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Unigreen TOWED MISTBLOWERS LASER-FUTURA- EXPO series AT STD/TOP - AT BASE User's Manual

1. edo een massa a vuoto Kg max press net mass massa totale ammessa total os unigreen C e SPRAYING EQUIPMENT via Rinaldi 105 Reggio Emilia ITALIA FIG 2 unigreen 7 8 This symbol identifies the clean water tank on the machine used to wash your hands 3 2 NOISE LEVEL OF THE MACHINE Use earmuffs to protect your ears when using the machine below you will find the data on the maximum noise levels during work Atomisers with axial fan rotor ACOUSTIC POWER LEVEL emitted by the machine with axial fan rotor 113 5 and 118 5 dBA respectively in 1st and 2nd gear ACOUSTIC POWER LEVEL AT THE OPERATOR S POSITION emitted by the machine with axial fan rotor 89 0 and 89 5 dBA respectively in 1st and 2nd gear Atomisers with centrifugal fan rotor cannon ACOUSTIC POWER LEVEL emitted by the machine with axial fan rotor 111 5 and 117 5 dBA respectively in 1st and 2nd gear ACOUSTIC POWER LEVEL AT THE OPERATOR S POSITION emitted by the machine with axial fan rotor 94 0 and 97 0 dBA respectively in 1st and 2nd gear Readings taken in accordance with the following standards Machines Directive 98 37 CE 89 392 CE Dir re codified Legislative Decree D Lgs n 292 of the 4th of September 2002 concerning the environmental acoustic emission of machines and equipment for use outdoors Legislative Decree D Lgs 277 91 on the subject of the protection of workers
2. N NO 627 693 3 5 606 720 857 943 104 915 101 N Q3 5 N N N N N 1 8 cO C s k N 1 Clo Oi J N Oi N 0 O1 k N OIN 1 N cO OJN O 1 NO O cO cO oOi2 gig 1 oa x W N KIN N O O 1 OJN Tic a c KIO S l k k no gt KIN col k CO co 61 523 577 3 5 784 4 758 5 6 7 Velocita Km h 4 5 424 504 600 660 7 6 7 e O NO NO cO N O L 09 cO S e 318 378 450 495 549 606 639 642 759 912 11 535 633 760 833 930 1018 107 NO Velocita Km h 0 76 0 9 1 07 1 18 1 31 1 44 1 52 1 53 1 81 2 17 2 38 2 66 2 91 3 07 N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width see chapter
3. CROP PROTECTION USE AND MAINTENANCE MANUAL MISTBLOWERS TOWED MISTBLOWERS LASER FUTURA EXPO series AT STD TOP AT BASE Read this manual carefully before use Color code the green world partner 6 1 6 2 6 2 1 022 2 unigreen Summary USING AND KEEPING THE USE AND MAINTENANCE MANUAL 4 COMPOSITION OF THE MANUAL 4 GUARANTEE uwa 4 PFRODUOT RESPONSIBILITY 2 4 WARNING SIGNS IN THE MANUAL AND ON THE MACHINE 4 SAFETY REGULATIONS AND RESIDUAL RISKS 5 INTENDED US Eu dyes noe 6 aa A al DS E re eee 6 CHEMICAL PRODUC create eet oon aii 6 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS 6 FIEGONIMENDATODN 6 TAKING PRECAUTIONS AGAINST FIRE HAZARDS 7 WEATHER CONDITION C 7 MACHINES DESIGNED TO BE USED ONLY WITH CLEAN WATER 7 DRIVING ON THE ROAD uuu u uu k 7 CHARACTERISTICS AND SPECIFICATIONS 2 1 7 TABLES OF FITTINGS ALLOWED uuu saat i Su
4. 551 369 220 467 508 575 634 433 1551 609 677 746 857 949 3 5 4 5 6 7 450 516 588 654 711 810 888 606 744 852 948 1044 1200 1320 360 418 470 225 ses 648 710 485 595 682 758 835 960 1 056 300 344 392 436 474 540 592 404 496 568 632 696 800 880 Tab 3215 0000F lug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 Velocita Km h N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0500 0600 8 getti Lt ha spreading rate table for Blower 0500 0600 8 NOZZLES 80 01 TR80 015 VERDE l7 PRESSIONEbar 5 7 10 12 15 18 20 5 7 10 12 15 18 20 working width 3 5 234 274 331 354 400 440 463 34 411 491 537 600 657 697 4 610 5 5 488 6 407 7 3 5 4 5 6 7 Velocita Km h 458 5 366 305 3 5 4 5 6 7 366 798 115 139 149 168 185 194 14 173 206 226 252 276 293 82 96 116 124 140 154 162 12 144 172 188 210 230 244 70 82 99 106 120 132 139 10 123 147 161 180 197 209 Litr min 4 1 48 58 62
5. 16 19 NO 0 OO 17 49 58 69 76 85 93 98 70 85 98 109 121 13 11 35 41 50 54 61 67 70 50 61 70 78 86 97 lt a O1 CO NO N Velocita Km h e co 51 60 72 79 89 97 102 73 88 102 114 126 142 34 40 48 53 59 65 68 49 59 68 76 84 94 Tab 3215 0000F nota portate minime indicative getto regolabile avvitato con getto svitato maggiorazioni fino al 6096 Velocit Km h O IIN IO O CO 35 58 69 83 91 101 111 117 84 101 116 130 144 162 18 4 5 6 7 32 unigreen CALIBRATING TABLE for CANNONS TABLES FOR CALIBRATING CANNONS 0400 440 480 Tabella erogazione in Litri ettaro Cannone 0400 6 getti Testa Snodata unigreen spa Lt ha spreading rate table for Cannone Blower 0400 6 NOZZLES Tilting Head TR 80 03 BLU Piastrina ceramica 01 5 PRESSIONEbar 5 7 10 12 15 18 20 10 15 20 25 30 40 50 spray distance 3 5 4 5 6 7 3 5 4 5 6 7 N 49 gt 51 60 72 79 89 97 102 73 88 102 114 126 142 159 44 52 62 68 76 83 88 63 76 87 97 108 121 136 68 81 97 106 119 130 137 98 119 136 152 169 190 213 60 71 85 93 104 114 1
6. 6 607 7 3 5 261 309 369 403 454 493 519 39 463 549 609 673 741 780 4 5 6 7 Velocita Km h 546 455 3 5 4 5 6 7 Velocita Km h 546 5 437 364 6 1 72 86 94 10 6 115 12 1 0 9 10 8 12 8 142 15 7 173 18 2 Tab 3215 0000F ug sing 0 51 0 60 0 72 0 78 0 88 0 96 1 01 unigreen 27 CALIBRATING TABLE TABLES FOR CALIBRATING MISTBLOWERS 0800 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0800 14 getti Cry Lt ha spreading rate table for Blower 0800 14 NOZZLES Gap 711 Piastrina 01 0 Piastrina ceramica 01 2 Es PRESSIONE bar 10 15 20 25 40 50 15 20 25 40 0 working width 3 5 3000 3300 4 288 5 6 7 O Litri ha 21001231 3 5 4 5 6 7 Velocita Km h N 1 O 291191 NO oO O 210 10441120 3 5 4 5 6 7 O O O OO Velocit Km h Litri ha O O O lt IN OJIN N IO OQO O Litri ha 1523 1400 15 438 502 572 635 690 787 863 590 723 828 922 1015 1167 128 Litri min 26 3 30 1 34 3 38 1 41 4 47 2 51 8 35 4 43 4 49 7 55 3 60 2 70 0 770 3215 0000 lug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55
7. b Find the distance between the rows of the vegetation and the diameter of the nozzles used ceramic plates or TXA c In the horizontal strip choose the working speed and the distribution in litres hectare and on the vertical scale find the pressure to use d Adjust the pressure to obtain the treatment required If the distance between the rows is different from that in the table you can easily calculate the distribution in proportion for example with a distance between the rows of 8 m divide the figure for the litres hectare of the distance between the 4 m rows by half with a distance between the rows of 2 5 m double the figure for the distance between the 5 m rows The last line of the table indicates the overall delivery of the fan If the mistblower is fitted with non standard nozzles the spraying tables of the single nozzles per mistblower are on page 34 To calculate the distribution in litres hectare use the following formula Vd 600 x Q IxV where Vd volume to distribute L ha Q lt sum of the nozzles delivery L min distance between the rows V tractor speed Km h EXAMPLE Distance between the rows 5 m Speed 6 Km h Working air pressure 30 bar Fan 9 800 with 14 standard high volume nozzles 0 1 0 Q total delivery of the nozzles Tab 1 page 34 2 96x14 41 44 L min Vd 600 x 41 44 829 L ha 5x6 N B Depending on the season the vegetation may be more or less luxuriant bear this
8. iN NO O1 no O1 NI 8 2 NO NO G O e O O 246 268 330 366 355 Tab 3215 0000F ug sing 0 51 0 60 0 72 0 78 0 88 0 96 1 01 NO NO O ER Velocit Km h 28 unigreen CALIBRATING TABLE TABLES FOR CALIBRATING MISTBLOWERS 0900 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0900 16 getti Lt ha spreading rate table for Blower 0900 16 NOZZLES 01 0 01 2 xm IPRESSIONEbar 10 15 20 25 40 so 15 20 25 30 40 50 working wiat 3 5 4 5 2640 6 2200 7 3 5 4 5 6 7 Velocita Km h 21121 1760 3 5 4 5 6 7 Velocita Km h E Litri min 30 1 34 4 39 2 43 5 47 4 53 9 59 2 40 5 49 6 56 8 63 2 69 6 80 0 880 Tab 3215 0000F lug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 Velocita Km h N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0900 16 Lt ha spreading rate table for Blower 0900 16 NOZZLES TR80 01 ARANCIO TR80 015 VERDE PRESSIONE bay 5 7 10 12 15 18 20 5 7
9. in general grease is used to lubricate bearings with a vertical or inclined axis as it stays in the zone for longer 8 2 3 MULTIPLIER LUBRICATION The multiplier and disengaging boxes are normally lubricated in an oil bath in special cases NLGI n 0 grease is used The viscosity is an essential characteristic of a lubricant oil and this is indicated by the SAE SOCIETY OF AUTO MOTIVE ENGINEERS classification of the oils for gearboxes and differentials Special additives improve the capacity of the oil to maintain a lubricant film also at high pressures and temperatures We recommended using SAE 90 oil for the multiplier and disengaging boxes The quantity of oil is established by the level cap A greater quantity of oil doesn t improve the conditions of lubrication and can cause overheating in the box Changing the oil protects the parts from the dangers associated with wear and the presence of metallic particles that can be present especially in the first period of use We recommend replacing the oil after the first 50 working hours and then subsequently every 500 hours The quantity of oil needed is indicated on the sticker near the multiplier FIG WARNING the oil used mustn t be dispersed in the environment and must be collected the relevant containers 8 3 EXTRAORDINARY MAINTENANCE At the end of a season of intense use or every two years of normal use it is a good idea to have a specialised service technician perform a general ch
10. 2 INDICATIONS FOR A SUITABLE TREATMENT 23 8 7 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE 23 TABLES FOR CALIBRATING MISTBLOWERS 6500 600 25 TABLES FOR CALIBRATING MISTBLOWERS 0600 650 26 TABLES FOR CALIBRATING MISTBLOWERS 60700 750 27 TABLES FOR CALIBRATING MISTBLOWERS 46800 28 TABLES FOR CALIBRATING MISTBLOWERS 4900 29 TABLES FOR CALIBRATING MISTBLOWERS 0650 TGZ 30 TABLES FOR CALIBRATING MISTBLOWERS 0800 TGZ 30 TABLES FOR CALIBRATING CANNONS 0450 31 TABLES FOR CALIBRATING CANNONS 0400 440 480 32 TABLES FOR CALIBRATING CANNONS 0400 440 480 33 TABLE 1 3 TABLES OF DELIVERY OF NOZZLES FOR ATOMISERS 34 TABLE 4 5 TABLES OF DELIVERY OF NOZZLES FOR HAND LANCES 35 TABLE 7 TABLE OF PROGRAMMED MAINTENANCE 36 TABLE 8 PROBLEMS CAUSES AND SOLUTIONS 36 TAB ISS ALLOWED FITTINGS 37 TAB 196 ALLOWED FITTINGS iu u u
11. 3 95 4 35 5 00 5 50 CO Velocit Km h N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0800 14 getti Lt ha spreading rate table for Blower 2800 14NOZZLES TR80 01 ARANCIO TR80 015 VERDE PRESSIONE 5 7 10 12 15 18 20 5 7 10 12 15 18 20 3 5 4 5 78 450 495 549 606 639 6 7 287 354 3 5 4 5 6 7 G GD G 56 Velocita Km h NO NO O NO 433 cO cO N O T 0102102 N ING NIN IG N Oo 00 9 8 O G gt N Oo PO G cO cO 1 3 O1 O G gt cO NO gt O cO O gt l CO O 218 24 O 1 NO 6 NO NO N O1 no CO CO CO O D NO Velocita Km h 1 0 1 1 IO IO 5 O 5 O1 8 O1 AOI O O1 3 5 38 4 5 6 7 NO O IS NO NO B 99
12. 45 54 60 67 73 77 55 66 76 85 94 106 119 31 36 43 48 53 58 61 44 53 61 68 75 85 95 22 26 31 34 38 42 44 31 38 44 49 54 61 68 Velocit Km h 35 44 52 62 68 76 83 88 63 76 87 97 108 121 136 4 5 6 7 Tab 3215 0000F nota portate minime indicative getto regolabile avvitato con getto svitato maggiorazioni fino al 6096 unigreen 33 TABLE 1 3 TABLES DELIVERY OF NOZZLES FOR ATOMISERS TABLE OF DELIVERY IN LITRES MIN MEDIUM AND HIGH VOLUME 018 CONICAL NOZZLES FOR ATOMISER NOZZLE 0 8 1 0 1 2 1 5 1 8 2 0 SLINGER 1 0 1 0 1 2 1 5 1 8 1 8 PRESSURE TABLE OF DELIVERY IN LITRES MIN LOW VOLUME TR CONICAL NOZZLES FOR ATOMISER NOZZLE TR80 ISO LILLAC OLIVE ORANGE GREEN YELLOW DARK BLUE BROWN 005 0067 01 015 02 03 05 PRESSURE Code 3400 0577 8400 0578 3400 0579F 3400 0580F 3400 0581 3400 0583H 3400 0584R3400 0585 34 unigreen TABLE 4 5 TABLES DELIVERY OF NOZZLES FOR HAND LANCES TABLE OF DELIVERY IN LITRES MIN OF THE CONICAL NOZZLES FOR LEVER LANCE note standard 1 5 nozzle DIAMETER NOZZLE PRESSURE BAR JET CAPACITY Lt 1 90 2 25 2 65 2 50 3 95 4 7 2 60 2 80 3 40 3 40 4 85 6 00 2 90 3 10 3 90 3 45 5 40 6 95 3 40 3 80 4 50 4 50 6 65 8 30 4 80 5 40 6 30 6 40 9 40 11 7 6 20 6 80 8 10 8 30 11 8 15 1 5 direct jet cone direct
