Ultimate Products CW User's Manual
Contents
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11. 0 25 HER 7 0 BTL WHITE 210 RELAY Ho AS 0 25 HER STRIP WiRE 20mm UNIT H FAH GREEH 200 1560 GREENM 200 GREEH 350 MAINS g CO ER g CONTROL gt BUTT AST PIH U S T STRIP WIRE Beni RELAY Ho 21 GREY 245 VACUUM SWITCH H C STRIP WIRE Emm 0 25 55 BROW 360 BROWH 120 BROV 250 STRIP WIRE 20mm SWITCH 1 0 BTL 0 25 BSSR RELAY Ho 14 RELAY Ho 1 BLACK 270 RELAY 2 24 y C conTRoL HIT GTH TRIP WIRE bmm 0 25 BSSR e ELECTRODE 25 D C 250 C GAS VALVE BLACK 200 BLACK 350 MBER LIGHT JST PIH 1 1 D FER 0 5 BSSR OHT ORL UHIT GAS VALVE WHITE 200 WHITE 50 AMEER LIGHT JST PIH 2 1 2 0 25 ESSR 0 25 BESSER COHTORL OHUT OH 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 26 ORANGE RELAY 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 27 TAL a CARCANT 110 BLACK ICE CUBE RELAY 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 28 Wiring Schematic Part S 0500A Optional 120 VAC Application gh 19 1 A41 1 L A BIN COM EM
12. 9 3 091715 3 SLINKY 1935 AB 32044015 499 N3A ONIM Q3 0Hddv 3905 ONIdId INIA TIFA 2797004 TIONIS 04 3d LL 2 303 SLNGIASPHIITOTH LNJA TV LNOZIHOH _ 24 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 5 14 15 DNITIING ANY ANAINIA C3 v201 38 LSNW 131NI HW 310N JOSLNO2 YINYNE SHSHLO AB 43 285 08918 1270 37833 AB 12 1000 0 NOOMIS 1935 NOLLVOI IddV TIVA AIS SLNIWTAIN TA NOLLSNAGNOD 3GISILnO _ 25 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com LEGEND 0 25 BSSR 0 25 INSULATED FEMALE RECEPTACLE 1 0 BTL 1 0mmf NON INSULATED BOOTLACE TERMINAL 2BA RSE 2BA RED SHROUDED EYELET 0 187 BSSR 0 187 INSULATED FEMALE RECEPTACLE 0 25 NIFR 0 25 NON INSULATED FLAG TERMINAL 5 NIFB 5mm NON INSULATED FEMALE BULLET WIRE SPECS ALL 18 A W G UL 1015 WIRE LENGTH TOL 10 0 BROWH 300 BELACH 235 RED LIGHT MAINS L 0 25 BSSR 4 0 BTL WIRE RELAY Ho 11 0 25 BSSR BLUE F20 HITE 370 RED LIGHT HEUE XU STRIP
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18. SC EYEN 34N553dd 590 Meds dn uejs Jd Woe EFF EFEEEEEEBHEEE EE E TER ie t F VEO ve vz 1 i FEN mth un e aunssend sec Wear rep jua uoisuedsne LdN ym Addng SEE lt gt SS012e 5 07 lt gt 3002 94013 1945814 eqni 1940818 9 114139 13497949 uoisuadsma apeg 8 1945219 2 0 JOS yay jo pue auo yog 828g poddng 2 eS G Lune OSN 000 051 134 000 00 paJ amp 4ju sec sjonpoug ejeuunif 53 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com APPENDIX 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 54 Mounting Clearances for Car Washes Chlearancesto combustibles behindthe heater and at the non burner end of the heater Allow 1 foot between the back of tha reflector and walle caiings constructed with combustible matenals Cornbustibles in clude wood and plastics Treat glass as
19. WHA ESI 0 000 0 Sese Os SEE 3uriss3Hd 5 9 DNI LVH3dO HH H LH oq 1O198 J 1 weds dn yeps wepo 911042819 ed m Rom om oth mk feasts tines Sores usund w AV 7 409 aseud ee pappaa peti Fil g Ser JEMEN uniuadsns Ajddns seg 914029 Od LdN 2 L7777777777 uog2euuo7 Addng seo silio lexoeg 8 aqnL WEISE joyogig 194130 3430 vH8 uoisuedens pesn jaxaeig 8 2 OL opea jo pua auo jog jayoeg uoddns 9 E ul E 525 lePOW 000 SZ 000 0 SED 3 IPUNIN Nm 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 6 ari AS RUM rie i urgjure OL UIC ucesuedsng eag pezusuunpy pars 4 Bla 55 5 PI aid BES
20. SEN ___ cic f Bees h Shield if used AS EE sensor 2407 1207 NO COM Load 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 29 18815 pu uoddng jeuonippy pue jeg aer uorsuadsns 5 Bar FLU ri SEAJUTEIG leaps 8845 559815 wey USE 8915 sseui TE pazjuiunpy ainssv o 1 Hosoda 8915 5585 95 aag Qusa m bue wung jo YN OI AS SSBIU EIS jeels papoo si Bulqni KETI SSAJUEIS 7 SHO1097438 0 38ni NOLLSDIBINOO 31435 Adding ses 4 ET TET O2S2Z0S 1W HaIMOWSIKDS Addns paupa M 0255125 MOSKOS pod uojsuedsns saung JM 18 DOO DP 5541 SES BIIEN 9 USEM 38065284 Sw jepow Jaus vomubi weds ypa dn uegs weBoud ue veo 2409 aseud ajbuis Aiddng reaus yop Spe agn
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23. combustible too Steal and concrete ara non combustibles you can mount to these surfaces with zero clearance For tighter litting installations use radiant shields made of stainless steal availabla from Radiant Systems Fortightfits atthe non bumer and of tha hester use an end cap available from Radiant Systems Clearances to combustibles in front of the heater Metal washing equipment is not com bustible but fiberglass panels insulated electrical wiring and hoses on the equip ment combustibles When possible follow the standard chart in tha owner s manual for claarances between tha tube and combustibles in front of tha heater When it s not possible to mount with stan dard clearancas use radiant shields mada of stainless steal to guard combustibles Mes are within threa feet of the heating uba SHIELD 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com Mounting height Mount the heater above the wash equipment Generally mount as high as possible In self service bays and personnel areas mount the equipment sa the tube is out of reach Down the centerline or across the bay Hang the brackets level to spread heat from the centerfine of the bay Hang the brackets at angle to reflect heat down and across the bay Go up or down or more chain link to adjust the tilt from 0 degrees to 55 degrees AN
