Home

Vermont Casting ODSR42A User's Manual

image

Contents

1. 2 This warranty is non transferrable and is made to the original owner provided that the purchase was made through an authorized supplier of the Company 3 The sole and exclusive remedies for breach of any warran ties hereunder shall be for the repair replacement or provision of a replacement part at CFM Corporation then current list price FOB CFM Corporation factory for any defective part as specified in paragraphs A through D 4 CFM Corporation shall not be liable for damage from any smoking of a MAJESTIC FIREPLACES Pre Engineered Fireplace System related to environmental geographic conditions such as for example nearby structures or roof peaks trees hills or moun tains inadequate ventilation or negative air pressure in the place where the Fireplace system is installed related to any mechani cal system such as for example furnaces fans air conditioners clothes dryers etc 5 Except as otherwise expressly specified in paragraphs A through D NONE OF THESE WARRANTIES COVER AND CFM CORPORATION SHALL NOT BE RESPONSIBLE FOR ANY CON STRUCTION INSTALLATION LABOR TRANSPORTATION OR OTHER COSTS OR EXPENSES ARISING FROM A DEFECTIVE PART ITS REPAIR OR REPLACEMENT OR OTHERWISE NOR SHALL CFM CORPORATION IN ANY EVENT BE RESPONSIBLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAM AGES EXCEPT TO THE EXTENT REQUIRED BY LAW Some states do not allow the exclusion or limitation of incidental or conse quential damages
2. 0 0 0 1 0 1 1 0 1 1 N TTY4 83 872 94 alo e 5314 56 wj 98 10314 59 624 64 108 11372 11772 alo WIN 6814 70 2 7414 78 A 2 2 2 2 2 2 2 2 2 2 2 ololololololololololol o 124 128 134v 140 ola O ND 81 84 146 151 N 87 15612 w 89 1604 93 95 99 16624 170 177 O NM 101 104v 107 11074 181 18614 191 196 alo NP O WI w 114 11724 oj R NPJO EJN 0OJ 2 JN F0O N 0OF NFO N O N O lt NN O 203 209 s N W 120 123 213 o WIWIWWNN N N N N N N N N N N q 220 20006811 Majestic Fireplacese ODSR Series A Planning Information Preplanning an installation is very important to ensure safety and to save time and money An installer must predetermine where a fireplace will be set and how the chimney system will be run Mounting the Fireplace A fireplace may only be mounted on the following sur faces 1 Aflat combustible surface 2 Araised wooden platform 3 Aconcrete block or other solid object placed beneath each of the four 4 corners of the fireplace The fireplace must be spaced 1 2 13 mm from a combustible back wall and 1 2 13 mm from a com bustible side wall or support Page 12 Fig 19 Planning the Chi
3. Nailing Flange Gas Line Access both sides Electrical Access Outside Air Cover Plate Fig 3 Fireplace and chase parts identification NOTE If the fireplace is a freestanding unit it must be located a minimum of 10 3m from the opening of the firebox to a combustible structure KEK A minimum height of 6 4 1 9m measured from the base of the firebox to the bot ale tom of the termination cap is 1 9m permitted Min Majestic Fireplacese ODSR Series A Termination Cap Storm Collar Pan Flashing I Y Standoff Surround Damper Control Gas Line Knockout both sides VENE SS AV C Screen Grate Firebox Metal Safety Strips 1 2 or 3 pieces Fig 4 Freestanding installation 20006811 FP1001 Majestic Fireplaces ODSR Series A Chimney Requirements Offset Installations CHIMNEY FLUE EXIT rai BONY CHIMNEY SECTION HEARTH I Example 1 Notes G H cannot exceed 20 feet Example 2 Example 3 IWF269 Air Space Clearances SK8 2 wall 172 and S Series 3 wall 2 Illustration Key The following safety rules apply to offset installations letters correspond with il lustration above A Height of the chimney is measured from the hearth to the chimney exit ODSR36A ODSR42A Maximum 90 0 90 0 Minimum Without Elbows With 2 Elbows With 4 Elbows 12 6 14
4. chimney sys tem These units may also be used outdoors in the United States and Canada using the S chimney system with an adapter These units may also be used indoors The ODSR Series A fireplaces are clean faced solid fuel woodburning fireplaces Precautions Majestic Fireplaces and component parts have been highly tested and will operate safely when installed in accordance with instructions provided in this manual Carefully read and understand all instructions before beginning installation If you notice any damage to fireplace or component parts immediately report damage to your Majestic Fireplaces dealer Only use CFM Corporation components or the warranty will be voided and a fire hazard may be created CFM Corporation warranty will be voided by and CFM Corporation disclaims any responsibility for the following actions Installation of any damaged fireplace or chimney component Modification of fireplace chimney assembly or any component parts thereof except for chase flashings as detailed in CFM Corporation Chimney Top instal lation instructions Installation other than as instructed by CFM Corpora tion or Installation and or use of any component part not manufactured or approved by CFM Corporation in combination or assembly with a CFM Corporation fireplace system notwithstanding any independent testing laboratory or other third party approval of such component parts or accessory Any such a
5. 6 21 0 12 6 14 6 21 o B Do not use more than 4 elbows per chimney Attach the straps of the return top elbow to a structural framing member The offset first elbow of any pair does not have straps In Canada two 2 SK845 are allowed Fig 5 Chimney system requirements 6 C The chimney cannot be more than 30 45 in Canada from the vertical plane in any installation D The maximum length of the angled run of the total chimney system is 20 feet G plus H cannot exceed 20 feet E A chimney support Model SKCS8 is required every 6 feet of angled run of chimney Chimney supports are required for every 30 feet and 60 feet SK8 pipe or 20 feet and 40 feet 3 wall pipe of ver tical chimney height above the hearth Determine the offset distance of your chimney arrangement from the centerline of the fireplace to the centerline of the chimney where it is to pass through the first ceiling NOTE This offset distance may not be your full offset distance See Examples 2 and 3 OFFSET IWF282 30 Elbow Offsets e e e o e ejo o o ojo o o o jo ojo o o jo ojo o ojo o o ojo o ojno no o o Suppo o o o o 3 84 11 13 16 2014 21 2614 28 314 3415 37 ojo DE E 1 3 4 E Offse t Rise 1 20 25 294 3414 40 4312 51 55 60 6572 70 ojoj O N O O lt 41 45 47 Va 51 0 0 0
