Troy-Bilt STORM Series User's Manual
Contents
1. NOTE If the engine is already warm place choke control in the OFF position instead of FULL 3 Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown 4 Push starter button to start engine 5 Once the engine starts immediately release starter button 6 As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to FULL and then slowly into the OFF position again 7 When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower Recoil Starter 1 Rotate choke control to FULL choke position cold engine start NOTE If the engine is already warm place choke control in the OFF position instead of FULL 2 Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown NOTE Additional priming may be necessary if the temperature is below 15 Fahrenheit 3 Grasp the recoil starter handle and slowly pull the rope out At the point where it becomes slightly harder to pull the rope slowly allow the rope to recoil 4 Pull the starter handle with a firm rapid stroke Do2. Safety Assembly Operation e Adjustments Maintenance Troubleshooting Parts Lists e Warranty OPERATOR S MANUAL OTROV BILT Two Stage Snow Thrower STORM Series IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 FORM NO 769 01278D PRINTED IN U S A 7 10 2006 This Operator s Manual is an important part of your new snow thrower It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Table of Contents Safety Labels ici add 3 Maintaining Your Snow Thrower usuusuenennne 14 Safe Operation Practices 4 Off Season Storage ununnnensn
3. Gasoline is extremely flammable and the vapors Now that you have setup your snow thrower it s Choke Control are explosive Never fuel important to become acquainted with its controls and the machine indoors or features while the engine is hot or running Extinguish NOTE For detailed starting instructions and more cee cigars ee information on all engine controls refer to the Tecumseh and other sources o Engines manual packed separately The choke control is found on the rear of the engine and ignition is activated by rotating the knob clockwise Activating the Shift Lever 6 choke control closes the choke plate on The shift lever is located on the right the carburetor and aids in starting the side of the handle panel Place the y engine shift lever into any of eight positions to control the direction of travel and 4 Throttle Control ground speed 3 The throttle control is located on the 2 f engine It regulates the speed of the This Operator s Manual Forward engine and will shut off gt engine when may cover a range of There are six forward F speeds 2 hed dowr completi product specifications Position one 1 is the slowest and t puse det for various models position six 6 is the fastest F 1 Primer Characteristics and fea Reverse Depressing the primer forces fuel directly ee There are two reverse R speeds R1 into the engine s carburetor to aid in One 1 is the slower and two 2 is the cold weather starting a ees a a applicable
4. Observe the lower area of the snow thrower to be shear pins are included sure cables are aligned with roller guides before with this manual or pivoting handle upward stowed in the plastic handle panel Refer to Augers in Maintenance a Pull up and back on upper handle as shown in Figure 3 1 Align upper handle with the lower section for more informa handle tion regarding shear pin b Tighten star knobs to secure upper handle to replacement lower handle Figure 3 2 c Remove and discard any rubber bands if present They are for packaging purposes only Figure 3 3 This Operator s Manual may cover arange of product specifications 3 Certain units may require assembly of the chute If this is the case follow steps 4 6 to install the chute for various models 4 Position the chute assembly over the base see Characteristics and fea Figure 3 3 tures discussed and or 5 Close the flange keepers to secure the chute illustrated in this manual assembly to the chute base The flange keepers will may not be applicable to click into place when properly secure Figure 3 4 all models NOTE If the flange keepers will not easily click into place use the palm of your hand to apply swift firm pressure to the back of each Figure 3 4 6 Remove the flat washer and hairpin clip from the end Ti re Pressu re of the chute directional control Figure 3 5 Before operating check tire pressure and reduce Insert t
5. NEVER replace the auger 4 Remove the four screws which secure the friction shear pins with anything wheel s side plates together Figure 6 16 other than OEM Part No 738 04124A replacement shear pins Any damage to the auger gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower s warranty Off Season Storage WARNING Never store snow thrower with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance Fuel left in engine during warm weather deteriorates and will cause serious starting problems Never use engine or carbu retor cleaning products in the fuel tank or permanent damage may occur If the snow thrower will not be used for 30 days or longer or if it is the end of the snow season when the last pos sibility of snow is gone the equipment needs to be stored properly Follow storage instructions below to ensure top performance from the snow thrower for many more years Preparing Engine NOTE Refer to the engine manual for more detailed information on preparing the snow thrower engine for storage Short Term Storage It is important to prevent gum deposits from forming in essential fuel system parts of the engine such as the carburetor fuel filter fuel hose or tank during short term storage 15 30 days To prevent this treat th