13. 70 7 7 8 1 0 6 7 2 8 6 9 4 105 11 5 122 gt 3215 0000F ug sing 0 51 0 60 0 72 0 78 0 88 0 96 1 019 Velocita Km h unigreen 25 CALIBRATING TABLE TABLES FOR CALIBRATING MISTBLOWERS 0600 650 unigreen spa Tabella erogazione Litri ettaro Gr Ventola 0600 0650 10 getti Gay Lt ha spreading rate table for Blower 0600 0650 10 NOZZLES 0 Piastrina 01 0 Piastrina ceramica 01 2 lemons PRESSIONE bar 10 15 20 25 40 50 10 15 20 25 40 50 working width 3 5 314 4 5 1740 6 1317 7 1129 N N NO N O1 N IO O O O Velocit Km h O1 705 806 919 102011110 1264 1388 949 1163 13311481 1631187 8 98 84 3 5 354 1491 1714 4 5 6 7 O NO O G O gt O1 O Velocit Km h 1693 O gt 932 107 N cO N O G N 2121410 1185 1044 1000 1100 322 369 420 466 507 578 634 434 531 609 677 746 857 943 3215 0000F lug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 O Velocit Km h N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corre
14. C 200 F established to prevent the ageing of the seals and guarantee a sufficient viscosity of the oil The heat makes the air in the box expand and therefore increases the pressure inside The correct use of the oil seals is guaranteed up to an internal pressure of 0 5 bar Boxes designed to be used for particularly heavy duty work are equipped with a breather cap that can be fitted on any cast iron box on request unigreen 17 18 drilled reference disc only fitted models 54 AXIAL ROTOR Generally the new models of rotors are fitted with 7 vanes made of aluminium or nylon fibreglass and the vanes have a variable inclination from 20 to 40 with step adjustment by 5 in some cases there are drilled reference discs FIG 20 The angular movement of all of the vanes if done correctly doesn t change the dynamic balance of the blower group To change the inclination of the vanes as standard this is set at 35 proceed as follows a Remove the protective grill b Unscrew screws A that hold the spinner central cover each vane has two blocking screws B at the side one on the right and one on the left Unscrew the two screws enough to turn the vane the degrees necessary replace the drilled discs when fitted To make the adjustment easier there are reference notches on blocking element C c After you have positioned the vane perform the same operation on the next one and screw the scre
15. CALIBRATING MISTBLOWERS 9700 750 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0700 0750 12 getti gt Lt ha spreading rate table for Blower 0700 0750 12 NOZZLES 01 0 01 2 MI PRESSIONE 10 15 20 25 40 so 10 15 20 25 40 50 working wiath 3 5 4 3300 5 2640 6 ioa 1240 1420 58017402000 2200 7 Velocit Km h 3 5 909 1106 1260 1997 1521 1731 1903 4 5 6 7 454 555 650 699 761 886 951 Hoo Velocit Km h 1980 158415 387 442 504 559 609 693 761 Litr min 22 6 25 8 29 4 32 6 35 5 40 4 44 4 30 4 37 2 42 6 47 4 52 2 60 0 66 0 gt Tab 3215 0000F lug sing 1 88 2 15 2 45 2 72 2 96 3 37 3 70 2 53 3 10 3 55 3 95 4 35 5 00 5 50 Velocita Km h N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0700 0750 12 getti Lt ha spreading rate table for Blower 2700 0750 12NOZZLES TR80 01 TR80 015 VERDE PRESSIONEbar 5 7 10 12 15 18 2015 7 10 12 15 18 20 working width 3 5 349 411 491 537 606 657 691 51 617 731 811 897 989 1040 4 910 5 728
16. against the risks deriving from exposure to chemical physical and biological agents 3 3 STANDARDS OF REFERENCE MACHINES DIRECTIVE 98 37 CEE 89 392 CE Dir re codified Directive 86 188 CEE risks deriving from exposure to noise implemented in Italy by Legislative Decree D L 277 1991 DPR 547 1955 Regulations for the prevention of accidents and hygiene at work Legislative Decree D Lgs n 292 of the 4th of September 2002 concerning the environmental acoustic emission of machines and equipment for use outdoors UNI EN ISO 12100 1 Apr 2005 Machinery safety Fundamental concepts general design principles Part 1 basic terminology methodology UNI EN ISO 12100 2 Apr 2005 Machinery safety Fundamental concepts general design principles Part 2 Technical principles UNI EN 294 July 1993 Machinery safety safe distances to avoid reaching hazardous areas with upper limbs UNI EN 349 June 1994 Machinery safety minimum spaces to prevent crushing of body parts UNI EN 907 Nov 1998 Agricultural and forestry machinery Sprayers and spreaders of liquid fertilizers Safety UNI EN 954 1 Dec 1998 Machinery safety Fundamental concepts general design principles UNI EN 982 July 1997 Machinery safety Safety requisites relevant to systems and their components for hydraulic and pneumatic transmissions Hydraulics UNI EN ISO 4254 1 June 2006 Agricultural machines Safety Part 1 General requisites ISO 11684 19
17. classifiable as special waste 8 7 1 MATERIALS FOR DEMOLITION Non dangerous special waste is that which can be recovered according to the February 1998 Ministerial Decree Iron aluminium stainless steel and copper materials Plastic materials Electronic cards Hydraulic oil Electrical plant 8 7 2 INDICATIONS FOR A SUITABLETREATMENT OFWASTE The Correct management of special waste envisages Stocking in suitable places avoiding mixing dangerous waste with the non dangerous ensuring that authorised carriers and receivers carry out its transport and disposal recovery Transport of one s waste to authorised collection centres is allowed exclusively if you are enrolled in the Environmental Management Register 8 7 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE EEAW The Italian government has adopted the European Parliament directives in the matter of the disposal of electrical and electronic waste EEAW 2002 95 CE and 2003 108 CE Directives with Legislative Decree n 151 July 25 2005 The measures in particular the decree established measures and procedures aimed at a forestalling the production of EEAW b promoting the re use recycling and other forms of EEAW recovery in order to reduce the quantity to send for disposal C improving in terms of the environment the actions of the subjects who participate in the life cycle of these apparatuses producers distributors consumers and operators directly involved in the
18. delivery filters are clean Check the oil level in the volumetric compensator of the pump The use of chemical products that are particularly damaging for a nitrile rubber mix can cause the diaphragm to break before time In these conditions check the state of the components more often There are diaphragms made of special materials viton and desmopan that are available on request When doing treatments with copper hydroxide you should take great care to thoroughly clean the system washing it after each treatment because hydroxides attack parts that aren t painted or protected by hot galvanising To prevent chemical attacks we recommend spraying transparent paint on the parts that are most exposed to the product and equipping the mistblower with stainless steel pressure gauges 8 2 1 CLEANINGTHE NOZZLES Check the state of wear of the nozzles and replace them when the delivery is over 30 35 of the theoretical level If you notice even a partial blockage of a nozzle proceed as follows drain the pressure and stop the machine dismantle the screw or bayonet ringnuts holding the nozzles clean with a small brush or compressed air don t use nails punches or bradawls reassemble the nozzles and the ringnuts replacing the filters and seals 8 2 2 LUBRICATION The moving mechanical components must be lubricated to prevent wear and overheating This lubrication can be done with grease or oil oil allows significantly higher speeds
19. gt gt gt gt gt gt gt gt PRESSURE REGULATOR GRH Comet GCP ELECTRIC DOUBLE 018 CANNON JETS P 39 SINGLE 018 MFC TYRE gt lt X gt gt X gt gt gt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt gt gt gt gt gt I l BRAKE KIT LIGHTS KIT DRAWBAR WITH TOWING EYE WITH FORK G ss STEERING X X X X OPTIONALS MUDGUARD X X X X X X X X X X X X ROAD TRAFF HOMOLOG gt lt X gt X gt HYD ROTAT 30 HYDRAULIC ROTAT 180 SWIVEL HEAD ROTATING HEAD TOTAL MASS EMPTY MAX FITINGS in Kg FULL MAX FITINGS zn 2 223 Mass on the towing eye FULL FITINGS 350 350 510 510 POWER NECESSARY 76 39 unigreen 39 uni SPRAYING EQUIPMENT via Rinaldi 105 Loc Cavazzoli Reggio Emilia ITALY Tel 39 0522 369811 Fax 39 0522 369898 s e mail info unigreen spa com f internet www unigreen spa com member of Descriptions indicative illustrations UNIGREEN S P A reserves the right to make variations or modifications without prior warning UNI 16100006F GB Sett 06
20. in the package The lever lance is controlled by opening lever A which depending on how much its pressed produces a conical spray or direct jet The standard nozzle is 1 5 The mitra spray gun can produce a direct jet or a conical spray and the type of spray is selected by pushing lever B forwards or backwards Use lever C to open the jet The standard nozzle is 2 5 Heplacement nozzles are available for all of the lances and the capacities are indicated in the tables TAB 4 and TAB 5 page 35 unigreen 21 23 22 unigreen 8 MAINTENANCE All of the maintenance operations and repairs must be carried out with the machine and cardan shaft stopped and the tank and circuit clean of any residues of chemical products The maintenance of the mistblower is essential for maintaining a high level of safety Also consult the single handbooks of the main components of the mistblower 81 PROGRAMMED MAINTENANCE TAB N 7 page 36 We recommend using a table of programmed maintenance to follow in time to keep the mistblower in an efficient working condition For major and important maintenance jobs we recommend using the normal UNIGREEN assistance service available from your reseller if necessary replacing parts using original spare parts only 8 2 ROUTINE MAINTENANCE After every treatment wash the inside of the tank and the entire circuit as indicated in paragraph 4 13 Periodically check that the suction and
21. jet cone direct jet cone direct jet cone direct jet cone direct jet 0 A NOD WO NF OO OO TABLE OF DELIVERY IN LITRES MIN OF THE CONICAL NOZZLES FOR MITRA SPRAY GUN note standard 22 5 nozzle DIAMETER NOZZLE PRESSURE BAR JET CAPACITY Lt min 15 cone 4 60 5 90 6 90 direct jet 5 10 7 30 8 80 25 cone 5 70 7 20 8 10 direct jet 6 50 9 30 11 7 35 cone 6 60 8 50 10 2 direct jet 7 40 10 8 13 4 40 cone 6 90 9 20 10 9 direct jet 7 80 11 7 14 3 50 7 70 10 5 125 direct jet 8 60 12 7 15 8 unigreen 35 TABLE 7 TABLE OF PROGRAMMED MAINTENANCE OPERATION Check the level and state of the oil Check the accumulator pressure Check the suction hoses pipes unions Check and clean the suction and delivery filters Check the pump fixing feet and screws in general Check the diaphragm and the oil and change if necessary Check the suction delivery valves Check the pump screws and bolts are tight Check and clean the nozzles and the non drip diaphragm Check the wear of the nozzles Check the hydraulic oil level Check any failures or cracking of the welds especially on herbicide booms Grease the articulated joints and the wheel hubs Check the tyre pressure END OF SEASON NOTE 0 Operation to be carried out by the operator X Ope
22. near the machine until the moving machine members have stopped 8 Danger of crushing don t get your hands near the moving mechanical machine members 9 Danger risk or injury caused by fluids under pressure 10 Don t climb on the machine during work or transfers 11 Don t climb on the tank 12 Don t enter in the tank 13 Wearing earmuffs is obligatory 14 Wearing a face mask is obligatory 15 Wearing safety footwear is obligatory 16 Wearing protective gloves is obligatory 17 Wearing protective overalls is obligatory 18 Use a working pressure under that indicated in red on the manometer 19 Don t get your hands near the moving cardan shaft 20 Make sure power takeoff of the tractor turns in the right direction and runs at the right speed 21 Don t remove the protecting device with fan moving 22 Material shooting off the machine stand safe distance 23 Don t stand between the machine and the tractor da 1 a 18 P16 P20 2 SAFETY REGULATIONS AND RESIDUAL RISKS 11412 21429 In relation to safety the following terms will be used Dangerous zones any zone inside and or near the machine where the presence of a person exposed constitutes a risk for the safety and health of the same person Person exposed any person who has their body or any part of their body ina dangerous zone Before starting the machine the operator must check for any visible faults in the safety devices and the machine i