6. Chimney supports are used for this function Fig 8 Chase Installation A chase is a vertical boxlike structure which encloses the fireplace and or chimney Chases are typically built on the outside of the house with fireplace opening cut into the outer wall of a room Page 4 Fig 3 If you need help in determining fireplace location or how the chimney system should be run contact your Majes tic Fireplaces dealer for assistance Chimney Sup port Strap SKCS8 Fig 8 Chimney support installation Installation Insulating Fireplace Enclosure for Cold Climates If you live in a cold climate it is not required but highly recommended that you insulate fireplace enclosure to eliminate cold air penetration as much as possible Insulate base of fireplace with a noncombustible insulation rated for a minimum of 300 F Insulating is very important for outside wall installations over a concrete slab If fireplace is installed on a platform insulation should be placed on top of the platform before fireplace is set Fig 9 When a fireplace is installed in a chase or on an outside wall enclosure should be treated like any outside wall in a home Insulation should be installed on the inside wall as well as the outside wall s In a chase it is also a good idea to install a firestop at the first ceiling level above the fireplace and enclose the chase with sheeting material Insulation may then be inst
7. Continue attaching pipe sections to complete system to next level always being careful that the pipe is firmly snapped locked in place before proceeding to next pipe section 12 Chimney Supports If chimney supports are required they are installed the same as elbows Nail chimney support straps to adja cent structural framing as shown on Page 7 Figure 8 Bend straps as necessary and make sure they are secure so they will support the weight of the chimney A chimney support is 212 64 mm long when installed Consider this dimension when determining how many straight chimney sections are needed NOTE Chimney supports are generally used in long runs in a chase installation Additional Ceilings If you encounter additional ceilings repeat same steps required for first ceiling installation Refer to firestop illustration on Figure 17 Penetrating the Roof Run pipe to roofline Since chimney system must be vented to the out of doors you must use an approved CFM Corporation termination If a chase is used refer to the installation manual pro vided with the termination cap Locate Chimney Centerpoint On Roof Use same procedure detailed in locating centerpoint of the flue system Drive a nail up through roof at the center point This will determine center point on outside of the roof Cut and Frame Roof Hole Size of roof hole varies with the type of chimney termination installed Refer to installation instruc
8. RR iad oe eka da i aa E walk RE Re 7 Insulating Fireplace Enclosure for Cold Climates 7 FRAMING 22e ss pur Sec do hea eee dre ay Gree te ob ten Eee Y idera 8 Chimney Setup sa ied a gan RR te hae bey ee eG ER 8 Straight Up Chimney Installation LL 8 Offset Installation llle 8 Ceiling Chimney Hole Possible Obstructions 2 111 8 Gutting the Hole sas s eee REL 9 Framing the Ceiling Hole 9 Positioning Safety Strips Securing the Fireplace 9 Installing Outside Air Kit 10 Installing the Chimney System 10 luli erp ann gee aun ace aaa wh SUR E ad pac 12 Side Wall Protection sa soa as mada saia a ee exer wa 14 Hearth Installation 14 Installing Line for Gas Logs aaa aaa aaa naci 16 Replacement Parts 0 020 17 Accessories 2 68 ce eee rers eee ee ee as ERR ee Ba 18 Warranty ssa asas Agia eee ied Ei APR gh reb Ep ORE Ge sy OH dua 23 ODSR36A ODSR42A Listed UL 127 ULC S610 Standard for Factory Built Fireplaces Units GF1SR6 GF1SR2 2 20006811 Majestic Fireplacese ODSR Series A Safety Information PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE IMPORTANT Read all instructions and warnings carefully before starting installation Failure to follow these instruc tions may result in a possible fire hazard and will void the warranty NOTE These units are intended for outdoor use in the United States and Canada using the SK
9. SK83 3 Long SK84 4 Long SK8 Chimney Elbows Elbow used to create an offset in an 8 SK830 2 chimney system Only 30 elbows available Packaged 2 per carton offset and return Firestop Required at each floor level of chimney SKFS2A installation Plus attic on multi story installation 8 straight flue SKFS6A 8 30 inclined flue Chimney Support Used to support chimney for each of 30 vertical SKCS8 height and 6 of angled chimney run 20 20006811 Majestic Fireplacese ODSR Series A Chimney Components con t Canada Chimney Collar Enclosure Installs on the over the chimney collar of the fireplace provides outside air to assist in cooling the chimney system Attic Insulation Shield Used to prevent insulation from coming in contact with the chimney system SK8 Chimney Sections Used to build chimney systems exposed above roof 45 Chimney Elbows Provides 45 offset and return For Canadian SK845 2 installations only For use with SK8 chimney only Maximum use of 2 or 1 pair 20006811 21 Majestic Fireplaces ODSR Series A 22 20006811 LIMITED WARRANTY amp 30 YEAR PROTECTION PLAN For MAJESTIC FIREPLACES PRE ENGINEERED Fireplace Systems CFM Corporation warrants its MAJESTIC FIREPLACES Pre Engineered Fireplace Fireplace and the CFM Corporation sup plied firegrate glass doors outside air system fan motor and liners to be free from defects in material or work
