TriStar SP3010X15AZ User's Manual
Contents
1. i Pe ee es vnc hy SU IE eee eve i 3 ii e PT P Einf wt i as hota eee ot I r 5 m _ 1 a 1 ie 20 fa ff iim oF 5 i pa hi mn 21 _p a i S1 ae a ait ia T _ E 4 E hall pr e Detail of motor 27 Pos ga canopy with screws AACHATRAG MUL MORGE PATERN Po n B T ri ee oo ee Le L ss ra na LU Parts Listing Ref No Part No Description Ctn Qty 1 SPX3200UNKIT Union Connector Kit Includes Union Nut Union Connector Union Gasket 2 ea 1 2 SPX3200UG Union Gasket 1 3 SPX3200A Pump Strainer Housing 2 x 2 1 2 with Drain Plugs threaded style 1 4 SPX3200DLS Strainer Cover Kit Includes Strainer Cover Lock Ring O Ring 10 SPX3200DLSB Strainer Cover Kit Biguanide Sanitizer Applications Only NOT Pressure Testable 10 5 SPX3200S Strainer Cover O Ring 10 6 SPX3200M Strainer Basket 15 7 SPX3200Z8 Diffuser Screw 1 8 SPX4000Z1 Diffuser O Ring 10 9 SPX3200B3 Diffuser 1 10 SPX3200Z1 Impeller Screw 1 11 SPX3021R Impeller Ring 1 WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 12 of 15 Parts Listing cont d Ref No Part No Description Ctn Qty 12 SPX3205C Impeller for 1 2 HP with Impeller Screw 10 SPX3207C Impeller for 3 4 HP with Impeller Screw 10 SPX3207CM Impeller for 1 HP with Impeller Screw Max Rate 10 SPX3210C Impeller for 1 HP with Impeller Screw Full Rate 10 SPX3215C Impeller for 1 2 HP with Impeller Screw 10 SPX3220C Impeller for 22. incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Supersedes all previous publications Hayward Pool Products Inc 620 Division Street Elizabeth NJ 07207 A Retain this Warranty Certificate upper portion in a safe and convenient location for your records V DETACH HERE Fill out bottom portion completely and mail within 10 days of purchase installation or register online at WWW HAYWARDPOOL COM Name Address City State Zip E mail Address Mail to Hayward Pool Products Inc 620 Division Street Elizabeth NJ 07207 Attn Warranty Dept Warranty Registration Card Years pool has been in service C less than O 1 3 03 5 O 5 10 Purchased from Company name Address Product Purchased Product Serial No O New Installation O Replacement Type of In Ground Pool O Vinyl O Fiberglass C Gunite Size of Pool WWW HAYWARDPOOL COM City State Zip Please send me more information on these other products from Hayward O Pump O Filter C Automatic Pool Cleaner O Light O Chlorinator O Skimmer O Heater L Heat Pump O Salt Chlorine Generator O Controls USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
3. a long time see instructions below Gravity drain system as far as possible Keep motor dry and covered during storage To avoid condensation corrosion problems do NOT cover or wrap pump with plastic film or bags Storing Pump For Winterization Y WARNING To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before draining pump Failure to disconnect power may result in serious personal injury or death 1 Drain water level below all inlets to the pool 2 Remove drain plugs and strainer cover from strainer housing See Parts Diagram on page 11 of this manual for pump component locations 3 Disconnect pump from mounting pad wiring after power has been turned OFF and piping 4 Once the pump is removed of water re install the strainer cover and drain plugs Store pump in a dry area Shaft Seal Change Instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ALL INSTRUCTIONS When servicing electrical equipment basic safety precautions should always be observed including the following Failure to follow instructions may result in injury A 2 WARNING To reduce risk of injury do not permit children to use this product B Disconnect all electrical power service to pump before beginning shaft seal replacement C Only qualified personnel should attempt rotary seal replacement Contact your local authorized Hayward Dealer or service center if you have any questions Exercise extre
4. mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub Wiring Y WARNING All wiring must be done by a licensed electrician Pump MUST be permanently connected to circuit If other lights or appliances are also on the same circuit be sure to add their amp loads before calculating wire and circuit breaker sizes Use the load circuit breaker as the Master On Off switch Install a Ground Fault Circuit Interrupter GFCI in circuit it will sense a short circuit to ground and disconnect power before it becomes dangerous to pool users For size of GFCI required and test procedures for GFCI see manufacturer s instructions In case of a power outage check GFCI for tripping which will prevent normal pump operation Reset if necessary Start Up amp Operation Prior to Start Up NOTE If it is necessary to perform a pressure test prior to initial use to ensure pump is functioning properly then the following criteria should be maintained for this test 1 Have a professional perform this test 2 Ensure all pump and system components are sealed properly to prevent leaks 3 Remove any trapped air in the system by fully opening filter manual air relief valve until a steady stream of water not air