24. that the tube is clear internally olip the suspension brackets onto the tube assembly and attach by means of U bolts and nuts Note that there are two types of brackets type C and type B Type C attaches reflectors together Bracket C amp B are placed on the assembled radiant tube in position shown on the assembly drawing in APPENDIX A Tighten nuts to secure brackets to the tubes at spacing indicated with all brackets oriented in the same level position NOTE CLOSE ALL S HOOKS TO INSURE THAT THE CHAINS DO NOT COME OFF OF THE HOOK 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 6 5 INSTALLATION Heater units At this point raise the tube assembly into position and suspend from previously fixed chains 9 gauge min galvanized welded link construction or attach to wall mounting brackets Wall mounting brackets must support heater at an angle of inclination of 45 10 Longer tube assembly may be raised in more than one sub assembly with final tube connection made in the It is recommended that the heater be suspended to slope slightly downward from the burner approximately 1 inch in 20 feet but not more than 2 inches total Remove the protective plastic film from the reflector surface Note that each section of reflector has two holes punched at one end This end is firmly fixed by bolting to the lugs provided on the reflector bracket type C The ot
25. 59 MM 2 312 59 MM 2 312 59 MM 2 312 59 MM 2 312 59 MM 2 312 59 MM 2 312 59 MM 2 312 59 2 312 59 Fan Inlet in M M 1 312 33mm 1 438 37mm 1 438 37mm 1 187 30mm 1 187 30mm 1 438 37 MM 1 438 37 MM 1 438 37 MM 1 438 37 MM 1 312 33 2 00 50 MM 1 438 37 MM 1 438 37 MM 1 438 37 MM 1 750 44MM 1 438 37 MM 1 312 33MM 2 625 67 MM 2 00 50 MM 2 00 50 MM 1 75 44MM 2 625 67 2 00 50 MM 2 00 50 MM 2 00 50 MM 2 00 50 MM 2 00 50 MM 2 00 50 MM 2 625 6 7 2 625 6 7 2 625 6 7 2 625 6 7 4 00 100MM 4 00 100MM 4 007100 4 00 100MM Injector Diameter inches Manifold Pressure Injector Diameter inches 9 Manifold Pressure in mm A 7 ELECTRICAL CONNECTION a Burner Control Internal Wiring IMPORTANT All electrical work should be done by a qualified electrician in accordance with the National Electrical Code ANSI NFPA 70 Supply 120 V 60 Hz single phase Current Rating 0 3 amp max EAN SOCKET MAINS INPUT L EIN GREEN Hi i 1 1 1 E d ae au waska J I t SCHEMATIC es 1 IGNITER 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 10 UL 7 ELECTRICAL CONNECTION CONT The electrical supply to the heater is by three wires live ne
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27. NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com SHOLO 133H 515 Bas 5545 BINA BSS 415 9915 SAJU 9915 seus 18615 5591415 DNINIVIN3H 5 GOS PRIS MO VS KOS DDO DE L SeS REIS TV H3 SWHT MINSA SED 3uriss38d 599 SNILvH3dO HH HIB apa weds dn ueis weud MUO aa TH PED Er M Aro Jeung yz L7 eseud An i teres eaaa 995 9 T ud DL mmm SED JEIJEN Cow eunsseud Adding seg dN v 77777777 uegaseuuo Adding seo uoisuedsnae pesn jaxagJg 8 L S u o 08 acl LL 99 5515 eng uoddns pure amc imm ges 01 Wad uorsuedsns Jeung Oj Wey uojsoduo sy amag Apuapy oj SIYA JO wos HIT 8 Bujqn Aiddne see Addres amp
28. gas valve will close and the spark ignition de energized after approximately 6 seconds For approximately 10 to 20 seconds the fan will purge the system then re ignition will be attempted After three 3 attempts at ignition the control unit will lock out the power on lamp will remain illuminated and the fan will continue to run To reset after lock out switch off the power supply to the system and wait 5 minutes Then turn the power on If repeated locked out occurs investigate the cause 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ l4 A 10 INSTALLATION CHECK OUT AND START UP CONT To shut down the heater switch off the power supply to the system Automatic control of the heater or a series of heaters may be achieved by incorporating thermostats time switches manual over ride switches etc in the electrical supply to the heater s It is essential to allow a delay of 15 seconds after switching off the system before attempting to restart lf at any time after completion of the start up sequence loss of flame should occur the control unit will attempt to reignite If this is unsuccessful lock out will occur Set burner gas pressure as follows Switch off the power supply to the heating system Connect a U tube manometer to the pressure test nipple provided the combination gas control valve Remove the cover from the pressur