10. so this exclusion or limitation may not apply to you NO IMPLIED WARRANTIES INCLUDING THE IMPLIED WAR RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTIC ULAR PURPOSE SHALL REMAIN IN EFFECT AFTER THE EXPI RATION OF THE WARRANTIES SET FORTH IN PARAGRAPHS A THROUGH D Some states do not allow limitations on how long an implied warranty lasts so this limitation may not apply to you In order to obtain performance of any of the above warranty obligations write to CFM Corporation at this address CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 Attention Director of Warranty Services Since local building requirements may vary greatly throughout the country users of CFM Corporation products should determine in advance whether there are any building code restrictions on the use of a specific product CFM CORPORATION MAKES NO REP RESENTATION OR WARRANTY REGARDING AND SHALL NOT BE RESPONSIBLE FOR ANY BUILDING CODE COMPLIANCE The foregoing warranties give you specific legal rights and you may also have other rights which vary from state to state 23 CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com
11. 25 From inside the fireplace locate the knockout on the firebrick be sure you are on the appropriate or gas line side of the fireplace Using a flat bladed screw driver or small chisel and hammer carefully tap around the knockout until it loosens and falls out Install 1 2 13 mm certified gas pipe through opening After gas pipe installation is complete use insulation that was removed from gas line tube to repack space around the pipe Material should be inserted from outside of the fireplace and packed tightly to totally seal between the pipe and tube NOTE Gas pipe should not come in contact with any wood structures until it has reached a point at least one 1 inch away from fireplace side NOTE When installing an ANSI Z21 11 2 ventless ap pliance the finishing material used for the mantel must be rated at 250 F or greater BTU input of a gas appliance installed in fireplace should be rated less than 100 000 BTU Hr Gas pipe installation is intended for connection to a decorative gas appliance only when 1 incorporating an automatic shutoff device and 2 complying with the Standard for Decorative Gas Appliances for Installa tion in Vented Fireplaces ANSI Z21 60 or CSA draft requirements for Gas Fired Log Lighters for Woodburn ing Fireplaces Draft No 4 August 1993 Decorative gas appliance should be installed in accor dance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Maje
12. ODSR Series A Outdoor Woodburning Fireplace MAJESTIC FIREPLACES Homeowner s Installation and Operating Manual e Z N 2 2 S 2 C2 22 429 For Models ODSR36A ODSR42A NATIONAL We recommend that our woodburning FIREPLACE INSTITUTE hearth products be installed and serviced UL by professionals who are certified in the U S C US by the National Fireplace Institute NFI as NFI Woodburning Specialists or who are LISTED certified in Canada by i Wood E Fassi aa CERTIFIED Wood Energy Technical ug oe Energy ng Underwriter s Laboratories Report No MH6018 www nficertified org Training WETT dossi www DO NOT DISCARD THIS MANUAL Retain for future use 20006811 3 06 Rev 4 Majestic Fireplaces ODSR Series A Table of Contents Safety Information Description kc BOO Rap ROSE DRY per e P eo 2 Precautloris s sv det te SD RG WEI ARGE WRAZ TA Midget ado ae 2 DREAMS ca ira doi ai E a dc 2 Gas LOGS weed syta das a EC es add REA RE ed eae que 2 Cleaning PTT 2 Specifications and Framing 0 000 eee eee eee 3 Chase Installation and Parts Identification 4 Chimney Requirements 5 Planning Information 6 Mounting the Fireplace 0 0 2 0 0 ee ee 6 Planning the Chimney Run LL 6 The Ten Foot Rule ua ce ee eek e ae ik Rd 6 Chimney Supports 13420 702005004 ep one eh dae AD ak 7 Chase Installation sas cokes cece ve dd ee eee ee Ree WU 7 Installation ss si dais dee
13. alled above sheeting material to assure the space around the fireplace is totally protected Fig 3 When installing the chimney DO NOT caulk be tween outer pipe and firestop It is vital that some air be allowed to flow through this very thin gap CAUTION WHEN INSTALLING A FIREPLACE IN AN INSULATED ENCLOSURE BE SURE ALL RE QUIRED AIR SPACES ARE MAINTAINED Page 12 Fig 19 Hard Flat Surface L VESES SEA Platform Fig 9 Insulating between platform and fireplace 20006811 Framing can be constructed before or after the fireplace is set in place however most installers build the frame before setting the fireplace Frame fireplace with 2 x 4 lumber or heavier materials Refer to framing dimensions in Figures 1 2 3 or 4 for basic fireplace specifications NOTE Framing should be positioned to accommodate wall covering and fireplace facing material Chimney Setup Since you have already preplanned the chimney run you should know exactly how the installation is to be accomplished how much pipe is required the num ber of elbows if any and type of termination to be used CAUTION REPORT TO YOUR DEALERS ANY PARTS DAMAGED IN SHIPMENT SPECIFICALLY CHECK THE END CONNECTION OF CHIMNEY SEC TIONS AND ELBOWS NOTE Fireplaces may use CFM Corporation model SK8 or Model S three wall chimney systems The ODSR Series A Fireplace will accept the SK8 chimney system as is but a TWABR adapter collar is requ