6. Pulley Idler 2 75 OD 51 736 3084 Washer Flat 51 x 1 12 illustrated in this manual may not be applicable to 25 790 00075 Housing Bearing 1 85 ID 52 741 0663 Bearing Flange 75 x 1 0 x 925 all models 26 790 00080A Bracket Auger Idler w Brake 53 741 0661A Bearing Flange 75 x 1 00 x 975 27 918 04191 Gearbox Assembly Auger 24 54 746 04230 Clutch Cable Auger 47 23 918 04192 Gearbox Assembly Auger 26 55 629 0071 Extention Cord 110V 28 684 04077 Housing Assy Troy Bilt Auger 24 56 790 00091 Slide Shoe Deluxe 684 04078 Housing Assy Troy Bilt Auger 26 57 710 1260A Screw 5 16 18 0 75 712 04065 Nut Flange Lock 3 8 16 Nylon 37 719 0319 Housing Auger RH Reduced 731 04705 Chute Adapter 5 Dia 41 710 0642 Screw Self tapping 1 4 20 0 750 parts call 14 15 10 19 20 21 E 28 El 29 One found between spirals on models with 24 inch auger housing Two found between spirals on models with 26 inch auger housing NOTE Snow thrower features components vary by model NOT all parts listed above and pictured on the previous page are standard equipment 21 2 8 M 22 1 631 04133 Handle Assembly Lock LH 27 726 0100 Cap Push 3 8 Rod 631 04134A Handle Assembly Lock RH 28 735 0234 Grommet 44 ID x 94 OD x 50 684 04105A Handle Ass y Engagement LH 29 736 0185
7. avoid slipping or falling especially when operating in reverse Preparation Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded three wire extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage all control levers before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your
8. material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558
9. not release the handle and allow it to snap back Keep a firm hold on the starter handle and allow it to slowly recoil 5 As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to the FULL position and then slowly into the OFF position again NOTE Allow the engine to warm up for a few minutes after starting The engine will not develop full power until it reaches operating temperatures Stopping The Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine Chute Clean Out Tool The chute clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Should snow and ice become lodged in the chute assembly during operation proceed as follows to safely clean the chute assembly and chute opening 1 Release both the Auger Control and the Drive Control 2 Stop the engine by removing the ignition key 3 Remove the clean out tool from the clip which secures it to the rear of the auger housing 4 Use the shovel shaped end of the clean out tool to dislodge and scoop any snow and ice which has formed in and near the chute assembly 5 Refasten the clean out tool to the mounting clip on the rear of the auger housing reinsert the ignition key and start the snow thrower s engine 6 While standing in the operator s position behind the snow thrower engage the auger control for a
10. shown for clarity Figure 6 3 To remove shave plate 1 Remove the carriage bolts and hex nuts which attach it to the snow thrower housing Reassemble new shave plate making sure heads of carriage bolts are to the inside of housing Tighten securely 14 Auger Belt Replacement To remove and replace your snow thrower s auger belt proceed as follows 1 Remove the plastic belt cover on the front of the engine by removing the two self tapping screws Figure 6 4 NOTE Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap 2 Carefully pivot the snow thrower up and forward so that it rests on the auger housing Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it Figure 6 4 Figure 6 5 3 Roll the auger belt off the engine pulley Figure 6 6 4 a Loosen and remove the shoulder screw which acts as a belt keeper Figure 6 7 b Unhook the support bracket spring from the frame 5 Remove the belt from around the auger pulley and slip the belt between the support bracket and the auger pulley Figure 6 8 Reassemble auger belt by following instructions in reverse order NOTE Do not forget to reinstall the shoulder screw Figure 6 5 and reconnect the spring to the frame after install ing a replacement auger belt Figure 6 6 Figure 6 7 Figure 6 8 15 Maintaining Y