5. shown as L in above diagram equivalent to 5 pipe size diameters be used between the pump suction inlet and any plumbing fittings elbows valves etc WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 6 of 15 Pump Mounting cont d E WARNING Hazardous Pressure Pumps filters and other equipment components of a swimming pool filtration system operate under pressure Incorrectly installed and or improperly tested filtration equipment and or components may fail resulting in severe personal injury or death Plumbing Use Teflon tape to seal threaded connections on molded plastic components All plastic fittings must be new or thoroughly cleaned before use NOTE Do NOT use Plumber s Pipe Dope as it may cause cracking of the plastic components When applying Teflon tape to plastic threads wrap the entire threaded portion of the male fitting with one to two layers of tape Wind the tape clockwise as you face the open end of the fitting beginning at the end of the fitting The pump suction and outlet ports have molded in thread stops Do NOT attempt to force hose connector fitting past this stop It is only necessary to tighten fittings enough to prevent leakage Tighten fitting by hand and then use a tool to engage fitting an additional 1 4 turns Use care when using Teflon tape as friction is reduced considerably do NOT over tighten fitting or you may cause damage If leaks occur
6. DUCTS INC 620 DIVISION STREET ELIZABETH NJ 07207 908 351 5400 WWW HAYWARDPOOL COM WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this electrical equipment turn power supply OFF Basic safety precautions should always be followed including the following Failure to follow instructions may result in injury EY This is the safety alert symbol When you see this symbol on your pump or in this manual look for one of the following signal words and be alert to the potential for personal injury DS WARNING warns about hazards that could cause serious personal injury death or major property damage and if ignored presents a potential hazard EY CAUTION warns about hazards that will or can cause minor or moderate personal injury and or property damage and if ignored presents a potential hazard It can also make consumers aware of actions that are unpredictable and unsafe The NOTICE label indicates special instructions that are important but not related to hazards A WARNING Read and follow all instructions in this owner s manual and on the equipment Failure to follow instructions can cause severe injury and or death ra iN WARNING This product should be installed and serviced only by a qualified professional ity CAUTION A licensed electrician MUST complete in full all electrical installations not
7. HP with Impeller Screw 10 SPX3230C Impeller for 3 HP with Impeller Screw 10 13 SPX3200SA Shaft Seal Assembly 10 14 SPX3200T Housing O Ring 10 15 SPX3200E Seal Plate 1 16 SPX3200Z21 1 Housing Insert Seal Plate Spacer Kit 1 17 SPX3200Z3 Housing Bolt 10 18 SPX3200Z5 Motor Bolt 1 19 SPX4000FG Drain Plug with O Ring 10 20 SPX3200GA Bracket Motor Support TriStar 1 21 SPX38200WF Base Short Riser TriStar 1 22 SPX3200SR Base Tall Riser TriStar 1 Pump SKU Detail ModeiPN Motor P N __ PowerEnd P N ImpellerPN_ NOTE Power end assembly includes parts 7 18 and motor Q ou am 5 LL Q ou 3 oc gt lt STA RITE is a registered trademark of Sta Rite Industries Inc and WHISPERFLO is a registered trademark of Pentair Water Pool amp Spa Inc which are used herein for identification purposes only These are retrofit bases for existing STA RITE and WHISPERFLO pump installations Sta Rite Industries Inc and Pentair Water Pool amp Spa Inc are not affiliated with Hayward Pool Products WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 13 of 15 Troubleshooting Motor Will NOT Start Check For Make sure the terminal board connections agree with the wiring diagram on motor data plate label Be sure motor is wired for available field supply voltage see pump operating label 1 Improper or loose wiring connecti