14. ce This Z shaped safety strip is not provided but must be fabricated of metal with each horizontal leg at least 112 38mm wide and equal in length to the metals strips provided with the fireplace NOTE Safety strips are not required over noncombus tible floors where all supports at the base of the fire place are noncombustible Four 4 nailing flanges are incorporated on each corner of the surround Bend the nailing flanges out level the box then secure it firmly in place by nailing the flanges to the framing members as shown in Figure 14 Nail Top Standoffs Nail Side Nailing Flanges Fig 14 Fasten fireplace in position 20006811 Installing Outside Air Kit An outside air kit is not installed in all ODSR Series A Fireplaces If desired or if local codes mandate the use of an air kit then an AKU1 is required If the outside air kit is to be used the AKU1 MUST be installed BEFORE the fireplace is enclosed Refer to the AKU1 instructions for field installation Installing the Chimney System Start by attaching the first chimney section to the collar on top of the fireplace Install the pipe as pictured in Figure 15 When you get a good lock you will hear the pipe clearly snap together Once sections are snap locked in place it is extremely difficult to get them apart Make sure the pipe is firmly snapped and locked together as each pipe section is mounted Pipe Section Fig 15 Install pipe l
15. ction may possibly cause a fire hazard Consult local building codes to ensure that you are in compliance before installing the fireplace Fireplaces must be vented to the out of doors WARNING To avoid the risk of damaging fireplace materials and increasing the risk of spreading a fire do not use the fireplace to cook or warm food Do not obstruct or modify air inlets outlets in any manner Do not install combustible materials on any of the fireplace surround Burn only solid wood fuel or gas logs 20006811 Do not install a solid fuel burning insert or other products not specified for use with this fireplace These fireplaces are not approved for installation in mobile homes This fireplace is not designed to be water tight Therefore when installing this unit against an exte rior wall the wall must be finished before setting unit in place Proposition 65 Warning Fuels used in gas wood burning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm California Health amp Safety Code Sec 25249 6 The fireplace should not be located in areas that create drafts ie frequently opened doors and central heating air inlets outlets that hamper the normal flow of air into the fire If you plan to install a gas log the gas line should be installed before framing the fireplace The gas li
16. d Firebrick Left Side 20005625 20005460 6e Firebrick Ashlip 20005619 20005418 7 Top Brick Retainers three per fireplace 3030172 3030172 8 Cable Clips four per fireplace 20006869 20006869 9 Outer Collar Assembly SK8 Chimney 3030143 3030143 10 Basket Grate 20006701 20002230 11 O S A Assy 20003076 20003076 18 20006811 Majestic Fireplacese ODSR Series A Accessories The following accessories for this appliance are available from your local Majestic Fireplaces distributor Should you need additional information beyond what your distributor can furnish contact CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 Attn Technical Services CAUTION This fireplace and chimney assembly is a highly engineered system and as such must be oper ated only with CFM Corporation approved components If you use an unapproved component to make any modifications you may create a possible fire hazard and will void the CFM Corporation warranty In addi tion such action may void the coverage provided by the owner s insurance Model Number 42GDKBBSR ODSR42A 36GDKBKSR ODSR36A 42GDKBKSR ODSR42A 36GDKDBSR ODSR36A 42GDKDBSR ODSR42A 36GDKSSR ODSR36A 42GDKSSR ODSR42A Stainless Steel 36GDKSSSR ODSR36A 42GDKSSSR ODSR42A Outside Air Kit Complete kit for connection from fireplace AKU1 to out of doors Chimney Adapter Converts fireplace to 3 wall system TWABR Hearth Extension Insulation Provides
17. ear from the date the Fireplace is installed CFM Corporation at its option will repair or replace any defective part without charge 2 Thereafter through the 30th year after the date the Fireplace is installed CFM Corporation at its option if replacement parts are available will provide a replacement for any defective part at a cost to the consumer of CFM Corporation then current list price FOB CFM Corporation factory D Liners Refractory or Metal 1 For a period of two 2 years from the date the Fireplace is installed CFM Corporation at its option will repair or replace any defective part without charge 2 Thereafter through the 30th year after the date the Fireplace is installed CFM Corporation if replacement parts are available will provide a replacement for any defective part at a cost to the consumer of CFM Corporation then current list price FOB CFM Corporation factory This warranty is subject to the following conditions and limitations 1 This warranty is extended only to a Fireplace installed in the continental United States the state of Alaska and Canada only if and so long as the Fireplace is installed according to the installation instructions furnished with the Fireplace and operated at all times under normal conditions use and service according to the operative instructions furnished with the Fireplace and only if and so long as the Fireplace is not removed from its original installation 20006811
18. he ceiling is not an attic position the firestop spacer with the flange on the ceiling side and the angled portion extending up into the hole If the area above the ceiling is an attic position the firestop spacer with the flange on the top of the framed hole and the angled portion extending down into the hole Firestop spacers are not available for nor are they required on vertical walls DO NOT put any sealant around the area where the outer pipe slides through the firestop spacer If you seal this area it may cause a fire hazard Canadian Requirements for Insulation Shield In Canada an attic insulation shield is required to pre vent attic insulation from contacting the chimney sec tion Framing dimensions for the chimney hole should measure 14 x 14 368 x 368 mm An attic shield MUST be installed on top of attic joists above the floor level Fig 18 11 Majestic Fireplaces ODSR Series A Attic Installation Firestop Spacer Ceiling Installation Fig 17 Installing firestop spacer Install the attic insulation shield with the flanges on its base extending down into the framing hole Nail each corner of attic insulation shield to the framing members of the ceiling hole using 8d nails Attic shields are not required at the roof Insulation Shield A Nails 4 required A Ceiling Flanges Fig 18 Attic shield installlation Canadian requirement Continue Installing Pipe to Complete Run