23. nozzles tables on the basis of the tractor speed and litres hectare to spray Warning The working pressure must be adjusted with the volumetric valve and not with the maximum pressure valve In the case the working pressure is too near to the calibrated pressure of the maximum pressure valve the proportional valve may not be able to compensate the speed variations correctly Adjusting the compensated returns close only one tap of section C position OFF adjust the corresponding compensator G until you return to the pressure set previously displayed on the manometer open close the tap of section C and check that the pressure remains constant repeat the above operations for all the section taps If the types of nozzles aren t changed the regulations carried out will guarantee a constant spraying of the liquid also per treatments that are done at different working pressures NB if the type of nozzle is changed then the calibrating will have to be done again 4 9 1 DELIVERY FILTERS ONLY EQUIPPED MODELS This is particularly useful when using small nozzles low volume they are normally mounted on the jet booms and have a filter cartridge with a 40 gauge mesh the equivalent of a 0 4 mm hole In the RV version the standard cartridge has a 86 gauge mesh the equivalent of a0 25mm hole and another manometer is mounted after the cartridge to make fault finding easier At the end of each treatment cycle you
24. or herbicides at the time of construction Any other use is not allowed and the manufacturer is not responsible for any damage caused by aggressive dense or sticky chemicals THE USE OF THE MACHINE BY PERSONS UNDER 18 YEARS OF AGE IS STRICTLY FORBIDDEN The use of liquid fertilizers in suspension is not allowed while the use of the same in a solution is possible if requested when the machine is ordered from Unigreen and in any case changing some of the parts described in the handbooks of the regulator such as the manometer stainless steel the nozzles large diameter ceramic and eliminating the fine mesh filters to prevent blockages 2 2 PROHIBITED USE Using the machine with the following products is strictly forbidden Paints of any kind and type Solvents or thinners for paints of any kind and type Combustibles or lubricants of any kind and type LPG or gas of any kind and type Flammable liquids of any kind and type Liquid foodstuffs whether for animals or humans Liquids containing granules or consistent solids Mixtures of various incompatible chemical products Liquid fertilizer or manure in Suspension with lumps and or that is particularly dense Liquids with a temperature of over 40 C Any products that aren t suitable for the specific use of the machine 2 3 USING CHEMICAL PRODUCTS All pesticides or herbicides can be dangerous to humans and the environment if used erroneously or inadvertently Therefore we recommend
25. rate table Cannone Blower 0450 2 NOZZLES 2 side nozzles TR 80 03 BLU Piastrina ceramica 01 5 PRESSIONEbar 5 7 10 12 15 18 20 10 15 20 25 30 40 50 spray distance 3 5 81 98 114 127 140 158 171 95 115 132 147 162 185 205 70 84 98 109 120 136 147 81 99 113 126 139 159 176 Velocita Km h Litri ha 81 98 114 127 140 158 171 95 115 132 147 162 185 205 54 65 76 84 93 105 114 63 77 88 98 108 123 137 46 56 65 72 90 98 54 66 75 84 93 106 117 Velocit Km h Litri ha 68 82 95 106 117 132 143 79 96 110 123 135 154 171 54 65 76 84 93 105 114 63 77 88 98 108 123 137 45 55 64 70 78 88 95 53 64 73 82 90 103 114 39 47 54 60 67 75 82 45 55 63 70 77 88 98 Velocit Km h Litri ha 35 77 94 109 121 134 151 163 90 110 126 140 155 176 195 4 5 6 7 Liti min 8 1 98 114 112 7 14 0 15 8 17 1 9 5 11 5 13 2 14 7 16 2 18 5 20 5 3215 0000F nota portate minime indicative getto regolabile avvitato con getto svitato maggiorazioni fino 60 unigreen 31 CALIBRATING TABLE for CANNONS TABLES FOR CALIBRATING CANNONS 0400 440 480 Tabella erogazione in Litri ettaro Cannone 0400 6 2 laterali unigreen spa Lt
26. that only suitably trained persons should use these products license and in any case only after having carefully read the instructions on the container 2 3 1 REGULATIONS FORTHE USE OF CHEMICAL PRODUCTS Some recommendations for avoiding damage and accidents Keepthe machine in a suitable protected place with no access for children or strangers Handle products with care wearing rubber acid proof gloves goggles face masks or filtering helmets overalls made of water repellent fabrics or TIVEK and boots made of rubber or similar materials fchemical products or mixtures of product come into contact with the eyes or are swallowed consult a doctor immediately taking the label of the product with you Wash all clothes that come into contact with the chemical whether diluted or undiluted thoroughly before using them again Don t smoke drink or eat when preparing or spraying the mix or near or the fields treated DON T ENTERTHE TANK the residues of a chemical product can cause poisoning and suffocation When spraying respect safe distances from residential areas water courses roads sports centres and public parks or paths Thoroughly wash the containers of plant protection products using relevant accessories rinsing several times with clean water The liquids used for washing can be used for treatment Collect the washed containers and send them to the relevant collection centres Never dispose of t
27. the oil could block the chokes and as a consequence block the cylinder remove the dirt if necessary The maximum pressure valves of the distributors are regulated to a pressure of around 150 bar To prevent the excessive heating of the oil we recommend supplying the distributor of the sprayer only when the cylinders are being used We recommend having qualified personnel do any adjustments Pay attention to the integrity and efficiency of the hydraulic components and in particular to the pipes to prevent the risk of bursting Do a full check on the pipes and components at least once a year we recommend replacing hydraulic pipes every 3 4 years 6 SPRAYING 6 1 DESCRIPTION OF TYPE OF JETS Various types of jets are fitted with a single or double head Generally they have a non drip diaphragm and are made out of brass suitable for pressures up to 40 bar some models are nickel plated The jets can be equipped with different types of nozzles changing the locking ringnuts The jets used normally have high volume 218 ceramic plates and low volume conical nozzles Albuz ATR or Teejet TXB The jets for cannons have a jet holder with adjustable delivery and spray that has high volume ceramic plates 215 instead of 18 All the jets normally used have three positions FIG 21 a spray ifthe nozzle is pointing outwards away from the blower group parallel with the non drip valve b closed if the nozzle is at 90 with respect to the no
28. to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width Example In the table 9071 with row distance 3m 907x3 971 Lt ha with row distance 2 8m 2 8 20 unigreen 6 2 2 LOW VOLUME CONICAL NOZZLES 150 500L HA Made of two ceramic pieces with colour coded plastic inserts they are available in various sizes identified by the colour see table 3 page 34 They have been specifically designed to obtain a large number of small drops with strong turbulence even at low pressures 2 3 bar This turbulence makes them suitable for penetrating luxuriant vegetation and so they are suitable for fungicides and insecticides The nozzles of the TR Lechler and TXA Teejet series are in this category 6 2 3 ANTI DRIFT NOZZLES Specific anti drift nozzles are available from Unigreen The main characteristic of these nozzles is that they eliminate the fog effect caused by the presence of drops that are too small and are particularly sensitive to drifting For further information please contact Unigreen for the relevant instruction handbook 63 CALIBRATING AXIAL ATOMISERS Tables on pages 25 31 The tables on pages 25 31 let you easily calculate the distribution in litres hectare of the mistblowers with the standard fittings proceeding as indicated below a Choose the table relevant to the blower group of the mistblower in question the main reference is the number of jets
29. treatment of EEAW d reducing the use of dangerous substances in electrical and electronic apparatus unigreen 23 The decree imposes the limitation and elimination of several substances present EEAW lead mercury cadmium chrome hexavalent chrome polybrominated biphenyl polybrominated diphenyl and polybrominated diphenyl ethers The machine has been designed and created in conformity with this directive Follow the indications shown below The symbol to the side showing a barred garbage can on wheels indicates the separate collection of the electrical and electronic apparatuses of the machine The user of the present machine can contact the collection centres instituted by the Local Authorities or the UNIGREEN Company directly or request withdrawal by the dealer in order to carry out correct disposal of the waste Commonly used spare parts _ 99 single 018 non drip jet for mistblower with diaphragm 1 4 mount without nozzles 1224 0194F double 218 non drip jet for mistblower with diaphragm 1 4 mount without nozzles 1224 0195F double 15 218 non drip jet 0 for cannon with diaphragm 1 4 mount without nozzles 1224 0199F ceramic conical nozzle 20 8 3400 0394 high volume 21 0 3400 0395 for 218 mistblower jet 21 2 3400 0396 21 5 3400 0397 21 8 3400 0398F 22 0 3400 0399 diffuser 018 closed B1606 0011 for mistblower jet 21 0 B1606 0012 21 2 1606
30. uuu u 5528858552355 5858 38 IAB ALLOWED PUTT 39 unigreen 3 gt 4 Composite handbook consult the specific files on the various components Thank you for having chosen UNIGREEN The product you purchased has been designed and built with the greatest attention to the safety of the operator and the environment nevertheless there are still some residual risks due to the nature of the product used For this reason we recommend reading all of this manual to avoid making mistakes in the first period of use and to get the most out of the working life of the sprayer in time doing the programmed maintenance at regular intervals 1 USING AND KEEPING THE USE AND MAINTENANCE MANUAL The manual is an integral part of the machine and should be kept in a safe place where it can be reached easily for consultation 11 COMPOSITION OF THE MANUAL This manual consists of various parts to make it easier to consult by subject and to avoid repetitions the following are part of the manual a pump handbook b pressure regulator handbook manual or electric spraying computer handbook if fitted d optional accessories handbooks marker premix cardan shaft etc UNIGREEN reserves the right to make changes to the manual without prior warning and the normal printing cycles may vary slightly 1 2 GUARANTEE Th