29. it is recommended that the Ultimate Products Heater should be serviced annually In exceptionally dirty or dusty conditions such as may occur in a foundry more frequent servicing may be desirable servicing work should be carried out by a qualified gas service engineer IMPORTANT 1 Never rest anything especially ladders against the heater 2 Turn off gas and electrical supplies before servicing or repair work is started 3 Unless otherwise instructed reassemble parts in reverse order to the following instructions ROUTINE SERVICE A FAN Inspect the main fan propeller and remove any dust brushing with a soft brush Similarly remove any dust from the finger guard covering the secondary cooling impeller and the mesh aperture in the motor cover Ensure that the impeller turns freely and that there is not excessive play in the bearings B EMITTER TUBE Brush away any dust on the exterior of the emitter tube Inspect the emitter tube internally by removing the burner control box as directed in D below If there is any appreciable build up of dust or deposits the tube should be cleaned internally The emitter tube may be cleaned by use of an industrial vacuum cleaner with a long extension tube which is passed down the emitter tube Heplace the burner control assemblies engaging them fully on their tubes and secure by tightening the screws ensuring that they are squarely positioned i e with the air inlet cover plate facing
30. to each heater is turned on by opening main gas shut off valve and manual valve on combination control Ensure that the settings of any time switch and thermostat are such that the heating system will be required to operate owitch on the electrical supply to the heater The fan will start the Power On light on the burner will illuminate and ignition will commence Ignition will occur and the burner light colored orange will illuminate If ignition is unsuccessful the gas valve will close and the spark igniter de energize after approximately six 6 seconds For approximately 10 to 20 seconds the fan will purge the system then re ignition will be attempted After three 3 attempts at ignition the control unit will lockout the lamp will remain illuminated and the fan will continue to run To reset after lockout switch off the power supply to the heater and wait 5 minutes Then turn the power on If repeated lockout occurs investigate the cause TO SWITCH OFF THE HEATER owitch off the electrical supply The burner will shut off and the fan will stop 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 20 SERVICING To ensure continued efficient and safe operation it is recommended that the heater be serviced regularly by a qualified person e g every year in normal working conditions but in exceptionally dusty or polluted conditions
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35. BLE MATERIALS Minimum Clearances To Combustibles In Inches 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 5 MOUNTING CLEARANCES CONT MOUNTING HEIGHT ABOVE FLOOR 40 000 75 000 100 000 130 000 B T U 150 000 U Position Horizontal Recommended 14 ft 161 181 Minimum 12ft 14ft 16ft Hecommended 11ft 13ft 15ft Minimum 1 Oft 12ft 14ft Ensure that there is adequate provision in the building for combustion and ventilating air supply Installation must meet minimum requirements of applicable codes When installed in public garages and airplane hangars ensure that minimum clearances specified in ANSI NFPA 88A or B ANSI NFPA 409 respectively are met and in no case less than those in the preceding tables 4 PRE ASSEMBLY Each heating unit is assembled as follows Note that the emitter tube consists of more than one tube The tube to be connected to the burner box is the thinner stainless steel or aluminized steel tube Other tubes may be mild thicker tubes stainless or aluminized steel Connections between tubes is by a coupling with three bolts The coupling has an inner compression sleeve that holds the pipe securely when the nuts are turned tight Support the assembled radiant tube with screws facing upwards on blocks etc at least 6 above floor level preferably under the position of installation Ensure
36. GLE MOUNT 45 FLAT MOUNT 0 Warning you are mounting along a side wall angle Ihe brackets 45 degrees Kate With and caps side wall to heater and clearances can be reduced to less 1 _ 55 ULTIMATE IMPORTANT Turbulators are required on the following heaters 3 tube less than 25 ft total 4 tube less than 40 ft total Insert the turbulator into the proper tube the EMITTER tube To install the turbulator 1 Insert the turbulator into the last leg of the tube before the fan Use the push rod to force it all the way 2 Putthe fan on DO NOT INSERT THE TURBULATOR INTO THE BURNER TUBE HOT EEGI FIRE AND OR EQUIPMENT FAILURE WILL RESULT Please call 800 542 7221 for technical assistance 832 2319 Laurelbrook Street Raleigh 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 56 1 PRODUCTS INC legi 1 276 Toll Free 800 5 42 Phone 919 836 1627 834 45 UP 6 0045 8 05 2005
