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Troy-Bilt 772C0767 User's Manual

Contents

1. SNON saudoidde saynow no sjueb 2 2 ua Jasin E juos saayneyo sogubiod 59 3LON 9 841614 El HOA 98 9 08 81 Saide 9 uon sod e E ouonef ej SIGA l z ssnod SIDA 1n9 2 NWIW09 z ssnod 899 8100 Se 4 01 9 94 614 El HOA esnejynos El p PPUBLULWOD ne lqe np eB ins 0 S uondo u sagubiod s p fibllneu ap snajyeynwiwo Jo esso p jueAE 599511404 1 105 89 993910 s s ino nb e nbsnf suopin6 se a1a118p 291594 je l ZSIQUY UIEU El g 980 008 sun W sjewel zebebep N LNIINISSILHIAV uoheEsilmnn uos e juenh z ed ej g suononnsul Se 911 z llin A 99 0 aun g 185 nornofi 5 19 8 8 ap no 43137 Odd 4 1 INN 537 530 1 SNAS 31 SNVG su3A 43137 Odd 4 1 INN 537 530 SN3S 41 SNVG 91 NO S U A XNEWIUE s p sunejejoeds 949 ebiou 2 9819 El p el g Yas ll je esnejynos El
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8. Remove the lower plastic wing nut cupped washer and carriage bolt from each side of the lower handle See Figure 2 e Raise the upper handle assembly until it locks over the lower handle Look at the lower rear of the snow thrower frame to be sure all the cables are aligned with the cable roller guides Make sure the spring found at the end of each cable is attached to its actuator bracket Secure the upper handle and lower handle with the two plastic wing nuts cupped washers and carriage bolts previously removed See Figure 2 Tighten the two wing nuts already in place on the upper holes and secure the handles firmly Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 NOTE f the connector is not properly assembled the shift rod will pivot and you will not be able to change speeds or direction of movement Carriage Bolt Chute Crank Bracket N Hairpin Clip Carriage Bolt Lower Chute Crank Figure 2 Attaching Chute Directional Control e Remove the hairpin clip from the upper chute rod and slide the upper chute rod through the upper chute rod bracket and into the lower chute rod A pair of pliers may help in this job Align the two holes on both chute rods and insert the hairpin clip removed earlier through these holes See Figure 2 e With the flange locknuts loosened on the lower chute
9. Remove the six self tapping screws from the frame cover underneath the snow thrower Roll the front and rear auger belts off the engine pulley See Figure 19 Unhook the idler spring from the hex bolt on the auger housing See Figure 20 Back out the stop bolt until the support bracket Carriage Shear Pin Bow Tie Cotter Pin Bolt Figure 17 rests on the auger pulley See Figure 21 Reassemble the new shave plate with heads of NOTE Loosening the six nuts that connect the frame to carriage bolts to the inside of the housing Tighten the auger housing may aid in belt removal securely Belt Removal And Replacement Auger Belts NOTE is necessary to remove both belts in order to change either one If changing just one belt be certain to check the condition of the other belt Drive Pulley Auger Pulley Drive Belt Idler Pulley Idler Pulley Auger Belts Frame Figure 19 Lift the auger belt from the auger pulley and slip belt between the support bracket and the auger pulley Repeat this step for the front auger belt See Figure 20 Replace both auger drive belts by following instructions in reverse order NOTE f you placed plastic film under the gas cap be certain to remove it before operating the snow thrower Support Bracke Auger
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17. 5 SUOPIN s ZOU9E Y uoddns uos e uoene Iso lqe enbeuo R JANON 08994 a nb snoa zaunssy 965 1 5 sjojeb sel dane sufle JUOS 99 55 se sno nb ins n Nod sn llnos SISSEU9 l R 2 z 941614 419 9 1 JAUEN seulp4o uolnoq an u dns 9 9 8 1 HA AE 11 CR AN SS bin SAS inousdns 9 9 8 uojnog e SN0193 4 9 9 1 UOpIN ins 0 9 8 inb g nbsnf ineuodns uopin l Z A H Z 940814 El HOA Jneugjui uopin6 np 9199 594 5 1040 suolnoq xn p s f 98 945 s ll puol xn p s l nbiseid ue 9911940 E SN0199 xn p 99 Z A UZ 99 940 e Sn0199 4 9 9 uopin6 ins nusjureu 1 9 194969 159 4 9 99 uopinh uonipodxa 1n04 uopinh abejuow 980 esgiuap eunpuoo ajsod juos esnepynos eyoneb jo oip S9199 se7 138 9 1 99 0 49 590 9 4 00 in oui l 811009 ssew El g l z y w l zeyueigaa afiejquiasse JuBay 995154 99 9883 inejou g elNH 2 899 414 1 0
18. Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used Remove all door mats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded extension cord and receptacle for all units with e
19. S UESSII 9935 5 SOP ans 5 8 JUaJoljoue Nb Saunssneyo s p 29404 JUBWSANOW US 993811 Se suep 940 940 op u nbsu nb sajdwe 3 senBuol sediey99 p xnoliq sed zeuod N syenbepe JOAIU P 91 9 939 Sep 49 04 5485 sed 29 54 N 19SS9 q SNOA 18490911 9 9 04 n 3989 ue n d lqo uoneiedos aun no eni no P 9 8 ua 9 s n uni s p sinolno 299704 co ulquny l le ej red s loid n p juanbsu nb no 49 z kinod SNOA sjonbsa ans sjefqo seine 194 sil Sioq ap 2 xne ule suossejred saj sno Z A U 19 49 51 49 E 02 5 199 98 9 6109 088450944 1 394 us jnouns aquo no 10551 6 sed ou snod juspnud sinolno z8 0S uooldde s un nbjenb is eulyoew El ZOIQUY ayeu Ud 159 ll puenb sulyoew 96910 GZ SUIOW ne p 29UE SIp BUN g SJUEJUS 99119 ruSeduuo xnewlue Se Suneyeyoods Se 2902 019 sinoje oods s p ej s19A l u 5149191040 1UE1NA Ud 49 4 29 0 944 99 46 9941999 s p 499 9 jusanad gj Jed sayeloid 5 9 0 seq JIAJOS U S JUSUISUUONIUO l
20. TROY BILT Operators Manual TRACK SNOW THROWER R NI 39 ASS Yy EE a IMPORTANT Read safety rules and instructions carefully TROY BILT P O BOX 1386 97 KENT AVE KITCHENER ON N2G 4J1 772C0767 5 2005 PRINTED IN U S A TABLE CONTENTS Content Page Content Page Customer Support 2 Maintenance 13 Important Safe Operation Practices 3 Servicing 14 Assembly 5 Off Season Storage 17 Knowing Your Snow Thrower 6 Troubleshooting 18 Operating Your Snow Thrower 8 Warranty 19 Adjustments 11 Illustrated Parts List 20 FINDING MODEL NUMBER This Operator s Manual is an important part of your new snow thrower It will help you to assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new snow thrower please locate the model plate on the equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer or manufacturer s website You can locate the model number by standing behind the unit in the operating position and looking dovvn at the dash panel A sample model plate is explained belovv For future reference please copy the model number and the serial number of the equipment in the space below Model Number Serial Number Numero de mod le Num ro de s rie C
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22. 31A 702 05 9 05 24 26 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 710 1652 Hex Wash Hd Scr 1 4 20 x 625 Vis taraud e 1 4 20 x 0 625 2 731 1324 Belt Cover Couvercle courroie 3 732 0710 Extension Spring 38 OD x 2 68 Lg Ressort d extension 0 38 DE x 2 68 po de Ig 4 710 0627 Hex L Bolt 5 16 24 x 75 Gr 5 Boulon hex 5 16 24 x 0 75 Qual 5 5 710 3005 Hex Bolt 3 8 16 x 1 25 Boulon hex 3 8 16 x 1 25 6 05896A Drive Clutch Idler Bracket Support d embrayage de l entra nement 7 748 0234 Shoulder Spacer 25 THK Entretoise paul e 8 756 0987 Pulley Half Poulie demi 9 754 0346 V Belt Courroie 10 756 0986 Pulley Half Poulie demi 11 736 0270 Cupped Washer 265 ID x 75 OD x 062 Rondelle creuse 0 265 DI x 0 75 DE x 0 062 12 710 0230 Hex Screw 1 4 28 X 50 Vis a t te hexagonale 1 4 28 x 0 50 13 756 0313 Flat Idler 2 0 x 1 0 w flange Tendeur de plate 2 0 x 1 0 avec collet 14 710 1245B Hex Bolt 5 16 24 x 0 875 Boulon hex 5 16 24 x 0 875 15 712 0181 Hex Top L Nut 3 8 16 Ecrou hexagonal 3 8 16 16 756 0569 3 8 V Pulley Half 3 8 x 2 6 Poulie 3 8 x 2 6 18 736 0505 Flat Washer 34 x 1 50 x 150 Rondelle plate 0 34 x 1 50 x 0 150 19 754 0430B V Belt 3V x 34 75 Matched Set Courroie trap zoidale 3V x 34 75 po de Ig 20 756 0967 Auger Pulley Poulie de la tari re 21 736 0247 Flat Washer 40 ID x 1 25 OD x 160 Rondelle plate 0 40 DI x 1 25 DE x 0 160 22 736 0331 Cup