31. 0013 21 5 1606 0014 21 8 1606 0015 filter for 218 jet holes Q 0 8 1002 0110F Ceramic conical nozzle kit Nozzle 00 8 Filter 00 8 3400 0400F filter diffuser and seal for 018 mm jet Nozzle 1 0 Nozzle 21 2 Filter 0 8 Filter O1 Filter 21 0 Filter 21 0 Filter 21 0 Nozzle 1 5 Nozzle 01 8 Nozzle 22 0 3400 0401F 3400 0402F 3400 0403F 3400 0404F 3400 0405F Clamp kit for fixing G1 4 jets on 21 2 booms 1805 0034F Clamp kit for fixing G1 4 jets on 01 2 booms F thread 1805 0050F 24 unigreen TR 80 005 Lilac TR80 067 Olive ceramic conical TR80 01 Orange with slinger TR80 015 Green OR TR80 02 Yellow TR80 03 Blue TR80 04 Hed TR80 05 Brown ISO nozzle 3400 0577F 3400 0578F 3400 0579F 3400 0580F 3400 0581F 3400 0583F 3400 0584F 3400 0585F CALIBRATING TABLE TABLES FOR CALIBRATING MISTBLOWERS 0500 600 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0500 0600 8 getti Lt ha spreading rate table for Blower 0500 0600 8 NOZZLES EN Piastrina ceramica O1 0 Piastrina ceramica 01 2 emm PRESSIONE bar 10 15 20 25 40 0 10 15 20 25 40 50 working wiat 3 5 4 2200 5 6 7 600 688 784 872 948 1080 1184 176015 500 573 653 727 790 900 987 673 827 947 1105311160 133311467 3 5 4 5 6 7 Velocita Km h 1650 588 711 810 606 744 852 948 10441200 ES
32. 10 12 15 18 20 working width 3 5 2351 411 493 536 604 660 694 51 617 733 810 900 986 1041 4 5 246 288 345 375 423 462 486 36 432 513 567 630 690 7291 6 7 3 5 4 5 6 7 36 432 513 567 630 690 729 Velocita Km h Litr min 8 2 9 6 11 5 12 5 14 1 154 62 1 2 14 4 1711 18 9 21 0 23 0 24 3 3215 0000F ug sing 0 51 0 60 0 72 0 78 0 88 0 96 1 01 Velocita Km h 3 5 34 411 489 540 600 657 694 4 5 6 unigreen 29 CALIBRATING TABLE TABLES FOR CALIBRATING MISTBLOWERS 650 TGZ unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0650 14 getti Lt ha spreading rate table for Blower 0650 14 NOZZLES TR 80 01 ISO VERDE TR 80 03 ISO BLU eo PRESSIONE bay 5 7 10 12 15 18 20 5 7 10 12 15 18 20 working width O 3 5 EN gt 4 636 756 900 990 1098 1212 1278 1284 1518 1824 1998 2232 2442 258 de 5 0 6 424 504 600 660 7 Q ho NS olm no no o C23 CO 00 BIN OO O gt NJO NIO O Velocit Km h NI CO O O NI ER no
33. 10 2430 2410 2990 3000 2980 Mass on the towing FULL MAX FITINGS 20 300 300 350 3 350 510 510 510 560 560 560 gt gt gt gt gt gt gt gt gt lt gt gt gt gt gt gt gt lt gt lt gt gt gt T gt lt gt lt gt lt gt gt gt tHE X gt x gt gt gt gt gt gt x gt gt x gt gt x gt gt m 5 X gt XK X gt XK gt XK XK X gt lt gt gt X X X X X X X X X X X X X X X X X X X 220 2 50 POWER NECESSARY 31 37 37 40 53 40 48 62 72 57 62 72 62 38 unigreen TAB 16B ALLOWED FITTINGS CANNON TOWED ATOMIS TYPE OF Polyethylene Tank MACHINE LASER FUTURA C TABLE 16 b 11 16 20 11 16 20 FITTING Nominal capacity L 1000 1000 1000 1500 1500 2000 2000 CENTRIFUGAL 0450 27 X 2400 38 X 0440 78 X 0480 98 APS 51 APS 71 APS 96 gt lt gt lt gt lt gt lt gt lt 5121 5145 5 813 1064 REVERBERI AR 1265 BHA 160 gt gt gt gt
34. 20 86 104 119 133 148 166 186 48 57 68 75 83 91 96 69 83 95 107 118 133 149 40 47 57 62 69 76 80 57 69 80 89 98 111 124 34 40 49 58 59 65 69 49 59 68 76 84 95 106 nota portate minime indicative getto regolabile avvitato con getto svitato maggiorazioni fino al 6096 Velocit Km h Velocit Km h N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 Tabella erogazione in Litri ettaro Cannone 0440 480 6 getti Testa Snodata spa Lt ha spreading rate table for Cannone Blower 2440 480 6 NOZZLES Tilting Head NEN TR 80 03 BLU Piastrina ceramica 21 5 BN PRESSIONE 5 7 10 12 15 18 20 10 15 20 25 30 40 50 spray distance 3 5 4 69 81 98 107 120 131 138 99 119 137 153 170 191 214 5 55 65 78 86 96 105 111 79 95 110 123 136 153 171 6 46 54 65 71 80 87 92 66 80 92 102 113 128 143 7 39 47 56 61 68 75 79 57 68 78 97 109 122 Velocit Km h Litri ha 46 54 65 71 80 87 92 66 80 92 102 113 128 143 97 43 52 57 64 70 74 58 64 73 82 90 102 114 31 36 43 48 53 58 61 44 53 61 68 75 85 951 Velocit Km h 38
35. 30 690 0 76 0 9 1 07 1 18 1 31 1 44 1 52 1 53 1 81 2 17 2 38 2 66 2 91 30 unigreen CALIBRATING TABLE for CANNONS TABLES FOR CALIBRATING CANNONS 0450 Tabella erogazione in Litri ettaro Cannone 0450 2 getti unigreen spa Lt ha spreading rate table for Cannone Blower 0450 2 NOZZLES TR 80 03 BLU Piastrina ceramica 01 5 BE PRESSIONEbar 5 7 10 12 15 18 20 10 15 20 25 30 40 50 spray distance 3 5 46 54 65 71 80 87 92 66 80 92 102 113 128 143 37 43 52 57 64 70 74 53 64 73 82 90 102 114 31 36 43 48 53 58 61 44 53 61 68 75 85 95 3 5 35 41 50 54 61 67 70 50 61 70 78 86 97 109 4 5 6 7 Velocita Km h 31 36 43 48 53 58 61 44 53 61 68 75 85 95 24 29 35 38 43 47 49 85 42 49 55 60 68 76 Velocit Km h x Liti min 3 113 643 148 53158 161 44 5 3 61 68 7 5 8 5 10 3215 0000F nota portate indicative getto regolabile avvitato con getto svitato maggiorazioni fino 60 Velocita Km h N O O1 N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 Tabella erogazione in Litri ettaro Cannone 0450 2 getti 2 laterali unigreen spa Lt ha spreading
36. 4 3 loosen the 8 axel fixing screws pull off the hub and position it in the desired position 4 4 5 HYDRAULIC CONNECTIONTOTHE DISTRIBUTORS Machines that need a hydraulic connection to drive the movements of the cannon are equipped with 1 2 Push Pull quick fit male couplings You can connect the pipes by simply pushing them in making sure you do so only with the engine turned off lower any tools connected to the elevator of the tractor carefully clean the two parts that will be coupled Warning the hydraulic cylinders used are the Double Effect type Consult the use and maintenance manual of the tractor 45 CARDAN SHAFT In some models this is supplied on request The cardan shaft must bear the CE mark must always have its own instructions that must be followed scrupulously and it should come with a cover bearing the mark integrated in every part You should have previously checked the length to avoid if itis too long DANGEROUS THRUST ON THE PUMP SHAFT if too short the POSSIBILITY OF DANGEROUS BREAKAGES THE MINIMUM OVERLAP OF THE TWO TELESCOPIC TUBES MUST NEVER BE LESS THAN 1 3 OF THE LENGTH OF THE TUBES The power that can be transmitted by the cardan shaft must be at least equal to that required to run the mistblower These power ratings are indicated in tables N 14b 15b 16b pages 37 38 39 a Hook any safety chains to solid anchor points b Checkthat the button or ringnut E FI
37. 6 3 page 20 TABLES FOR CALIBRATING MISTBLOWERS 800 TGZ unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0800 16 Lt ha spreading rate table Blower 0800 16 NOZZLES TR 80 01 ISO VERDE TR 80 03 ISO BLU PRESSIONE bay 5 7 10 12 15 18 20 5 7 10 12 15 18 20 working width 1 3 5 e 4 E 5 920 972 980 1160 1388 1864119 aay 6 7 600 3 5 523 617 733 810 900 986 4 5 6 7 Y O A Velocita Km h N NO N N lt N 1 1 1 0 5 AIO 111 1 414 1 N 0010 1 4 O 366 432 513 567 630 690 450 999 870 1041 1143 1278 1398 21 01 1 4 5 m oO m g o Old 400 1 2 1 l 6 hlo L 1 15101 510 S 3 1 cO k h OJN 23 s Iv 09 1 Co co Co cio L lh FO A O N O1 N 293 346 410 454 504 552 583 588 696 833 914 1022 1118 1178 Velocit Km h 3 5 366 432 513 567 6
38. 95 Pictograms general principles 4 USER SINSTRUCTIONS 41 DESCRIPTION OF THE MACHINE The mistblowers consist of a structural steel frame and a polyester tank reinforced with fibreglass or high density polyethylene The frame is hot galvanised The tank is easy to empty and this makes it possible to use the machine even on hillsides The pumps are generally diaphragm pumps but in some cases they are fitted with pistons The accessories for completing the fitting non drip jets and ceramic nozzles make the UNIGREEN mistblower a highly qualified and efficient piece of equipment 4 11 HANDWASHING TANKS mistblowers are supplied with an auxiliary hand washing tank with clean water and a hand tap This tank must always be supplied with water and the inside must be clean so you can wash any parts of the body that come into contact with the chemical product used Never drink the liquid inside 4 2 PRELIMINARY CHECKS When you receive the machine check that it is complete and no parts are missing there are any damaged parts inform your local reseller or UNIGREEN directly in good time When the machine is delivered make sure you ask a that the machine is delivered with all of its parts fitted and that the fitting meets the requisites in table N 14b 15b 16b pages 37 38 39 This procedure is necessary because for reasons of space during transportation the machine is often delivered partially dismantled b that i
39. FF loosen the hand wheel of maximum pressure valve B completely anticlockwise start the pump by activating the power takeoff of the tractor at 540 open main control A position ON the manometer will be activated open all of the section valves C position ON adjust maximum pressure valve B to the working value in any case less than the safe maximum pressure the system can reach Pressure regulators with a volumetric valve GCP ELETTRICO Adjusting the maximum pressure valve put main control A in the drain position OFF loosen the hand wheel of maximum pressure valve B completely anticlockwise open volumetric valve E completely start the pump by activating the power takeoff of the tractor at 540 open main control A position ON the manometer will be activated open the drain tap on filter slightly only GCP ELETTRICO close volumetric valve E completely If the pressure rises over the maximum limit of the system make sure maximum pressure valve B is open see previous indications open of the section valves C position adjust maximum pressure valve B to a value over that of the working pressure generally 10 14 bar and in any case lower than the safe maximum pressure that the system can reach Adjusting the volumetric pressure with the volumetric pressure valve E adjust the pressure to the value the treatment will be done at the pressure is indicated on the
40. G 6 is correctly engaged and blocked both on the pump side and on the tractor side c Don t exceed an inclination of 30 in any direction for any reason d With the machine stopped periodically grease the spiders and the pipes keeping the connecting zone particularly clean e Avoid letting the end of the cardan shaft come into contact with the ground with the machine stopped use the relevant support on some versions for this if your machine has no support hook the external safety chain to a part of the frame of the machine ex control unit support f For towed mistblowers with a steering drawbar be very careful not to lift the arms of the elevator too high to prevent the cardan shaft touching parts of the drawbar lJ For towed mistblowers avoid very tight steering circles with the cardan shaft turning max 302 as this could damage both the cardan shaft and the feet of the pump FIG 7 NEVER USE THE CARDAN TRANSMISSION IF THE FOLLOWING PROTECTIVE COVERS ARE MISSING TRACTOR POWER TAKEOFF PROTECTIVE COVER CARDAN SHAFT PROTECTIVE COVER FIXED PROTECTIVE COVER ON THE PUMP SHAFT 4 6 PUMP When using the pump scrupulously observe the instructions in the enclosed handbook supplied by the manufacturer The pump can be identified by the ratings plate on the same the main data on the pressure and delivery are easy to find on this plate Normally the pumps mustn t exceed 550 RPM a higher speed won t improve perfor
41. PRESSURE REGULATOR To use the pressure regulator follow the instructions in the enclosed handbook scrupulously The pressure regulator controls all of the most important spraying functions the thorough knowledge of its functions makes work easier and more precise The working pressure and the maximum pressure of the sprayer are determined by the pressure regulator which also protects the circuit from overpressure in any work conditions In serious but very rare cases if the connecting pipes get blocked the pressure relief valve lets the pressure off In some setups there may be a pump that can reach a pressure of 50 bar controlled by a regulator designed for 20 bar In this case the maximum pressure that can be reached is 20 bar The regulators can be manual mounted on the sprayer or at a distance to make the controls easier to use or electrical with a control panel in the cabin There are also regulator versions with mechanical remote controls with a cable If the tractor has a waterproof cabin the use of electrical controls is obligatory 4 8 1 COMPONENTS OF THE PRESSURE REGULATOR Below you will find the indications for the main models fitted on Unigreen products A main ON OFF command lets the fluid flow into the circuit in use closed empties the tank B maximum pressure valve adjusted by hand with the relevant knob drains the excess liquid when the set pressure is reached C jets section tap opens the correspon