37. INFRARED RADIANT HEATER OWNER 5 MANUAL CAR WASH SGX SERIES SERIES CW SERIES ER SERIES AL SERIES SERIES 2319 Laurelbrook Street Raleigh NC 27604 USA Phone 800 542 722 Fax 919 834 4576 www ultimate products com JLTIMA INDEX A INSTALLATION INSTRUCTIONS 2 1 TECHNICAL DATA 2 4 a General Information 6 ER Series heating Models or GX CW AL SC c Typical Arrangement of Heater 2 PACKAGING AND SHIPPING 4 5 3 MOUNTING CLEARANCES 5 6 4 PRE ASSEMBLY 5 INSTALLATION 7 6 GAS CONNECTION 8 9 7 ELECTRICAL CONNECTION 10 11 8 VENT REQUIREMENT AND DETAILS 12 13 a Unvented units 6 Vertical Vent c Horizontal Vent 9 FRESH AIR DUCTED INTAKE 13 a Vertical Thru Roof Horizontal Thru Wall 10 INSTALLATION CHECK OUT AND START UP 14 15 B SERVICE AND MAINTENANCE INSTRUCTIONS 16 21 1 Servicing Instructions 2 Routing Service 3 Replacement of Components 4 User Instructions C Appendix A 22 53 Appendix 54 56 Note All reference to standard specifications codes regulations etc are intended to reflect latest editions included in the ANSI Testing Construction Performance and Installation Standards ANSI NFPA standard 1985 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 1 ILTIAAL WARNING Improper installation adjustment alteration service or maintenan
38. O ee X 5 1 SOPH 01 ul rs ed SFS I9SPOIN 14000 051 114000 001 19189H SED sjonpo4d xD 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 719845 sseui pazlusuiniy pezpununiy 5815 ssejumie 0815 SIUIEIS 9245 5 BHS SURS 9 STRUJE SHOIO3143H NOILLSTIBIWO2 23435 SED 3HriSs3Hd SVD SNILvH3dO vogubi eds uae 3juo4 28 3 UE ve ZH09 eseud OLL ag kung 095 OSSPrrosiTy 0GSBEOSIV H3 MO YS XOS Ty os MOS KEYS ADDA eb mmm oop tt En Ajddns set Lei Addng set pasn jaxoeJg 139000 051 14000 ARR Pes PIIM BPAY ORAE peor OY uormuedsns 91 18 uonsoduico
39. THE INJECTOR SEE PAGE 17 TO REPLACE COMBINATION GAS VALVE Remove combustion chamber cover as in paragraph B Remove control housing cover Remove burner head as in paragraph C Unscrew the gas supply pipe entering the combination gas valve Remove the electrical connections from the valve Remove the two 2 screws holding the gas valve The combination gas valve can now be removed Replace any defective component and reassemble using approved pipe joining compound on pipe threads 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 18 lanitor Controi Unit TAA Supocr Vacuum Switcn Inlet Gun Wisi 1 2 Gas Inlet I Injector Manual Shut Off Valve Burner Head Test Point Control Unit BURNER CONTROL UNIT FROM ABOVE F TO REPLACE THE BURNER CONTROL UNIT Remove the control housing cover After observing their positions disconnect the wires to the burner control unit Remove the screws securing the burner control unit to the base of the control housing Remove the burner control unit Install replacement unit observing correct positions for color coded cables TO REPLACE THE VACUUM SWITCH Remove the burner control unit as in paragraph F Disconnect the rubber tube connection at the vacuum switch Disconnect push on connectors from the vacuum switch Remove the screws securing th
40. ce can cause property damager injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment A INSTALLATION INSTRUCTIONS TECHNICAL DATA a General Information Model amp Heat Input Information all units Gas Supply Connection Y inch NPT Male Electrical Supply 120V 1 phase 60Hz Current Rating 1 2 AMP MAX Burner 0 3 Fan 0 9 Ignition Electronic Program Start up with Spark Ignition OPTIONS 1 Modify combustion chamber air intake for fresh air duct 2 Ultimate Products Black Bulb Thermostat 3 Control Panel with multi zone capabilities Not A G A Certified 4 Individual Heater Vent to Exterior Notes A Heater is intended for heating non residential indoor and outdoor spaces and should only be installed where flammable gases or vapors are not generally present B Indoor heaters may be suspended either horizontal or at an angle or may be wall mounted Outdoor heaters must be suspended horizontally SEE SECTION FOR CLEARANCES C Installation shall conform with local building code requirements and with National Fuel code ANSEZ223 1 A Latest Edition and section 7 8A 3 2223 1 Latest Edition D The unit shall be electrically grounded in accordance with National Electric Code ANSI NFPA 70 1987 E The heater may be installed in aircraft hangars when conformation with ANSI NFPA 409 1985 for Aircraft Hangars and in autom