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26. NEVER replace the auger shear pins with standard pins Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow thrower s warranty Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear They should be checked periodically and replaced when necessary Remove the carriage bolts and flange lock nuts e Disconnect the chute directional control at the which attach the two skid shoes to the snow thrower discharge chute end by removing the hairpin clip on two sides See Figure 16 and the flat washer See Figure 18A Engine Lock Nut Self Tapping Chute Directional Control Y Figure 16 Reassemble new skid shoes with the hardware removed earlier Make certain the skid shoes are adjusted to be level e To remove the shave plate remove the carriage bolts and flange lock nuts which attach the shave Figure 18 plate to the snow thrower housing See Figure 17 Remove the engine shroud by removing the lock nuts and bolts securing it See Figure 18B e Remove the plastic belt cover at the front of the engine by removing the tvvo self tapping screvvs See Figure 18B Drain the gasoline from the snow thrower or place a piece of plastic film under the gas cap Tip the snow thrower up and forward so that it rests on its auger housing Refer to Figure 10
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31. 749 0953A LH Upper Handle Guidon sup rieur gauche 27 750 0963 Connector Shift Rod Raccord tige de changement de la vitesse 28 710 0837 Oval HD C Sunk Scr 10 x 5 8 Vis a t te goutte de suif n 10 x 5 8 29 684 0036A Engagement Handle RH Red Poign e d entrainement CD rouge 30 684 0037B Engagement Handle LH Red Poign e d entrainement CG rouge 31 710 1003 Hex Wash B Tapp Scr 10 x 62 Lg Vis taraud e n 10 x 0 62 po de lg 32 712 0271 Sems Hex Nut 1 4 20 Ecrou Sems hex 1 4 20 33 712 0693 Hex Nut Ecrou a six pans 34 720 0232 Ball Knob Bouton 35 725 1759 Halogen lamp 886 12 V 50 watt Ampoule a iode n 886 12 V 50 watt 36 725 1672 Lamp Housing Phare carter 37 731 04068 Handle Panel Panneau 38 684 0102 Handle Panel Ass y w tilt Panneau 39 710 0459A Hex Scr 3 8 24 x 1 50 Vis a t te hexagonale 3 8 24 x 1 50 40 710 0599 Hex Wash S Tapp Scr 1 4 20 x 50 Vis autotaraudeuse a rondelle hex 1 4 20 x 0 50 41 711 0653 Clevis Pin 31 Dia x 1 0 Lg Axe d attelage 0 31 dia x 1 0 po de lg 42 712 0116 Hex Nut 3 8 24 Ecrou hexagonal 3 8 24 43 712 3010 Hex Nut 5 16 18 hd Gr 5 Ecrou hexagonal 5 16 18 Qual 5 44 714 0145 Hairpin Cotter Goupille fendue 45 714 0507 Cotter Pin 3 32 x 75 Goupille fendue 3 32 x 0 75 46 732 0145 Compression Spring 62 OD x 6 12 Lg Ressort de compression 0 62 DE x 6 12 po de Ig 47 732 0193 Compression Spring 38 ID x 88 Lg Ressort de compression 0 38 DI x 0 88 po de lg 48 732 0746 Torsion Spring Ressort de
32. Chute Crank Brkt Support du bras de goulotte d jection 72 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 73 684 0053B Lower Chute Crank Assembly Manivelle de la goulotte inf rieure 74 731 0851A Chute Flange Keeper Guide de la goulotte 75 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou a embase 1 4 20 Qual F nylon 76 731 1300C Lower Chute Partie inf rieur de la bouche d vacuation 77 731 04427A Upper Chute Goulotte sup rieur 78 784 5594 Cable Bracket Chute Tilt Support de cable 79 710 04071 Carriage Screw 5 16 18 x 1 0 Vis ordinaire 5 16 18 x 1 0 80 716 0398 Lock Ring Toggle Switch Bague commutateur culbuteur 81 710 0262 Carriage Bolt 5 16 18 x 1 50 Gr 2 Boulon ordinaire 5 16 18 x 1 50 Qual 2 82 725 1756 Toggle Switch Single Throw Commutateur a culbuteur 83 736 0226 Flat Washer 469 ID x 88 OD x 063 Rondelle plate 0 469 DI x 0 88 DE x 0 063 84 747 1136 Headlight Retainer Attache 87 629 0059 Halogen Light Wire Harness Faisceau de fil pour phare iode 22 31A 701 5 10 05 notes 23 24 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 714 04040 Bow Tie Cotter Pin Goupille fendue 2 756 0178 Flat Idler Pulley Poulie de tendeur plate 3 784 5632B Auger Idler Bracket Support du tendeur 4 710 0347 Hex Screw 3 8 16 x 1 75 Vis a t te hex 3 8 16 x 1 75 5 738 0281 Shoulder Scr 625 Dia x 170 Vis a paulement dia 0 625 x 0 170 6 7
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35. crank bracket See Figure 3 adjust the bracket so that the spiral on the chute crank fully engages the teeth on the chute assembly Tighten the nuts on the lower chute crank bracket securely Chute Directional Control Chute Assembly Lower Chute Crank Bracket Flange Locknuts Figure 3 e not already attached slip the cables that run from the handle panel to the chute assembly into the cable guide located on top of the engine See Figure 4 e If not already attached unwrap the headlight wire which is attached to the headlight beneath the handle panel Wind the headlight wire around the lower right handle until excess slack is removed See Figure 4 Figure 4 e Plug the wire from the headlight into the alternator lead coming from the right side of the engine underneath the fuel tank Alternator Lead Alternator Lead NOTE Tracks are omitted from illustration for clarity Figure 5 Clean Out Tool This tool along with the electric cord is fastened with a cable tie to the rear of the auger housing for shipping purposes Cut the cable tie and remove the electric cord before operating the snow thrower SECTION 3 KNOW YOUR SNOWTHROWER Drive Control Auger Control Lock Heated Handles Switcht Headlightt Chute Assembly Track Steering Control Shift Lever Chute Tilt Control Heated Gript Auger Drive Control Electric Starter Button Swit
36. drive and auger controls must be sealant lubricated at least once a season or every 25 hours of operation The cams can be accessed beneath the handle panel Use a multi purpose automotive grease See Figure 14 Shear Pin Plastic Bearing Bearings Figure 15 To check the level of grease in the gear case remove the vent plug If your unit is equipped with a grease fitting you may if necessary add grease using a grease gun and the grease fitting on the side of the gear case IMPORTANT Do not overfill the gear case since damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure Auger Shaft Atleast once a season remove the shear pins from the auger shaft and spray lubricant inside the shaft See Figure 15 models grease fittings can be found at either end of the auger shaft Lubricate with a grease gun once a season Auger Bearings Every season lubricate the auger bearings and the bearings on the side of the frame with light oil See Figure 15 Drive and Shifting Mechanism Lubricate at least once a season or after every 25 hours of operation Remove the rear cover lubricate any chains sprockets gears bearings shafts and shifting mechanism at least once a season Use engine oil or a spray lubricant Avoid getting oil on the friction wheel rubber and aluminum drive plate Refer to