42. X X Xx X gt gt gt lt gt lt gt gt gt gt KK gt gt gt gt gt gt gt gt gt lt gt gt X gt gt unigreen 37 TAB 15B ALLOWED FITTINGS TOWED ATOMISERS PLT TYPE OF Polyethylene Tank MACHINE LASER FUTURA AT STD TOP TABLE 15 b P6 P8 P11 P16 P20 FITTING 6 STD AT 8 STD AT 11 STD AT 16 STD AT 20 STD Capacit nominale It 600 600 800 800 1000 1000 1000 1500 1500 1500 2000 2000 2000 FAN 02600 NY 2600 ALU 0700 NYLON 0700 ALL CLUTCH 2800 NYLON 0800 ALL CLUTCH 2900 CLUTCH 0900 ALL CLUTCH 9650 NY TGZ 2800 NY TGZ APS 71 COMET APS 96 APS121 X APS145 APS141 IDS 1000 IDS 1401 X PUMPS AR 813 ANNOVI AR 1064 REVERBERI AR1265 BHA 140 BHA 160 PUMPS 1144 PRESSURE GCP RVA REGULATOR GRH Comet GCP ELECTRIC DOUBLE NON DRIP NOZZLES CERAM CONICAL 18 CERAM CONICAL ISO ALBUZ CERAM ATR DRAWBAR WITH TOWING EYE WITH FORK STEERING OPTIONALS DEF TOP TOP DEF 2 jets MUDGUARD BRAKE KIT LIGHTS KIT ROAD TRAFF HOMOLOG COMPUTER LEAF PROTECTION SINGLE SIDE FOR OLIVES TOTAL MASS EMPTY MAX FITINGS 340 360 450 450 470 450 470 600 610 590 660 670 650 in Kg FULL MAX FITINGS 1070 1090 1400 1400 1680 1660 1680 24
43. Y FILTERS ONLY EQUIPPED MODELS 13 14 TEST WITH GLEAN WATER 14 O eE sce ee 15 MANUAL PREMIXIN sete kashqa 15 PREMIXER OPTIONAL 15 PREMIXER ON HOPPER WITH TIN WASHER 15 WASHING THE ATOMISER tee sedis oaths 16 CIRCUIT WASHER AND TANK WASHER a r 16 BLOWER GROUP m c 17 AXIAL BLOWER GROUP WITH PULLEY eeepc 17 AXIAL BLOWER GROUP WITH 17 BLOWER GROUP WITH FRONT SUCTION 17 AXIAL ROTOR 18 GEDIT a 18 CANNON BLOWER 18 MANUALLY d eR iNzizzilp M 18 HYDRAULIC DRIVENHEADS 18 AY Bey 8M GD dz 18 OIL FEED FROM TRACTOR n uere sey tenes 19 SPRAYING 5 52 19 DESCRIPTION OF TYPE OP JETS
44. and residues of chemical products make them potentially flammable 2 5 WEATHER CONDITIONS We recommend spraying in the early hours of the morning or late in the afternoon avoiding the hottest time of day Never do any spraying if it s raining or rain is forecast Don t spray in strong wind or in any case in winds above 3 5 m second If you have to spray in windy conditions use relatively low pressures to obtain quite large drops that are less sensitive to drifting being heavier the wind has less effect There are also special anti drift nozzles available from UNIGREEN S p A for information please contact our offices 26 MACHINES DESIGNEDTO BE USED ONLY WITH CLEAN WATER There are versions of the machines designed only to be used with a hose reel for washing with cold clean water These machines cannot be used with chemical products as they don t have some of the devices or accessories that are needed to use these products safely These machines are identified by the word washing on the CE plate 2 7 DRIVING ONTHE ROAD The towed mistblowers are not specifically designed for road use Nevertheless many models are also available in the version homologated for road traffic with the tank empty You should check with your local reseller on the correct couplings to use and use tractors that meet the regulations in force 3 CHARACTERISTICS AND SPECIFICATIONS This handbook is valid for mounted and towed mistblowers with axial fans
45. ding jet boom or drains to the compensation regulator G D auxiliary tap can be used for various accessories it is always manual E volumetric pressure valve proportional when present it regulates the spraying pressure The valve automatically compensates variations in speed within the scope of the same gear ratio keeping the quantity of liquid supplied per surface unit litres hectare unchanged F self cleaning filter filters the delivery liquid G compensation regulators suitably regulated these make it possible to keep the pressure constant when one or more sections of jets is closed they don t influence treatments with the boom fully open H manometer indicates the working pressure Connections R1 supply union R2 drain union R3 volumetric drain union R4 jets section delivery union R5 auxiliary delivery union Control box for GCP ELETTRICO electrical regulators 1 main control valve switch 12 volumetric pressure valve switch proportional I3 jets section valves switches 4 8 2 GENERAL INSTRUCTIONS When using the pressure regulator scrupulously observe the instructions in the enclosed handbook below you will find generic indications for the major models fitted by Unigreen All the regulation and adjustment tests must be carried out with clean water Pressure regulators without a volumetric valve GCP3 way GRH RVA Adjusting the maximum pressure valve putmain control A in the drain position O
46. e enclosed card indicates the conditions of the UNIGREEN guarantee The UNIGREEN guarantee covers the repair or replacement of parts considered manufacturing flaws according to the unquestionable judgement of UNIGREEN only after the authorised agent for that zone has verified the fault Ambit of the guarantee The guarantee doesn t cover cases of normal wear negligent use poor maintenance and or improper use The following materials subject to normal wear are not covered by the guarantee gaskets and seals diaphragms seal rings tubes and pipes nozzles pressure gauges oil tyres friction material of the clutches Evident cases of negligence include work speed over that indicated in the spraying tables in the handbook or too high for the conditions of the terrain use of herbicide booms without an auto levelling system or with the auto levelling system blocked power takeoff speed over 540 rpm Mounted mistblowers activation of the three point elevator with cardan shaft engaged and power takeoff operational And anything else indicated in the present Use and Maintenance Manual Maintenance The guarantee is void if the maintenance indicated in the tables in this manual isn t respected regarding the period and deadline of the interventions washing the machine and the circuit at the end of the treatment Improper use The use the UNIGREEN machines are designed for is indicated in this manual any other use is forbidden and makes th
47. e guarantee void 1 3 PRODUCT RESPONSIBILITY UNIGREEN spa is not responsible if a Duringthe working life of the machine the normal maintenance operations aren t performed and documented as indicated in this handbook in the enclosed handbooks of the pumps motors regulators etc and in any case as is customary for the normal maintenance of mechanical machinery b Themachine is equipped with non original accessories or components or parts that aren t acknowledged by UNIGREEN as their own c Themachine is equipped with original accessories or components that are unsuitable in the measurements weight or version for the same Please consult the page of available and recommended fittings d Notfollowing the instructions in the manual whether totally or partially e Modifications made to the machine that haven t been authorised by UNIGREEN 1 4 WARNING SIGNS INTHE MANUAL AND ONTHE MACHINE Below you will find all of the pictograms on the machine see FIG 1 for their position in order to illustrate the warnings the prohibitions and the correct method of use The operations that require particular attention are shown in the images beside the text Key to symbols 1 Read the Use and Maintenance manual 2 Stop the machine and read the manual before every intervention 3 Don t lubricate while running 4 Don t drink 5 Don t dispose of residue liquids in the environment 6 No smoking 7 Danger risk or injury don t get
48. eck on the machine 8 4 REPAIRS We recommend having the normal UNIGREEN assistance service available from our reseller perform any repairs or contact a specialised workshop During all of the repairs in particular when welding the machine and the circuit must be clean of any residues of chemical product If the machine has to be lifted for example to change a wheel follow the instructions in point 4 3 of the present handbook Also make sure the machine is stopped connected to the tractor and use the relevant chocks to block the wheel still on the ground If you use a jack manual or hydraulic make sure you use a jack that is suitable for the frame 50 it can t slip and put it in the right position The jack must be placed under the main frame of the machine near the wheel to change Make sure the ground is compact if necessary use wooden beams or other sufficiently resistant material to broaden the supporting base of the jack 85 STORAGE IN AWAREHOUSE ANDTRANSPORTATION The sprayer must be kept in a closed place away from excessive humidity and protected from frost Especially if electrical pressure regulators electrical motors a spraying computer or similar components are fitted Before storing the machine after you have washed it apply a light coat of oil If the temperature might drop to below zero drain any residual liquid or add roughly 0 5 L of normal antifreeze for auto vehicles To transport the machine follow the instruc
49. fan rotor can usually produce a delivery which is much higher with a very high speed airflow The cannon fan is mounted on a thrust block that can be adjusted by hand by unscrewing the relevant locking screw This adjustment must be done with the fan rotor stopped because the high speed of the air make the movement of the fan dangerous 5 6 1 MANUALLY INCLINABILE HEAD The cannon blower group can be equipped with a pivoting head max inclination 180 adjustable by hand 5 6 2 HYDRAULIC DRIVEN HEADS On request hydraulic pivoting inclination 90 roughly and rotating max rotation 270 heads are available 5 6 3 HYDRAULIC DRIVES The cannon fans can be equipped with hydraulic drives with the cylinder fitted directly 80 inclination roughly or a motor with a pinion and chain 180 inclination roughly 5 6 4 FEED FROMTRACTOR for hydraulic systems Connect the delivery and discharge quick fit coupling to the respective connections respecting the direction of flow The distributor inlet pipe is connected to the aluminium flow separator valve next to the distributor The flow separator must be adjusted correctly so it sends less than 4 5 L 1 to the distributor To prevent the cylinders moving at a dangerous speed adjust the relevant chokes near the cylinders If the registration ringnuts aren t visible then fixed chokes are fitted The chokes are fitted on the discharge line of the movement to slow Any impurities in
50. for phytosanitary treatment in orchards and vineyards in any case for arboreal cultivation in rows of varying nature and type 16 also valid for cannon mistblowers for the phytosanitary treatment of tall plants and forest trees such as poplars or similar The axial mistblowers produce a mixed spray breaking the drops with the pressure and the speed of the air produced by the fan These mistblowers produced by UNIGREEN SPA are identified by the CE plate FIG 2 bearing one of the marks indicated in the tables of the allowed fittings see the following paragraph 3 1 TABLES OF FITTINGS ALLOWED Tables N 14b 15b 16b let you identify the version of your machine indicating the basic equipment and all the possible fittings available optional You can also find the other fittings allowed or other versions to meet your requirements in the future THE EQUIPMENT DEFINED IN THE TABLES OF THIS HANDBOOK TAB 14b 15b 16b page 37 38 39 SHOULD BE CONSIDERED BINDING FOR THE VALIDITY OF THE DECLARATION OF CONFORMIT Y Other fittings or setups of basic components and or optionals should be considered unsafe and therefore are not covered by the guarantee and aren t UNIGREEN s responsibility The same goes for fittings realised with components or accessories that aren t original UNIGREEN parts UNIGREEN accessories can easily be identified by the label with the yellow background ORIGINAL UNIGREEN ACCESSORY TYPE S