19. hearth extension floor protection EH2416 Hearth Patch Compound Patch cracks in hearth HPC 1 Contact your Majestic Fireplaces distributor or dealer for finishing Marble and Mantels available in a wide selection of styles 20006811 19 Majestic Fireplaces ODSR Series A Chimney Components U S Model Number Top used to terminate chimney at roof RLTSK8 Flashing not included Top used to terminate chimney at chase RLTSK8L Extended Flashing not included Flashing Metal finishing required around Contemporary 8 6 12 with 8 flue Termination to prevent rain leakage 0 6 12 pitch 8 12 12 with 8 flue 6 12 12 12 pitch Square Termination Top housing of simulated brick pattern S20B R T W Housing available in red tan or white Appropriate Must also include adapter required Flashing included PLTSK8 or SLTSK8 pipe required pitched roofs Square Chase Termination Housing used to terminate chimney through CT100 a chase top Appropriate adapter required Flashing not included Unites Square Chase Termination with chimney CTSK pipe required Chase Top Housing Low profile pyramid style chimney cap used to PLTSK8 terminate chimney through a chase Includes ing not included Chase Top Housing Square chimney cap used to terminate chimney SLTSK8 through a chase Terra Cotta Masonry Includes adapter Flashing not included SK8 Chimney Sections Pipe used to build 8 SK8 flue systems SK81 1 Long SK818 177 Long
20. iding the total thermal resistance Rt value of the al Must be overlapped 1 2 ternate material employed is greater than or equal to R minimum 1 09 Thermal resistance R or thermal conductivity K may be obtained from manufacturer of the material Factors are related by the formula K 1 R Fig 24 Sealing gaps T given thickness R thermal resistance for a given thickness T K thermal conductivity Noncombustible material with a lower R value may be used provided thickness of material is sufficiently greater to maintain an equivalent total thermal resis tance Rt Example of Determining Hearth Extension Equiva lents To determine the thickness required for any new mate rial NEW K of new material per inch Thickness required X of listed thickness K of listed material per inch material Example for Common Brick T new 5 0 0 458 x 0 50 in 5 46 in new required thickness 16 20006811 Installing Line for Gas Logs Majestic Fireplaces fireplaces are designed to accept a 1 2 13 mm gas line for installation of an approved gas appliance CFM Corporation manufactures a wide variety of gas logs for use in Majestic Firepalces Be sure to have the appliance installed in accordance with building codes Gas connection may enter from either left or right side of the fireplace Locate appropriate gas line in the outer casing of fire place and remove insulation from gas line tube Fig
21. il NOTE Hearth Extension must not cover the air inlet opening of a fireplace The hearth extension described in Figure 22 must be a durable noncombustible material with a minimum total Rt value of 1 09 refer to Figure 23 for examples The overall height above a combustible floor depth and width must be as indicated with the extension centered to the fireplace opening The top of insulation must be covered with a noncom bustible decorative covering or a piece of 018 mini mum sheet metal to protect hearth extension material Fig 22 Secure the hearth extension to the floor to prevent shifting using trim molding or other similar means at three 3 outer edges Seal crack between the fireplace hearth and hearth extension with a noncombustible material Figs 22 and 24 Minimum Hearth Extension Dimensions for On Site Construction Seal cracks between the fireplace May install 1 and hearth noncombustible decorative covering OR 018 min sheet metal A Min clearance to combustible i perpendicular wall extension with noncombustible to combustible material FIREPLACE perpendicular wall when HEARTH using noncombustible wall shield 4 MINA B Min clearance Ef Combustible material permitted within shaded area Noncombustible wall shield requires 1 CFM Corporation EH2416 insulation minimum R Value 1 85 between decorative noncombustible rigid c
22. ired when using the Model S triple wall chimney system The installation procedure described in this manual ap plies only to the SK8 system Either chimney system may be used but may not be mixed Straight Up Chimney Installation To mark the centerline of the flue put the fireplace in final position and measure out from the wall 91 4 235mm Mark a spot on the ceiling directly above the fireplace Draw a line parallel to the back wall through this mark Fig 10 Using a plumb bob positioned directly over center point of fireplace flue collar mark the ceiling to establish the chimney center point Fig 10 Offset Installation In order to clear an obstruction it may be necessary to offset chimney from vertical This is accomplished by using CFM Corporation elbows Use the 30 Offset Elbow table on Page 5 to determine proper offset and parts required Each offset requires two 2 elbows The second elbow is equipped with support straps It is very important to install the second elbow in each offset as close to the ceiling or support as possible so that the elbow straps can be secured to framing members to help support the weight of the chimney 20006811 Majestic Fireplacese ODSR Series A Chimney Centerline Actual Centerpoint Plumb Line Plumb Bob Imaginary Centerpoint pa y ez SS 7 lt gt BSS SOY SI POSSI Fig 10 Locate centerline of chimney with plumb line Determine offset di