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41. the chute before continuing to clear snow Drift Cutters it Equipped Drift cutters should be used when operating the snow thrower in heavy drift conditions On models so equipped drift cutters are assembled to the auger housing inverted Remove the carriage bolts by unthreading the hex nuts which secure them and reinstall the drift cutters in their proper position before operating the snow thrower See Figure 9 If your unit is not equipped with drift cutters contact Customer Support as instructed on page 2 for information regarding price and availability Snow Thrower ModelDrift Cutter Kit All models OEM 390 679 Carriage Screws amp Hex Nuts Figure 9 SECTION 5 MAKING ADJUSTMENTS WARNING NEVER attempt to make any adjustments while the engine is running except where specified in the operator s manual A Chute Assembly The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly Refer to Know Your Snovvthrovver for instructions The remote chute control cables have been pre adjusted at the factory Move the remote chute lever on the control panel back and forward to adjust angle of the chute assembly Auger Control Refer to Auger Control Test in the Operating Section to adjust the auger control Drive Control and Shift Lever To check the adjustment of the drive control and shift lever proceed as follows e With the engine off move the shift lever all
42. the way forward to the highest speed With the drive control lever released push the snow thrower forward The unit should roll forward Then engage the drive control The tracks should stop turning Now release the drive control and push the unit again Operating Tips NOTE Allow the engine to warm up for a few minutes The engine will not develop full power until it reaches operating temperature A the surrounding areas may exceed 150 F 65 C For the most efficient snow removal remove snow immediately after it falls Discharge the snow downwind whenever possible Slightly overlap each previous path Set the skid shoes 1 4 below the shave plate for normal usage The skid shoes may be adjusted upward to lower the shave plate for hard packed snow Adjust downward to raise the shave plate when using on gravel or crushed rock Be certain to follow the precautions found in the To Stop Engine section to prevent possible freeze up e Clean the snow thrower thoroughly after each use NOTE The temperature of the muffler and Move the shift lever back to the fast reverse position then all the way forward again There should be no resistance in the shift lever and the tracks should keep turning If you have resistance when moving the shift lever or the tracks stop when they should not loosen the jam nut on the drive control cable and unthread the cable one turn Ifthe tracks do not stop
43. torsion 49 735 0199A Rubber Bumper Pare chocs en caoutchouc 50 736 0105 Cupped Washer 375 ID x 870 ODx 063 Rondelle creuse 0 375 DI x 0 875 DE x 0 063 51 736 0509 Washer special Rondelle sp ciale 52 746 0778 Z Fitting Extr mit en Z 53 747 0877 Cam Rod Tige de came 54 748 0362 Cam Handle Lock Came 55 748 0363 Cam Lock Pawl Cliquet 56 784 5619A Shift Lever Levier de changement de la vitesses 57 784 5679 LH Handle Support Brkt Support de guidon gauche 58 784 5680 RH Handle Support Brkt Support de guidon droit 59 784 5681 LH Support Brkt Support gauche 60 784 5682 RH Support Brkt Suppport droit 61 710 0805 Hex Bolt 5 16 18 x 1 50 Lg Gr 5 Boulon hex 5 16 18 x 1 50 po de Ig Qual 5 62 746 0901 Chute Control Cable w clip Cable de la commande avec attache 21 Continued on next page Suite la page prochaine REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 63 746 0896 Chute Control Cable C ble de la commande de la bouche d vacuation 64 731 1313C Cable Guide Guide de la cable 65 784 5604 Chute Tilt Handle Poign e de la bouche d vacuation 66 705 5266 Upper Chute Crank Support Support de la manivelle de la goulotte sup rieure 67 736 0506A Contour Washer Rondelle 68 710 0895 Hex Tapp Scr 1 4 x 75 Lg Vis taraud e t te hex de 1 4 x 0 75 po de Ig 69 731 1379D Chute Adapter Adaptateur 70 741 0475 Plastic Bushing 380 ID Manchon en plastique de 0 38 po de D I 71 784 5647
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45. when you engage the drive control loosen the jam nut on the drive control cable and thread the cable in one turn Recheck the adjustment and repeat as necessary Tighten the jam nut to secure the cable when correct adjustment is reached WARNING Drain the gasoline out of the A snow thrower s tank or place a piece of plastic film under the gas cap to avoid spillage BEFORE making the adjustment To test further for correct adjustment if necessary proceed as follows e Tip the snow thrower forward allowing it to rest on the auger housing See Figure 10 Remove the frame cover underneath the snow thrower by removing the six self tapping screws e With the drive control released there must be clearance between the friction wheel and the drive plate in all positions of the shift lever See Figure 11 Frame Cover Auger Housing Figure 10 e With the traction control lever engaged the friction wheel must contact the drive plate See Figure 11 If adjustment is necessary Loosen the jam nut on the traction cable and thread the cable in or out as necessary Retighten the jam nut to secure the cable when correct adjustment is reached Reassemble the frame cover Gear Shaft Pivot Rod Friction Wheel Rubber Drive Plate Figure 11 NOTE f you placed plastic film under the gas cap be certain to remove it before operating the snow thrower Shift Rod Adjustment Remove the hairpin clip and f
46. x 0 75 5 736 0242 Cupped Washer 345 ID x 88 OD x 060 Rondelle creuse 0 345 DI x 0 88 DE x 0 060 6 684 0038 Track Lock Handle Assembly Poign e de blocage des chenille 7 710 0459A Hex Scr 3 8 24 x 1 50 Vis a t te hexagonale 3 8 24 x 1 50 8 712 0214 Hex Cent L Nut 3 8 24 Contre crou de blocage 3 8 24 9 748 0353A Lift Shaft Drive Arbre d entrainement de la came 10 750 0547 Spacer Entretoise 11 784 5609 Steering Cable Bracket Support de cable de la direction 12 684 0009 Track Pivot Rod Assembly Tige de pivot de la chenille 13 712 0346 Hex Ins Jam Nut 1 2 20 Contre crou hex 1 2 20 14 731 1292 Track Chenille 15 736 0272 Flat Washer 53 ID x 1 00 OD x 06 Rondelle plate 0 53 DI x 1 00 DE x 0 06 16 731 1538A Track Drive Wheel Roue motrice 17 631 0032 Track Idler Wheel Roue folle 18 750 0995 Spacer 51 ID x 75 OD x 1 67 Entretoise 0 51 DI x 0 75 DE x 1 67 19 738 0140 Shoulder Bolt 437 Dia x 180 Boulon a paulement dia 0 437 x 0 180 20 736 0406 Flat Washer 79 ID x 1 25 OD Rondelle plate 0 79 DI x 1 25 DE 21 750 0909 Spacer 51 ID x 1 0 OD x 1 0 Entretoise 0 51 DI x 1 0 DE x 1 0 22 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 23 618 0044 LH Dog Assembly CG cliquet 24 684 0024 Idler Axle Assembly Tendeur d essieu 25 710 1231 Eyebolt 5 16 18 x 3 0 Lg Boulon a oeil 5 16 18 x 3 0 po de lg 26 784 5639 Track Side Plate Plaque lat rale de la chenille 27 711 0911 Actuator Shaft Arbre 28 713 0233 41 C
47. x 2 50 5 712 0711 Hex Nut 3 8 24 Ecrou hexagonal 3 8 24 6 736 0105 Cupped Washer 375 ID x 870 OD x 063 Rondelle creuse 0 375 DI x 0 875 DE x 0 063 7 684 0021 Friction Wheel Support Brkt Ass y Support de roue du friction 8 746 0898B Drive Clutch Cable vv Z fitting Cable d entrainement avec extr mit Z 9 656 0012A Friction Wheel Disc Assembly Disque de roue du friction 10 784 5689A Front Support Guide Bracket Support 11 713 0413 10T Sprocket 41 x 500 Pignon 10 dents 12 746 0897 Auger Clutch Cable w Z fitting C ble de tari re avec extr mit en Z 13 750 0997 Spacer 625 ID x 1 0 OD x 23 Entretoise 0 625 DI x 1 0 DE x 0 23 14 711 1042 Hex Track Shaft Arbre de la chenilles hex 15 684 0042C Friction Wheel Assembly Ensemble de roue du friction 16 736 0160 Flat Washer 531 ID X 930 OD Rondelle plate 0 531 DI x 0 930 DE 17 714 0474 Cotter Pin Goupille fendue 18 741 0563 Ball Bearing w snap ring Roulement a billes avec bague 19 736 0242 Cupped Washer 345 ID x 88 OD x 060 Rondelle creuse 0 345 DI x 0 88 DE x 0 060 20 710 0538 Hex L Bolt 5 16 18 X 62 Boulon hex 5 16 18 x 0 62 21 710 0875 Hex Wash TT Tap Scr 1 4 20 X 75 Lg Vis taraud e hex a rondelle 1 4 20 x 0 75 po de Ig 22 736 0270 Cupped Washer 265 ID x 75 OD x 062 Rondelle creuse 0 265 DI x 0 75 DE x 0 062 23 736 0176 Flat Washer 25 ID x 93 OD x 125 Rondelle plate 0 25 DI x 0 93 DE x 0 125 24 741 1111 Hex Flange Bearing Roulement a billes hex 25 710 0643 Hex S