51. greater penetration into the vegetation see fig 19 There are two models of blower groups with front suction Axial fan used for treatments similar to traditional multiplier blower groups with delivery of the air in a circular crown Tangential fan for use in small and medium espalier rows of vines There are pulley drive versions or multiplier versions adjustable jets can be mounted to spray the vegetation at various heights The vanes of these blowers have an inclination that can be adjusted by 5 with positions from 20 to 40 as standard this is set at 35 to adjust the inclination you have to order the appropriate adjustment discs Fig 20 page 18 This operation must only be performed by qualified personnel respecting the position of the single vanes so as not to vary the dynamic balance of the fan unbalanced blowers can cause rapid wear of the multiplier and the fan rotor itself making the machine unsafe AN WORK TEMPERATURE Heat is generated by the friction between the various moving components and on the basis of the power transmitted The temperature of the multiplier or disengaging box depends on the capacity to dissipate heat to the surrounding environment and therefore the surfaces involved in the heat exchange and the environmental conditions The specifications refer to environmental conditions with a temperature between 10 50 C 14 C 122 F The working temperature limit of the box is 90
52. h the relevant symbol Don t lift the machine with the forks of a forklift truck because the machine can tip over due to the overhanging weight of the blower group Don t pass or stand under the machine when it is being lifted 4 3 4 TOWED ATOMISERS PARKING Don t stand the mistblower on unstable ground or steep slopes the machine is designed to be parked safely on compact ground with a slope of up to 8 5 using the relevant chocks FIG 4 in the following way Machine parked with drawbar uphill max 8 5 place the chocks behind the wheels Machine parked with drawbar downhill max 8 5 place the chocks in front of the wheels Machine parked across the slope max 8 5 place one chock in front of the identifies the drawbar wheel in the direction of the slope and the other in front of the wheel coupling points uphill of the machine This symbol MOVING To lift the machine follow the instructions above The towed mistblowers have an extendable drawbar parking wheel so the machine can be moved around by hand on flat compact ground with the tank empty To make moving the mistblower around easier when it is disconnected from the tractor on the machine and on the drawbar there are supports for positioning the cardan shaft hinged rest on the drawbar parking wheel manual pressure regulator bayonet housing on the drawbar electric pressure regulator pushbutton panel support the cable must be coiled ar
53. ha spreading rate table for Cannone Blower 0400 6 NOZZLES 2 side nozzles TR 80 03 BLU Piastrina ceramica 01 5 PRESSIONE bar 5 7 10 12 15 18 20 10 15 20 25 30 40 50 spray distance 3 5 4 8 5 98 116 139 152 170 186 196 141 170 195 218 241 272 6 7 70 83 99 109 122 133 140 101 121 139 156 172 NO 58 O12 Velocit Km h CO BAIN Q MIN O Co NO N 5 25 129 136 98 118 136 152 168 111 130 144 139 157 148 16 Co Velocit Km h AN N OIN IN r ER O NO N 1 NI 00 O Velocit Km h Tab 3215 0000F nota portate minime indicative getto regolabile avvitato con getto svitato maggiorazioni fino al 60 N B to calculate the different ranges it is sufficient to multiply the value It hectare by the corresponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 Tabella erogazione in Litri ettaro Cannone 0440 480 6 getti 2 laterali unigreen spa Lt ha spreading rate table for Cannone Blower 440 480 6 NOZZLES 2 side nozzles TR 80 03 BLU Piastrina ceramica 01 5 PRESSIONEbar 5 7 10 12 15 18 20 10 15 20 25 30 40 50 spray distance 3 5 4 286 5 6 7 146
54. hem in the environment and don t use them again for any other purpose It is good practice to knock a hole in the bottom of the tins so they can t be used again When you have finished spraying wash the sprayer thoroughly diluting the residues with a quantity of water at least 10 times that of the residues spraying the resulting mix over the treated field 2 4 RECOMMENDATIONS a Hefertothe present handbook for the use and maintenance of the frame tank auto levelling systems elevators mechanical and hydraulic herbicide booms spray booms and hose reels Refer to enclosed handbooks for the use and maintenance of the pump and pressure regulator and any accessories or motors b Please contact the agent in your zone the nearest authorised workshop or UNIGREEN S p A directly for any repairs the user feels they aren t capable of performing alone see point 10 4 c Dueto the complexity of the equipment and the variety of technologies used mechanical hydraulic oil pressure and electrotechnical operators must not dismantle or modify the equipment of the relevant operations must be performed by specialised personnel authorised by UNIGREEN S p A 2 4 1 TAKING PRECAUTIONS AGAINST FIRE HAZARDS Don t use naked flames or heat sources near the machines The mistblowers are made with many materials that derive from petroleum tanks tubes pipes and hoses wheels and plastic parts furthermore the presence of oils of various nature
55. in mind before starting the treatment If the plants don t have much foliage you should diminish the quantity of litres per hectare using lower pressures or closing one or more jets of the fan 6 4 CALIBRATING CANNON ATOMISERS Tables on pages 31 33 Atomisers with a cannon blower group are mainly intended for treating forest trees or other tall plants that it is impossible to drive into with the sprayer for example tobacco or similar cultivations They are also frequently used in cultivation under mobile greenhouses When shooting the atomised chemical mix at distances that can even be over 40 m it isn t possible to verify with the exact distribution on the area treated Due to the effect of the wind the presence of turbulence and the obstacle of the same plants being treated we don t recommend using cannons with chemical products that need to be distributed with great precision Don t use herbicides or similar products 6 4 1 TREATMENTS ONTALL PLANTS a Use the tables of pages 31 33 choosing the one relevant to the type of cannon to use and the number of jets b On the last line choose the delivery in L minute that goes with the chosen working pressure c Then spray the litres desired on the plant defining the necessary treatment time When treating a poplar grove or in similar situation there are photocells for the automatic management of the opening of the jet in the presence of the plant to treat available on reques
56. ing tap on the regulator or on pump P that supplies jet B j After a few minutes you can close the tank washing tap Distribute the washing residues over a portion of the field where it won t cause damage After you have finished washing stop the diaphragm pump NB at the end of the washing cycle if there is the risk of frost pour roughly 500 grams of normal antifreeze for auto vehicles into the tank 5 BLOWER GROUP All the mistblowers have a high speed fan rotor You must take great care and beware of the effects that this can provoke such as the aspiration and projection of foreign bodies which although of a small size can be very dangerous especially for the eyes and face 51 AXIAL BLOWER GROUP WITH PULLEY The mistblowers that have a drive transmission between the pump and fan with pulleys are equipped with a neutral gear the multiplied ratio is 1 4 26 the rotation speed of the fan is 2 300 RPM You should periodically check the tension of the belts if they become too slack you should tension them by loosening nuts and screwing in screws to take up the slack Remember to tighten nuts B again after the operation FIG 18 52 AXIAL BLOWER GROUP WITH MULTIPLIER The transmission of the drive from the pump to the fan is done through a multiplier with one or two neutral gears Normally the rotation speed of the fan is 1950 RPM in first gear and 2500 RPM in second in the multiplier with 2 gear ratios mult
57. iplied ratios 1 3 6 1 4 6 and 2 500 RPM in the multiplier with one gear ratio 1 4 6 with the power takeoff running at 540 RPM You can change from one gear to the next with the lever on the multiplier made accessible through the opening on the side in the rear left part of the machine or at a distance on the right side The lever has 2 or 3 positions depending on the number of gears and the central position is neutral to use only the pump without the fan WARNING the gear change lever must only be used with the power takeoff disengaged and the fan stopped If it is difficult to engage turn the cardan shaft slightly by hand to find the right position of the lever make sure the tractor is turned off There are two deflectors one on the right and one on the left in the bottom part of the delivery outlet of the fan groups which define the direction of the airflow lower if the deflector is lowered and higher if the deflector is raised For the system to work properly it should be set up as follows the left deflector looking at the mistblower from behind raised and the right one lowered in machines with a multiplier vice versa in those with a pulley as the fan turns in the opposite direction For the maintenance of the multiplier see point 8 2 3 Multiplier Lubrication 5 3 BLOWER GROUP WITH FRONT SUCTION These models have front suction with delivery of the air obliquely to the rear of the machine This characteristic guarantees
58. mance but there is a risk of compromising the and safety of the pump There is a safety valve on the pump calibrated to prevent overpressure Don t tamper with this valve for any reason and don t block or obstruct the pipes connected to it in any way 4 7 SUCTION FILTER The sprayer is fitted with a suction filter with filter cartridges that have roughly FIG 8 50 gauge mesh which is equivalent to a hole of 0 4 at 0 35 mm An efficient filter lets the sprayer work properly You should periodically check that the filter cartridge is clean this check should be done more often if there are impurities in the liquid To inspect the filter cartridge wear rubber acid proof gloves as the liquid in the filter can come into contact with your hands when you open the filter Don t perform this operation with the pump running as the depression produced blocks the cover preventing the removal unigreen 11 Valve 4 12 unigreen Don t use sprayer without having consulted the enclosed handbook Before removing the cover of the filter make sure that the same is isolated from the tubing by unscrewing the relevant rear valve FIG N 8 or on the 3 way deviator FIG N 10 page 14 After washing the cartridge reassemble the cover making sure you connect the same to the circuit again using the valves described above in the opposite order WARNING Don t disperse the washing residues in environment 4 8
59. n a eee 7 NOISE LEVEL OF THE MACHINE a 8 STANDARDS OFBEFERNEDNUE uuu 8 USER S INSTRUCTIONS 8 DESCRIPTION OF THE MACHINE L L u L uu au porre asas see ears 8 HAND WASHINGTANKS aoa nuqa 8 PRECIMINARY M 9 TRANSPORTING AND MOVING THE MACHINE 222 ert enitn 9 TOWED ATOMISERS uuu 9 11816 8 70 10 DRAWBAR WITH TOWING EYE OR FORK 10 STEERING DRAWBAR COUPLED TO ELEVATOR 10 STEERING DRAWBAR TOWING EYE ete 10 ADJUSTABEE testa ved Pachuca etude 10 HYDRAULIC CONNECTION TO THE DISTRIBUTORS 10 So Bini E ei 11 SS 11 SUCTHONTIDIPP be ate ae se ee Sarees 11 PRESSURE REGULATOR 12 COMPONENTS OF THE PRESSURE 12 2 12 DELIVER