23. istening for the snap lock to fasten When installing elbows only outer pipe will snap lock Middle pipes simply slide into position Be sure to always attach straps on upper elbow to a structural framing member Fig 16 Continue installing the pipe as required until pipe is installed up through the ceiling At this point you must install a firestop spacer Installing the Firestop Spacer in the Ceiling Hole A firestop spacer is used to keep pipe spaced properly and required for safety Nail the firestop spacer at each corner to the framing members of the ceiling hole NOTE Afirestop spacer is not required at the roof 20006811 Majestic Fireplacese ODSR Series A Elbow Stra Support Structure ai Elbow Strap must be tight Ceiling Hole Framing Angled Strap Chimney Support Strap must be tight FP270 271 Fig 16 Attach straps to a structural framing member Hole sizes listed in Figure 11 for angled firestop spac ers provide minimum required air space to chimney pipe for ceiling thickness up to 8 203 mm When combined thickness of ceiling material ceiling joists and flooring material exceeds 8 203 mm adjustments must be made in framing to assure that minimum air spaces to chimney are maintained Proper Firestop Spacer Installation Figure 17 shows different installation procedures for both an area that is an attic and an area that is not an attic If the area above t
24. manship as follows A Fireplace and Chimney Components exclusive of CFM Corporation supplied firegrate glass doors outside air system fan motor and liners all of which are covered by separate warranties under paragraphs B through D below At its option for a period of thirty 30 years from the date the Fireplace is installed CFM Corporation will 1 For a period of five 5 years from the date the Fireplace is installed CFM Corporation at its option will repair or replace any defective part without charge 2 Thereafter through the 10th year after the date the Fireplace is installed if replacement parts are available CFM Corporation will provide a replacement for any defective part without charge for the part itself The consumer must pay for everything else other than the part 3 Thereafter through the 30th year after the date the Fireplace is installed if replacement parts are available CFM Corporation will provide a replacement for any defective part at a cost to the consumer of CFM Corporation then current list price FOB CFM Corporation factory B Firegrate Glass Doors Outside Air System For a period of 90 days from the date the Fireplace is installed CFM Corporation at its option will provide a replacement for any defective part without charge for the part itself FOB CFM Corpora tion factory The consumer must pay for everything else other than the part C Fan Motor 1 For a period of one 1 y
25. mney Run INSTALLED MODEL SK LENGTH 2 WALL CHIMNEY L1 11v 1712 35v 472 Fig 6 Installed lengths of chimney sections Determine how the chimney will be run length of run and chimney components required to complete the job Fig 5 Never install a chimney below minimum heights In planning a chimney system it is important to know 1 The height of a chimney is measured from the hearth to the exit point on the termination 2 A chimney cannot be offset more than 30 from a vertical plane 3 A chimney may run straight up or it may be neces sary to offset it to avoid obstructions 4 The maximum length of an angled run total chimney system is 20 6 m 20006811 5 No more than 2 offsets 4 total 30 elbows in U S or 2 total 45 elbows in Canada per fireplace may be used 6 A guy wire stabilizer is required for chimneys extend ing more than 6 1 8 m above a roof line The Ten Foot Rule Major U S building codes specify a minimum chimney height above the roof top The Ten Foot Rule is a fire safety rule and not a draft rule To ensure proper draft it is recommended that you always meet or exceed the Ten Foot Rule especially when installing a termination on a high pitch roof Fig 7 The key points of the Ten Foot Rule are 1 If the horizontal distance from the chimney to the peak of the roof is 10 3 m or less the top of the chimney must be at least 2 610 mm ab
26. ne must be installed by a certified gas line installer There are three methods of cleaning the polished stain less steel of your outdoor fireplace 1 Warm soapy water to loosen any dirt film 2 Glass cleaner with ammonia 3 Stainless steel cleaner available at hardware stores Regardless of which method is used remember that any thing with too much abrasive may dull the finish Majestic Fireplaces ODSR Series A ODSR36A Series Woodburning Fireplace n 22 559mm di 11 Dia 48 ve 1232mm 279mm 8 Dia 203mm 5 8 Recessed 16mm Nailing Flange lt Rough Opening Width 41 1041mm 48 1232mm gt Outside 24 Air Gas Line E Access Gas Line Access A o 26 4 Rough 67mm Opening 50 1270mm Depth i Hee 1 2 13mm zn oia 279mm 572mm i 8 Dia 22 203mm 559mm 5 8 Recessed Ta 16mm Nailing Flange Rough Opening Height v L4 50 1270mm Outside Gas Line Air Access Gas Line Access o 203mm 1168mm Fig 2 ODSR42A specifications and framing 4 20006811 Chase Installation Insulation methods shown are optional for cold climate not a requirement for unit operation Batt Insulation cut out around fiestop Firestop u Ceiling Level
27. ove the peak of the roof but never less than 3 914 mm in height above the highest point where it passes through the roof 2 If a horizontal distance from the chimney to the peak of the roof is more than 10 3 m a chimney height reference point is established on the surface of the roof a distance of 10 3 m from the chimney in a horizontal plane The top of the chimney must be at least 2 610 mm above the reference point but never less than 3 614 mm in height above the high est point where it passes through the roof Reference Point QD Fig 7 Ten Foot Rule illustration Majestic Fireplaces ODSR Series A Chimney Supports The chimney system is supported by the fireplace for vertical chimney heights less than 30 9 m above the hearth Chimney supports are required if the vertical height exceeds 30 9 m with SK8 chimneys or 20 6 m with 3 wall chimneys Locate chimney supports at ceil ing holes or other structural framing at 30 9 m SK8 or 20 6 m 3 wall heights Spacing between chimney supports must not exceed 30 9 m SK8 or 20 6 m 3 wall Use Chimney Support Model SKCS8 NOTE The SKCS8 can not be mounted directly to the fireplace Support provided by elbow straps fulfills the support requirement only if they are spaced as previ ously described A chimney support is 212 64 mm long when installed Angled chimney runs require a support every 6 1 8 m in addition to the elbow straps