41. cold surfaces Installation shall meet the following requirements when unvented gt w A Internal volume of the heated room must be greater than 214 cu ft per 100 BTU HR of heaters installed B Natural or mechanical means shall be provided to supply and exhaust at least 4 CFM per 1 000 BTU per hour input of installed heaters C Combustion gases shall not impinge on combustible materials with a temperature in excess of 150 F D The blower discharge must be horizontal VERTICAL VENTING The heater may be installed with a vertical flue A down vent elbow must be fitted to the induced draft fan exhaust outlet which should be rotated to a vertical position A vent elbow designed to accept a 6 inch nominal sheet metal flue pipe is available as an optional extra All flue piping should be adequately supported from the building structure and terminated with an approved terminal The maximum flue length is 30 ft with a maximum of two bends All connections should be properly sealed Generally terminal may be located horizontally a dimension equal to its vertical dimension HORIZONTAL VENTING Individual units may be vented horizontally through side walls Venting must be installed in accordance with ANSI 2223 1 NFPA 54 and local codes Maximum length of vent is 25 ft with 2 90 degree long radius elbows Runs of 12 ft or shorter can use 4 inch diameter flue with Ultimate Products part number V0200 Runs over 12
42. e regulator revealing the adjustable screw Start the heater and using a suitable screwdriver adjust the pressure regulator turning the screw clockwise to increase the pressure or counter clockwise to decrease the pressure Set the pressure to appropriate in w c from the table of dimensions for correct heater description Switch off the power supply to the heating system Disconnect U tube manometer and securely replace screw in pressure test nipple Replace cover screw on pressure regulator Check the operation of the flame safeguard equipment as follows With the heater running normally switch off the gas supply at the shut off valve The heater should attempt to relight and if the gas valve has been left off lockout should occur indicated by the Power light only being illuminated and fan running Check the operation of the vacuum proving switch as follows With the heater running normally pull off the silicone rubber tube connecting the vacuum switch to the combustion chamber Within one second the burner should shut off Then replace the tube securely and observe that the heater proceeds to ignite in the normal way Replace the controls cover securing the five fixing screws 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 15 1 2 SERVICE AND MAINTENANCE INSTRUCTIONS SERVICING INSTRUCTIONS Under normal working conditions
43. e vacuum switch and slip the switch out of its bracket Installing is the reversal of the above taking care to correctly reconnect the cables TO REPLACE THE RELAY Remove control housing cover The relay is a plug in type and can be changed without removing any other components However if necessary remove the burner control unit to gain better access to the relay B 4 USERS INSTRUCTIONS Hand the Users Instruction to the user and explain how to operate the heater Leave the Installation and Servicing Instructions with the service maintenance engineer or manager for use on future service calls 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 19 USER INSTRUCTIONS ULTIMATE PRODUCTS TUBULAR RADIANT HEATERS Ultimate Products is the distributor of a series of tubular infrared heaters designed for overhead heating of industrial and commercial buildings Individual heating units are suspended from the roof or mounted at an angle on the wall when inside buildings or horizontal when outside IMPORTANT 1 3 This appliance must only be installed by qualified craftsman in accordance with the requirements of local and national codes This appliance must be grounded in accordance with the National Electrical code ANSI NFPA No 70 Never rest anything especially ladders against the heater TO START THE HEATER 1 First ensure that the gas supply
44. efore commencement of occupancy of the building depending on local conditions The correct setting of the room thermostat can only be determined by experience in cold weather when it should be set to shut off the heaters when a comfortable level of warmth has been achieved This setting will normally be several degrees below that which would be required with a convective heating system 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 17 B 3 REPLACEMENT OF COMPONENTS NWARNING TURN OFF GAS AND ELECTRICAL SUPPLIES BEFORE STARTING REPAIR WORK A TO REPLACE ANY COMPONENTS IN THE BURNER CONTROL ASSEMBLY This assembly should be removed from the heater by disconnecting the gas and electrical supplies also the fresh air intake duct if used Loosen the bolts and slide the burner control assembly from the emitter tube TO REPLACE ELECTRODE ASSEMBLY Remove top cover of combustion chamber by removing six 6 screws Remove the screws securing the electrode assembly and pull off the electrode cable connector Reconnect the cable connector to the new electrode assembly and replace the assembly Replace the cover plate and gasket Spark electrode gap 125 030 REPLACE THE BURNER HEAD Remove combustion chamber cover as in section B above Unscrew burner head from injector Screw on new burner head Replace combustion chamber cover REPLACE