60. n drip valve or for the single jet if it is facing inwards towards the blower group c nozzle second spray when these are pointing towards the outside of the blower group parallel with the non drip valve 62 DESCRIPTION OFTYPE OF NOZZLES The nozzles are extremely important to obtain a correct distribution on the vegetation to be treated Poor quality or worn nozzles have a tendency to create unevenly treated strips The nozzles are produced in various sizes to work with a precise pressure range to create certain types of larger or smaller drops using nozzles for a purpose they are not envisaged for prejudices the precision and duration of the nozzles 6 2 1 NORMAL VOLUME CONICAL NOZZLES OVER 500L HA Generally made of ceramics these nozzles consist of various parts the actual nozzle the stainless steel slinger and a series of seals They are particularly resistant to wear and are designed to work also at high pressure 25 45 bar producing drops of an average size with strong turbulence This turbulence makes them suitable for penetrating luxuriant vegetation and so they are suitable for fungicides and insecticides There are various sizes and the capacities are indicated in table N 1 page 34 CHIUSO CLOSED FERME CERRADO CHIUSO CLOSED FERME zu 19 s MM s Gat ae 54 Ih 3 to calculate the different ranges it is sufficient
61. oceed as follows put roughly 20 30 L of water in the tank and start the pump remove the cap of ejector E and insert filling pipe T place the other end of the hose on which you fitted filter G in the watering point open the tap that supplies the ejector on pump or pressure regulator increase the pressure until it reaches a value which is sufficient to suck up the liquid visually check the level of the liquid inside the tank and after filling disconnect pipe T from the ejector close the tap and replace the cap 4 11 TESTWITH CLEAN WATER It is good practice to do a test with clean water without chemical product in the tank before the first treatment to make sure the mistblower is working properly and to get to know the controls For instructions on how to proceed with the treatment see the chapter SPRAYING 4 12 MIXING The active principle can be mixed using the relevant stirrers before and during the treatment Correct mixing and stirring is the basis of the correct distribution on the crops We recommend some useful accessories such as the premixer for powders and liquids see the following paragraph To mix the product in the tank proceed as follows a high pressure machines from 30 to 60 bar FIG N 13 run the stirrer or FIG 13 14 ejector for roughly 10 15 minutes at the maximum pressure available b low pressure machines max 20 bar with a drilled pipe on the drain run the pump at r
62. oughly 540 RPM with the pressure regulator on drain for at least 10 15 minutes FIG N 14 withthe stirrer on a delivery run the pump supplying the stirrer or ejector at the maximum pressure available for at least 10 15 minutes FIG N 13 Some models with very small tanks aren t equipped with mixers you should use the drain of the pressure regulator run the pump at roughly 540 RPM with the pressure regulator in the drain position for atleast 10 15 minutes FIG N 15 4 12 1 MANUAL PREMIXING Dilute the active principle by hand before introducing it into the tank you must wear suitable protective clothing such as rubber gloves a mask or goggles overalls etc 4 12 2 PREMIXER ON COVER OPTIONAL Open the cover and pour all of the chemical powder into the filter close the cover and open the supply tap until all of the powder has dissolved 4 12 3 PREMIXER ON HOPPER WITH TIN WASHER LASER FUTURA P16 P20 series see Fig N 16 After having freed hook extract the premixer and lift cover D Open supply tap A on the pump so the liquid flows at a maximum pressure of 8 bar then open gate B to the tank Introduce the product to mix and after you have closed cover D again press grip C to mix the product in the hopper watching the level of the liquid to make sure it doesn t overflow To prevent overflowing and to help powder products dissolve always keep gate B open WARNING don t open
63. ound the same to stop it getting in the way Brake levers if fitted bayonet housing on the drawbar unigreen 9 The parking wheel in the mistblower s work position 10 unigreen 4 4 TRACTOR COUPLING The tractor must be equipped with a 1 3 8 ASAE DIN 9611 at 550 rpm power takeoff capable of supplying the power necessary for operating the machine tmusthave towing hitch towed mistblowers with a towing eye or fork drawbar and a three point elevator for mounted machines and a steering drawbar for towed machines suitable for safely bearing the weight of the mistblower It must able to tow the maximum overall mass of the machine All of the characteristics required are indicated in the fittings tables 14b 15b 16b on pages 37 38 39 the total mass is also indicated on the CE plate on the machine WARNING make sure there are no persons or things near the mistblower before starting the machine and while you are using it 4 4 1 DRAWBAR WITH TOWING EYE OR FORK Check that the weight on the hook can be supported by the tractor the maximum weights on the drawbar are indicated in the fittings tables 14b 15b 16b on page 37 38 39 Hook the drawbar to the towing hitch adjusting the height of the same hook so the tank of the sprayer is horizontal You can also rotate the drawbar as shown FIG 5 Retract the parking drawbar wheel or foot so it doesn t get damaged during work Position the
64. particular for children Discharging the residues of washing in the environment without taking precautions is forbidden as this pollutes water courses Distribute the residues on the field or the crops where they won t cause any damage 4 13 1 CIRCUIT WASHER ANDTANK WASHER Some machine models are fitted with a circuit washer tank FIG 17 This tank must be filled with clean water and used to rinse the entire circuit including the suction delivery pump pressure regulator jets and nozzles Thanks to the practical rotary nozzle it also rinses the inside surfaces of the tank NB To completely clean the tank and the pipes of any residues of the various active principles we recommend adding 2kg of soda to the washing liquid for every 100 L of water At the end of the treatment wash the circuit and the tank Stopthe diaphragm pump disengaging the power takeoff Check you have filled the circuit washer tank C Make sure the main control of the pressure regulator is OFF and that all the boom sectors are closed d Turn suction deviator A to the circuit washer position H2O e Start the diaphragm pump by engaging the power takeoff f Increase the engine speed until all of the liquid in circuit washer tank C has been sucked up 0 Turnthe diaphragm pump off and turn deviator A to the work position TANK h Turn the main control to ON so there is pressure in the circuit i Start the diaphragm pump again and use the tank wash
65. pressure regulator in a place where it is easy to reach from the driver s seat Don t carry liquids under pressure inside the cabin use the relevant electrical or cable controls for these tractors Check that the pipes of the pressure regulator or the electrical cables ona pushbutton control panel don t get in the way and are positioned at a safe distance from the cardan shaft and the wheels of the tractor You must purchase the brake kit if the towed mistblower will be used on hillsides 4 4 2 STEERING DRAWBAR COUPLEDTO ELEVATOR Check that the diameter of the elevator coupling pins coincide with the tractor adapter bushes are available on request Check that the weight on the elevator be supported by the tractor the maximum weights on the drawbar are indicated in the fittings tables 14b 15b 16b on page 37 38 39 Check that the steering joint is lubricated with grease Connect the drawbar to the elevator using the elevator control to keep the tank of the sprayer horizontal When have connected the drawbar proceed as for the towing eye drawbar 4 4 3 STEERING DRAWBAR TOWING EYE Special steering drawbars with a towing eye homologated for road traffic are available on request and another manual is supplied with the instructions on using this 4 4 4 ADJUSTABLE HUBS If the mistblower has adjustable hubs you can adjust the height of the machine to do this lift the machine as explained in point
66. r diesel to stop rust attacking the internalparts No liquid comes out of the nozzles Delivery filter dirty Clean Non drip filters dirty Nozzles blocked NOTE Only specialised technician 36 unigreen TAB 14B ALLOWED FITTINGS TOWED ATOMISERS EXPO TYPE OF Polyethylene Tank MACHINE EXPO T AT BASE TABLE 14b 650 T 800 T 1100 T 1600 T 2000 T FITTING AT 6 BASE AT 8 BASE AT 10 BASE AT 16 BASE AT 20 BASE Nominal capacity L 600 600 800 800 1000 1000 1000 1000 1000 1000 1000 0600 NYLON 0700 NYLON 2800 NYLON 2800 NYLON APS 51 APS 71 APS 96 APS 121 APS 145 PUMPS AR 813 ANNOVI AR 1064 X X X X X X X X X X REVERBERI AR 1265 X X X X X X BHA 140 PRESSURE GCP 3 WAY REGULATOR RVA 2 WAY 40 5 gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt JETS SINGLE NON DRIP X X X X DOUBLE NON DRIP X X X X NOZZLES CERAM CONICAL 0 18 CERAM CONICAL ISO ALBUZ CERAM ATR DRAWBAR WITH TOWING EYE WITH FORK STEERING OPTIONALS TOP DEF EJECTOR DELIVERY FILTERS LEAF PROTECTION SINGLE SIDE FOR OLIVES TOTAL MASS EMPTY MAX FITINGS 340 340 450 450 470 470 470 600 600 660 660 in Kg FULL MAX FITINGS 1070 1070 1400 1400 1680 1680 1680 2410 2410 2990 2990 Mass on the towing FULL MAX FITINGS eye 220 220 300 300 350 350 350 510 510 560 560 POWER NECESSARY 30 37 37 40 40 45 50 57 62 57 62 XxX
67. ration to be carried out by a specialised technician or in an authorised workshop 1 First oil change 2 Change at the same time a changing the diaphragm TABLE 8 PROBLEMS CAUSES AND SOLUTIONS The pump won t charge Air suction Check the suction system Adjustment valve closed Position the lever correctly Command group isn t at zero pressure Valves and or valve seats Replace or clean 7 suction and delivery worn or dirty The pump doesn t reach the set Valve and or valve seat Replace 7 pressure adjustment worn Valves and or valve seats suction Replace or clean and delivery worn or dirty Insufficient rom Bring speed up to correct rom always in the field of 350 550 rpm The nozzles used are worn or have Replace holes that are too big Suction blocked Clean the cartridge of the filter or remove the blockage Irregular pressure with impulses Valves and or valve seats Replace or clean suction and delivery worn or dirty Air suction Check the suction system Excessive vibrations at delivery Pressure accumulator discharged Bring the air pressure back up to the right or incorrect air pressure value see pump handbook Noisiness and the level of the oil Blocked suction Check the suction system has dropped Water in the oil Breakage of one or more diaphragms Replace If the replacement isn t done immediately drain the water out of the pump and introduce clean oil without water also used o
68. should clean the cartridge turn the jets to the closed position put the command under pressure and open the tap under the filter to drain the tank for a few minutes You should clean the cartridge by hand periodically on the basis of the product used Stop the pump to clean Wear rubber gloves and the other personal protective equipment when cleaning GCP EL filter 40 mesh RV 86 mesh unigreen 13 10 12 max bar WARNING using the taps on the pump or in any case on the front of the machine puts the operator near the cardan shaft Despite the presence of CE standard protective covers you should take great care 14 unigreen 4 10 FILLINGTHE TANK The machines for defensive crop treatments in consideration of the safety of persons animals and the protection of the environment must only be filled indirectly from open water courses and only by free falling water from the waterworks The pipe used for filling must never come into contact with the liquid inside the tank and therefore the water must always fall over the upper edge of the filling inlet and through the filter installed on it The tank is fitted with a transparent graduated band that shows the exact quantity of liquid inside This reading is precise if the tank is on flat ground the actual total capacity coincides with the highest number All the filling systems fitted by Unigreen on their production machines or on req