8. IAF formerly NSPI standards and CPSC guidelines follow all national state and local codes applicable Installation of a vacuum release or vent system which relieves entrapping suction is recommended WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 4 of 15 YS WARNING Hazardous Pressure Pool and spa water circulation systems operate under hazardous pressure during start up normal operation and after pump shut off Stand clear of circulation system equipment during pump start up Failure to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system which could cause property damage severe personal injury or death Before servicing pool and spa water circulation system all system and pump controls must be in off position and filter manual air relief valve must be in open position Before starting system pump all system valves must be set in a position to allow system water to return back to the pool Do not change filter control valve position while system pump is running Before starting system pump fully open filter manual air relief valve Do not close filter manual air relief valve until a steady stream of water not air or air and water mix is discharged from the valve All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal inju
9. P N IS3200 Rev D OWNER S MANUAL INSTALLATION OPERATION amp PARTS i mi 50HZ Models are not UL Listed TriStar Pump Series The Hayward TriStar Pump is specifically engineered for the demanding requirements of today s in ground swimming pool spa that is equipped with large capacity filters heaters and pool cleaning equipment The TriStar is a self priming pump that includes an improved seal and impeller design that will provide many years of efficient dependable corrosion free service The advanced design provides superior performance while reducing maintenance requirements NOTE To prevent potential injury and to avoid unnecessary service calls read this manual carefully and completely TriStar Pump Replacement Guide IMPORTANT READ CAREFULLY TriStar TriStar Super IT Super IT Model No Model No Model No Model No NOTE The TriStar is a high performance high Full Rated Max Rated Full Rated Max Rated efficiency pump When replacing most existing E SP3207X10 SP3007EEAZ SP3007X10AZ pumps you can use a TriStar pump with a lower SP3207EE SP3210X15 SP3010EEAZ SP3010X15AZ horsepower rating than the existing pump P 8 pump SP3210EE SP3215X20 SP3015EEAZ SP3015X20AZ Required 2 plumbing minimum SP3215EE SP3220X25 SP3020EEAZ SP3020X25AZ Recommended 2 2 plumbing or larger SP3220EE SP3225X30 SP3025EEAZ SP3025X30AZ SP3230EE_ a o o SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRO
10. allation and operation of the Hayward TriStar Pump Series The instructions in this manual MUST be followed precisely Failure to install according to defined instructions will void warranty Product Benefits The new TriStar Pump s advanced fluid dynamic design optimizes the three essential pump elements to deliver superior flow energy efficiency and quietness Plus the heavy duty pump and motor construction operates cooler for years of dependability It is the first to feature a Tri Lock cam and ramp strainer cover design that closes with less than a quarter turn and the TriStar s super sized smooth no rib basket with extra leaf holding capacity is easy to clean TriStar has a variety of bases available to seamlessly retrofit to existing filtration systems WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 5 of 15 Product Specifications HP FR A MR A 135 8 13 7 8 13 3 8 14 3 8 13 7 8 1437 14 7 8 13 7 8 sas e an 2 1478 3 17 1 8 155 8 reap Two Speed Pump Three Phase Pump kk Installation Instructions VY WARNING This product should be installed and serviced only by a qualified professional Pump Location Img Locate filter as close to pool as practical and run suction lines as direct as possible to reduce friction ls loss Suction lines should have continuous slope upward from lowest
11. ation instructions and consult a professional electrician on how to bond pump Also contact a licensed electrician for information on local electrical codes for bonding requirements Notes to the electrician Use a solid copper conductor size 8 or larger Run a continuous wire from external bonding lug to reinforcing rod or mesh Connect a No 8 AWG 8 4 mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub IMPORTANT Reference NEC codes for all wiring standards including but not limited to grounding bonding and other general wiring procedures AN WARNING suction Entrapment Hazard Suction in suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlet cover Limb Entrapment A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged broken cracked missing or not securely attached can result in a mechanical bind or swelling of the limb Body Suction Entrapment A differential pressure applied to a large portion of the body or limbs can result in an entrapment Evisceration Disem