11. 4063 Nut Flange Lock 5 16 18 Nylon 790 00121 Shave Plate 25 66 26 auger 5 712 04064 Nut Flange Lock 1 4 20 Nylon 36 784 5580 Slide Shoe Std Parts List 1 1 0 714 04040 38 719 0320 Housing Auger LH Reduced 1 725 0157 Cable Tie 3 16 x 05 x 7 4 39 721 0327 Seal Oil 750 ID 726 04012 Nut Push on 25 Dia 40 741 0662 Bearing Flange 75 x 1 0 x 59 To order replacement m 1 ao 4 732 0611 Spring Extension 38 OD x 3 6 42 711 04285 Axle Auger 24 1 800 648 6776 15 736 0174 Washer Wave 625 x 885 x 015 711 04284 Axle Auger 26 or visit 16 736 0242 Washer Bell 340 x 872 x 060 43 714 0161 Key Hi pro 3 16 x 5 8 www troybilt com 736 0463 Washer Flat 25 x 630 x 0515 44 715 04021 Pin Dowel 25 OD x 1 2 731 2643 Snow Removal Tool 45 717 04126 Shaft Worm 75 OD 9 738 0143 Screw Shoulder 498 x 34 3 8 16 46 717 0528A Gear Worm 20T This Operator s Manual 20 738 0281 Screw Shoulder 625 x 17 3 8 16 47 718 04071 Collar Thrust may cover a range of 21 738 04124A Shear Pin 25 x 1 50 48 721 0325 Plug 1 4 x 437 product specifications for various models 22 741 0245 Bearing Hex Flange x 75 ID 49 721 0327 Seal Oil 75 x 1 x 131 Characteristics and fea 23 741 0309 Bearing Ball 75 ID x 1 85 OD 50 736 0351 Washer Flat 760 ID x 1 5 OD tures discussed and or 24 756 0981B Flat
12. 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments TROV BILT deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of export distribution f Replacement parts that are not genuine Troy Bilt parts Transportation charges and service calls If Products are used commercially Troy Bilt may separately offer Limited Commercial Warranties on certain select products Ask your dealer or retailer for details or contact Troy Bilt Service for more information so No implied warranty including any implied warranty of merchant a
13. This section addresses minor service issues For further details contact an authorized Excessive Vibration Loose parts or damaged auger Stop engine immediately and discon service center nect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by an authorized Service Center Loss of power Spark plug wire loose Gas cap vent hole plugged Exhaust port plugged Connect and tighten spark plug wire Remove ice and snow from gas cap Be certain vent hole is clear Contact Service Center Unit fails to propel itself Drive control cable in need of adjust ment Drive belt loose or damaged Adjust drive control cable Refer to Making Adjustments Replace drive belt Unit fails to discharge snow Chute assembly clogged Foreign object lodged in auger Auger control cable in need of adjust ment 4 Auger belt loose or damaged 5 Shear pin s sheared 23 Stop engine immediately and discon nect spark plug wire Clean chute assembly and inside of auger housing with clean out tool or a stick Stop engine immediately and discon nect spark plug wire Remove object from auger with clean out tool or a Stick Refer to Auger Control Test Refer to Maintenance section Replace with new shear pin s Style N Illustrated 1 7 712 0
14. Washer Flat 375 x 738 x 063 684 04106A Handle Ass y Engagement RH 30 747 04263 Eye Bolt Chute Crank 710 0224 Screw 10 16 0 500 31 749 04138 Handle Lower 710 04586 Screw 1 4 20 1 625 32 749 04141 Handle Upper RH Illustrated 712 04064 Nut Flange Lock 1 4 20 Nylon 34 731 04912A Chute Lower 5 0 Diameter Parts List 720 0274 Grip 1 0 ID x 5 0 35 710 0276 Bolt Carriage 5 16 18 1 0 731 05334 Handle Panel N Style 37 710 04071 Bolt Carriage 5 16 18 1 0 10 720 04039 Knob Shift 36 712 04063 Nut Flange Lock 5 16 18 Nylon 1 le m 735 0199A Bumper Rubber 62 OD x 22 39 731 04426A Chute Upper w Label parts call 736 0267 Washer Flat 385 x 87 x 06 40 736 0159 Washer 349 ID x 879 OD x 063 1 800 648 6776 B 1 4 Ea 5 16 m wwwitroybilt com E 5 aaen 7 El 7 710 1233 Screw Machine 10 24 1 375 33 749 04142 Handle Upper LH 18 738 04122 Screw Shoulder 43 x 1 34 1 4 20 41 741 0475 Bushing Plastic 380 or visit 2 m er 2 7 a ri Dj Se 5 26 Available on units equipped with clutch lock feature NOTE Snow thrower features components vary by model NOT all parts listed above and pictured on the previous page are standard equipment 23 Style N fe riores Screw 1420 1000 fe 1200065 wut Fange Loc 766 Nyon fa rizo Wut Jam Look 578 18 Gr Nylo
15. bility of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identi fied No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the per
16. cap to add gasoline to the fuel tank Operating Your Snow Thrower WARNING The operation of any snow thrower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear Safety glasses while operating the snow thrower or while perform ing any adjustments or repairs on it Be sure no one other than the operator is standing near the snow thrower while starting engine or Operating snow thrower Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and snow thrower Operating Your Snow Thrower WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition If your home s wiring system is not a three wire grounded system do not use this electric starter under any conditions If your home electrical system is grounded but a three hole receptacle is not available do not use your snow thrower s electric starter Gas amp Oil Fill Up Service the engine with gasoline and oil as instructed in t
17. certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modifica tion EM and Three Way Catalyst TWC if so equipped Your Responsibility Restrict the use of this power machine to persons who read un derstand and follow the warnings and instructions in this manual and on the machine Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this man ual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED IT S WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Setting Up Your Snow Thrower References to the right Figure 3 2 or left side of the snow Figure 3 1 thrower are determined from behind the unit in This Operators Manual may cover a range of product the operating position specifications for various models Characteristics and standing directly behind features discussed and or illustrated in this manual may the snow thrower facing not be applicable to all models the handle panel 1 Remove the unit from the crate or carton Two replacement Beuel 2
