFPA or furnace cement Also check to see if the ang request a copy of the latest editions of NFPA Chine Masa Clea nour MAL Coes make US and NFPA Standard 008 Their is closed and sealed as well A leaky cleanout OPERATING INSTRUCTIONS CAUTION HOUSE FIRE HAZARDS e DO STORE WOOD ON FLOOR PROTEC TOR UNDERNEATH STOVEPIPE OR ANY WHERE WITHIN MINIMUM CLEARANCES FROM COMBUSTIBLE SURFACES SPECIFIED FOR THIS STOVE e OVERFIRING MAY CAUSE A HOUSE FIRE YOU ARE OVERFIRING IF A UNIT OR CHIMNEY CONNECTOR GLOWS RED OPERATING SAFETY PRECAUTIONS 1 NEVER OVERFIRE THIS STOVE BY BUILD ING EXCESSIVELY HOT FIRES AS A HOUSE BUILDING FIRE MAY RESULT YOU ARE OVER FIRING THE STOVE IF UNIT OR STOVEPIPE BEGINS TO GLOW OR TURN RED 2 NEVER BUILD EXTREMELY LARGE FIRES IN THIS TYPE OF STOVE AS DAMAGE TO THE STOVE OR SMOKE LEAKAGE MAY RESULT 3 DO NOT BUILD FIRE TOO CLOSE TO GLASS 4 UNIT IS HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS DO NOT TOUCH THE STOVE AFTER FIRING UNTIL IT HAS COOLED 5 PROVIDE AIR INTO THE ROOM FOR PROPER COMBUSTION 6 INSPECT STOVEPIPE EVERY 60 DAYS REPLACE IMMEDIATELY IF STOVEPIPE IS RUSTING OR LEAKING S
20. m 9 inch air space between the outer wall of the chimney length and combustibles Ventilated Thimble Sheet steel chimney connector minimum 24 gauge in thickness with a ventilated thimble minimum 24 gauge in thickness having two 1 inch air channels separated from combustibles by a minimum of 6 inch of glass fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness Chimney Section Pass through Solid insulated listed factory built chimney length with an inside diameter 2 inch larger than the chimney con nector and having 1 inch or more of insulation serving as a pass through for a single wall sheet steel chimney connector of minimum 24 gauge thickness with a mini mum 2 inch air space between the outer wall of chim ney section and combustibles Minimum length of chim ney section shall be 12 inch chimney section spaced l inch away from connector using sheet steel support plates on both ends of chimney section Opening shall be covered and chimney section supported on both sides with sheet steel support securely fastened to wall surfaces of minimum 24 gauge thickness Fasteners used to secure chimney section shall not penetrate chimney flue liner VGZ 028 0 VGZ 028 052705 0 TR003 HIGHLANDER Page 19 This Vogelzang heating appliance is safe when installed properly and will provide you with years of service However always exercise good judgement when y
21. mp CLEARANCES Morerurn chery claqrance Ip brick Arn ee 82 in 05 mmi el Sea hiini chunray i EA lrg Pity ee and 5 085 2 in Sl mm one f ig ta chimay lagih eee T EPErHirr be 1 Suh wih woke af 8 TE i HT Shea sisal spporis 3 Minim clearance and C iadi Slee in 31 ma 2 188 Tw air charraig wack 1 in 4 mem Minimum amp be 1 B 152 mm gane Tred veniae air 8 5 4 fin oa Ergot seal ELE n oe HFPA IH 5a ae phe poets D in 51 mmj 2 51 mem ra Masons china Sheal alui Cov 8 to NFPA 211 Page 18 TR003 HIGHLANDER and 4 0 3 2 a 51 mm A Brick Masonry Minimum 3 5 inch thick brick masonry all framed into combustible wall with a minimum of 2 inch brick sepa ration from clay liner to combustibles The fireclay liner shall run from outer surface of brick wall to but not beyond the inner surface of chimney flue liner and shall be firmly cemented in place Insulated Sleeve Solid insulated listed factory built chimney length of the same inside diameter as the chimney connector and having l inch or more of insulation with a minimu
22. o overload Do not fill fire CAUTION DO NOT OVERFIRE APPLIANCE box beyond firebrick area An ideal coal bed TORATE LL ae aba of 1 2 should be established t achieve opti a ci eG te al tA ot CLOSE THE DOOR AND SHUT DAMPER IMME mum performance DIATELY TO REDUCE THE AIR SUPPLY TO THE 6 This unit is designed to function most effec FIRE THIS WILL SLOW DOWN THE FIRE tively when air is allowed to circulate to all areas of the firebox An idea rake a slight 1 to 2 wide trough in the center of the coal bed CAUTION SLOW BURNING FIRES AND from front to back prior to loading the fuel EXTENDED USE MAY CAUSE EXCESSIVE 7 Once fuel has been loaded close the door and CREOSOTE BUILDUP IGNITION OF CREO fully open air inlet control until fire is well es SOTE BUILDUP OR OVERFIRING MAY CAUSE tablished approximately 10 minutes being A CHIMNEY FIRE CHIMNEY FIRES BURN careful not to overfire EXTREMELY HOT AND MAY IGNITE 8 Re adjust the air inlet control to desired burn SURROUNDING MATERIALS IN CASE OF A rate If excessive smoke fills the firebox open ae IMMEDIATELY air inlet control slightly until flames resume and wood is sufficiently ignited The basic rule of thumb is closed low half way open medium and fully open high OPERATING TIPS ADDING FUEL Add small amounts of fuel each hour or so 1n stead of piling large quantities of fuel at one time This will insure a more complete combustion pro ce