12. bowelment A negative pressure applied directly to the intestines through an unprotected suction outlet sump or suction outlet cover which is damaged broken cracked missing or unsecured can result in evisceration disembowelment Mechanical Entrapment There is potential for jewelry swimsuits hair decorations fingers toes or knuckles to be caught in an opening of a suction outlet cover resulting in mechanical entrapment ra iN WARNING To Reduce the risk of Entrapment Hazards When outlets are small enough to be blocked by a person a minimum of two functioning suction outlets per pump must be installed Suction outlets in the same plane i e floor or wall must be installed a minimum of three feet 3 0 91 meter apart as measured from near point to near point Dual suction fittings shall be placed in such locations and distances to avoid dual blockage by a user Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas The maximum system flow rate shall not exceed the values shown in the Pipe Sizing Chart found at the bottom of page 5 of this manual Never use pool or spa if any suction outlet component is damaged broken cracked missing or not securely attached Replace damaged broken cracked missing or not securely attached suction outlet components immediately In addition to two or more suction outlets per pump installed in accordance with latest
13. circulation of air must be provided to prevent overheating of the motor AW ARNING Pool and spa components have a finite life All components should be inspected frequently and replaced at least every ten years or if found to be damaged broken cracked missing or not securely attached WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 3 of 15 AY WARNING ttis required that licensed electricians do all electrical wiring Risk of Electric Shock Hazardous voltage can shock burn and cause death or serious property damage To reduce the risk of electric shock do NOT use an extension cord to connect unit to electric supply Provide a properly located electrical receptacle All electrical wiring MUST be in conformance with applicable local and national codes and regulations Before working on pump or motor turn off power supply to the pump YS WARNING To reduce the risk of electric shock replace damaged wiring immediately Locate conduit to prevent abuse from lawn mowers hedge trimmers and other equipment AY WARNING Install a Ground Fault Circuit Interrupter GFCI in the circuit For size of GFCI required and test procedures for GFCI see manufacturer s instructions Pump MUST be permanently connected to GFCI AY WARNING Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock see install
14. ed in this manual Use of non Hayward replacement parts voids warranty ATTENTION INSTALLER THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION OPERATION AND SAFE USE OF THIS PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY YS WARNING To reduce risk of injury do not permit children to use or climb on this product Closely supervise children at all times Components such as the filtration system pumps and heaters must be positioned to prevent children from using them as a means of access to the pool VY CAUTION This pump is intended for use on permanently installed swimming pools and may also be used with hot tubs and spas if so marked Do NOT use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity Though this product is designed for outdoor use it is strongly advised to protect the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation of air for cooling Do not install in a damp or non ventilated location If installed within an outer enclosure or beneath the skirt of a hot tub or spa adequate ventilation and free
15. epower Motor Electric V A Wire Size Breaker 23 Low Speed Amps 2 8 3 0 E 3 2 3 4 C 3 8 4 1 Three Phase 3 Pump motor starter required WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Full Rate Pumps Max Rate Pumps TriStar Pump Series Page 7 of 15 Electrical cont d Voltage Voltage at motor MUST NOT be more than 10 above or below motor name plate rated voltage or motor may overheat causing overload tripping and reduced component life If voltage is less than 90 or more than 110 of rated voltage when motor is running at full load consult power company Grounding And Bonding Install ground bond and wire motor in accordance with local or national electrical code requirements Permanently ground motor Use green ground terminal provided under motor canopy or access place use size and type wire required by code Connect motor ground terminal to electrical service ground Bond motor to pool structure Bonding will connect all metal parts within and around the pool with a continuous wire Bonding reduces the risk of a current passing between bonded metal objects which could potentially cause electrical shock if grounded or shorted Reference NEC codes for all wiring standards including but not limited to grounding bonding and general wiring procedures Use a solid copper conductor size 8 or larger Run wire from external bonding lug to reinforcing rod or mesh Connect a No 8 AWG 8 4