18. d warnings on the machine and in this manual before operating Never attempt to make any adjustments while the engine is running except where specified in operator s manual Auger Control Refer to Auger Control Test in Operation section to adjust the auger control Shift Cable If the full range of speeds forward and reverse cannot be achieved refer to the figures to the right and adjust the shift cable as follows 1 Place the shift lever in the fastest forward speed position 2 Loosen the hex nut on the shift cable index bracket Figure 5 1 3 Pivot the bracket downward to take up slack in the cable 4 Retighten the hex nut Drive Control When the drive control is released and in the disen gaged up position the cable should have very little slack It should NOT be tight nn the adjustment of the drive control as follows With the drive control released push the snow thrower gently forward The unit should roll freely Figure 5 1 2 Engage the drive control and gently attempt to push the snow thrower forward The wheels should not turn The unit should nat roll freely 3 With the drive control released move the shift lever back and forth between the R2 position and the F6 position several times There should be no resistance in the shift lever 4 If any of the above tests failed the drive cable is in need of adjustment Proceed as follows 5 Loosen the lower hex nut on the
19. drive cable bracket Figure 5 2 6 Position the bracket upward to provide more slack or Figure 5 2 downward to increase cable tension 7 Retighten the hex nut Chute Assembly The distance snow is thrown can be adjusted by chang ing the angle of the chute assembly To do so 1 Stop the engine by removing the ignition key and loosen the plastic wing knob found on the left side of the chute assembly 2 Pivot the chute upward or downward before retight ening the wing knob Figure 5 3 Figure 5 3 12 Skid Shoes The space between the skid shoes and the ground can be adjusted Figure 5 4 e For close snow removal on a smooth surface raise skid shoes higher on the auger housing e Use a middle or lower position when the area to be cleared is uneven such as a gravel driveway To adjust the skid shoes 1 Loosen the four hex nuts two on each side and carriage bolts Move skid shoes to desired position 2 Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes 3 Retighten nuts and bolts securely Chute Bracket Adjustment If the spiral at the bottom of the chute directional control is not fully engaging with the chute assembly the chute bracket can be adjusted To do so 1 Loosen the two nuts which secure the chute bracket and reposition it slightly Figure 5 5 2 Retightening the nuts Tire Pressure Before operating check ti
20. e fuel system using a fuel stabilizer Fuel stabilizer such as STA BIL or ULTRA FRESH is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage WARNING Never store snow thrower with fuel in tank indoors or in poorly CAUTION Alcohol blended fuels called gasohol or using ethanol or Long Term Storage To avoid engine problems the fuel system should be emptied before storage for 30 days or longer A warm weather deteriorates and will cause serious starting problems 1 Run the engine until the fuel tank is empty and it stops due to lack of fuel Do not attempt to pour fuel from the engine WARNING Fuel left in engine during WARNING Never use engine or carbu retor cleaning products in the fuel tank or permanent damage may occur 2 Remove the spark plug and pour one 1 ounce of engine oil through the spark plug hole into the cylinder Cover spark plu
21. e operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections 18 Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the dis charge opening Do not unclog chute assembly while engine is running Shut off engine and remain behind handles until all moving parts have stopped before unclogging 19 Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc 20 If situations occur which are not covered in this manual use care and good judgment Contact your dealer or call the customer service number found on page two Maintenance amp Storage 1 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjust ment sections of this manual 2 Before cleaning repairing or inspecting machine disen gage all control levers and stop the engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage 4 Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of t
