Vermont Castings FK28/2960 User's Manual
Contents
1. Circulating Fan Kit Installation Instructions Model FK28 2960 For use with Pinnacle PDV20 SDVR Direct Vent Stardance Pinnacle UVS27 Vent Free Jefferson Direct Vent Jefferson Unvented JUV Gas Heaters and Seville Woodburning Stove Read these instructions completely before beginning installation WARNING This appliance is equipped with a three prong grounded plug for your protection against shock hazard and should be plugged into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug The Fan Kit FK28 2960 attaches to the rear shroud of the PDV20 SDVR Direct Vent heater the UVS27 Unvented Jefferson Direct Vent Jefferson JUV Unvented heaters and the Seville Woodburning Stove Installation for the PDV20 should be made after the fire box is set within the stove shell but before connection to the gas supply Installation for the UVS27 should be made before the firebox is set within the shell Installa tion for the Jefferson Direct Vent and JUV may be made at any time during assembly Installation for the Seville should be made before the stove is removed from the shipping pallet Follow the procedure for the appropriate firebox model The kit includes a snapstat sensor which turns the fan on or off at approximately 109 F Be sure the heater is cool before beginning the installation Fan Kit Contents e 10 x 1 2 Phillips screws 6 e Star Washer e Wire Tie e Con2. of the shroud and secure the skirt with the four screws and one star washer provided Figs 12 13 Snapstat Bracket Snapstat Module Upper Flange Fig 14 Remove snapstat and grommet from bracket Fig 12 Place upper flange behind lower edge of shroud Fig 13 Correct position of fan skirt installation Retaining Nut 2 Disconnect the snapstat module from the leads inside the snapstat bracket Fig 14 eontelenee rigs 3 Bend open the snapstat bracket Use your fingers or needle nose pliers to remove the black plastic grommet from the bracket Discard the grommet and bracket 4 Secure the snapstat to the upper middle of the inner shroud Fig 15 NOTE The snapstat location may be reached through the front of the stove between the top and the firebox or you may loosen the four screws holding the rear shroud in place Be sure to secure shroud back into place before operation Fig 16 Attach rheostat to control panel 5 Connect the two wires to the two snapstat extension leads attached to the inner shroud You may coil excess wire up inside the rear shroud 6 Route the rheostat control switch and wire forward under the stove Fig 16 Use the wire tie to secure the fan and rheostat wire harnesses together to the tubing under the heater 4 30000275 Seville Installation Procedure Install the Snapstat 1 Disconnect the leads from the Snapstat terminals 2 Use pliers to remove
3. he snapstat module from the leads inside the snapstat bracket Fig 6 Bend open the snapstat bracket Use your fingers or needle nose pliers to remove the black plastic grommet from the bracket Discard the grommet and bracket Feed the snapstat wire lead up between the in ner and outer rear shroud panels and secure the snapstat to the upper right side of the inner shroud Fig 7 Secure the snapstat wire harness to the shroud panel using the wire tie provided with this kit Route the rheostat control switch and wire forward under the stove Use the wire tie to secure the fan and rheostat wire harnesses together to the tub ing under the bottom heat shield UVS27R Honeywell Millivolt Valve Install the rheostat onto the control panel at the hole to the right of the valve as in Figure 4 UVS27M SIT Manual Valve Install the rheostat onto the bracket to the left of the valve Pinch Grommet to Remove Snapstat Bracket Snapstat Module Fig 7 Attach snapstat to inner shroud 30000275 Jefferson Installation Procedure 1 Attach the snapstat assembly to the snapstat bracket with two sheet metal screws Fig 8 Remove the 1 4 20 x 3 8 hex head bolt installed in the hole in the right rear ledge of the firebox Use that bolt to secure the snapstat bracket to the firebox The mounting hole is slotted to allow you to adjust the bracket so that the snapstat b