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46. er LD Fan for un uad irati Suspension Bracket Suspengion Bracket Suspenmon Bracket Postponed lor U Tube Heater A2 PACKAGING AND SHIPPING INFORMATION See Appendix A for assembly drawings Materials lists with part numbers and descriptions for each part will accompany each shipment Heaters include Burner Control Radiant Tubes Reflectors Brackets Vacuum Fan U Bend U Tube Units only Wiring Junction Boxes Straight Tube Units Only 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 4 2 PACKAGING AND SHIPPING INFORMATION Options Fresh air Intake Mounted to Burner Control Fan Vent Adapters Vertical and Horizontal Thermostat Flexible Gas Connector Ball Valve Vent Hoods Hanging Assembly chain etc Shipping packages for individual projects will be boxed and crated as outlined on the specific bill of lading MOUNTING CLEARANCES The heater should be positioned so that clearances from combustible materials will meet or exceed those shown in the following table Also ensure that there is at least 6 clearance on all sides of burner for service access and for free flow of combustion air When heater is angle mounted the burner control assembly must remain horizontal D E IBURNER CEILING t END FIGURE 2 MINIMUM CLEARANCES TO COMBUSTI
47. ft should use 6 inch dia flue pipe Any portion of flue that passes through a combustible wall must be insulated or use an approved insulating thimble Hecommended parts are Ultimate Products Part V 0200 for 4 inch flue and Part V 0800 for 6 inch flue Standard vent terminals must extend at least 6 inches from the wall and at least 24 inches from any combustible overhang Protect the building material from degradation by flue gases 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 12 A 8 VENT REQUIREMENTS AND DETAILS CONT AY Flue joints should be sealed using RTV high temperature sealant and secured using at least three 3 sheet metal screws Should condensation occur flue should be shortened or insulated The terminal must exit the building at least 7 ft above any area accessible to the public The terminal must be at least 3ft away from any air intake to the building If the heater is equipped with ducted combustion air the terminal must be at least 3 ft away from the air inlet and located higher than the inlet The vent terminal must be protected from blockage by snow FRESH AIR DUCTED INTAKE Whenever the heater is installed in locations where air born dust or other polluted atmosphere is present a fresh air supply should be ducted to the burner A heater modified for fresh air intake should be specified when ordering This model is mod
48. her end of each reflector section is free floating in suspension bracket type B thereby allowing for thermal expansion Position reflector sections so that ends with holes lap at type C brackets and secure with nuts bolts and large washers provided in the burner box crate Reflector should be alowed free movement through brackets type B Note Reflectors may be installed before tube is raised to position at installer s option olide burner control assembly onto the burner end of the radiant tube ensuring it is fully engaged and upright i e with air inlet cover plate facing upwards and secure with locking screws provided olide the fan assembly on the opposite end of radiant tube ensuring that it is fully engaged with fan outlet facing horizontally for outdoor installations and for indoor installations either unvented or with horizontal thru wall venting Fan outlet should face upward for vertical venting thru the roof 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ pe A6 GAS CONNECTION The gas connection on the heater is gt NPT external thread SERVICE REQUIREMENTS NAT GAS L P GAS Max inlet gas supply pressure 10 0 14 0 Min inlet gas supply pressure in w c 6 5 11 0 Injector sizes and manifold pressure for the burner are shown in the attached table for all heater units The gas supply piping and connections must be installed
49. ified with a 4 inch diameter duct connection at the burner A fresh air duct of 4 inch diameter should be installed from the fresh air to the air intake connection on the burner housing A flexible jointing piece should be installed at the burner connection with hose clamps to facilitate the disconnection when servicing the burner assembly The maximum recommended length of fresh air duct is 25 feet and the maximum number of bends is two 2 The minimum length is 18 inches The location of the fresh air duct inlet must be where it will receive dust free clean air An Ultimate Products inlet cap with bird screen must be fitted at the inlet of the duct If the duct inlet is located above the roof the underside of the inlet terminal must be at least 2 ft above roof level and at least 10 inches above any projection on the roof within 7 ft of the inlet see Appendix A for typical installation drawing and Ultimate Products part numbers Intake pipe fittings and sealant are notfurnished by Manufacturer 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 13 A 10 INSTALLATION CHECK OUT AND START UP Inspect installation and ensure that it has been carried out in accordance with these instructions Ensure that electrical and gas supplies are isolated The gas supply should be purged and tested for soundness in accordance with Local and National Safety codes Open is