22. few seconds to clear any remaining snow and ice from the chute assembly 10 To Engage Drive E With the throttle control in the Fast rabbit position move shift lever into one of the six forward F positions or two reverse R positions Select a speed appropriate for the snow conditions and a pace you re comfortable with 2 Squeeze the auger control against the handle and the augers will turn Release it and the augers will stop 3 Squeeze the drive control against the handle the snow thrower will move Release it and drive motion will stop To Engage Augers To engage the augers and start throwing snow squeeze the auger control against the left handle Release to stop the augers N _ gt Auger Control Test Perform the following test before operating your snow thrower for the first time and at the start of each winter Check the adjustment of the auger control as follows 1 When the auger control is released and in the disengaged up position the cable should have very little slack It should NOT be tight 2 In a well ventilated area start the snow thrower engine as instructed on the previous page Make sure the throttle is set in the FAST position 3 While standing in the operator s position behind the snow thrower engage the auger 4 Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this seve
23. g hole with a rag and crank the engine several times to distribute the oil Replace spark plug Preparing Snow Thrower When storing the snow thrower in an unventilated or metal storage shed care should be taken to rustproof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables Remove all dirt from exterior of engine and equipment Follow lubrication recommendations Store equipment in a clean dry area 18 Problem Cause Remedy Engine fails to start Choke not in ON position Spark plug wire disconnected Fuel tank empty or stale fuel Engine not primed Faulty spark plug 6 Blocked fuel line 7 Safety key not in ignition on engine Move choke to ON position Connect wire to spark plug Fill tank with clean fresh gasoline Prime engine as instructed in Operat ing Your Snow Thrower Tr le Clean adjust gap or replace oub Clean fuel line shooti ng Insert key fully into the switch Engine runs erratic Engine overheats Unit running on CHOKE Blocked fuel line or stale fuel 3 Water or dirt in fuel system 4 Carburetor out of adjustment Carburetor not adjusted properly Drain fuel tank Refill with fresh fuel Contact an authorized Service Center Contact Service Center Move choke lever to OFF position Clean fuel line fill tank with clean fresh gasoline
24. he Tecumseh Engines manual packed separately with your snow thrower Read instructions carefully Starting The Engine 1 Attach spark plug wire to spark plug Make certain the metal loop on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug 2 Make certain both the auger control and drive control are in the disengaged released position 3 Move throttle control up to FAST position Insert ignition key into slot Make sure it snaps into place Do not attempt to turn the key NOTE The engine cannot start unless the key is inserted into ignition switch Electric Starter 1 Determine that your home s wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING The optional electric starter A is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter If you have a grounded three prong receptacle proceed as follows 1 Plug the extension cord into the outlet located on the engine s surface Plug the other end of extension cord into a three prong 120 volt grounded AC outlet in a well ventilated area 2 Rotate choke control to FULL choke position for a cold engine start
25. he end of the chute directional control into the pressure in both tires to between 15 psi and 20 psi lower bracket and secure with the flat washer and hair pin clip just removed If necessary the lower bracket NOTE If the tire pressure is not equal in both tires the can be adjusted Refer to Chute Bracket Adjustment in unit may not travel in a straight path and the shave plate the Making Adjustments section may wear unevenly IMPORTANT Prior to operating your snow thrower refer to Auger Control Test in the Operating your Snow Thrower section Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Figure 3 5 Setting Up Your Snow Thrower IMPORTANT Prior to op erating your snow thrower refer to the Auger Control Test in the Operations section Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Know Your Snow Thrower Operating Your Snow Thrower Oil Fi J Chute Assembly gt RE JA Engine Controls Nil Recoil Starter Handle Electric Starter Outlet Primer gt SS E Ignition WARNING Ey my AS A Read understand and i Choke Y follow all instructions and N Control warnings on the machine 2 and in this manual before operating Throttle Control Use extreme care when handling gasoline Figure 4 1
26. he engine 5 Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions 7 Maintain or replace safety and instruction labels as neces sary 8 Observe proper disposal laws and regulations for gas oil etc to protect the environment 9 Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller 10 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc 11 Always refer to the operator s manual for proper instructions on off season storage Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are