16. g groove Ensure o ring sealing surface is lubricated with Jack s 327 and that strainer cover is locked firmly in position Lubricant will help to create a tighter seal 2 Loose connections on suction side Solution Tighten pipe union connections NOTE Any self priming pump will not prime if there are suction air leaks Leaks will result in bubbles emanating from return fittings on pool wall 3 Leaking O ring or packing glands on valves Solution Tighten repair or replace valves 4 Strainer basket or skimmer basket loaded with debris Solution Remove strainer housing cover or skimmer cover clean basket and refill strainer housing with water Tighten cover 5 Suction side clogged Solution Contact a qualified repair professional Block off to determine if pump will develop a vacuum You should have 5 6 of vacuum at the strainer cover Only your pool dealer can confirm this with a vacuum gauge You may be able to check by removing the skimmer basket and holding your hand over the bottom port with skimmer full and pump running If no suction is felt check for line blockage a Ifpump develops a vacuum check for blocked suction line or dirty strainer basket An air leak in the suction piping may be the cause b Ifpump does not develop a vacuum and pump has sufficient priming water 1 Re check strainer housing cover and all threaded connections for suction leaks Check if all system hose clamps are tight ii Check vol
17. ge flooding and voids warranty Fill strainer housing with water before starting motor Y ATTENTION Do NOT add chemicals to pool spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty A ATTENTION Before removing strainer cover 1 STOP PUMP before proceeding CLOSE VALVES in suction and outlet pipes 3 RELEASE ALL PRESSURE from pump and piping system using filter manual air relief valve See filter owner s manual for more details 4 If water source is higher than the pump pump will prime itself when suction and outlet valves are opened If water source is lower than the pump unscrew and remove strainer cover fill strainer housing with water 5 Clean and lubricate strainer cover O ring with Jack s 327 if necessary 6 Replace strainer cover on strainer housing turn clockwise to tighten cover NOTE Tighten strainer cover lock ring by hand only no wrenches Before re starting pump see Starting Priming the Pump instructions Y ATTENTION wait five 5 seconds before re starting pump Failure to do so may cause reverse rotation of motor and consequent serious pump damage Turn on power and wait for pump to prime which may take up to five 5 minutes Priming time will depend on vertical length of suction lift and horizontal length of suction pipe If pump does NOT prime within five minutes stop motor and determine cause Be sure all suction and dischar
18. ge valves are open when pump is running See Troubleshooting Guide Maintenance Clean strainer basket regularly Do NOT strike basket to clean Inspect strainer cover gasket regularly and replace as necessary Hayward pumps have self lubricating motor bearings and shaft seals No lubrication is necessary Keep motor clean Insure motor air vents are free from obstruction to avoid damage Do NOT use water to hose off motor Occasionally shaft seals must be replaced due to wear or damage Replace with genuine Hayward seal assembly kit See Shaft Seal Change Instructions in this manual WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 9 of 15 Storage Winterization Y WARNING Separation Hazard Do not purge the system with compressed air Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only a low pressure below 5 PSI high volume blower when air purging the pump filter or piping ATTENTION Allowing the pump to freeze will void the warranty ATTENTION Use ONLY propylene glycol as antifreeze in your pool spa system Propylene glycol is non toxic and will not damage plastic system components other anti freezes are highly toxic and may damage plastic components in the system Drain all water from pump and piping when expecting freezing temperatures or when storing pump for