50. more frequent servicing may be needed 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 2 Appendix 2319 Laurelbrook Street Raleigh 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 22 TIMAT VERTICAL VENT REQUIREMENTS FOR INDIVIDUAL HEATER CATEGORY TYPE VENT FOR SINGLE OR DOUBLE WALI VENT PIPING HEIGHT ABOVE ANY as APP ROOF SURFACE WITHIN vn WIND VENT CAP 10 HORIZONTALLY WU 7 MIN HT NOTE DOUBLE WALL PIPE OR CODE APPROVED in N SLEEVE MUST USED WHEN PENETRATING COMBUSTIBLE MATERIALS CHECK LOCAL CODES lt gt 4 OD MAXIMUM LENGTH 12 5 OD MAXIMUM LENGTH 30 PLUS 2 909 BENDS SEAL JOINTS WITH HIGH TEMPERATURE SILICONE SUPPLIED BY OTHERS 4 TO amp DIA ALUMINIUM ADAPTER REQUIRED ONLY FOR DIA FLUES REFLECTOR 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 23 53002 1 201 siviB3LvW 31815108905 SNLLYHLINdd N3HM 9351 38 15 141315 TIVA O3AUHddV 3000 Jdid TYM 318000 ILON SONJA 05 X Z JO ANWIXWA Y Sd _ 0 5 HI9N3 9 i0 21 ANARKYA 90 S43410 _____ UDEDA HildVOV 1 59073 9 304 AINO qasino3u WOINIANTY 10 9 OL
51. olating gas valve and test gas connections for soundness using soap solution Remove burner cover plate by unscrewing 6 screws Take care not to damage the sealing gasket Inspect the burner and electrode assemblies ensuring these are securely fixed and all electrical connections securely made Replace the burner cover plate ensuring that the sealing gasket is correctly positioned and the six screws are fully tightened The heater will not operate until this plate is refitted Remove the control housing cover plate by unscrewing the five securing screws Ensure all internal components are securely fixed and all connections securely made Open the manual gas valve Switch on the electrical supply to the heater and observe the correct start up sequence Ensure that the settings of any time switch and thermostat are such that the heating system will be required to operate The fan will start to run and Power On lamp will illuminate Safe start checks are carried out automatically After the fan has run up to full soeed and a satisfactory vacuum condition has been established ignition sequence will commence The spark ignition will be energized producing a spark at the ignition electrode The gas valve will at the same time be energized If the ignition is successful the flame sensing probe and the ignition spark is switched off The burner on lamp indicates that the gas solenoid valve is energized If ignition is unsuccessful the
52. otive garages when conforming with ANSENFPA 88 Latest Edition for Parking Structures and ANSI NFPA 88B Latest Edition for Repair Garages Insure that minimum clearance will be maintained to vehicles parked below the heater 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 2 Pipe Capacities For Propane and Natural Gas Pipe Capacities For Propane in Thousands of BTUs Per Hour For pressure drop of 0 5 W C based on low pressure piping based on 6 2 per Sq in pressure Based one Cubic Foot of Propane 2500 BTUs EE LENGTH OF STRAIGHT PIPE IN FEET 1 30 6 75 105 120 150 180 20 20 270 300 450 600 105 77 5 65 55 50 45 40 INCHES 300 245 212 5 172 5 615 505 440 362 5 1070 882 5 770 630 1700 1402 5 1212 5 977 5 3490 2835 2520 2047 5 9607 5 7875 6772 5 5512 5 19687 5 16222 5 14017 5 11497 5 Pipe Capacities For Natural Gas In Thousands of BTUs Per Hour For pressure drop of 0 5 W C pressure Based on one Cubic Foot on Natural Gas 100 BTUs SIZE LENGTH OF STRAIGHT PIPE IN FEET 170 118 95 80 71 64 60 55 52 49 44 40 37 34 27 23 21 19 83 77 71 57 48 43 39 INCHES 92 155 355 510 970 1570 2905 4000 5600 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ TECHNICAL DATA Typical Arrangement of Heat