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49. 36 0174 Wave Washer 660 ID x 88 OD x 010 Rondelle ondul e 0 660 DI x 0 88 DE x 0 010 7 732 0611 Extension Spring Ressort d extension 8 712 3068 Hex Patch L Nut 5 16 18 Ecrou de blocage a six pans 5 16 fil 18 9 710 0642 Thd Forming Scr 1 4 20 x 75 Lg Vis taraud e 1 4 20 x 0 75 lg 10 711 04282 Auger Axle 30 Arbre des tari res 30 po 11 05931A Bearing Plate Plaque de roulement 12 741 0309 Self aligning bearing Roulement auto aligneur 13 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 14 705 5226 Chute Reinforcement Renfort de la bouche d vacuation 15 684 04137A Auger Housing Ass y 30 Logement des tari res 16 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 17 714 0161 Woodruff Key 3 16 x 5 8 HT Clavette Woodruff 3 16 x 5 8 18 715 04021 Dowel Pin Goujon cheville 19 717 0528A Worm Gear Vis sans fin 20 717 0526 Impeller Shaft Arbre 21 731 2635 Mounting Bracket Support de montage 22 731 2643 Chute Clean Out Tool Outil de d gagement de la goulotte 23 718 04071 Thrust Collar Bague de but e 24 790 00138A Bearing Housing w Grease fitting hole Carter de la roulement trou raccord de graisse 25 721 0325 Plug Bouchon 26 710 0726 Hex Wash HD AB Tap Scr 5 16 12 x 75 Vis taraud e 5 16 12 x 0 75 27 725 0157 Cable Tie Attache cable 28 712 04065 Flange Lock Nut 3 8 16 Gr F Nylon Contre crou a embase 3 8 16 Qual F nylon 29 741 0245 Hex Flange Bearing 751 ID Roulement a br
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55. Figure 11 There is a grease fitting on the top of the axle shaft which drives the rear track drive wheels on both sides of the unit Grease these fittings every 25 hours or once a season Gear Shaft Lubricate the gear shaft with 6 n 1 grease at least once a season or after every 25 hours of operation available at automotive stores or order part number 737 0170 Refer to Figure 11 IMPORTANT Keep all grease and oil off of the rubber friction wheel and aluminum drive plate Chute Directional Control The worm gear on the chute directional control should be greased with multipurpose automotive grease SECTION 7 SERVICING YOUR SNOW THROWER WARNING Before servicing repairing or inspecting disengage all controls and stop engine Wait until all moving parts have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting Always wear safety glasses during operation or while performing any adjustments or repairs Augers The augers are secured to the spiral shaft with shear pins and bow tie cotter pins If you hit a hard foreign object or ice jam the snow thrower is designed so that the pins may shear Refer to Figure 17 Ifthe augers will not turn check to see if the pins have sheared Replacement shear pins and cotter pins have been provided with the snow thrower When replacing pins spray an oil lubricant into shaft before inserting new pins IMPORTANT
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59. Support Bracket Spring Pulley Rear Auger Belt Front Auger Auger Belt laler Housing Spring Figure 20 Drive Belt e Follow the first six steps of the instructions for servicing the auger belts Pull the idler pulley up and lift the belt off the engine pulley and friction wheel disc See Figure 19 Back out the stop bolt until the support bracket rests on the auger pulley See Figure 21 the belt between the friction wheel and drive disc Remove and replace the belt Reassemble following the instructions in reverse order NOTE The support bracket must rest on the stop bolt after the new belt has been assembled See Figure 21 Friction Drive Plate Stop Bolt Se on n 7 1 Auger Support Bracket Figure 21 Replacing Friction Wheel Rubber The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation and periodically thereafter Replace the friction wheel rubber if any signs of wear or cracking are found e Drain the gasoline from the snow thrower Tip the snow thrower up and forward so that it rests on the housing Refer to Figure 10 Remove six self tapping screws from the frame cover underneath the snow thrower Using a 7 8 wrench to hold the shaft loosen but do not completely remove the hex bolt and cupped washer on the left end of gear shaft See Figure 22 Lig
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63. ch Recoil Starter Chute Directional 7 Control Optional Safety Ignition Key Throttle Control Fuel Shut Off Valve If Equipped Figure 6 all instructions and warnings on the machine and in this manual before operating WARNING Read understand and follow Drive Control Auger Control Lock The drive control is located on the right handle Squeeze the drive control to engage the wheel drive Release to stop See Figure 6 The drive control also locks the auger control so you can turn the chute directional control without interrupting the snow throwing process If the auger control is engaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and track drive Auger Drive Control IMPORTANT Always release drive control before changing speeds The auger drive control is located on the left handle Squeeze the control grip to engage the augers Release to stop the snow throwing action The drive control must also be released in mens order to stop auger See Figure 6 IMPORTANT Refer to Auger Control Test on page 10 prior to operating your snow thrower Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Shift Lever The shift lever is located in the cen ter of the handle pa
64. crew 5 16 18 X 1 00 Special Vis a t te hexagonale 5 16 18 x 1 00 Sp ciale 26 748 0234 Shoulder Spacer 25 THK Entretoise paul e 27 710 0726 Hex Wash HD AB Tap Scr 5 16 12 x 75 Vis taraud e 5 16 12 x 0 75 28 684 0031 Frame Assembly Bati 29 738 0924 Hex Shld Scr 1 4 28 x 375 Vis a paulement 1 4 28 x 0 375 30 756 0625 Cable Guide Roller Guide du cable 31 784 5688 Drive Cable Guide Bracket Support de cable d entrainement 32 710 0599 Hex Wash S Tapp Scr 1 4 20 x 50 Vis autotaraudeuse a rondelle hex 1 4 20 x 0 50 33 784 5590 Shift Bracket Frame Bati du commande 34 684 0014B Shift Rod Assembly Tige de commande 35 784 5687A Auger Clutch Cable Guide Bracket Support 36 710 0809 Hex Bolt 1 4 20 x 1 25 Boulon hex 1 4 20 x 1 25 37 618 0063A Friction Wheel Bearing Assembly Ensemble de roulement 38 718 0301A Frictioin Wheel Hub Moyeu de roue du friction 39 735 0243B Friction Wheel Rubber Roue de friction en caoutchouc 40 790 00011 Friction Plate Plaque de serrage 41 790 00010 Friction Plate Plaque de serrage 31A 704 04 20 05 29 44 EIN WX E AA VS NL TE SS 9 SEY gt S 77 O o 30 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 720 0223 Grip Poign e 2 710 0604A Self tapping Screw 5 16 18 x 625 Vis autotaraudeuse 5 16 18 x 0 625 po 3 784 5642 Track Position Plate Plaque position de la chenille 4 710 0157 Hex Screw 5 16 24 x 75 Vis t te hex 5 16 24