23. ou are using this stove You are dealing with FIRE Fire is inherently dangerous and must be treated with respect Stay warm and in good health Respectfully yours 9 teveVogdzano Proprietor DO NOT USE THIS STOVE INA MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS COMPANY TESTIMONY FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON THAT WHOEVER BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE JOHN 3 16 Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 MADE IN CHINA www vogelzang com Phone 1 616 396 1911 Fax 1 616 396 1971 See 4 CORPORATION Toll Free 1 800 222 6950
24. ouse or tree falls on top of the chimney like water over a dam beating down the smoke The top of the chimney should be at least three 3 feet above the roof and be at least two 2 feet higher than any point of the roof within ten 10 feet NOTE A DRAFT READING OF 0 05 TO 0 06 W C WATER COLUMN IS SUGGESTED FOR PROPER BURNING OF THIS STOVE GLASS CARE The following usage and safety tips should be observed 1 Inspect the glass regularly for cracks and breaks If you detect a crack or break extin guish the fire immediately and contact the manufacturer for a replacement 2 Do not slam the door or otherwise impact the glass When closing doors make sure that logs or other objects do not protrude to impact the glass 3 Do not build fires against or that might fall against the glass 4 Do not clean the glass with materials that may scratch or otherwise damage the glass Page 12 TR003 HIGHLANDER Gasket and Glass cleaning products are avail able at local retail home centers Manufacturers of cleaning products include A W Perkins Co www awperkins com or Rutland Products www rutland com After extensive use the gasket material which provides glass and door seal may lose it s resil iency and will need to be replaced Inspect glass and door gaskets periodically to ensure proper seal if gaskets become frayed or worn replace imme diately Glass Replacement Procedure 1 Ensure appliance is not
25. r a Use formulas in step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C oe hr ft F m K Thermal conductivity k Btu anch Btu hr ft F m K hr ft F Thermal resistance R COACH _ m K Btu W Example The specs of floor protector material should be 3 4 inch thick material with a k factor of 0 84 The proposed alternative material is 4 brick with a C factor of 1 25 over 1 8 inch mineral board with a k factor of 0 29 Step 1 Convert specs to R value R 1 k T 1 0 84 x 0 75 0 893 System must have a R value of 0 893 Rspecs Step 2 Calculate R value of individual components 4 Brick with C factor 1 25 R 1 0 1 1 25 0 80 Rbrick 1 8 inch 0 125 mineral board with k factor 0 29 R 1 0 29 x 0 125 0 431 Rmin brd Step 3 Add R values of components to get total R value of system Rbrick Rmin brd 0 80 0 431 1 231 System Step 4 Compare Rsystem to Rspecs Rsystem 1 231 is larger than Rspecs of 0 893 System R value exceeds the required specifications and therefore is an acceptable alternative VGZ 028 052705 0 TROO3 HIGHLANDER Page 17 CHIMNEY CONNECTOR SYSTEMS a
26. r and Part Description Use the illustrations and part lists provided to identify parts WHITE BLACK BLACK BLACK BLACK BLACK W POER BLOWER RHEOSTAT MOTOR a BLOWER HOUSING GREEN 0 55 amp ia POWER CORD TO NOTICE DO NOT ALLOW TOUCH HOT SURFACES KEEP POWER CORD AT LEAST 12 FROM STOVE POWER OR PIPE SURFACES SUPPLY Page 16 TR003 HIGHLANDER VGZ 028 052705 0 FLOOR PROTECTOR MATERIAL CALCULATIONS This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance or R value as stated in the installation instructions on page 3 Locating Stove step 1 of this manual If the floor protector materials listed in the instructions are not available materials with an equivalent R value may be substituted Alternate materials may be rated with C factor Thermal Conductance or k factor Thermal Con ductivity ratings which must be converted to R value to determine if the alternate material meets the tested requirements The following instructions provide the proper information and formulas for con version to R value To determine if alternate materials are acceptable follow this sequence 1 Convert material specifications to R value a R value given no conversion necessary b k factor is given with a required thickness T In inches R 1 kxT c C factor is given R 1 C 2 Determine the R value of proposed alternate floor protecto