27. n 0 756 4179 Ply Hat 14 Vx1500 6 722 0481 Spring Torsion 75010x 968 18 1 700 0016 Bracket Sit Spacer 9 90 0217a Phot Brake Speed Selector Wheel Assembly Wheel Size Rim Only Tire Only Valve Only 634 04167A Left Hand 135x4x6 634 04151A 734 04128 734 0255 634 04168A Right Hand 13 5x4x6 634 04151A 734 04128 734 0255 634 04147A Left Hand 15x5x6 634 04151A 734 04012 734 0255 634 04148A Right Hand 15x5x6 634 04151A 734 04012 734 0255 NOTE Snow thrower features components vary by model NOT all parts listed above and pictured on the previous page are standard equipment 25 Illustrated Parts List To order replacement parts call 1 800 648 6776 or visit www troybilt com This Operator s Manual may cover a range of product specifications for various models Characteristics and fea tures discussed and or illustrated in this manual may not be applicable to all models NOTES 26 NOTES 27 MANUFACTURER S LIMITED WARRANTY FOR O The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its normal wear parts as described below against defects in
28. ngages the engine s electric starter when plugged into a 120V power source Chute Directional Control CH UTE DIRECTIONAL CONTROL ADJUSTABLE CHUTE TILT DISCHARGE DISCHARGE LEFT RIGHT gt The chute directional control is located on left side of the snow thrower To change the direction in which snow is thrown turn chute directional control as follows e Crank clockwise to discharge to the left e Crank counterclockwise to discharge to the right Clean Out Tool WARNING Never use your hands to clear a clogged chute assembly Shut off engine and remain behind handles until all moving parts have stopped before unclogging The chute clean out tool is fastened to the top of the auger housing with a mounting clip The tool is designed to clear a clogged chute assembly NOTE This item is fastened with a cable tie to the rear of the auger housing at the factory Cut the cable tie before operating the snow thrower Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel or crushed rock surfaces Electric Starter Outlet Requires the use of a three prong outdoor extension cord and a 120V power source wall outlet Augers When engaged the augers rotate and draw snow into the auger housing Chute Assembly Snow drawn into the auger housing is discharged out the chute assembly Gas Cap Unthread the gas
29. nnnnnnnnnnnnnnnnnnnnnnnnannnnn 18 Setting Up Your Snow Thrower unnsnssnesnennennenenn 6 Troubleshooting enenensannnnnnnnnnennannannnnunnunne 19 Operating Your Snow Thrower nuuesnssesnnennnnennnns 8 Illustrated Parts List ueensensnennennnnennnnnennnn 20 Making Adjustment uesuseonsannennnnnnnnnnnnnnnnn 12 Warranty cani en Back Cover Specifications are subject to change without notification or obligation Images may not reflect your exact model and are for reference purposes only Finding and Recording Model Number BEFORE ASSEMBLING YOUR NEW EQUIPMENT please locate the model plate on the equipment and copy the information to the sample model plate provided to the right You can locate the model plate by standing at the operating position and looking down at the rear of the deck This information will be necessary to use the manufacturer s web site or O TROV BILT prover LEC when obtaining assistance from the Customer Sup www troybilt com CLEVELAND OH 44136 330 558 7220 port Department or an authorized service dealer 1 800 520 5520 Customer Support Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below e Visit www troybilt com e Call a C
30. now thrower s auger belt proceed as follows 1 Remove the plastic belt cover on the front of the engine by removing the two self tapping screws Figure 6 9 Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap Carefully pivot the snow thrower up and forward so that it rests on the auger housing Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it Figure 6 10 a Grasp the idler pulley and pivot it toward the right Figure 6 11 b Roll the auger belt off the engine pulley c Lift the drive belt off engine pulley Slip the drive belt off the pulley and between friction wheel and friction wheel disc Figure 6 12 Remove and replace belt in the reverse order Figure 6 11 16 Figure 6 12 Friction Wheel Removal If the snow thrower fails to drive with the drive control engaged and performing the drive control cable adjust ment fails to correct the problem the friction wheel may need to be replaced Follow the instructions below Examine the friction wheel for signs of wear or cracking and replace if necessary I Ini e Place the shift lever in third Forward F3 position M al ntal nin g e Drain the gasoline from the snow thrower or place a Yo ur S now piece of plastic under the gas cap e Carefully pivot the snow thrower up and forward so Th rower that it rests on
31. ornia to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Training Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to