65. de of the snow thrower dash panel To activate the heated handles toggle the switch to the right to generate heat within the handle grips Toggle the switch to the left to the OFF position after using the snow thrower See Figure 6 NOTE The heated handles grips are a compliment to not a substitute for proper cold weather outerwear for the operator s hands It is recommended that the snow thrower operator wear gloves mittens to avoid extremities of winter while operating this equipment Track Steering Controls The left and right track steering VA controls are located on the underside zz of the handles and they are used to assist in steering the snovv throvver Squeeze the right track control when turning right squeeze the left control when turning left Operate your snow throvver in open areas until you become familiar with these controls See Figure 6 NOTE is easier to maneuver a non running snow thrower with both track steering controls held in simultaneously Throttle Control The throttle control is located on the engine It regulates the speed of the engine and will shut off the engine when pushed down completely See Figure 6 Fuel Shut Off Valve Optional Equipment On models so equipped the fuel shut off valve located under fuel tank controls fuel flow from the fuel tank to the engine See Figure 6 Safety Ignition Key The safety ignition key must be fully inserted and snapped in place before the unit wi
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67. e operating speed of the engine 5 Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s O E M parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operators manual for instructions 7 Maintain or replace safety and instruction labels as necessary 8 Observe proper disposal laws and regulations for gas oil etc to protect the environment 9 Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller 10 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc 11 Always refer to the operator s manual for proper instructions on off season storage Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper
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69. efully prior to operating the electric starter A e If your home electrical system is grounded but a three hole receptacle is not available one should be installed by a licensed electrician before using the electric starter e f you have a grounded three prong receptacle proceed as follows e Connect power cord to switch box on engine Plug the other end of power cord into a three prong 120 volt grounded AC receptacle Rotate choke knob to ON or FULL choke position cold engine start If engine is warm place choke in OFF position instead of FULL Push primer button three times for cold engine start making sure to cover vent hole in primer button when pushing DO NOT use primer to restart a warm engine after a short shutdown e Push starter button to start engine When engine starts release starter button and move choke gradually to OFF If engine falters move choke immediately to ON or FULL and then gradually to OFF When disconnecting the power cord always unplug from the three prong receptacle first and then from the snow thrower Recoil Starter e Rotate choke knob to ON or FULL choke position cold engine start If engine is warm place choke in OFF position instead of ON or FULL Push primer button three times for cold engine start DO NOT use primer to restart a warm engine after a short shutdown NOTE Always cover vent hole in primer button when pushing Additional priming may be necessa
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72. er Control Test IMPORTANT Perform the following test before operating your snow thrower for the first time and at the start of each winter season Check the adjustment of the auger control as follows When the auger control is released and in the disengaged up position the cable should have very little slack It should NOT be tight WARNING Do not over tighten the cable A Over tightening may prevent the auger from disengaging and compromise the safety of the snow thrower n a well ventilated area start the snow thrower engine as instructed earlier in this section under the heading Starting Engine Make sure the throttle is set in the FAST position While standing in the operator s position behind the snow thrower engage the auger Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times e With the engine running in the FAST position and the auger control in the disengaged up position walk to the front of the machine Confirm that the auger has completely stopped rotating and shows NO signs of motion IMPORTANT If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for ALL moving parts to stop before re adjusting the auger control e To readjust the control cable loosen the hex jam nut on the auger control cable Z fitting T
73. hain 50 pitch X 30 links Endless Cha ne n 41 pas de 0 50 x 30 maillons 29 618 0169A Track Steering Shaft Ass y Arbre de chenille direction 30 683 0024 Track Hub Ass y Moyeu de chenilles 31 713 0437 420 Chain 32 Links Endless Chaine n 420 pas de 32 maillons endless 32 741 0339 Flange Bearing 3 4 ID x 15 16 Lg Roulement bride de 3 4 DI x 15 16 po de 16 33 736 0287 Flat Washer 79 ID x 1 25 OD x 06 Rondelle frein 0 79 DI x 1 25 DE x 0 06 34 611 0053 Axle Assembly Essieu 35 750 0904 Split Spacer 1 2 x 5 8 x 1 77 Entretoise 1 2 x 5 8 x 1 77 36 618 0043 RH Dog Assembly CD cliquet 37 750 0903 Split Spacer 1 2 x 5 8 x 2 69 Entretoise 1 2 x 5 8 x 2 69 38 732 0209 Extension Spring 47 OD x 2 03 Lg Ressort d extension 0 47 DE x 2 03 po de lg 39 710 0602 Hex Wash Hd Tapp Scr 5 16 18 x 1 00 Vis auto fileteuse a t te hex et rondelle 5 16 18 40 719 0295A Track Housing Ass y Boitier de la chenille 41 746 0948A Steering Cable Cable de la direction 42 746 0950A Steering Trigger Cable a chenilles de direction 44 710 1233 Oval C Sunk Hd Screw 10 24 x 1 375 Vis 10 24 x 1 375 45 716 0114 Snap Ring Jonc d arr t 46 618 0046B Carrier Ass y Palier d un arbre 47 717 1211B Ring Gear Engrenage 48 716 0115 Snap Ring 625 shaft Jonc d arr t pour arbre de 5 8 49 713 0414 13 Tooth Sprocket Pignon 13 dents 50 711 0912 Drive Shaft Arbre d entrainement 51 736 0502 Flat Washer 57 ID x 1 12 OD x 020 Rondelle plate 0 57 DI x 1 12 DE x 0 020 52 736 03
74. hread the ferrule without turning the cable onto the Z fitting until there is no slack in the cable See Figure 8 Do not overtighten the cable Hold the flats on the ferrule with pliers and tighten the jam nut against the ferrule Rotate the coupling end of the cable counterclockwise to provide more slack Hetighten the hex jam nut See Figure 8 e Repeat Auger Control Test to verify proper adjustment has been achieved Z Fitting Ferrule Cable Figure 8 Clean Out Tool The chute clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Never use your hand to clean a clogged chute or chute opening use this clean out tool instead e Release both the Auger Control and the Drive Auger Control Lock e Stop the engine by moving the throttle to the stop position Remove the clean out tool from the mounting clip See Figure 6 Use the shovel shaped end of the clean out tool to dislodge and scoop any snow and ice which has formed in and near the chute assembly WARNING Never use your hands to clean A snow and ice from the chute assembly or auger housing Refasten the clean out tool to the mounting clip on the rear of the auger housing reinsert the ignition key and start the snow thrower s engine e While standing in the operator s position behind the snow thrower engage the auger control for a few seconds to clear any remaining snow and ice from
75. htly tap the hex nut to dislodge the ball bearing from the right side of frame before removing the hex nut and bell washer from left end of shaft Move the gear shaft to the right and slide the friction wheel assembly from the shaft See Figure 23A Remove the four screws from the friction wheel assembly See Figure 23B Remove the friction wheel rubber from between the friction wheel plates Reassemble new friction wheel rubber to the friction wheel plates and hub tightening the four screws in rotation and with equal force r Hex Bolt and Cupped Track iq ill illi O EN MNA Figure 22 Shift Rod Sprocket Assembly Pin Friction Wheel Assembly Support Bracket Shaft Friction Wheel Rubber Friction Wheel Plates a Figure 23 Position the friction wheel assembly up onto the pin of the shift rod assembly and slide the shaft through the assembly Reassemble in reverse order Engine Refer to the separate engine manual packed with your unit Off Season Storage WARNING Never store the machine or A fuel container indoors where there is an open flame spark or pilot light such as on water heater furnace clothes dryer or other gas appliance If unit is to be stored over 30 days prepare for storage as instructed in the separate engine manual packed w