27. ss and less buildup of tars soot or creosote will occur in the chimney Preventing Creosote Buildup l Burn with air control open for several minutes at numerous intervals throughout the day dur ing the heating season being careful not to over fire the unit Burn stove with air inlet control wide open for 1 When refueling adjust air inlet control to the several minutes every time you apply fresh fully open position When fire brightens slowly wood This allows wood to achieve the char and carefully open the door This procedure will coal stage faster and burns wood vapors which prevent gases from igniting causing smoke and might otherwise be deposited within the heat flame spillage ing system 2 Add fuel being careful not to overload or over 3 BURN ONLY SEASONED WOOD Avoid fire the stove burning wet or green wood Seasoned wood 3 When adding fuel be careful not to smother has been dried for at least one year the fire Do not build fires against glass on 4 A small fire is preferable to a large smoldering models with glass door one that can deposit creosote within the heat 3 Close the feed door and secure tightly ing system 4 Adjust the air inlet control as described above 5 Establish a routine for the handling of fuel 5 Empty ashes regularly Do not allow ashes wood burner and firing technique Check daily to pile up see Safety Instructions 11 on for creosote build up until experience shows page 2 how often
28. tened carton on floor and place base 5 face side up on the carton 5 Place pedestal assembly on top of base Align holes in pedestal sides with holes in the base Insert bolts into each hole VGZ 028 0 6 Carefully tip the base assembly back place a lockwasher and thread a nut onto each bolt Tighten all pedestal hardware 7 Replace the pedestal assembly to the upright position 8 After properly locating floor protector fig 1 page 4 to accomodate minimum stove clear ances place pedestal in position on floor pro tector 9 Carefully position stove body onto base assem bly Angle brackets attached to bottom of stove must fit inside pedestal assembly Using self tapping screws attach pedestal base to stove using two screws on each side NOTE Stove body is HEAVY Make sure you have adequate help to lift stove body onto ped estal and use proper lifting techniques 10 Attach blower assembly 1 to the bottom rear of stove Use two scres to attach blower to the underside of stove and two screws tot attach blower to pedestal base 11 Route the power cord away from stove Do not allow the power cord to touch any hot surfaces Keep power cord at least 12 from stove sur faces 12 Once stove is positioned plug power cord into a grounded 120v outlet LOCATING STOVE 1 The stove must be placed on solid concrete solid masonry or when installed on a combus tible floor on a listed floor protector su
29. termine if a creosote buildup has occurred If creosote has accumulated it should be re moved Failure to remove creosote may result in ignition and may cause a house building fire Creo sote may be removed using a chimney brush or other commonly available materials from your lo cal hardware retailer Chimney fires burn very hot If the unit or chimney connector should glow red reduce the fire by closing the inlet air control and immedi ately call the fire department CAUTION A CHIMNEY FIRE MAY CAUSE IGNI TION OF WALL STUDS OR RAFTERS WHICH WERE ASSUMED TO BE A SAFE DISTANCE FROM THE CHIMNEY IF A CHIMNEY FIRE HAS OCCURRED HAVE YOUR CHIMNEY IN SPECTED BY A QUALIFIED EXPERT BEFORE USING AGAIN A fire in the firebox may be smothered by pour ing a large quantity of coarse salt baking soda or cool ashes on top of the fire VGZ 028 0 TR003 HIGHLANDER Page 3 PARTS TR003 HIGHLANDER HIGH EFFICIENCY STOVE When ordering missing or replacement parts always give the Model Number of the stove Part Number and Part Description Use the illustrations and part lists provided to identify parts 14 15 16 6 Part No Description Qty PartNo Description Qty 1 Blower Assembly pp 1 14 Fire Brick A size 16 2 Pedestal BACK orane a 1 15 Fire Brick B size 2 3 47 9 3 3 Pedestal Sid 0 2 16 Fire Brick C size notched pp 2 4 Pedestal 1 17 Z Bar Baffle Support pp 1 5 1 18