32. our Snow Thrower Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils also result in higher oil consump tion when used above 32 F Check your snow thrower s engine oil level more frequently to avoid possible engine damage from running low on oil Do not sandblast spark plug Spark plug should be cleaned by scraping or wire brushing and wash ing with a commercial solvent NEVER replace the auger shear pins with standard pins Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow thrower s warranty Maintaining Your Snow Thrower NEVER replace the auger shear pins with anything other than OEM Part No 738 04124A replacement shear pins Any damage to the auger gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower s warranty Figure 6 9 Figure 6 10 Augers The augers are secured to the spiral shaft with two shear pins and cotter pins If the auger should strike a foreign object or ice jam the snow thrower is designed so that the pins may shear Figure 6 2 If the augers will not turn check to see if the pins have sheared One set of replacement shear pins has been provided with the snow thrower When replacing pins spray an oil lubricant into shaft before inserting new pins Drive Belt Replacement To remove and replace your s
33. ral times 5 With the throttle control in the FAST rabbit position and the auger control in the disengaged up position walk to the front of the machine 6 Confirm that the auger has completely stopped rotating and shows NO signs of motion If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for ALL moving parts to stop before re adjusting the auger control 7 To readjust the control cable loosen the upper hex nut on the auger cable bracket 8 Position the bracket upward to provide more slack or downward to increase cable tension See Figure 4 2 9 Retighten the upper hex nut 10 Repeat Auger Control Test to verify proper adjustment has been achieved Figure 4 2 Operating Your Snow Thrower WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing The muffler engine and surrounding areas be come hot and can cause a burn Do not touch When selecting a Drive Speed use the slower speeds until you are comfortable and familiar with the operation of the snow thrower NEVER reposition the shift lever change speeds or direction of travel without first releasing the drive control and bringing the snow thrower to a complete stop Doing so will result in premature wear to the snow thrower s drive system Making Adjustments WARNING Read understand and follow all instructions an
34. re pressure and reduce pres sure to between 15 psi and 20 psi If the tire pressure is not equal in both tires the unit may pull to one side or the other 13 Figure 5 4 two types shown Figure 5 5 Making Adjustments WARNING Loose gravel can be picked up and thrown by the auger causing injury to the operator and by standers and or damage to the snow thrower and surrounding property Maintaining Your Snow Thrower WARNING Before lubricating repairing or inspecting disengage all controls and stop engine Wait until all moving parts have come to a complete stop Avoid oil spillage on rubber friction wheel and aluminum drive plate Do not overfill the gear case Damage to the seals could result This Operator s Manual may cover a range of product specifications for various models Char acteristics and features discussed and or illustrated in this manual may not be applicable to all models Engine Refer to the separate Tecumseh Engines manual packed with your unit for all engine maintenance Lubrication Engine Refer to the separate Tecumseh Engines manual packed with your unit for all engine lubrication instruc tions Gear Shaft The gear hex shaft should be lubricated at least once a season or after every 25 hours of operation 1 Remove the lower frame cover by removing the two screws which secure it 2 Apply a light coating of an all wea
35. skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refuel ing Never over fill fuel tank Fill tank to no more than 12 inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equip ment Move machine to another area Wait five minutes before starting the engine Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least five minutes before storing a o o so m Operation 1 Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet 2 The auger impeller control lever is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury 3 The control levers must operate easily in both directions and automatically return to the disengaged position when released 4 Never operate with a missing or damaged chute assembly Keep all safety devices in place and working 5 Ne
36. son for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited war ranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238
37. t off engine and remain behind handles until all moving parts have stopped before using the clean out tool to clear the chute assembly Safety Labels WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine WARNING Engine Exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to State of Calif