76. ide a six pans 0 751 DI 30 784 05580 Slide Shoe Sabot coulissant 31 721 0327 Oil Seal Disque de retenue d huile 32 736 0351 Flat Washer 76 ID x 1 5 OD x 03 Rondelle plate 0 76 DI x 1 50 DE x 0 030 33 790 00119 Shave Plate 30 Lame plate 30 po 34 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 35 684 0065 Impeller Ass y Ventilateur 36 715 0114 Spring Pin Spirale 1 4 x 1 50 Lg Goupille en spirale 1 4 po x 1 50 po de lg 37 618 04234 Gear Assembly Complete 30 Boite d assemblage complet 30 po 38 684 04108 Spiral Assembly RH Tari re CD 39 736 0188 Flat Washer 760 ID x 1 49 OD Rondelle plate 0 760 DI x 1 49 DE 40 741 0493A Flange Bearing Roulement a bride 41 684 04107 Spiral Assembly LH Tari re CG 42 738 04124A Shear Pin 25 x 1 50 Gr 2 Goupille 0 25 x 1 50 Qual 2 43 731 04870 Spacer Entretoise 44 618 0123 Reducer Housing RH Carter de reducteur CD 45 721 0179 Oil Seal 3 4 ID Joint d tanch it d huile 3 4 DI 46 741 0661A Flange Bearing RH Housing Roulement a bride CD boitier 46 741 0339 Flange Bearing LH Housing Roulement a bride CG boitier 47 618 0418 Reducer Housing LH w gr fitting hole Carter de reducteur CG trou raccord de graisse 48 736 3084 FI Washer 510 x 1 120 x 060 Rondelle frein 0 510 x 1 120 x 0 060 49 741 0662 Flange Bearing Roulement a bride 50 741 0663 Flange Bearing Roulement a bride 51 731 04871 Spacer Entretoise 52 790 00181 Drift Cutter Virole de r glage 25
77. idental starting while equipment is unattended NOTE Do not lose ignition key Keep it in a safe place Engine will not start without ignition key e Wipe all snow and moisture from the carburetor cover in the area of the control levers Also move control levers back and forth several times To Engage Drive e With the engine running near top speed move shift lever to one of the eight positions to set desired speed and direction Select speed appropriate for the snow conditions that exist NOTE Use slower speeds in higher snow and or until you are familiar with the snow thrower operation Squeeze drive control against the right handle to move the snow thrower release it to stop IMPORTANT NEVER move the shift lever without first releasing the drive control Doing so will cause premature wear on the drive system s friction wheel To Engage Augers To engage augers and start snow throwing squeeze the auger control against the left handle To disengage power to the augers release both the auger control and the drive control if engaged NOTE The drive control also locks the auger control so you can turn the chute directional control without interrupting the snow throwing process If the auger control is engaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and track drive Aug
78. ire 5 16 18 x 2 25 4 710 0458 Carriage Bolt 5 16 18 X 1 75 Lg Boulon a collet carr 5 16 18 X 1 75 po de Ig 5 710 0643 Hex Screw 5 16 18 X 1 00 Special Vis t te hexagonale 5 16 18 X 1 00 Sp ciale 6 710 0788 Hex Bolt 1 4 20 x 1 00 Vis t te hex 1 4 20 x 1 00 7 710 1880 Hex Bolt 5 16 18 x 0 75 Boulon hex 5 16 18 x 0 75 8 711 0677 Adjustment Ferrule Virole de r glage 9 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 10 710 0703 Carriage Bolt 1 4 10 x 75 Boulon ordinaire 1 4 20 x 0 75 11 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de lg 12 720 0201A Knob 1 0 x 3 2 Bouton 1 0 x 3 20 13 725 1757 Heated Grip Poign e chauff e 14 720 0284 Handle Knob Assembly Bouton 15 726 0100 Push Nut 3 8 Rod Ecrou pour tige de 3 8 po 16 710 0597 Hex Screw 1 4 20 x 1 00 Vis a t te hexagonale 1 4 20 x 1 00 17 736 0119 L Wash 5 16 ID Rondelle frein 5 16 DI 18 736 0185 Flat Washer 406 I D x 75 O D Rondelle plate 0 406 DI x 0 75 DE 19 736 0275 Flat Washer 34 ID x 688 OD x 065 Rondelle plate 0 34 DI x 0 688 DE x 0 065 20 736 0451 Saddle Wash 320 ID x 937 OD Rondelle selle 0 320 DI x 0 937 DE 21 747 0620A Upper Shift Rod Tige de commande sup rieur 22 747 0621 Lower Shift Rod Tige de commande inf rieur 23 629 04007 Wire Harness Ht grips amp dual lights Faisceau du fils 24 749 0951 Lower Handle Guidon inf rieur 25 749 0952A RH Upper Handle Guidon sup rieur droite 26
79. is flat against the ground to avoid uneven wear Carburetor Minor carburetor adjustment may be required to compensate for differences in fuel temperature altitude and load e Refer to the separate engine manual packed with your unit for carburetor adjustment information Flange Locknut Figure 13 SECTION 6 MAINTAINING YOUR SNOW THROWER WARNING Before lubricating repairing or A inspecting disengage all clutch levers and stop engine Wait until all moving parts have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting Always wear safety glasses during operation or while performing any adjustments or repairs Handle Panel Lubrication Engine Refer to the separate engine manual packed with the snowthrower for detailed instructions regarding all engine related maintenance Control Rods WARNING If any adjustments need to be Figure 14 A made to the engine while the engine is running e g carburetor keep clear of all Gear Case moving parts Be careful of muffler engine The gear case is lubricated with grease at the factory and other surrounding heated surfaces and it does not require checking If disassembled for any reason lubricate vvith 2 ounces of Shell Alvania Drive Auger Control Lock grease EPROO part number 737 0168 Before The cams on the ends of the control rods which reassembling remove old sealant and apply new interlock the
80. ith your snow thrower e Clean snow thrower thoroughly e Lubricate as instructed in the Maintaining Your Snow Thrower section of this manual e Store the snow thrower in a clean dry area NOTE When storing any type of power equipment in a poorly ventilated or metal storage shed care should be taken to rustproof the equipment especially springs cables and all moving parts SECTION 8 TROUBLESHOOTING Problem Cause Remedy Engine fails to start 1 Fuel tank empty or stale fuel 1 Fill tank with fresh gasoline 2 Blocked fuel line 2 Clean the fuel line 3 Choke not in ON position 3 Move switch to ON position 4 Faulty spark plug 4 Clean adjust gap or replace 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug wire disconnected 6 Connect spark plug wire 7 Primer button not being used properly 7 Refer to the engine manual Engine runs erratic 1 Unit running on CHOKE 1 Move choke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean fuel line and fill tank with clean fresh gasoline 3 Water or dirt in fuel system 3 Drain fuel tank and carburetor Refill with fresh fuel 4 Carburetor out of adjustment 4 Refer to the engine manual Loss of power 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Gas cap vent hole plugged 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Exha