28. overing and combustible wall Minimum height and width is 40 x 40 Dimension degree of angle will vary depending on thickness of noncombustible surround facing A B C D E F G H J ODSR36A 16 12 48 41 18 14 TY 16 48 406 rom sem 457mm 266 mm tor mm 408 mmliztomn ODSR42A 20 12 42 35 18 14 11 20 612 508 mm 305 mm 457 mm 356 mm 292 mm 508 mm 1562 mm Fig 22 Combustible side wall protection and hearth extension dimensions LeonbusTeie Ca L Safety strips FLOOR INSULATION must overlap VALUE R Ya minimum 20006811 15 Majestic Fireplaces ODSR Series A COMMON MATERIALS AND FACTORS view x MINIMUM MATERIAL K R THICKNESS EH2416 CFM Corporation 0 458 1 09 0 50 in Wall Covering s Noncombus 2 x 4 Header tible Decorative Do not notch Facing at standoffs Seal all cracks between fireplace su round and wall materi als with noncombus tible material Common Brick 5 5 46 in R Value is for 1 2 inch Units of K BTU SQ FT HR F IN Thickness of Listed Material Noncombustible Decorative Cov ering Fig 23 Hearth extension material factors WARNING HEARTH EXTENSION MUST BE IN es STALLED IN ACCORDANCE WITH FIGURE 23 AND ai fireplace and hearth MUST NOT COVER THE BOTTOM FRONT OPENING Insulation Senon wiih nongom OF THE CIRCULATING MODEL Alternate noncombustible materials may be used pro Safety Strips v
29. permitted within a shaded area A i shown in Figure 23 titled 12 from top of fireplace opening for radiant Minimum Wall Clearances models LAHA 6 from top of fireplace opening for radiant models Noncombustible material must separate the black face surround of the fireplace and any combustible mantel material AUA Fig 21 Combustible mantel clearances 14 20006811 Side Wall Protection Adjacent combustible side walls that are within the minimum dimensions shown in Figure 22 of fireplace opening must be protected with CFM Corporation Wall Shield Model SP40 or a specifically built wall shield described below The special wall shield design described in Figure 20 is an alternate method of adding protection to side walls and can be used in place of the SP40 with the same wall clearances specified for the SP40 Rt must 1 85 minimum Examples of wall shield insulation 1 Manville CERAFORM 126 K 27 1 2 inches thick 2 Majestic EH2416 K 458 1 inch thick required Minimum Wall Clearances WITH Noncombustible Surround Facing WITHOUT Noncombustible Surround Facing Shaded area starts 1 2 away from 4 BRICK edge of unit Example material FIREBOX gt OPENING Majestic Fireplaces ODSR Series A Hearth Installation A hearth extension is required to protect a combustible floor in front of the fireplace Refer to Figure 22 for mini mum dimensions and mounting deta
30. selected Installing Chimney In a Chase Refer to Page 4 Figure 3 for an illustration of a typical chase installation CAUTION Treatment of firestop spacers and con struction of chase may vary with type of building These instructions are not a substitute for local building codes You must check your local building codes to determine specific requirements for your city or state NOTE Other building materials may be required in ad dition to CFM Corporation Firestop Spacers CAUTION All joints between the finished wall and the fireplace surround top sides must be sealed with non combustible material to prevent cold air leakage into the room Only noncombustible material may be applied to the facing of the fireplace surround Black painted area Fig 19 Finish the wall with material of your choice Do not install a combustible mantel shelf less than 12 305 mm from the top of the fireplace opening Do not install a mantel face plate less than 6 159 mm from top of fireplace opening Fig 21 If a combus tible material is used below a flat mantel shelf consult your local building codes for minimum clearance from top of fireplace opening to bottom of mantel shelf All joints top bottom and sides where wall or deco rative facing material meets fireplace surround must be completely sealed with a noncombustible material Figs 20 and 21 20006811 Majestic Fireplacese ODSR Series A Air Space Clearances Combus
31. stance of your chimney arrangement from centerline of fireplace to centerline of chimney where it is to pass through ceiling Locate center point of the chimney on ceiling as though a straight up chimney arrangement is to be used Mea sure your offset dimension from straight up chimney center point on ceiling Ceiling Chimney Hole Possible Obstructions The size of the hole in ceiling will vary with the angle at which the chimney passes through ceiling Drive a nail up through ceiling at marked chimney cen ter point Go to floor above and see where hole will be cut Check to see where existing ceiling joists and other possible obstructions are located i e wiring plumbing etc If necessary reposition chimney and or fireplace to avoid obstructions Majestic Fireplaces ODSR Series A Cutting the Hole Cover fireplace collar opening and cut proper sized chimney hole in chimney The SK8 pipe allows you to run pipe through a typical 16 on center joist without cutting joists Framing the Ceiling Hole Frame the ceiling chimney hole as shown in Figure 12 It is good practice to use framing lumber that is the same size as the ceiling joists this is a requirement at attic level The following table gives firestop spacer model num bers ie et Chimney Wg ey et Celing Size of Chimne SKFS2A 14 x 1412 14 x 2512 368mm x 368mm 368mm x 648mm 8 Flue FS2A FS6A S Series 3 Wall 174 x 1712 1778 x 29 445mm