30. the manufacturer s warranty Steel lined fireplaces are constructed with 1 4 firebox liner an air chamber in connection with 8 of masonry These can be Do not create a hazard in your home by connect ing in this manner FIREPLACE INSTALLATION Directly connecting the stovepipe into the ex isting masonry chimney figure 10 Type A fire place conversion of the fireplace is the only ap proved method of installation This is a compli cated and involved process and to insure safety should only by done by a qualified installer 1 An entry hole must be cut through the masonry and tile liner with minimal damage to the liner At least 8 of liner must remain below the en try position When locating the stove and stove pipe all minimum clearances must be observed from combustible surfaces including mantels combustible trimwork ceilings and walls Po sitioning the center of the stove pipe entry into the chimney 24 below the ceiling should in sure proper clearance for a 6 stovepipe 2 Install a metal or fire clay 5 8 minimum thick ness thimble Make sure the thimble is flush with the inner surface of the chimney liner and does not protrude into the flue see figure 4 on page 6 3 Secure the thimble with refractory mortar The thimble should be surrounded by 8 of solid unit masonry brickwork or 24 of stone 4 Install the stovepipe into the thimble as far as possible without extending past the flue
31. ve an adverse effect on the draft The manufacturer cannot be held responsible for external factors lead ing to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling contractor for assistance in solving the problem IMPORTANT Installation Points 1 Size chimney flue to stove collar This stove requires a 6 diameter flue 2 Never connect this unit to a chimney serv ing another appliance 3 The chimney must meet all minimum height requirements 4 Never use a chimney to ventilate a cellar or basement 5 Contact your local building authority for approved methods of installation and any necessary permits and or inspections VGZ 028 052705 0 MASONRY CHIMNEY Before using an existing masonry chimney clean the chimney inspect the flue liner and make any repairs needed to be sure it is safe to use Make repairs before attaching the stove The connector stove pipe and fittings you will need to connect directly to a masonry chimney are shown in figure 6 THIMBLE CHIMNEY FLUE COLLAR 6 ROUND 24 ga BLACK CONNECTOR STOVEPIPE LINER MASONRY CHIMNEY Fig 6 Masonry Chimney Connection If the connector stove pipe must go through a combustible wall before entering the masonry chimney consult a qualified mason or chimney dealer The installation must conform to local build ing and fire codes and latest edition of NFPA 211 If t
32. you need to clean for safe opera tion Be aware that the hotter the fire the less 6 Properly dispose of hot ashes see Safety l l creosote is deposited and weekly cleanings may Instructions item 11 on page 2 i be necessary in mild weather even though 7 Do not overfire the stove monthly cleanings may be enough in colder months WARNING IN CASE OF CHIMNEY FIRE 1 CLOSE AIR INLET CONTROL 2 GET OUT OF THE HOUSE 3 CALL THE FIRE DEPART MENT VGZ 028 052705 0 TROO3 HIGHLANDER Page 11 SERVICE HINTS CHIMNEY DRAFT Draft is a function of the chimney not the stove do not expect the stove to draw Smoke spillage into the house or excess buildup of con densation or creosote in the chimney are warnings that the chimney is NOT functioning properly Correct the problem before using the stove Fol lowing are some possible causes for improper draft 1 The connector stovepipe may be pushed into the chimney too far stopping the draft 2 Ifthe chimney is operating too cool water will condense in the chimney and run back into the stove Creosote formation will be rapid and may block the chimney Operate the stove at a fire level high enough to keep the chimney warm prevent ing this condensation 3 If the fire burns well but sometimes cre ates excessive smoke or burns slowly it may be caused by the chimney top being lower than an other part of the house or a nearby tree The wind blowing over a h
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