38. the auger housing 1 a Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it Figure 6 13 b Remove the right hand wheel by removing the screw and bell washer which secure it to the axle 2 Carefully remove the hex nut and washer which secures the hex shaft to the snow thrower frame and lightly tap the shaft s end to dislodge the ball bearing from the right side of the frame Figure 6 14 Figure 6 13 When reassembling the friction wheel assembly tighten each screw only one rotation before turning the wheel clockwise and proceeding with the next screw Repeat this process several times to ensure the plates are secured with 3 Carefully position the hex shaft downward and to the left before carefully sliding the friction wheel assembly off the shaft Figure 6 15 NOTE If you re replacing the friction wheel assembly as a whole discard the worn part and slide the new part Figure 6 14 Figure 6 15 17 Remove the rubber ring from between the plates Reassemble the side plates with a new rubber ring Slide the friction wheel assembly back onto the hex shaft and follow the steps above in reverse order to reassemble components Figure 6 16 onto the hex shaft Follow the steps above in reverse equal force order to reassemble components If you re disassem bling the friction wheel and replacing only the rubber ring proceed as follows
39. ther multi purpose grease to the hex shaft Figure 6 1 Wheels At least once a season remove both wheels Clean and coat the axles with a multipurpose automotive grease before reinstalling wheels Chute Directional Control Once a season the joystick should be lubricated with petroleum jelly linseed oil mineral oil paraffin wax or 3 in 1 oil Auger Shaft At least once a season remove the shear pins on auger shaft Spray lubricant inside shaft around the spacers Also lubricate the flange bearings found at either end of the shaft Figure 6 2 Gear Case The auger gear case has been filled with grease at the factory If disassembled for any reason lubricate with two ounces of grease Part Number 737 0168 NOTE Do not overfill the gear case Damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear They should be checked periodically and replaced when necessary To remove skid shoes 1 Remove the four carriage bolts and hex flange nuts which secure them to the snow thrower 2 Reassemble new skid shoes with the four carriage bolts two on each side and hex flange nuts Figure 6 3 Shear Pin Spacers NOTE Augers not
40. to faster peee all models il Fi R2 Engine oil level can be checked and oil added through the oil fill Auger Control A AUGER CONTROL ZA gt The auger control is located on the left handle Squeeze the control grip against the handle to engage the augers and start snow throwing action Release to stop Drive Control Auger Clutch Lock a DRIVE 0 N CONTROL AN 4 ZA et ES The drive control is located on the right handle Squeeze the control grip against the handle to engage the wheel drive Release to stop On select models the drive control also locks the auger control so that you can operate the chute directional control without interrupting the snow throwing process If the auger control is engaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Ignition Key The ignition key is a safety devise It must be fully inserted in order for the engine to start Remove the ignition key when the snow thrower is not in use Do not turn the ignition key in an attempt to start the engine Doing so may cause it to break Recoil Starter Handle This handle is used to manually start the engine Electric Starter Button Pressing the electric starter button e
41. ustomer Support Representative at 1 800 520 5520 The engine manufacturer is responsible for all engine related issues with regard to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information ADANGER RADANGER KEEP AWAY FROM ROTATING IMPELLER AND AUGER CONTACT WITH IMPELLER OR AUGER CAN AMPUTATE HANDS AND FEET USE CLEAN OUT TOOL TO UNCLOG DISCHARGE CHUTE DISENGAGE CLUTCH LEVERS STOP ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING MACHINE TO AVOID THROWN OBJECTS INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTRA CAUTION WHEN OPERATING ON AVOID INJURY FROM GRAVEL SURFACES READ OPERATOR S MANUAL ROTATING AUGER KEEP HANDS FEET e NEVER PUT HAND IN CHUTE CONTACT WITH ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS e SHUT OFF ENGINE AND WAIT UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING e USE CLEAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE A chute clean out tool is fastened to the top of the Chute Clean out Tool auger housing with a mounting clip The tool is designed to clear a chute assembly of ice and snow This item is fastened with a cable tie at the factory Cut the cable tie before operating the snow thrower WARNING Never use your hands to clear a clogged chute assembly Shu
42. ver run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas 6 Do not operate machine while under the influence of alcohol or drugs 7 Muffler and engine become hot and can cause a burn Do not touch 8 Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic 9 Exercise caution when changing direction and while operat ing on slopes 10 Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet 11 Never direct discharge at children bystanders and pets or allow anyone in front of the machine 12 Do not overload machine capacity by attempting to clear snow at too fast of a rate 13 Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 14 Disengage power to the auger impeller when transporting or not in use 15 Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when backing up 16 If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating 17 Disengage all control levers and stop engine before you leave th
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