32. stic Fireplacese ODSR Series A Fireplace Top View Hole in Outer Casing Ceramic K_ Repack Insula Knockout tion Ceramic Knockout Both sides FP560 Fig 25 Gas line access CAUTION WHEN USING DECORATIVE A GAS APPLIANCE FLUE DAMPER MUST BE SET IN FULLY OPEN POSITION IF YOU HAVE GLASS DOORS ON THE FIREPLACE THEY MUST ALSO BE FULLY OPENED WARNING DO NOT OPERATE AN A UNVENTED GAS LOG SET IN THIS FIRE PLACE WITH THE CHIMNEY REMOVED WARNING WHEN INSTALLING AN A UNVENTED AS LOG SET THE CFM CORPORATION MODEL AH3244BK OR AH3244PB 4 ADJUSTABLE HOOD MUST BE USED If installing an unvented gas log set refer to statement below Only unvented gas logsets which have been found to com ply with the Standard for Unvented Room Heaters ANSI Z21 11 2 are to be installed in this fireplace 20006811 17 Majestic Fireplaces ODSR Series A CFM Corporation reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice ODSR36A 42A Outdoor Woodburning Fireplace Item Model Number ODSR36A ODSR42A 1 Damper Weld Assembly RP 199 RP 199 2 Damper Bracket 3030176 3030176 3 Screen Rod Assembly 20006805 20006863 4 Screen Assembly two per fireplace 20006583 20006861 5 Screen Pulls 20002225 20002225 6a Firebrick Hearth 20005621 20005421 6b Firebrick Rear 20005627 20005462 6c Firebrick Right Side 20005626 20005461 6
33. tible framing material MUST NOT penetrate AIR SPACE shaded areas gt lt Standoff gt o figa air gt A to BER j Front View Side View Wall V Air Shield Space to Back Ve Air Space to Sides 0 Clearance Only noncombustible to Floor material may be applied as facing to the black Hearth fireplace surround Extension Fig 19 Minimum clearances to combustibles NOTE No side wall protection is required for fireplaces installed at 45 to two 2 side walls corner installation Often a decorative surround or vertical portion of the mantel is desired If this is constructed of any combus tible material it must be within the safe zone indicated in Figure 22 13 Majestic Fireplaces ODSR Series A Mantel Clearance Mantel Clearance No Noncombustible Facing Material with Noncombustible Facing Material Combustible Mantel Combustible Mantel and Trim and Trim Finished Wall Finished Wall Header Standoff Noncombustible Material Noncombustible Facing Material Radiant Surround Surround Face Face Fireplace Opening lt Radiant Surround Face Minimum width from top of surround to bottom of screen rail PZA 2x4 Stud Finished Wall E Must be sealed with Noncombustible Material FP531a Fig 20 Mantel clearances Face Plate y vas Ms dr 8 B A NE M N 5 p r w S M 0 ska A Combustible materials are
34. tions provided with CFM Corporation chimney termination to find correct size of roof hole There must be a 1 38 mm air space between out ermost portion of chimney sections and any adjacent combustible surfaces Combustible surfaces include burnable materials such as ceiling members joists flooring combustible insulation and roof structures WARNING DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER MATERIALS Mark an outline of the roof hole around the center of the point nail NOTE Hole dimensions given in the chim ney top installation instructions are horizontal dimen sions therefore the hole size must be marked on the roof accordingly Cover the opening of the installed chimney so debris cannot get into the system 20006811 Cut and frame the hole It is good practice to use fram ing lumber that is the same size as the rafters Install the frame securely because the chimney top and flash ing anchored to the frame must be able to withstand heavy winds Install Remainder of Chimney Sections Since you have already preplanned the height of your termination according to the Ten Foot Rule continue to install pipe to the predetermined height Check the chimney top installation instructions for details on how high above the roof top the chimney sections all pipes should extend Installing Top Housing or Termination Follow the installation instructions provided with the chimney termination you have
35. x 445mm 454mm x 753mm 8 Flue SK Series SKFS6A Fig 11 Ceiling chimney hole sizes necessary for installing firestop spacer The inside dimension of the frame must be the same as the hole size selected from Figure 11 in order to provide required the 112 38mm of air space between the outside diameter of the chimney and the edges of the framed ceiling hole Existing Ceiling Joist A SK Series framing 14 X 14 368 x 368mm B S Series framing 172 X 17 445 x 445mm Fig 12 Typical frame for ceiling chimney hole Positioning Safety Strips Securing the Fireplace Slide fireplace into position Lift the fireplace front slightly and slide the metal safety strips under front bottom edge about 112 38 mm al lowing the remainder to extend in front of firebox Over 10 A CL ZA Metal Safety Strips 1 2 or 3 pieces Z Safety Strip not sup plied 1 2 Min Overlap 1 Hearth Ext Fig 13 Safety strip installation lap strips at least 1 2 13 mm to provide a positive joint Flat safety strips are packed with fireplace Fig 13 Safety strips are used to ensure that any combustible materials in front of the fireplace are protected even though a noncombustible hearth extension is required If fireplace is to be elevated above the floor a Z shaped metal safety strip must be fabricated and used to protect combustible surfaces in front of the firepla

Download Pdf Manuals

image

Related Search

Related Contents

Opel Corsa Manuale di uso e manutenzione  CanIt-PRO End-User's Guide  Electrolux SANTO 2590-6 DT User's Manual  Hubbell Electric Heater Company D User's Manual  SSS EXCON  FONTAINE MONH O  DMM3 Multi Panel Meter USER MANUAL  Windy Boy Grid Tied Inverter Operators Manual Addendum for the  PDF形式 - コベルコ建機株式会社    

Copyright © All rights reserved.
Failed to retrieve file