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84. lat washer from the shift handle under the handle panel See Figure 12 e Place shift lever in sixth 6 position or fastest forward speed Push shift arm assembly down as far as it will go Rotate the ferrule up or down on the shift rod as necessary until the ferrule lines up with the upper hole in the shift lever See Figure 12 Insert ferrule from the left side of the snow thrower into the upper hole Reinstall the hairpin clip and the washer Shift Lever Shift Rod Connector Lower Shift Rod Shift Arm Figure 12 IMPORTANT Make certain to check for correct adjustment of the shift rod as instructed under Drive Control and Shift Lever on page 11 before operating the snow thrower Skid Shoe The space between the shave plate and the ground can be adjusted by raising or lowering the skid shoes For close snow removal as when using on a smooth concrete or asphalt driveway place the skid shoes in the low position Use the middle or high position when the area to be cleared is uneven When operating on gravel always put skid shoes in the high position See Figure 13 Adjust skid shoes as follows Loosen but do not remove the three hex nuts which fasten the skid shoe to the auger housing Raise or lower the skid shoe to desired position Retighten the hex nuts loosened earlier Repeat on the other side of the snow thrower NOTE Make certain the bottom surface of skid shoe
85. lectric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage the control handle before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel
86. ll start Remove the ignition key to prevent unauthorized use of equipment See Figure 6 IMPORTANT Do NOT attempt to turn the key Headlight The headlight is on whenever the engine is running Track Lock Lever The track lock lever is located on the right side of the snow thrower and is used to select the position of the auger housing and the method of track operation Move the lever to the right then forward or backward to one of the three positions See Figure 7 Transport Keeps the front end of the snow thrower up for easy transport May also be used on many gravel driveways to clear snow while leaving gravel undisturbed Normal Snow Allows the tracks to be suspended independently for continuous ground contact Track Lock Lever Normal Snow Transport Figure 7 Packed Snow Locks the front end of the snow thrower down to the ground for hard packed or icy snow conditions SECTION 4 OPERATING YOUR SNOW THROWER Before Starting all instructions and warnings on the machine and in this manual before operating Gas And Oil Fill up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower Read instructions carefully WARNING Use extreme care when A handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other so
87. machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than Y inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allovv machine to cool at least 5 minutes before storing O Operation 1 Do not put hands or feet near rotating parts in the auger housing or discharge chute Contact with the rotating parts can amputate hands and feet The auger control handle is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury The control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged discharge chute Keep all safety devices in place and working Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine while under the influence of alcohol or drugs Muffler and engine beco
88. me hot and can cause a burn Do not touch Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic 9 10 11 12 13 14 15 16 17 18 19 20 Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc To avoid property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when in reverse If the machine should start to vibrate abnormally stop the engine disconnect the spark plug and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage the control handle and stop engine before you leave the operating position behind the handles Wait until the auger comes to a complete stop before unclogging the discharge chute making any adjustments or inspections Never put your hand in the discharge
89. nel and is used to determine both ground speed and direction of travel It can be moved into any of eight positions See Fig ure 6 IMPORTANT Always release drive control before changing speeds Forward Your snow thrower has six forward F speeds with position number one 1 being the slowest speed and position number six 6 being the fastest Reverse Your snow thrower has two reverse R speeds R1 is the slower of the two Chute Tilt Control A The distance snow is thrown can be changed by adjusting the angle of the chute assembly Move the chute tilt control forvvard to decrease the distance tovvard the rear to increase Chute Crank The chute crank is located on the left side of the snow thrower Use it to change the direction in which snow is thrown Avoid targeting persons animals or cars and buildings fo CLOCKWISE TO DISCHARGE LEFT COUNTER CLOCKWISE TO DISCHARGE RIGHT Skid Shoe The space between the shave plate and the ground can be adjusted by positioning the skid shoes Refer to Skid Shoe Adjustment on page 12 Clean Out Tool The clean out tool is designed to clear a clogged chute Refer to page 10 for instructions on how to properly use it WARNING Never use your hand to clear a clogged chute Shut off engine and remain behind handles until all moving parts have stopped before unclogging Heated Handles Switch on some models This switch is located on the right si
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91. opy the model number here XXX XXXXXX XXXXXXXXXXX Copy the serial number here OTROYV BILT ET CANADA KITCHENER ON N2G 4J1 ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or g maintenance of this unit please call a Customer Support Representative 1 800 668 1238 Please have your units model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call SECTION 1 IMPORTANT SAFE OPERATION PRACTICES see this symbol heed its warning instructions could result in serious injury or death Training 1 7 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation
92. or collector openings Always use a clearing tool to unclog the discharge opening Use only attachments and accessories approved by the manufacturer Carefully read understand and follow the instructions supplied with the approved accessories or attachments If situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer 4 DANGER mn l AMPUTATE HANDS AND FINGERS STOP ENGINE AND AUGER BEFORE USING GOULOTTE LES PIECES EN MOUVEMENT PEUVENT AMPUTER MAINS ET DOIGTS ARR TEZ LE MOTEUR ET LA TARIERE AVANT D UTILISER L OUTIL DE D GAGEMENT DE LA GOULOTTE OU UN BATON CLEAN OUT TOOL OR STICK NE PLACEZ JAMAIS VOS MAINS DANS LA NEVER PUT HAND IN CHUTE CAN Maintenance And Storage 1 Never tamper with safety devices Check their proper operation regularly 2 Disengage the control handle and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning repairing or inspecting 3 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage 4 Do not change the engine governor setting or over speed the engine The governor controls the maximum saf
93. ped Washer 39 ID x 1 12 OD12 OD Rondelle creuse 0 39 DI x 1 12 DE 23 710 0696 Hex Scr 3 8 24 x 88 Lg Grade 5 Vis a t te hexagonale 3 8 24 X 88 po de Ig 24 748 0360 Adapter Pulley Poulie adaptateur 25 710 0654A Hex Wash HD Tap Scr 3 8 16 x 88 Vis autotaraud e 3 8 16 x 0 88 26 629 0071 Extension Cord 10 Ft Corde a ralonge de 10 pi de lg 27 OEM 390 987 Electric Start Kit Trousse de d marreur lectrique 28 751428974 Hex Screw 6 32 x 2 5 Vis t te hex n0 6 32 x 2 50 29 75142896 Hex Screw 1 4 20 X 50 Vis a t te hex 1 4 20 x 0 50 30 7511A173106 Electric Starter D marreur d lectrique 31 684 04014A Engine Shroud Ass y Capot 32 710 04082 Screw 10 16 x 75 Vis nO 10 16 x 0 75 33 712 3004A Flange Locknut 5 16 18 Contre crou a embase 5 16 18 Qual F nylon 34 737 0318 Grease Arctic EP NLGI 1 58F Graisse 35 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou a embase 1 4 20 Qual F nylon 36 736 0173 Flat Washer 28 ID x 74 DE x 063 Rondelle frein 0 28 DI x 0 74 DE x 0 063 37 732 0705 Cable Control Wire Fil de commande de la cable 27 31 703 05 9 05 28 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 784 5648 Frame Cover Track Couvercle de b ti 2 710 1652 Hex Wash Hd TT Scr 1 4 20 x 625 Vis taraud e 1 4 20 x 0 625 3 748 0190 Spacer 513 ID x 1 0 Entretoise 0 513 DI x 1 0 4 732 0264 Extension Spring 3 8 OD x 2 50 Ressort d extension 3 8 DE