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54. so that the minimum pressure stated is achieved A gas shut off valve and union should be fitted in the gas supply line close to the heater and a 1 8 inch N P T plugged tapping accessible for test gauge connection provided immediately upstream of the appliance gas inlet lt is essential to provide some flexibility in the final gas connection preferably by use of an approved armored flexible connector or stainless steel expansion loop See Appendix A 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ Q Air Inlets Natural Gas Liquid Petroleum Model Designation Inches Millimeters Orifice GH ER AL SC GH ER AL SC GH ER AL SC GH ER AL SC GH ER I SC GH ER AL SC SC ER GX 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com Input KW BTU HR 12 40 000 15 150000 18 60 000 22 75 000 29 100 000 38 130 000 44 150 000 Model Tube Configuration Tube Dia In Burner Intake in 1 125 29mm 1 125 29mm 1 125 29mm 1 125 29mm 1 125 29mm 1 312 33MM 1 125 29 MM 1 125 29 MM 1 312 33MM 1 312 33MM 1 750 44 MM 1 312 33 MM 1 312 33 MM 1 312 33 MM 1 312 33 MM 1 312 33 MM 1 312 33 MM 1 750 44 MM 1 750 44 MM 1 750 44 MM 1 750 44 MM 1 750 44 MM 1 750 44 MM 1 750 44 MM 2 312 59 MM 2 312 59 MM 2 312 59 MM 2 312
55. the spark electrode gap this should be 125 inches 030 inches Adjust the gap if necessary by bending the ground rod Ensure the electrical connections are secure Inspect the injector and clean as necessary using a soft bristle brush To remove or replace the injector with the burner head removed unscrew the injector from its carrier using a wrench on the hexagon portion of its body When replacing the injector ensure that it is fully tightened in its carrier TIGHTEN SNUG DO NOT OVERTIGHTEN Replace the burner head Replace the combustion chamber top cover renewing the rubber sealing gasket if this is not in good condition Inspect the burner fresh air inlet duct if fitted and ensure that it is free of any blockage or obstruction Inspect the air inlet terminal and ensure this is not liable to obstruction Recheck the heater by following the procedure for check out and start up taking care to check that the burner gas pressure is correctly set and that the vacuum switch and flame safeguard equipment function correctly F AUXILIARY CONTROLS Check that auxiliary controls such as room thermostats time switches etc function correctly and are set to operate at the desired temperatures Ensure that the user is aware of the functions of the auxiliary controls and their correct settings For most efficient operation of the heating system the time switch if fitted should be set to switch on normally between 1 4 hour and 1 hour b
56. upwards REFLECTOR The condition of the reflector should be noted and any necessary cleaning performed The reflectors can be simply removed for cleaning by removing the reflector clamp screws securing them to the suspension brackets and sliding them out of the suspension brackets The reflector can be cleaned with a soft cloth and detergent in water A mild nor abrasive metal polish may be used in cases of extreme discoloration REMOVAL OF BURNER CONTROL ASSEMBLY Remove the burner control assembly by disconnecting the gas and electrical supply and fresh air inlet duct if fitted Slacken the burner fixing screws and draw the assembly off the emitter tube 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 16 BURNER NER ELECTRODE ASSEMBLY Inspect the burner electrode assembly by removing the six screws securing the combustion chamber cover plate to top of control box taking care not to damage the sealing gasket Remove the burner head by unscrewing it from the injector taking care not to drop it on the leads of the ignition electrodes Replace the electrode assembly if it is not in good condition The assembly is removed by removing the screws which attach it to the bracket on the front wall of the combustion chamber The assembly is then lifted out of the combustion chamber and the cable disconnected If the electrode assembly is in good order check
57. utral and ground connections It is recommended that the supply cable be in metallic conduit to the 3 4 hole provided Power is ONLY supplied to the terminal in the back of burner as shown below Fan leads should be connected to the burner leads using the wire nuts provided Connect yellow green wire from fan to green wire of the burner connect either black wire from the fan one to the white and one to the black brown of burner Insure that conduit clamp is firmly tightened It is recommended that the electrical circuit controlling the heater or group of heaters include thermostats a time switch and if required manual control switches All such controls and switch gear must be rated to handle the total inductive load of the circuit they control For large installations the use of relays or contractors should be considered Control panels are available from the manufacturer incorporating multiple Black Bulb Thermostats controlling up to 10 heaters per thermostat for zone control of the heated area Typical External Wiring is shown in diagram Control panels are not A G A design certified 2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com _ 11 A 8 VENT REQUIREMENTS AND DETAILS 1 UNVENTED UNITS Heaters may be installed without a flue providing the governing building codes are met and that consideration is properly given to possibilities of condensation on
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