69. sponding width indicated in the table and divide it by the new width see chapter 6 3 page 20 unigreen spa Tabella erogazione in Litri ettaro Gr Ventola 0600 0650 10 getti Lt ha spreading rate table Blower 0600 0650 10NOZZLES 5 69 TR80 01 ARANCIO TR80 015 VERDE ja messowE s 7 to 12 is 20 5 7 o 35 20 working wa 3 5 4 760 5 352 576 608 6 29 7 251 274 3 5 334 37 4 5 6 7 BB G 0212 4 O Velocit Km h NO cO O NO Oo NO A NO O1 NO NO O1 NO CO g G AJ cO 0921 1 0216024 200 gt NO N O OJO Velocit Km h 195 3 5 30 26 O CO O NO cO NO NO 69119 8 N O gt 3 N IN G N IN lO IT O O N cO IN IG C NO G O l 02 cO cO 1010 1 216 N 011 0 4 211 230 288 3 Litr min 5 1 60 72 78 8 8 9 6 10 1 08 9 0 10 7 11 8 1311 144 152 3215 0000F ug sing 0 51 0 60 0 72 0 78 0 88 0 96 1 01 Velocita Km h NOOA 26 unigreen CALIBRATING TABLE TABLES FOR
70. t 6 4 2 TREATMENTS ON HERBACEOUS CULTIVATIONS a Use the tables of pages 31 33 choosing the one relevant to the type of cannon to use and the number of jets b Find the range and the diameter of the nozzles used ceramic plate or TR nozzles c In the horizontal strip choose the working speed and the distribution in litres hectare and on the vertical scale find the pressure to use d Adjust the pressure to obtain the treatment required Note the minimum range indicated in the table can vary significantly according to the adjustment of the single jets screwed in more or less To verify the exact delivery of the fan do tests with clean water 7 HANDLANCES When using hand lances bear in mind the following notes Don t direct the jet of liquid towards electric power lines or zones where there is electrical current houses or where people might pass Don t point the jet at people or animals The jet can cause serious injuries simply due to the mechanical force of the liquid under pressure Never block the spraying lever of the lance in an open position because if the lance falls it will be uncontrollable Atthe end of work after you have stopped the pump make sure that any residual pressure in the pipes under pressure has been drained to avoid unexpected jets when putting the lance away There are various types of lances with a lever mitra spray gun and pistol grip For further information please refer to the handbook
71. t is tested in your presence in particular checking thatthe suction filter and the inside of the tank are clean and free of work residues thatthe connections are made correctly following the basic layout FIG N 17 page 16 thatthe hose clips all the unions and connections are tightened properly thatall of the protective covers are fitted solidly to the machine in particular the protective cover of the power takeoff of the pump thatthe multiplier is sufficiently supplied with lubricant oil thatthe zone where the fan turns hasn t been bent by knocks during transportation 4 3 TRANSPORTING AND MOVING THE MACHINE Every time you have to lift the machine before starting the operation always make sure the lifting gear and the relevant tools and equipment cables hooks etc are suitable for lifting the load and check the stability of the same It is forbidden to unhook and move the machine with the tank full The dry weight of the machine at the maximum level of fitting and with all the accessories allowed is stamped on the nameplate use slings and lifting gear with a adequate load bearing capacity FIG 3 Never lift or move the mistblowers by hand if there is liquid in the tank The machine will weigh more and the movement of the liquid can change the centre of gravity causing uncontrolled movements We recommend using slings as shown in the figure the lifting points to use on the machine are indicated wit
72. the gate if the ejector isn t functioning To wash the tin proceed as follows Lift cover D Open tap A supplying it with a pressure of at least 8 bar Introduce the tin into the hopper inserting washing pipe E into the tin Press the same tin onto the pipe until it has been completely washed Drain the liquid into the tank by opening gate B the tin washer isn t supplied with clean water and isn t fitted with the optional electrical pump you must rinse again with clean water by hand THELIQUIDS USED FOR RINSING SHOULD BE INTRODUCED INTO THE TANK TO BE SPRAYED ON THE FIELD At the end of the operations close gate B then close tap A insert the premixer in the housing again blocking hook WARNING using the taps on the pump or in any case on the front of the machine puts the operator near the cardan shaft Despite the presence of CE standard protective covers you should take great care unigreen 15 WARNING using the taps pump or case on the front of the machine puts the operator near the cardan shaft Despite the presence of CE standard protective covers you should take great care This symbol identifies 2 the clean water tank on the machine used BI to wash the circuit 16 unigreen 4 13 WASHINGTHE ATOMISER After every treatment thoroughly clean the equipment washing it with water inside and out Dirty equipment is very dangerous for people and in
73. tions in point 4 3 of the present handbook 86 PUTTING BACK INTO SERVICE AFTER WINTER LAYUP Before using the machine again after a long period of inactivity you should perform some general checks following the instructions in point 4 2 and drain any antifreeze GARAGE Never start the shaft of the pump if you think there may by ice inside To check this make sure you can turn the shaft by hand without connecting it to the tractor X After you have connected the machine to the tractor see point 4 4 following instructions in the present user s handbook and in the enclosures of the pump pressure regulator and accessories 8 7 DEMOLITION AND DISPOSAL When the sprayer will be put out of service you should wash it with great care to remove any residues of chemical product follow the instructions in point 4 13 of the present handbook ATTENTION It is necessary to adopt appropriate Individual Protection Devices in manipulating waste The disposal of waste deriving from the demolition of the machine must be carried out respecting the environment avoiding soil and water pollution Local legislation in force in the matter must be respected in any case Hemember that waste is understood as any substance or object that enters into the categories shown in attachment A in part IV of Legislative Decree 152 2006 that the holder has destroyed has decided or is obliged to destroy Waste deriving from the demolition of the machine is
74. tself Never start the machine until you have told anyone in the range of action of the machine to move away and they have done so The protective devices must not be removed or disabled when the machine is INDICATIVE POSITION OF THE WARNING SIGNS running ON THE MISTBLOWERS It is obligatory to keep all the plates with danger and safety signs in perfect NB the position may vary on the basis of the conditions If they get damaged or deteriorate replace them in good time characteristics of the model parts believed to be faulty with others indicated by UNIGREEN NEVER try makeshift or hazardous solutions Don t wear clothes jewellery accessories or anything else that can get caught in the moving machine members Pay the greatest attention to all the warning and danger signs on the machine Don t use the machine for any other purpose other than that indicated in the manual The machine has been designed and built with the appropriate devices to guarantee the safety of the user In any case there are some residual risks associated with the improper use of the machine by the operator for this purpose danger signs and symbols and prohibitions are applied near some parts of the machine see previous pictograms unigreen 5 6 21 INTENDED USE The sprayer in this series is built for agricultural use The materials used are resistant to normal chemical products used in agricultural spraying
75. uest are antipollution and stop the liquid overflowing out of the tank a FILLING WITH THE 3 WAY DEVIATOR Fig 10 Fig 11 is possible to fill the tank using the pump and the floating filter kit G cod 1002 0080F with 6 metres of rubber hose the floating filter lets you always and only suck up clean water connect hose T to deviator D using the union hose adaptor supplied turn the lever of deviator D to the filling position place the other end of the hose on which you fitted filter G in the watering point startthe power takeoff leaving pressure regulator C in the draining position you don t have to put the pump under pressure the filling speed in litres minute is equal to the delivery of pump P visually check the level of the liquid in the tank and after filling stop the pump and put the lever of deviator D back in the working position disconnect pipe T from deviator D b FILLING WITH THE SUCTION FILTER Fig 3 Fig 11 If the 3 way deviator isn t fitted you can fill the tank using the coupling on the cover of the suction filter Unscrew the rear wing nut of the filter and using a G1 1 2 threaded union connect pipe T with the floating filter to the coupling Also in this case the filling speed in litres minute is equal to the delivery of the pump c FILLING WITH THE ANTIPOLLUTION EJECTOR Fig 12 If you are filling with an antipollution hydroejector mounted as standard on some models then you should pr
76. uuu 19 DESCRIPTION OF TYPE OF NOZZLES u ua dom deno 19 NORMAL VOLUME CONICAL NOZZLES OVER 5 19 LOW VOLUME CONICAL NOZZLES 150 5001 20 6 2 3 DIRE aa NOZZLES uuu uu ee eer 20 6 3 CALIBRATING AXIAL FANATOMISERS 20 6 4 CALIBRATING CANNON 21 6 4 1 TREATMENTS ONTALEPCANT S 21 6 4 2 TREATMENTS ON HERBACEOUS CULTIVATIONS 21 7 LANGES uu 21 8 22 8 1 PROGRAMMED 22 8 2 ROUTINE VAINTENANC 22 8 2 1 CLEANING THE NOZZLE 5 uuu uu eer ee ee ea Um 22 8 2 2 LUBRICA RON 22 8 2 3 MULTIPLIER LUBRICATION 22 8 3 EXTRAORDINARY MAINTENANCE tense perenne 22 8 4 pix M 22 8 5 STORAGE IN A WAREHOUSE AND TRANSPORTATION 23 8 6 PUTTING BACK INTO SERVICE AFTER WINTER 23 8 7 DEMOLITION AND DISPOSAL m 23 8 7 1 MATERIALS FOR DEMOLITION 23 8 7
77. ws of the first in enough to block it in place d Repeat the operation on all the vanes and after you ve checked that all have the same angle reassemble the spinner and the protective grill The fan is balanced dynamically the different numbers of washers under the screws blocking the vanes are for balancing You shouldn t change the position of the washers or add or remove any Only tighten down the screws with moderate force as they have an aluminium thread 55 CLUTCH Big aluminium and nylon blowers have a centrifugal type clutch that makes it possible to engage the fan rotor gradually This prevents jerky starts due to the inertia of the fan rotor which can have a negative effect on the transmission For the centrifugal clutch to work properly the speed of the power takeoff mustn t be less than 450 rpm especially if you are using the first gear of the multiplier Generally clutches with shoes plates made of sintered material with a high coefficient of friction are fitted on some low power models rubber clutches may be fitted 5 6 CANNON BLOWER GROUP The cannon blower group is equipped with a multiplier similar to the normal axial blower groups and all of its operating characteristics are the same The main difference with respect to the axial blower groups is that the centrifugal fan rotor is made of galvanised steel the fan rotors in this type are fixed and can t be adjusted for the clutch see the previous paragraph This

Unigreen TOWED MISTBLOWERS LASER-FUTURA- EXPO series AT STD/TOP - AT BASE User's Manual

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