4. r hole in the panel Fig 4 e Attach the Retaining Nut to the switch control shaft to secure it to the plate e Attach the Control Knob to the rheostat shaft Use the wire tie to secure the fan and rheostat wire harnesses together to the tubing under the bottom heat shield Do not install the Control Panel onto the stove until after the gas supply and valve wiring connections have been made See Assembly Instructions PDV20 SDVR Owner s Guide Control Panel Retaining Nut Control Knob amp Fig 4 Attach the Rheostat to the Control Panel 5 Alength of silicone tape is included for installation between the Top Plate and the Rear Shroud should you find that contact between these two surfaces causes vibration while the fan is operating e Remove the Top Plate e Cut the self adhesive tape to size as needed remove the backing paper and place tape on the top edge of the Shroud at those locations where it will eliminate direct contact between the Shroud and the Top Plate Fig 5 e Replace the Top Plate pad to size and locate as needed Fig 5 Vibration dampening pad location PDV20 shown 2 UVS27 Installation Procedure for Stardance and Pinnacle Vent Free 1 Attach the Fan assembly to the rear shroud in the same manner as detailed in the preceding section for the PDV20 SDVR following Step 3 Figures 2 3 Disconnect t
5. racket head makes contact with the firebox Fig 9 2 Attach the fan to the rear shroud by engaging the upper flange of the fan skirt under the lower edge of the shroud and se cure the skirt with the four screws and one star washer provided Fig 9 10 3 The rheostat control switch attaches to the left side of the valve bracket at the front of the stove Fig 11 e Remove the plug from the rheostat bracket e Insert the switch box shaft through the hole in the back of the right side of the valve bracket aligning the locator pin with the smaller hole in that bracket e Attach the retaining nut to the switch control shaft to secure it to the plate e Attach the control knob to the rheostat shaft e Use the wire tie to secure the fan and rheostat wire harnesses together 1 4 20 x 3 8 Phillips Screw Snapstat Bracket ST239 Fig 8 Snapstat assembly and installation 30000275 Upper Flange Control Valve Fig 9 The upper flange of the fan skirt should be located behind the lower edge of the shroud Fig 10 Correct position of fan skirt installation l e i KH a Rheostat L k LI wf ad Retaining Nut wa Control Knob ST347a Fig 11 Attach rheostat 3 JUV Installation Procedure Pinch for Jefferson Unvented Grommet to Remove 1 Attach the fan to the rear shroud by engaging the upper flange of the fan skirt under the lower edge
6. the retainer ring from the Snapstat Cover and slip the cover off the wire har ness 3 Reconnect the wire leads to the Snapstat Plate 4 Using two sheet metal screws from the fan kit attach the Snapstat Plate to the Inner Shroud as indicated in Figure 17 Snapstat Plate Fig 18 Install fan body into rear shroud Switch Bracket ise Retainer Nut Fig 17 Install snapstat Control Knob Install the Fan Ys Switch Box Position the Fan body within the Rear Shroud as shown Fig 19 Install the rheostat switch in Figure 18 The Fan s upper flange should be located behind the lip of the opening Secure the Fan to the Shroud using five sheet metal screws and single star washer supplied with the kit Install the Rheostat Switch 1 Install the Switch within the Switch Bracket that is provided with the stove in the Hardware Bag Use the Retainer Nut and Control Knob provided in the Fan Kit Fig 19 J 2 Attach the Switch Bracket to the left side of the Rear Insert Wire Tie Shroud using two sheet metal screws as shown in Here Figure 20 3 Secure the fan wire harness to the back of the Shroud using the Wire Tie plug as shown in Figure 20 Fig 20 Attach the rheostat switch and wire tie 30000275 5 ON OFF RHEOSTAT FK 28 Fan Wiring Diagram MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com
7. trol Knob e Retaining Nut e Snapstat e Snapstat Bracket e Blower Assembly w Rheostat Control and Snapstat e Silicone Tape PDV20 SDVR Installation Procedure for Pinnacle Direct Vent 1 Attach the Snapstat to the Bracket using two 10 x 1 2 phillips screws as shown in Figure 1 2 Locate and remove the 1 4 20 x 3 8 hex head bolt installed in the hole in the right rear ledge of the fire box A Fig 1 Use that bolt to secure the Snapstat Bracket to the firebox The mounting hole is slotted to let you adjust the bracket so that the snapstat head makes contact with the firebox surface Fig 1 Attach the Fan to the firebox by engaging the upper flange of the fan skirt under the lower edge of the Shroud and secure the skirt with the four 10 x 1 2 Hex Hd Cap screws and one star washer provided Fig 2 oO 1 4 20 x 3 8 Hex Bolt Bracket Snapstat Ea 0 1 2 Sheet Metal Screws Rheostat Upper Control she Flange Screws 4 Fig 2 The upper flange of the fan skirt should be located behind the lower edge of the shroud PDV20 shown Fig 3 Correct position of fan skirt installation PDV20 shown 30000275 8 08 Rev 6 4 The Rheostat Control switch attaches to the Control Panel plate provided in the parts bag with the stove e Insert the switch box shaft through the hole in the back of the right side of the Panel aligning the loca tor pin with the smalle
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