19. me care in handling both the rotating and the stationary sections of the two part replacement seal Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces Removing the Motor Assembly See Parts Diagram on page 11 of this manual for pump component locations 1 Remove the six 6 5 16 x 2 hex head bolts item 17 which hold the motor assembly to the pump strainer housing item 3 using a 1 2 wrench or socket 2 Slide the motor assembly out of the pump strainer housing item 3 exposing the diffuser item 9 Remove the two diffuser screws item 7 and pull the diffuser item 9 off of the seal plate item 15 to expose the impeller item 12 WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 10 of 15 Removing the Impeller See Parts Diagram on page 11 of this manual for pump component locations 3 Remove the motor canopy by removing the two 2 screws and pulling the canopy away from the motor 4 To prevent motor shaft from turning carefully place a 7 16 open end wrench over the two 2 flats on the end of the shaft 5 Rotate the impeller screw item 10 clockwise note that screw has left hand thread and remove Remove the impeller item 12 by rotating counterclockwise Removing the Ceramic Seat See Parts Diagram on page 11 of this manual for pump component locations 6 Remove the spring seal assembly item 13 and seal plate i
20. ons open switches or relays tripped circuit breakers GFCI s or blown fuses Solution Check all connections circuit breakers and fuses Reset tripped breakers or replace blown fuses 2 Manually check rotation of motor shaft for free movement and lack of obstruction Solution Refer to Steps 4 amp 5 of Shaft Seal Change Instructions in this manual 3 Ifyou have a timer be certain it is working properly Bypass it if necessary Motor Shuts OFF Check For 1 Low voltage at motor or power drop frequently caused by undersized wiring or extension cord use Solution Contact qualified professional to check that the wiring gauge 1s heavy enough NOTE Your Hayward pump motor is equipped with an automatic thermal overload protector The motor will automatically shut off if power supply drops before heat damage can build up causing windings to burn out The thermal overload protector will allow the motor to automatically restart once the motor has cooled It will continue to cut On Off until the problem is corrected Be sure to correct cause of overheating Motor Hums But Does NOT Start Check For 1 Impeller jammed with debris Solution Have a qualified repair professional open the pump and remove the debris Pump Won t Prime Check For 1 Empty pump strainer housing Solution Make sure pump strainer housing is filled with water and cover o ring is clean Ensure o ring is properly seated in the cover o rin
21. or air and water mix is discharged from the valve 4 Allow no more than 50 psi 345 kPa at a water temperature no higher than 100 F 38 C 5 Run pressure test for no longer than 24 hours Immediately inspect all parts to verify they are intact and functioning properly Y WARNING If pump is being pressure tested 50 PSI MAXIMUM be sure pressure has been released using the filter manual air relief valve before removing strainer cover WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 8 of 15 EY WARNING All suction and discharge valves MUST be OPEN as well as filter air relief valve if available on filter when starting the circulating pump system Failure to do so could result in severe personal injury Starting Priming the Pump Fill strainer housing with water to suction pipe level If water leakage occurs from anywhere on the pump or filter DO NOT start the pump If no leakage occurs stand at least 10 feet from pump and or filter and proceed with starting the pump JY WARNING Return to filter to close filter manual air relief valve when a steady stream of water not air or air and water is discharged from valve Failure to do so could result in severe personal injury t ATTENTION NEVER OPERATE THE PUMP WITHOUT WATER Water acts as a coolant and lubricant for the mechanical shaft seal NEVER run pump dry Running pump dry may damage seals causing leaka
22. point in line Joints must be tight but not over tightened Suction line diameter must equal or be larger than the discharge line diameter Though the filter is designed for outdoor use it is strongly advised to place pump and filter in the shade to shield them from continuous direct heat Select a well drained area that will not flood when it rains Do NOT install pump and filter in a damp or non ventilated location Keep motor clean Pump motors require free circulation of air for cooling Pump Mounting Install pump on a firm level base or pad to meet all local and national codes Fasten pump to base or pad with screws or bolts to further reduce vibration and stress on pipe or hose joints The base MUST be solid level rigid and vibration free Pump mount must Allow pump inlet height to be as close to water level as possible Allow use of short direct suction pipe to reduce friction losses Allow for gate valves in suction and discharge piping Be protected from excess moisture and flooding Allow adequate access for servicing pump and piping Pipe Sizing Chart MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE i Size Flow Rate Suction Pipe i Size Flow Rate Suction Pipe T Size Flow Rate Suction Pipe mm EI LPM E i cry ae LPM Length cae ery LPM ETZ Ppa 14 50 E 45 170 E 2 2 75 110 pais 415 12 ra Ppa NOTE It is recommended that a minimum length of straight piping