94. ry for first start if temperature is below 15 F 9 C e Grasp starter handle and pull rope out slowly until it pulls slightly harder Let rope rewind slowly e Pull starter handle rapidly Do not allow handle to snap back Allow it to rewind slowly while keeping a firm hold on the starter handle Repeat the previous steps until engine starts engine warms up rotate choke knob slowly to OFF position If engine falters return to FULL choke then slowly move to OFF position To Stop Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine To help prevent possible freeze up of starter proceed as follows Electric Starter e Connect power cord to switch box on engine then to 120 volt AC receptacle With the engine running push starter button and spin the starter for several seconds The unusual sound made by spinning the starter will not harm engine or starter Disconnect the power cord from receptacle first and then from switch box Recoil Starter e With engine running pull starter rope with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is not harmful to the engine or starter Move throttle control to stop or off position Remove ignition key DO NOT turn key to prevent unauthorized use of equipment Disconnect the spark plug wire from the spark plug to prevent acc
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96. tive in material or workmanship This warranty covers units which have been operated and maintained in accordance with the owner s instructions furnished with the unit and which have not been subject to misuse abuse commercial use neglect accident improper maintenance or alteration Normal wear parts or components thereof are subject to special terms as noted below in the NO FAULT Ninety Day Consumer Warranty clause The engine starter motor or component parts thereof carry separate warranties from their manufacturers Please refer to the applicable manufacturer s warranty policy for these items NO FAULT Ninety Day Consumer Warranty on Normal Wear Parts All normal wear part failures will be covered on this product for a period of 90 days regardless of cause After 90 days but within the two year warranty period normal wear part failures will be covered if caused by defects in material or workmanship of other component parts Normal wear parts are defined as batteries belts blades blade adaptors grass bags rider deck wheels seats tires and clutch parts friction wheels Full Ninety Day Warranty on Battery For ninety 90 days from the date of retail purchase if any battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Ba
97. ttery After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half 72 of the current retail price of the battery in effect at the date of return How to Obtain Service Warranty service is available with proof of purchase through your local MTD Authorized Service Dealer If you do not know the dealer in your area please write to the Service Department of MTD PRODUCTS LIMITED P O BOX 1386 KITCHENER ONTARIO N2G 4J1 The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD PRODUCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchantability is limited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its products MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage SECTION 10 PARTS LISTS LISTE DE PI CES D TACH ES 20 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 684 0008 Shift Arm Assembly Bras de commande 2 747 0737 Upper Chute Crank Manivelle de la bouche d vacuation sup rieur 3 710 0449 Carriage Bolt 5 16 18 x 2 25 Boulon ordina
98. urces of ignition WARNING Read understand and follow To Start Engine NOTE f unit shows any sign of motion drive or augers with the clutch grips disengaged shut engine off immediately Readjust as instructed in the Final Adjustments in the Assembly Section Attach spark plug wire to spark plug Make certain the metal loop on end of the spark plug wire inside the boot is fastened securely over the metal tip on the spark plug Make certain the fuel shut off valve if so equipped is in the OPEN vertical position Make certain the auger and drive controls are in the disengaged up position Move throttle control up to FAST position Insert ignition key into slot and snap in place See Figure 6 Be certain it snaps into place Do not turn key NOTE Engine will not start unless ignition key is inserted into ignition slot in carburetor cover Electric Starter optional e Determine that your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain e your house wiring system is not a three wire grounded system do not use this electric starter under any conditions WARNING The electric starter is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions car
99. ust port plugged 3 Refer to the engine manual Engine overheats 1 Carburetor not adjusted properly 1 Refer to the engine manual or have the carburetor adjusted by an authorized engine service dealer Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by an authorized service dealer Unit fails 1 Traction control cable in need of adjustment 1 Adjust traction control cable Refer to to propel itself Adjustments 2 Drive belt loose or damaged 2 Replace drive belt Unit fails 1 Discharge chute clogged 1 Stop engine immediately and disconnect to discharge snow spark plug wire Clean discharge chute and inside of auger housing 2 Foreign object lodged in auger 2 Stop engine immediately and disconnect spark plug wire Remove object from auger 3 Auger control cable in need of adjustment 3 Refer to Auger Control Test Operating Your Snowthrower Section 4 Auger belt loose or damaged 4 Refer to Maintenance Section 5 Shear pin s sheared 5 Replace shear pin s NOTE For repairs beyond minor adjustments listed above contact the local dealer 18 SECTION 9 TWO YEAR SUPREME WARRANTY For two years from date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option repair or replace for the original purchaser free of charge any part or parts found to be defec
100. with factory setting of engine governor Notice regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modification EM and Three Way Catalyst TWC if so equipped SECTION 2 ASSEMBLING YOUR SNOW THROWER Loose Parts The augers are secured to the auger shaft with two shear pins and bow tie cotter pins If you hit a foreign object or ice jam the snow thrower is designed so that the pins may shear Two replacement shear pins and cotter pins are provided for your convenience Store in a safe place until needed See Figure 1 Bow Tie Cotter Pins Pins 229 Figure 1 IMPORTANT NEVER replace the auger shear pins with standard hex pins Any damage to the auger gearbox or other components from using standard pins will not be covered by your snow thrower s warranty Items Required For Assembly 1 Pair of pliers 2 Engine oil 3 Fresh gasoline Before Assembly Disconnect spark plug wire and ground it against the engine to prevent unintended starting NOTE Reference to the right hand or left hand side of machine are observed from the operating position Assembling Handle For shipping purposes the upper handle is secured loosely to the lower handle with four wing nuts
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