23. r item 12 onto the motor shaft in a clockwise direction and screw the impeller screw item 10 into the motor shaft in a counterclockwise direction Tighten snugly by holding motor shaft with wrench as noted in step 4 Place the impeller ring item 11 back onto the impeller item 12 with flange facing towards the diffuser item 9 13 Place the diffuser item 9 over the impeller item 12 and onto the seal plate item 15 aligning the three pins on the diffuser item 9 with the three holes on the seal plate item 15 Replace the two diffuser screws item 7 Replacing the Motor Assembly See Parts Diagram on page 11 of this manual for pump component locations 14 Re attach motor canopy using the two 2 hex headed screws Slide the motor assembly with the diffuser item 9 in place into pump strainer housing item 3 being careful not to disturb the diffuser gasket item 8 15 Fasten assembly to pump strainer housing item 3 using the six 6 5 16 x 2 bolts item 17 Be sure housing gasket item 14 is in place and lubricated Replace if damaged Tighten bolts alternately and evenly to 185 inch pounds according to housing bolt torque pattern detail WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 11 of 15 Replacement Parts Parts Diagram 1t 724 13 94 06 De 17 8 _ a g m 7 1 Se ies a an L en a lle i l T SWE ik IH Py Y WAN ibaa
24. remove connector clean off old Teflon tape re wrap with one to two additional layers of Teflon tape and re install connector Fittings restrict flow For better efficiency use the fewest possible fittings but at least two suction outlets Avoid fittings that could cause an air trap Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials APMO standards Use a non entrapping suction fitting in pool multiple drains or double suction skimmer and main drain Electrical E WARNING Ground and bond motor before connecting to electrical power supply Failure to ground and bond pump motor can cause serious or fatal electrical shock hazard Do NOT ground to a gas supply line To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections Ground Fault Circuit Interrupter GFCI tripping indicates electrical problem If GFCI trips and won t reset consult electrician to inspect and repair electrical system Fire Hazard match supply voltage to motor nameplate voltage Insure that the electrical supply available agrees with the motor s voltage phase and cycle and that the wire size is adequate for the HP kW rating and distance from the power source NOTE All electrical wiring MUST be performed by a licensed electrician and MUST conform to local codes and NEC regulations Use copper conductors only Motor Brake Horsepower Motor Rated Hors
25. ry and or property damage AY WARNING Separation Hazard Failure to follow safety and operation instructions could result in violent separation of pump components Strainer cover must be properly secured to pump housing with strainer cover lock ring Before servicing pool and spa circulation system all system and pump controls must be in off position and filter manual air relief valve must be in open position Do not operate pool and spa circulation system if a system component is not assembled properly damaged or missing Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage AY WARNING Never operate or test the circulation system at more than 50 PSI YS WARNING Fire and burn hazard Motors operate at high temperatures and if they are not properly isolated from any flammable structures or foreign debris they can cause fires which may cause severe personal injury or death It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk for burns YS WARNING Failure to install according to defined instructions may result in severe personal injury or death General Information Introduction This manual contains information for the proper inst
26. tage to ensure that the motor is rotating at full RPM s ili Open housing cover and check for clogging or obstruction in suction Check impeller for debris iv Remove and replace shaft seal only if it is leaking Low Flow Generally Check For 1 Clogged or restricted strainer or suction line Solution Contact a qualified repair professional WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 14 of 15 Low Flow Generally Check For cont d 2 Undersized pool piping Solution Correct piping size 3 Plugged or restricted discharge line of filter valve partially closed high gauge reading Solution Sand filters backwash as per manufacturer s instructions D E filters backwash as per manufacturer s instructions Cartridge filters clean or replace cartridge 4 Air leak in suction bubbles issuing from return fittings Solution Re tighten suction and discharge connections using Teflon tape Inspect other plumbing connections and tighten as required 5 Plugged restricted or damaged impeller Solution Replace including new seal assembly Noisy Pump Check For 1 Air leak in suction piping cavitations caused by restricted or undersized suction line or leak at any joint low water level in pool and unrestricted discharge return lines Solution Correct suction condition or throttle return lines if practical Holding hand over return fitting will some
27. tem 15 from the motor by removing the four 4 3 8 x 1 bolts item 18 that secure it to the motor using a 9 16 wrench or socket Remove the motor support bracket item 20 from the seal plate item 15 7 Press the ceramic seat with rubber cup out of the seal plate item 15 If tight use a small screwdriver to tap seal out STOP Clean all recesses amp parts to be reassembled Inspect gaskets amp replace if necessary Seal Installation See Parts Diagram on page 11 of this manual for pump component locations 8 Clean and lightly lubricate the motor shaft and seal recesses in the seal plate item 15 with a dilute solution of non granulated liquid type soap Gently wipe the polished face of the ceramic seal with a soft cotton cloth Lubricate the rubber cup on the ceramic seat and press it firmly into the recess of the seal plate item 15 with the polished ceramic surface facing out 9 Reassemble the motor to the seal plate item 15 using the four 4 3 8 x 1 bolts item 18 and re attach the motor support item 20 to the seal plate item 15 10 Gently wipe the black polished surface of the spring seal assembly item 13 with a soft cotton cloth 11 Press the spring seal assembly item 13 onto the motor shaft with the black polished surface facing the ceramic seat Replacing the Impeller and Diffuser See Parts Diagram on page 11 of this manual for pump component locations 12 Screw the impelle
28. the receipt of defective product barring unforeseen delays To obtain warranty replacements or repair defective components or parts should be returned transportation paid to the place of purchase or to the nearest authorized Hayward service center For further Hayward dealer or service center information contact Hayward customer service department No returns may be made directly to the factory without the express written authorization of Hayward Pool Products Inc To original purchasers of this pump Hayward Pool Products Inc warrants its pump housing strainer to be free from defects in materials and workmanship for a period of ONE 1 year from the date of purchase Pump housing strainers which become defective during the warranty period except as a result of freezing negligence improper installation use or care or as the result of a use in association with an automatic valving system shall be repaired at our option without charge All other conditions and terms of the standard warranty apply Hayward shall not be responsible for cartage removal and or reinstallation labor or any other such costs incurred in obtaining warranty replacements The Hayward Pool Products warranty does not apply to components manufactured by others For such products the warranty established by the respective manufacturer will apply Some states do not allow a limitation on how long an implied warranty lasts or the exclusion or limitation of
29. times prove this point or putting in a smaller eyeball fitting 2 Vibration due to improper mounting etc Solution Mount the pump on a level surface and secure the pump to the equipment pad 3 Foreign matter in pump housing Loose stones debris hitting impeller could be cause Solution Clean the pump housing 4 Motor bearings noisy from normal wear rust overheating or concentration of chemicals causing seal damage which will allow chlorinated water to seep into bearings wiping out the grease causing bearing to whine Solution All seal leaks should be replaced at once Hayward Pool Products Inc 2005 All rights reserved PRODUCT REGISTRATION Retain For Your Records DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW HAYWARDPOOL COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar Pump Series Page 15 of 15 HAYWARD LIMITED WARRANTY This pump was inspected before shipment from our plant To original purchasers of this pump Hayward Pool Products Inc 620 Division Street Elizabeth New Jersey warrants its products free from defects in materials and workmanship for a period of ONE 1 year from the date of purchase Parts which fail or become defective during the warranty period except as a result of freezing negligence improper installation use or care shall be repaired or replaced at our option without charge within 90 days of
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